CN116251514A - Microporous homogeneous pump body - Google Patents

Microporous homogeneous pump body Download PDF

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Publication number
CN116251514A
CN116251514A CN202310271761.XA CN202310271761A CN116251514A CN 116251514 A CN116251514 A CN 116251514A CN 202310271761 A CN202310271761 A CN 202310271761A CN 116251514 A CN116251514 A CN 116251514A
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CN
China
Prior art keywords
pressure
module
channel
feeding
discharge
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CN202310271761.XA
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Chinese (zh)
Inventor
陈安安
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Union Biotech Shanghai Co ltd
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Union Biotech Shanghai Co ltd
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Priority to CN202310271761.XA priority Critical patent/CN116251514A/en
Publication of CN116251514A publication Critical patent/CN116251514A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F33/00Other mixers; Mixing plants; Combinations of mixers
    • B01F33/70Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming
    • B01F33/71Mixers specially adapted for working at sub- or super-atmospheric pressure, e.g. combined with de-foaming working at super-atmospheric pressure, e.g. in pressurised vessels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/60Pump mixers, i.e. mixing within a pump
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F25/00Flow mixers; Mixers for falling materials, e.g. solid particles
    • B01F25/70Spray-mixers, e.g. for mixing intersecting sheets of material
    • B01F25/72Spray-mixers, e.g. for mixing intersecting sheets of material with nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71Feed mechanisms
    • B01F35/712Feed mechanisms for feeding fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75Discharge mechanisms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1087Valve seats

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Details Of Reciprocating Pumps (AREA)

Abstract

The invention discloses a microporous homogeneous pump body, which comprises a feeding module, a middle porous plate, a discharging module, a conveying device, a microporous spraying module, a pressure stabilizing module and a pressurizing module, wherein the feeding module is connected with the middle porous plate; a horn-shaped drainage channel and a liquid collecting cavity are formed in the micropore injection module, and a pressure stabilizing channel is formed in the pressure stabilizing module; the thick mouth end of the horn-shaped drainage channel is communicated with the discharge port of the discharge module, the thin mouth end of the horn-shaped drainage channel is communicated with the liquid collecting cavity, and the discharge port of the liquid collecting cavity is communicated with the pressure stabilizing channel in the pressure stabilizing module. According to the invention, after the material enters the horn-shaped drainage channel in the micropore injection module, the material is subjected to supercharging and first homogenization, the aperture of the horn-shaped drainage channel is reduced from the aperture of 28mm to the aperture of 2mm, so that pressure is generated, the material enters the liquid collecting cavity from the horn-shaped drainage channel, is changed from mist to liquid, and then enters the pressure stabilizing channel in the pressure stabilizing module, and then the material is subjected to turbulent rotation, so that a shearing effect is generated, and the material is further homogenized under the action of shearing force.

Description

Microporous homogeneous pump body
Technical Field
The invention relates to the technical field of high-pressure homogenizers, in particular to a homogenizing pump body with micropores, which is different from a common homogenizing valve structure homogenizer.
Background
The high-pressure homogenizer is also called as an ultra-high pressure nano homogenizer, and can make the material in suspension state flow through a containing cavity (the main flow design is a high-pressure homogenizing cavity, a collision cavity or a micro-channel cavity) with a special structure at high speed under the action of ultra-high pressure (up to 60000 psi) through a mechanical plunger or hydraulic pressure, so that the material is subjected to instant pressure loss, and the liquid flow causes a shearing effect through changing the direction, so that the material is subjected to a series of changes of physical, chemical, structural properties and the like, and finally the effects of reducing the particle size and increasing the uniformity are achieved.
The existing high-pressure homogenizer is mainly a pressure module, and the single-shaft motor drives a crankcase body and a synchronous wheel to link and drive a ceramic plunger to reciprocate. The biggest problem of single module is when the plunger reciprocating motion, when the plunger starts and moves to near the terminal point, the extrusion efficiency to the fluid in the high pressure through-hole board reduces, causes there is sine wave pulse between the high pressure, and especially at the super high pressure pulse is very big, causes the business turn over valve closing speed to change, causes high pressure homogenizer at during operation internal pressure very unstable, and the flow fluctuation is very big.
The utility model discloses a constant voltage nanometer homogenizer is applied for 2021110818670 among the prior art, and it has solved the high pressure homogenizer and very unstable at the during operation, and the flow is restricted, and current disk seat, the wearability of case are poor, cause the homogeneity effect relatively poor, improve product cost's problem, but it still has following defect:
when the material directly reaches the homogenizing valve from the discharging channel in the discharging plate, the distance between the valve body and the valve core in the homogenizing valve is regulated by pushing the air cylinder, and when the material reaches the position of the homogenizing valve from the discharging channel, the phenomenon of unstable pressure possibly exists in the discharging channel, and in the process, the pressurizing and pressure stabilizing structure is not adopted, the pressurizing can only be carried out by regulating the distance between the valve seat and the valve core, so that the material is homogenized once, the valve core is pushed by adopting the air cylinder, the requirement on the air cylinder is very high, if the pressure between the valve core and the valve seat is too large, the air cylinder can be possibly caused to be repeatedly moved, so that the distance between the valve seat and the valve core is unstable, dynamic change can occur, and in order to ensure that the situation does not occur, the formation of the air cylinder can only be selectively increased, so that the thrust of the air cylinder is enhanced, but the cost is increased, and the installation space of the air cylinder is increased.
Disclosure of Invention
The invention aims to solve the problems, and designs a microporous homogeneous pump body which passes through a microporous drainage channel with unique design.
The technical scheme of the invention for achieving the purpose is that the microporous homogenizing pump comprises a feeding module, a middle porous plate, a discharging module and a conveying device, wherein a discharging hole of the feeding module is communicated with a feeding hole of the middle porous plate, a discharging hole of the middle porous plate is communicated with a feeding hole of the discharging module, and the conveying device is arranged on the back surface of the middle porous plate and used for conveying materials in the feeding module into the discharging module, and the microporous homogenizing pump further comprises a microporous spraying module, a pressure stabilizing module and a pressurizing module;
the micropore injection module is internally provided with a horn-shaped drainage channel for pressurizing materials and a liquid collecting cavity for collecting vaporific materials and forming liquid materials, and the pressure stabilizing module is internally provided with a pressure stabilizing channel;
the thick port end of the horn-shaped drainage channel is communicated with the discharge port of the discharge module, the thin port end of the horn-shaped drainage channel is communicated with the liquid collecting cavity, the discharge port of the liquid collecting cavity is communicated with the pressure stabilizing channel in the pressure stabilizing module, and the inner diameter of the outlet end of the liquid collecting cavity is half of the inner diameter of the pressure stabilizing channel;
a homogenizing valve assembly is arranged in a cavity of the pressurizing module and comprises a valve seat, a valve body and a valve core, wherein the valve seat is arranged on the inner side of the valve body, and a certain distance exists between the valve seat and the valve core;
the right-hand member of pressure boost module is provided with the handle subassembly, the front end of handle subassembly extends to the inside of pressure boost module and is connected with the case, when the material passes through the gap between disk seat and the case, adjusts through rotating the handle subassembly the interval between disk seat and the case to realize the regulation to its homogeneity pressure.
Preferably, the feeding module comprises a feeding plate with a feeding channel and three one-way feeding valves arranged at the upper end of the feeding plate, annular high-pressure seals are arranged between the feeding plate and the three one-way feeding valves, feeding ports of the three one-way feeding valves are vertically communicated with the feeding channel in the feeding plate, and the feeding channel is provided with at least one feeding port;
the three one-way feed valves are respectively communicated with three independent middle porous plates, and the middle porous plates are connected with the discharge module right above.
Preferably, the discharging module comprises a high-pressure through hole plate with a discharging channel and three one-way discharging valves arranged at the lower end of the high-pressure through hole plate, annular high-pressure seals are arranged between the high-pressure through hole plate and the three one-way discharging valves, the discharging ports of the three one-way discharging valves are vertically communicated with the discharging channel in the high-pressure through hole plate, and the feeding ports of the three one-way discharging valves are respectively communicated with three independent middle porous plates.
Preferably, the middle porous plate is internally provided with a herringbone channel, the herringbone channel comprises a main channel and two sub-channels which are respectively communicated with the upper end and the lower end of the main channel, the main channel is arranged on the side surface of the middle porous plate, the feed inlet of one sub-channel is communicated with the discharge outlet of the corresponding one-way feed valve, and the discharge outlet of the other sub-channel is communicated with the feed inlet of the corresponding one-way discharge valve.
Preferably, the conveying device is arranged on the back surfaces of the three middle porous plates, the conveying device comprises a fixed block and three independent guide blocks arranged on the back surfaces of the fixed block, the three guide blocks are respectively in one-to-one correspondence with the three middle porous plates, each guide block is provided with a plunger rod, one end of each plunger rod sequentially penetrates through the guide block and the fixed block and is connected with a main channel on the back surface of the corresponding middle porous plate in a penetrating way, and the plunger rods do reciprocating motion relative to the main channel.
Preferably, the handle assembly comprises a push rod, a handle sleeve, a handle and a supporting mechanism, wherein the supporting mechanism comprises a supporting sleeve, a copper cushion block, a stacking spring, a T-shaped stacking spring rod, a plane bearing and a supporting ring, the supporting sleeve is fixedly connected with the pressurizing module, one end of the push rod is fixedly connected with one side, far away from the valve body, of the valve core, and the other end of the push rod extends into the supporting sleeve and is abutted against the copper cushion block;
copper cushion, plane bearing, holding ring, fold spring, T shape fold spring pole from left to have in proper order in support sheathed tube inboard, fold the spring cover and establish on the T shape fold spring pole, T shape fold spring pole's T shape end with handle sleeve is connected, the other end with the holding ring alternates and is connected, the handle set up in on the telescopic outer fringe face of handle, handle sleeve with support sheathed tube outer fringe face threaded connection.
Preferably, at least three guide rings are arranged on the outer side of the ejector rod along the axial direction, the three guide rings are arranged on the inner side of the support sleeve, and the ejector rod is in sliding connection with the three guide rings.
Preferably, a certain gap is formed between the copper pad block and the inner wall of the support sleeve as well as between the stacking spring and the inner wall of the support sleeve.
Preferably, an explosion-proof component is arranged at the left end of the high-pressure through hole plate, the explosion-proof component comprises a fixed sleeve, a screw, a torsion cylinder, a T-shaped pressure relief pipe, a pressure spring, a T-shaped pressure relief rod and a pressure relief valve seat, one end of the screw is fixedly connected with the torsion cylinder, one end of the screw is in threaded connection with the fixed sleeve, the pressure relief valve seat is arranged at the inner side of the high-pressure through hole plate and is communicated with a discharging channel in the high-pressure through hole plate, the pressure spring is arranged at the inner side of the fixed sleeve, and two ends of the pressure spring are respectively abutted against the screw and the T-shaped pressure relief rod;
one end of the T-shaped pressure release rod is connected with the fixed sleeve, the other end of the T-shaped pressure release rod penetrates through the T-shaped pressure release pipe to extend to the position where the pressure release valve seat is located, a rolling ball is arranged between the front end of the T-shaped pressure release rod and the inlet of the pressure release valve seat, and the T-shaped pressure release rod pushes the rolling ball against the outlet of the pressure release valve seat under the action of the pressure spring.
Preferably, the upper end face of the high-pressure through hole plate is provided with a high-pressure detection mechanism for detecting the internal pressure of the discharge channel, the high-pressure detection mechanism is a high-pressure test meter or a high-pressure device, and the pressure of the discharge channel in the high-pressure through hole plate is detected in real time.
Compared with the prior art, the beneficial effects are that:
1. according to the invention, through the micropore injection module and the pressure stabilizing module which are arranged between the discharging module and the pressurizing module, the material can be pressurized and homogenized for the first time after entering the horn-shaped drainage channel in the micropore injection module, the aperture of the horn-shaped drainage channel is reduced from the aperture of 28mm to the aperture of 2mm, the drainage port is made of high wear-resistant material, the material enters the liquid collecting cavity from the horn-shaped drainage channel to be changed into liquid from mist, then enters the pressure stabilizing channel in the pressure stabilizing module and can be rotated in a turbulent way, a shearing effect is generated, the material can be homogenized further under the action of shearing force, and the pressure stabilizing channel plays a role in stabilizing pressure and stabilizing flow.
2. According to the invention, the gap between the valve seat and the valve core is regulated through the handle component, so that the regulation of the uniformity of materials is realized, and due to the existence of the pressure stabilizing module and the micropore injection module, when the materials between the valve seat and the valve core change through pressure, the pressure in the discharge channel in the discharge module cannot be influenced, the closing speed of the feeding and discharging one-way valve cannot be influenced, the stability of the internal pressure of the high-pressure homogenizer in working is ensured, the flow fluctuation is small, and the handle component regulates the gap between the valve core and the valve seat completely in a purely mechanical mode, so that the regulation precision is high, and the stability is good.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of FIG. 2 from another perspective;
FIG. 3 is a schematic view of the structure of FIG. 2 with the anchor removed;
FIG. 4 is a schematic cross-sectional view of the present invention;
fig. 5 is an enlarged view of the structure at a in fig. 4;
FIG. 6 is a schematic cross-sectional view of a perforated plate in accordance with the present invention;
FIG. 7 is a schematic diagram of the structure of the micro-porous spray module, pressure stabilizing module, pressurizing module and handle assembly of the present invention;
fig. 8 is an enlarged view of the structure at B in fig. 7.
In the figure, 1, a feeding module; 11. a feed plate; 111. a feed channel; 12. a one-way feed valve; 2. a discharging module; 21. a high pressure orifice plate; 211. a discharge channel; 22. a one-way discharge valve; 3. a middle porous plate; 31. a chevron channel; 311. dividing channels; 312. a main channel; 4. a micro-pore injection module; 41. a trumpet-shaped drainage channel; 42. a liquid collection cavity; 5. a voltage stabilizing module; 51. a regulated pressure channel; 6. a pressurizing module; 61. a homogenizing valve assembly; 611. a valve body; 612. a valve seat; 613. a valve core; 7. a conveying device; 71. a fixed block; 72. a guide block; 73. a plunger rod; 8. an explosion-proof assembly; 81. a fixed sleeve; 82. twisting a cylinder; 83. a screw; 84. a pressure spring; 85. t-shaped pressure relief pipe; 86. a T-shaped pressure release rod; 87. a pressure relief valve seat; 88. a rolling ball; 9. a handle assembly; 91. a handle sleeve; 92. a handle; 93. a support mechanism; 931. t-shaped spring stacking rod; 932. stacking springs; 933. a support sleeve; 934. a support ring; 935. a planar bearing; 936. a copper pad; 94. a push rod; 941. a guide ring; 10. high-pressure detection mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The microporous homogenizing pump body as shown in fig. 1 and 2 mainly comprises a feeding module 1, a middle porous plate 3, a discharging module 2, a conveying device 7, a microporous spraying module 4, a pressure stabilizing module 5 and a pressurizing module 6, wherein a discharging hole of the feeding module 1 is communicated with a feeding hole of the middle porous plate 3, a discharging hole of the middle porous plate 3 is communicated with a feeding hole of the discharging module 2, the microporous spraying module 4, the pressure stabilizing module 5 and the pressurizing module 6 are sequentially arranged at the right end of the discharging module 2 from left to right and are communicated with the discharging module 2, materials are conveyed from the feeding module 1 to the middle porous plate 3, then conveyed into the discharging module 2 through the conveying device 7 arranged at the back of the middle porous plate 3, pressurized and homogenized for the first time through the microporous spraying module 4, stabilized pressure through the pressure stabilizing module 5 and then homogenized for the second time through the pressurizing module 6.
As shown in fig. 4, the feeding module 1 includes a feeding plate 11, and three unidirectional feeding valves 12 disposed on an upper end surface of the feeding plate 11, wherein a feeding channel 111 is disposed in the feeding plate 11 along a length of the feeding plate, and the feeding channel 111 is at least provided with one feeding port, or may be 2 feeding ports, and the two feeding ports are disposed at two ends of the feeding channel 111, that is, the feeding channel 111 may be fed at one end or two ends, and the three unidirectional feeding valves 12 are vertically communicated with the feeding channel 111 in the feeding plate 11, and an annular high-pressure seal is disposed between the feeding plate 11 and the three unidirectional feeding valves 12, so as to ensure that materials cannot leak;
referring to fig. 4, the above-mentioned middle porous plate 3 is provided with three and is respectively communicated with three unidirectional feed valves 12, and the upper parts of the three middle porous plates 3 are connected with the discharge module 2, so that the materials are ensured to flow unidirectionally, and only from the feed module 1, the middle porous plate 3 and the discharge module 2.
As shown in fig. 4, the discharging module 2 includes a high-pressure orifice plate 21, and three unidirectional discharging valves 22 disposed on the lower end surface of the high-pressure orifice plate 21, wherein a discharging channel 211 is disposed in the high-pressure orifice plate 21 along the length direction of the high-pressure orifice plate, the discharging channel 211 also has two discharging ports, the discharging port at the left end of the discharging channel is communicated with the explosion-proof component 8 connected with the discharging port (the discharging port is closed when in operation and can be opened only when pressure relief is needed), the discharging port at the right end of the discharging channel is communicated with the microporous spraying module 4, the discharging ports of the three unidirectional discharging valves 22 are vertically communicated with the discharging channel 211 in the high-pressure orifice plate 21, and the feeding ports of the three unidirectional discharging valves 22 are respectively communicated with three independent middle porous plates 3 below.
The one-way feeding valve 12 and the one-way discharging valve 22 are both opened in one direction, and the one-way feeding valve and the one-way discharging valve can be automatically opened when the external pressure is too high, so that the material is ensured not to flow back when being conveyed.
As shown in fig. 6, a herringbone channel 31 is disposed in each middle porous plate 3, the herringbone channel 31 is composed of a main channel 312 and two sub-channels 311, wherein the main channel 312 is disposed on the side surface of the middle porous plate 3 and is perpendicular to the side surface of the main channel 312, the two sub-channels 311 are respectively disposed at the upper and lower ends of the main channel 312 and are communicated with the main channel 312, the feed inlet of one sub-channel 311 is communicated with the discharge outlet of the corresponding one-way feed valve 12 (i.e. the sub-channel 311 disposed at the lower end of the main channel 312), the discharge outlet of the other sub-channel 311 is communicated with the feed inlet of the corresponding one-way discharge valve 22 (i.e. the sub-channel 311 disposed at the upper end of the main channel 312), the materials in the sub-channels 311 are conveyed into the discharge module 2 by applying pressure to the main channel 312 by using the principle of pumping, and the pumping power is provided by the conveying device 7.
Referring to fig. 2 and 3, the conveying device 7 includes a fixed block 71, three independent guide blocks 72 disposed at the back of the fixed block 71, and plunger rods 73 in sealing sliding connection with the guide blocks 72 and the fixed block 71, wherein the plunger rods 73 are provided with three plunger rods 73, which are respectively in one-to-one correspondence with the three guide blocks 72, the back of the three middle porous plates 3 are fixed at the front of the fixed block 71 and are in one-to-one correspondence with the three guide blocks 72, one end of each plunger rod 73 sequentially passes through the guide blocks 72 and the fixed block 71 to be in sealing penetrating connection with a main channel 312 at the back of the corresponding middle porous plate 3, the plunger rods 73 can reciprocate corresponding to the main channel 312, and the three plunger rods 73 can be more firmly and stably operated through the fixed block 71;
when the plunger rod 73 moves along the outer side direction of the main channel 312, the material opens the one-way feeding valve 12 under the action of external pressure because the whole volume of the main channel 312 is enlarged and the pressure is reduced, and the material enters the herringbone channel 31 in the middle porous plate 3; when the plunger rod 73 moves along the inner side direction of the main channel 312, the pressure in the herringbone channel 31 becomes larger due to the smaller overall volume of the main channel 312, the one-way discharge valve 22 is opened, the material enters the discharge channel 211 in the high-pressure through hole plate 21, and meanwhile, the material in the discharge channel 211 becomes more pressurized and larger, and the material can enter the micropore injection module 4.
When in motion, the three plunger rods 73 are driven by the same crankshaft, and the crankshaft drives the three plunger rods 73 to sequentially reciprocate under the drive of the motor, so that the three one-way feeding valves 12 are sequentially opened, and the three one-way discharging valves 22 are sequentially opened, which is not described in detail herein.
As shown in fig. 7, a horn-shaped drainage channel 41 for pressurizing materials and a liquid collecting cavity 42 for centralizing vaporific materials into liquid materials are formed in the micropore drainage module, wherein the thick opening end of the horn-shaped drainage channel 41 is communicated with the discharge opening of the discharge module 2, the thin opening end of the horn-shaped drainage channel 41 is communicated with the liquid collecting cavity 42, the thick opening to the thin opening of the horn-shaped drainage channel 41 is reduced from the aperture of 28mm to the aperture of 2mm to generate pressure, and the drainage opening is made of high wear-resistant materials, so that the strength of the drainage opening is ensured;
the aperture of the thick mouth end of the horn-shaped drainage channel 41 is consistent with the aperture of the feeding channel 111, so that the material can smoothly enter the horn-shaped drainage channel 41, and when the material enters the horn-shaped drainage channel 41, the material can generate extremely high pressure at the thin mouth end of the horn-shaped drainage channel 41, and can be homogenized for the first time under high pressure, meanwhile, the material can be sprayed out in a mist form due to the small aperture of the thin mouth end of the horn-shaped drainage channel 41, which is unfavorable for the subsequent second homogenization, so that the set liquid collecting cavity 42 changes the mist material into a liquid state again, the liquid collecting cavity 42 is deviated to one end of the horn-shaped drainage channel 41 to be spherical, and the material can be concentrated towards the middle after entering the liquid collecting cavity 42, thereby being beneficial to forming the liquid material.
As shown in fig. 7, a pressure stabilizing channel 51 is formed in the pressure stabilizing module 5, the pressure stabilizing channel 51 is communicated with the liquid collecting cavity 42, and the inner diameter of the pressure stabilizing channel 51 is twice the inner diameter of the discharge hole of the liquid collecting cavity 42, so that the liquid collecting cavity 42 and the pressure stabilizing channel 51 are distributed in a step shape, turbulent flow rotation can occur after materials come out of the liquid collecting cavity 42, when the materials pass through the step structure, the materials can be further sheared and crushed under the action of shearing force, the pressure stabilizing channel 51 plays a role of stabilizing pressure and flow, and then the materials can enter the pressurizing module 6 for further homogenization.
Referring to fig. 7 and 8, a homogenizing valve assembly 61 is disposed in a cavity of the pressurizing module 6, the homogenizing valve assembly 61 includes a valve body 611, a valve seat 612 and a valve core 613, wherein the valve body 611 is disposed inside the pressurizing module 6, the valve seat 612 is disposed inside the valve body 611, a certain distance exists between the valve cores 613, the valve seat 612 and the valve core 613 are disposed opposite to each other, the valve seat 612 is communicated with the pressure stabilizing channel 51, a handle assembly 9 is disposed at a right end of the pressurizing module 6, wherein a front end of the handle assembly 9 extends into the pressurizing module 6 and is connected with the valve core 613, and a gap between the valve core 613 and the valve seat 612 is adjusted, so that pressure adjustment is achieved when the valve seat 612 is opened by materials.
When the pressure of the material passing through between the valve seat 612 and the valve core 613 changes, the pressure in the discharge channel 211 cannot be influenced due to the arranged micropore injection device and the pressure stabilizing module 5, so that the stability of the high-pressure homogenizer during operation is improved.
As shown in fig. 7, the handle assembly 9 mainly includes a push rod 94, a handle sleeve 91, a handle 92 and a supporting mechanism 93, wherein the supporting mechanism 93 mainly comprises a supporting sleeve 933, a copper pad 936, a spring 932, a T-shaped spring stacking rod 931, a planar bearing 935, a supporting ring 934, and the like, wherein one end of the supporting sleeve 933 is fixedly connected with the pressurizing module 6 and is communicated with the internal cavity, the copper pad 936, the planar bearing 935, the supporting ring 934, the spring stacking 932, and the T-shaped spring stacking rod 931 are sequentially arranged on the inner side of the supporting sleeve 933 from left to right and are tightly attached to each other, the spring stacking 932 is sleeved on the T-shaped spring stacking rod 931, the T-shaped end of the T-shaped spring stacking rod is connected with the handle sleeve 91, the other end of the T-shaped spring stacking rod is connected with the supporting ring 934 in a penetrating manner, one end of the push rod 94 is fixedly connected with one side of the valve body 611, the other end of the push rod 94 extends into the supporting sleeve 933 and is abutted against the copper pad 936, the handle 92 is arranged on the outer edge surface of the handle sleeve 91, the handle sleeve 91 is in threaded connection with the outer edge surface of the supporting sleeve 933, and when force is sequentially transmitted from the T-shaped spring stacking rod 931 to the support sleeve 931 and the T-shaped spring stacking rod 931, and the T-shaped spring stacking rod 931 and the T-shaped spring is sequentially arranged on the front surface of the support sleeve 931 and back to the support sleeve 94 and the support surface;
when the gap between the valve core 613 and the valve seat 612 needs to be adjusted, the handle sleeve 91 is driven to rotate by pulling the handle 92, and because the handle sleeve 91 is in threaded connection with the outer edge surface of the support sleeve 933, the handle sleeve 91 moves back and forth when rotating, so as to drive the T-shaped spring stacking rod 931 to rotate and push the T-shaped spring stacking rod 931 to move back and forth, meanwhile, one end of the T-shaped spring stacking rod 931 is inserted into the support ring 934, the spring stacking 932 is stressed and compressed, the spring stacking 932 drives the support ring 934 to rotate and push the support ring to move back and forth when rotating, the plane bearing 935 moves back and forth under the action of force, the copper cushion 936 moves back and forth, the copper cushion 936 mainly plays a buffering role, and because the copper cushion 936 is stressed to deform, so that the push rod 94 is prevented from being crushed, and the copper cushion 936 can push the push rod 94 to move back and forth when moving back and forth, thereby realizing the adjustment of the distance between the valve seat 612 and the valve core 613.
In order to ensure that the stacking spring 932 can smoothly rotate along with the T-shaped stacking spring bar 931, a certain gap exists between the stacking spring 932 and the inner wall of the support sleeve 933, and the inner diameter of the stacking spring 932 is smaller than that of the support ring 934, so that the T-shaped stacking spring bar 931 can be ensured not to contact with the inner side of the support ring 934, the T-shaped stacking spring bar 931 can conveniently rotate, and a certain gap also exists between the copper cushion 936 and the inner wall of the support sleeve 933, so that a certain space is reserved for deformation of the copper cushion 936.
When the ejector rod 94 moves forwards and backwards, the ejector rod 94 is required to be always on the same central axis with the pressurizing module 6, the ejector rod 94 is prevented from being vertically offset when moving forwards and backwards, so that the valve core 613 and the valve seat 612 are not opposite, the gap between the valve core 613 and the valve seat 612 is not inconsistent, some parts are large, some parts are small, the situation of poor uniformity is caused when materials pass through the gap between the valve seat 612 and the valve core 613, the materials are uneven, at least three guide rings 941 are arranged on the outer side of the ejector rod 94 along the axial direction of the materials, the three guide rings 941 are located between the ejector rod 94 and the supporting sleeve 933, the ejector rod 94 is slidably connected with the three guide rings 941, the guide rings 941 play a guide role, and the fact that the central axis of the ejector rod 94 is always on the same central axis with the pressurizing module 6 when moving forwards and backwards is guaranteed, the fact that the ejector rod 94 and the valve core 613 cannot be vertically offset is guaranteed, and the valve core 613 is prevented from being impacted on the inner side wall of the valve body 611 is avoided.
At the front end of the support sleeve 933, a sealing ring is arranged at the joint of the support sleeve 933 and the ejector rod 94 and the joint of the support sleeve 933 and the pressurizing module 6, so that the leakage of materials is prevented.
When the material passes through the gap between the valve seat 612 and the valve core 613, the homogenizing effect on the material is adjusted by adjusting the distance between the valve seat 612 and the valve core 613, the material can be sprayed to the periphery from the gap between the valve seat 612 and the valve core 613, the smaller the distance between the valve seat 612 and the valve core 613 is, the larger the pressure of the material passing through is, the better the homogenizing effect is, the cavity pressure inside the pressurizing module 6 is normal pressure, the finally homogenized material can flow out from the discharge port at the lower side of the pressurizing module 6, and the discharge port below the pressurizing module 6 is connected with the discharge pipeline.
It should be noted that, by means of the threaded connection between the handle sleeve 91 and the support sleeve 933, the push rod 94 is pushed to drive the valve core 613 to move back and forth, the distance between the valve core 613 and the valve seat 612 is adjusted more accurately and stably, the push rod 94 will not move back and forth, if the push rod 94 is driven by the air cylinder to move back and forth, the reverse pressure of the push rod 94 to the air cylinder is also very high, if the reverse pressure exceeds the bearing pressure of the air cylinder, the push rod 94 will move back and forth, the stability is worse than that of the handle assembly 9, the only method which can be solved is to increase the stroke of the air cylinder, the whole air cylinder will be enlarged, a large installation space will be occupied, the air cylinder needs to be externally connected with an air source processing assembly, and the air source processing assembly 9 in the invention is completely driven by pure machinery, no power connection is needed, so that the handle assembly 9 is more stable and the adjusting precision is higher than that the air cylinder driving.
Referring to fig. 1, 4 and 5, in order to prevent the pressure in the discharge pipe inside the high pressure orifice plate 21 from being too high, an explosion-proof component 8 is disposed at the left end of the high pressure orifice plate 21 (i.e., the end far away from the micropore injection module 4) and mainly plays a role in pressure relief, the explosion-proof component 8 mainly comprises a fixed sleeve 81, a screw 83, a torsion cylinder 82, a T-shaped pressure relief pipe 85, a pressure spring 84, a T-shaped pressure relief rod 86, a pressure relief valve seat 87 and other structures, wherein the screw 83 is disposed between the fixed sleeve 81 and the torsion cylinder 82, one end of the screw 83 is fixedly connected with the torsion cylinder 82, the other end of the screw is in threaded connection with the fixed sleeve 81, and a certain gap exists between the inner side wall of the torsion cylinder 82 and the outer side wall of the fixed sleeve 81, so that friction does not occur between the torsion cylinder 82 and the fixed sleeve 81 when the torsion cylinder 82 is rotated.
One end of the T-shaped pressure release tube 85 is connected with the fixed sleeve 81, one end of the T-shaped end is communicated with the discharge channel 211 in the high-pressure through hole plate 21, the pressure release valve seat 87 is arranged on the inner side of the high-pressure through hole plate 21 and is communicated with the discharge channel 211, the T-shaped end of the TT-shaped pressure release rod 86 is slidably connected with the inner side of the fixed sleeve 81, the other end of the TT-shaped pressure release rod 86 penetrates through the T-shaped end of the T-shaped pressure release tube 85 to penetrate to the position of the pressure release valve seat 87, a rolling ball 88 is arranged between the end of the T-shaped pressure release rod and the pressure release valve seat 87, the rolling ball 88 is mainly used for blocking the outlet of the pressure release valve seat 87, the pressure spring 84 is arranged on the inner side of the fixed sleeve 81, two ends of the pressure spring 84 are respectively abutted with the screw 83 and the T-shaped end of the T-shaped pressure release valve, and under the action of the pressure spring 84, the T-shaped pressure release rod 86 abuts the rolling ball 88 on the outlet of the pressure release valve seat 87, so that materials are prevented from being sprayed out from the discharge channel 211.
When the pressure of the discharging channel 211 in the high-pressure through hole plate 21 is too high and exceeds the bearing pressure of the pressure spring 84, the rolling ball 88 is jacked up, the T-shaped pressure release rod 86 moves backwards, the pressure spring 84 is compressed, so that materials flow out from the lower end of the T-shaped pressure release pipe 85, the pressure release effect of the discharging module 2 is achieved, the pressure release pressure can be regulated, the torsion tube 82 is twisted, the screw 83 is screwed, the pressure spring 84 is driven to compress, meanwhile, the pressure spring 84 can give a force to the T-shaped pressure release rod 86, the rolling ball 88 is jacked at the outlet of the pressure release valve seat 87, and pressure release can be continued only when the pressure in the discharging module 2 exceeds the pressure.
As shown in fig. 1 and fig. 4, a high-pressure detection mechanism 10 for detecting the internal pressure of the discharge channel 211 is further disposed on the upper end surface of the high-pressure orifice plate 21, and the high-pressure detection mechanism 10 adopts a high-pressure test meter or a high-pressure device to detect the internal pressure of the discharge channel 211 of the high-pressure orifice plate 21 in real time, so as to provide data support for manually adjusting the pressure relief pressure of the explosion-proof component 8.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.

Claims (10)

1. The utility model provides a micropore formula homogeneity pump body, includes feeding module (1), well perforated plate (3), ejection of compact module (2), conveyor (7), the discharge gate of feeding module (1) with the feed inlet intercommunication of well perforated plate (3), the discharge gate of well perforated plate (3) with the feed inlet intercommunication of ejection of compact module (2), conveyor (7) set up in the back of well perforated plate (3) is used for carrying the material in feeding module (1) to in ejection of compact module (2), its characterized in that still includes micropore injection module (4), steady voltage module (5), pressure boost module (6);
a horn-shaped drainage channel (41) for pressurizing materials and a liquid collecting cavity (42) for collecting vaporific materials and forming liquid materials are formed in the micropore injection module (4), and a pressure stabilizing channel (51) is formed in the pressure stabilizing module (5);
the thick port end of the horn-shaped drainage channel (41) is communicated with the discharge port of the discharge module (2), the thin port end of the horn-shaped drainage channel (41) is communicated with the liquid collecting cavity (42), the discharge port of the liquid collecting cavity (42) is communicated with the pressure stabilizing channel (51) in the pressure stabilizing module (5), and the inner diameter of the outlet end of the liquid collecting cavity (42) is half of the inner diameter of the pressure stabilizing channel (51);
a homogenizing valve assembly (61) is arranged in a cavity of the pressurizing module (6), the homogenizing valve assembly (61) comprises a valve seat (612), a valve body (611) and a valve core (613), and the valve seat (612) is arranged on the inner side of the valve body (611) and a certain interval is reserved between the valve seat (612) and the valve core (613);
the right-hand member of pressure boost module (6) is provided with handle subassembly (9), the front end of handle subassembly (9) extends to the inside of pressure boost module (6) and is connected with case (613), when material passes through the gap between disk seat (612) and case (613), adjusts through rotating handle subassembly (9) interval between disk seat (612) and case (613) to realize the regulation to its homogeneity pressure.
2. The microporous homogeneous pump body according to claim 1, wherein the feeding module (1) comprises a feeding plate (11) with a feeding channel (111) and three one-way feeding valves (12) arranged at the upper end of the feeding plate (11), annular high-pressure seals are arranged between the feeding plate (11) and the three one-way feeding valves (12), and the feeding inlets of the three one-way feeding valves (12) are vertically communicated with the feeding channel (111) in the feeding plate (11), and the feeding channel (111) is provided with at least one feeding inlet;
the three unidirectional feed valves (12) are respectively communicated with the three independent middle porous plates (3), and the middle porous plates (3) are connected with the discharging module (2) right above.
3. The microporous homogeneous pump body according to claim 2, wherein the discharge module (2) comprises a high-pressure through hole plate (21) with a discharge channel (211) and three one-way discharge valves (22) arranged at the lower end of the high-pressure through hole plate (21), annular high-pressure seals are arranged between the high-pressure through hole plate (21) and the three one-way discharge valves (22), discharge holes of the three one-way discharge valves (22) are vertically communicated with the discharge channel (211) in the high-pressure through hole plate (21), and feed inlets of the three one-way discharge valves (22) are respectively communicated with three independent middle porous plates (3).
4. A microporous homogeneous pump body according to claim 3, wherein a herringbone channel (31) is arranged in the middle porous plate (3), the herringbone channel (31) comprises a main channel (312) and two sub-channels (311) which are respectively communicated with the upper end and the lower end of the main channel (312), the main channel (312) is arranged on the side surface of the middle porous plate (3), a feed inlet of one sub-channel (311) is communicated with a feed outlet of the corresponding one-way feed valve (12), and a feed outlet of the other sub-channel (311) is communicated with a feed inlet of the corresponding one-way feed valve (22).
5. The microporous homogeneous pump body according to claim 4, wherein the conveying device (7) is arranged on the back surfaces of the three middle porous plates (3), the conveying device (7) comprises a fixed block (71) and three independent guide blocks (72) arranged on the back surfaces of the fixed block (71), the three guide blocks (72) are respectively in one-to-one correspondence with the three middle porous plates (3), each guide block (72) is provided with a plunger rod (73), one end of each plunger rod (73) sequentially penetrates through the guide block (72) and the fixed block (71) and is connected with a main channel (312) on the back surfaces of the corresponding middle porous plates (3) in an penetrating manner, and the plunger rods (73) reciprocate relative to the main channels (312).
6. The microporous homogeneous pump body according to claim 1, wherein the handle assembly (9) comprises a push rod (94), a handle sleeve (91), a handle (92) and a supporting mechanism (93), the supporting mechanism (93) comprises a supporting sleeve (933), a copper pad block (936), a spring stack (932), a T-shaped spring stack rod (931), a plane bearing (935) and a supporting ring (934), the supporting sleeve (933) is fixedly connected with the pressurizing module (6), one end of the push rod (94) is fixedly connected with one side of the valve core (613) away from the valve body (611), and the other end extends into the supporting sleeve (933) and is abutted with the copper pad (936);
copper pad piece (936), plane bearing (935), support ring (934), fold spring (932), T shape fold spring pole (931) from a left side to have set gradually in the inboard of support sleeve (933), fold spring (932) cover and establish on T shape fold spring pole (931), T shape end of T shape fold spring pole (931) with handle sleeve (91) are connected, the other end with support ring (934) alternate to be connected, handle (92) set up in on the outer fringe face of handle sleeve (91), handle sleeve (91) with outer fringe face threaded connection of support sleeve (933).
7. The microporous homogeneous pump body according to claim 6, wherein at least three guide rings (941) are disposed on the outer side of the ejector rod (94) along the axial direction, and three guide rings (941) are disposed on the inner side of the support sleeve (933), and the ejector rod (94) is slidably connected to the three guide rings (941).
8. The microporous homogeneous pump body according to claim 6, characterized in that a gap is present between the copper pad (936) and the stack spring (932) and the inner wall of the support sleeve (933).
9. A microporous homogeneous pump body according to claim 3, characterized in that an explosion-proof component (8) is arranged at the left end of the high-pressure through hole plate (21), the explosion-proof component (8) comprises a fixed sleeve (81), a screw (83), a torsion cylinder (82), a T-shaped pressure relief pipe (85), a pressure spring (84), a T-shaped pressure relief rod (86) and a pressure relief valve seat (87), one end of the screw (83) is fixedly connected with the torsion cylinder (82), one end of the screw is in threaded connection with the fixed sleeve (81), the pressure relief valve seat (87) is arranged at the inner side of the high-pressure through hole plate (21) and is communicated with a discharge channel (211) inside the high-pressure through hole plate (21), the pressure spring (84) is arranged at the inner side of the fixed sleeve (81), and two ends of the pressure spring (84) are respectively abutted with the screw (83) and the T-shaped pressure relief rod (86);
one end of a T-shaped pressure release rod (86) is connected with the fixed sleeve (81), the other end of the T-shaped pressure release rod passes through a T-shaped pressure release pipe (85) to extend to the position of the pressure release valve seat (87), a rolling ball (88) is arranged between the front end of the T-shaped pressure release rod (86) and the inlet of the pressure release valve seat (87), and the T-shaped pressure release rod (86) pushes the rolling ball (88) to the outlet of the pressure release valve seat (87) under the action of the pressure spring (84).
10. The microporous homogeneous pump body according to claim 4, wherein the upper end surface of the high-pressure through hole plate (21) is provided with a high-pressure detection mechanism (10) for detecting the internal pressure of the discharge channel (211), the high-pressure detection mechanism (10) is a high-pressure test meter or a high-pressure device, and the pressure of the discharge channel (211) inside the high-pressure through hole plate (21) is detected in real time.
CN202310271761.XA 2023-03-20 2023-03-20 Microporous homogeneous pump body Pending CN116251514A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310271761.XA CN116251514A (en) 2023-03-20 2023-03-20 Microporous homogeneous pump body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310271761.XA CN116251514A (en) 2023-03-20 2023-03-20 Microporous homogeneous pump body

Publications (1)

Publication Number Publication Date
CN116251514A true CN116251514A (en) 2023-06-13

Family

ID=86679326

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310271761.XA Pending CN116251514A (en) 2023-03-20 2023-03-20 Microporous homogeneous pump body

Country Status (1)

Country Link
CN (1) CN116251514A (en)

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