CN104454489A - Integrated compact type constant power variable device - Google Patents
Integrated compact type constant power variable device Download PDFInfo
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- CN104454489A CN104454489A CN201410727458.7A CN201410727458A CN104454489A CN 104454489 A CN104454489 A CN 104454489A CN 201410727458 A CN201410727458 A CN 201410727458A CN 104454489 A CN104454489 A CN 104454489A
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- power
- spool
- spring
- power control
- control valve
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Abstract
The invention discloses an integrated compact type constant power variable device. The device consists of a variable piston (1) and a power control valve (12) which are connected by virtue of a guide rod (2). According to the device disclosed by the invention, constant power control can be achieved without greatly changing the existing product and increasing the volume of a pump, and the device is compact in structure and economic and convenient. By adoption of a novel structure which is different from the conventional constant power variable device, the structure of the axial plunger pump is compact and meanwhile, the power control valve works independently. The working mode is direct and effective, and the variable displacement can be directly transferred to the power control valve, so that the power control precision is improved.
Description
Technical field
The present invention relates to a kind of control gear of Variable plunger pump, particularly a kind of integrated compact type variable displacement with constant power device for carrying integrating control axial piston pump in high speed.
Background technique
Axial piston pump has good stepless change performance and high power ratio, in industry extensive application such as engineering machinery, farm machinery, lathe, injection moulding, metallurgy, mine, petrochemical industry, railway, boats and ships, light industry and machinery, to the infrastructure of China and economic development, there is material impact.
Along with day by day closing on of global energy crisis, the mankind more and more pay attention to power-saving technology, require that various product can both realize the function of efficient energy-saving.Oil hydraulic pump is as the power core element of whole Hydraulic Power Transmission System, it adopts power limitation control to be one of most widely used Energy Saving Control mode, not only reduce the driving power of prime mover, and the power of prime mover can be made full use of, therefore power factor is high, utilization efficiency is high, reduces power consumpiton.
The variable displacement with constant power device overwhelming majority of axial piston pump adopts power control valve and stroking mechanism to be split up into two-part, the structure connected by feedback mechanism.This mode not only increases the volume and weight of plunger pump, simultaneously because variable feedback mode is not direct, causes whole control gear complex structure, in manufacture and assembling, increases more difficulty; And power control valve can not work alone, its control accuracy is by the impact of other control mechanisms of medium tache.Power limitation control axial piston pump is along with the raising of working pressure and rotating speed, and the probability that emergent power controls failure phenomenon is increasing.Once power controls to lose efficacy, exceed the tolerance range of main frame and cause machine halt trouble, just can not meet the efficient requirement of main engine energy-saving.
Summary of the invention
The object of the invention is to, a kind of integrated compact type variable displacement with constant power device is provided.The present invention efficiently solves that axial piston pump variable displacement with constant power device takes up room greatly, variable feedback direct effective problem, improves power control accuracy, improves the reliability that axial plunger pump power controls simultaneously.
Technological scheme of the present invention: integrated compact type variable displacement with constant power device, it is characterized in that: comprise variable piston and power control valve, variable piston is connected through guide rod with power control valve.
In aforesaid integrated compact type variable displacement with constant power device, described power control valve comprises valve pocket, spool, big spring seat, small-power spring, large power spring, swivel nut, nut, screw, push rod and submissile spring abutment is provided with in valve pocket, described small-power spring fitting is between big spring seat and submissile spring abutment, described large power spring is arranged between big spring seat and nut, and described submissile spring abutment is connected with screw through push rod; Described nut, screw are connected with swivel nut through screw thread respectively; Described guide rod is fixed in variable piston by back-up ring, and the other end is connected to swivel nut through spool, big spring seat, submissile spring abutment, small-power spring, large power spring, and passes through retainer ring spacing.
In aforesaid integrated compact type variable displacement with constant power device, described spool is cascade spool, and a part for cascade spool is minor diameter spool, and remainder is major diameter spool, and the diameter difference of major diameter spool and minor diameter spool is 0.1mm-0.4mm.
Compared with prior art, the present invention does not need to carry out large change to existing product, do not increase the volume of pump, just can realize power limitation control, compact structure, economy are convenient, axial piston pump adopts this new structure being different from traditional variable displacement with constant power device, make axial plunger pump structure compacter, realize power control valve simultaneously and work alone, working method is directly effective, variable displacement energy is directly passed to power control valve, improves power control accuracy.
The present invention is by after carrying out substantial improvements to the variable displacement with constant power device of routine, specifically in high speed, carry the multiple control modes that axial piston pump realizes integrated power limitation control on the original basis, its volume is compared same discharge capacity (the L10V0/31 series that Air China's power source hydraulic pressure is produced) and is reduced 15%, control accuracy improves 10%, therefore the application area of pump and market prospects more wide.The present invention efficiently solves that axial piston pump variable displacement with constant power device takes up room greatly, variable feedback direct effective problem, improves power control accuracy, improves the reliability that axial plunger pump power controls simultaneously.Compact structure of the present invention, save space, power/weight ratio is high, and working method is directly effective, and control accuracy is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the sectional view that the present invention is connected with pump;
Fig. 3 is that the present invention applies at a high speed the sectional view carrying axial piston pump;
Fig. 4 is hydraulic schematic diagram of the present invention.
Being labeled as in accompanying drawing: 1-variable piston, 2-guide rod, 3-spool, 4-big spring seat, 5-small-power spring, 6-large power spring, 7-swivel nut, 8-nut, 9-screw, 10-push rod, 11-submissile spring abutment, 12-power control valve, 13-valve pocket.
Embodiment
Below in conjunction with drawings and Examples, the present invention is further illustrated, but not as the foundation limited the present invention.
Embodiment.Integrated compact type variable displacement with constant power device, form as shown in Figure 1, comprise variable piston 1 and power control valve 12, variable piston 1 is connected through guide rod 2 with power control valve 12.Described power control valve 12 comprises valve pocket 13, spool 3, big spring seat 4, small-power spring 5, large power spring 6, swivel nut 7, nut 8, screw 9, push rod 10 and submissile spring abutment 11 is provided with in valve pocket 13, described small-power spring 5 is arranged between big spring seat 4 and submissile spring abutment 11, described large power spring 6 is arranged between big spring seat 4 and nut 8, and described submissile spring abutment 11 is connected with screw 9 through push rod 10; Described nut 8, screw 9 are connected with swivel nut 7 through screw thread respectively; Described guide rod 2 one end is fixed in variable piston 1 by back-up ring, and the other end is connected to swivel nut 7 through spool 3, big spring seat 4, submissile spring abutment 11, small-power spring 5, large power spring 6, and passes through retainer ring spacing.
Be more preferably, described spool 3 is cascade spool, and a part for cascade spool is minor diameter spool d1, and remainder is major diameter spool d2, and the diameter difference (d2-d1) of major diameter spool and minor diameter spool is 0.1mm-0.4mm.
Described valve pocket 13 is the parts installing spool, is generally made up of the assembling ensureing spool 3 parts such as body and lid.
Under the prerequisite not changing pump agent structure, as shown in Figure 2, integrated compact type variable displacement with constant power device loads in the D hole of pump case, and housing is provided with three oil circuit holes, place (schematically illustrating with dotted line in Fig. 2) and communicates with power control valve, is respectively P mouth, T mouth, A mouth.The valve pocket 13 of power control valve 12 maintains static, the both sides of its spool 3 are respectively by spring force and the hydraulic coupling of high or low power spring 6,5, hydraulic coupling is because spool is the different stepped construction of diameter, setting diameter difference (d2-d1), outlet high pressure oil enters spool 3 by P mouth and to act on it on generation, and hydraulic coupling is
.The hydraulic principle of variable displacement with constant power device as shown in Figure 4, initial position, hydraulic coupling is less than spring force, under the effect of power pogo power, power control valve 12 is in right position (closed condition), and A mouth and T mouth are connected, and variable piston cavity oil releases, variable piston 1 is in the position of keeping right most, pump pivot angle maximum (pump makes pump be in maximum pendulum angle when initial position by its return mechanism).When P mouth oil liquid pressure raises, when hydraulic coupling is greater than spring force, the spool 3 that high pressure oil promotes power control valve 12 moves to the right, power control valve 12 is opened and is in left position, P mouth and A mouth are connected, high pressure oil entering variable piston cavity, promote variable piston 1 and move to the left, pump pivot angle is reduced, and rate of discharge reduces.While variable piston 1 movement, drive guide rod 2, swivel nut 7 move to the left, power pogo 5,6 is directly made to compress further, make spring force be greater than hydraulic coupling and the spool 3 of power control valve 12 is pushed back position, power control valve is closed again (precisely maintaining a small guide vane), and now spring force and the hydraulic coupling acted on power spool balance each other, variable piston 1 is in a new position, to no longer move, thus when realizing pump discharge pressure rising, delivery side of pump flow reduces.Otherwise when P mouth oil liquid pressure reduces, variable piston 1 moves to the right, pump discharge flow increases.
Along with the change of pressure P, variable piston produces displacement and directly feeds back to power control valve, keep the position dynamic stability of power spool and variable piston, delivery side of pump flow respective change, thus realize the output flow Q of pump and the product constant of pressure P accurately and effectively.Draw from hydraulic principle, power control valve oil circuit and function set rationally ingenious, realize power control valve and work alone.
The present invention can be applicable to carry axial piston pump at a high speed, and shown in Fig. 3, its volume compares the reduction 15% of same discharge capacity, and control accuracy improves 10%, therefore the application area of pump and market prospects more wide.Compact structure of the present invention, save space, power/weight ratio is high, and working method is directly effective, and control accuracy is high.
For making the working stability of integrated compact type variable displacement with constant power device, meet host computer system variable frequent, impact large usage requirement, must the diameter difference (d2-d1) of the spool of setting and guaranteed output control valve very well, control between 0.1mm to 0.4mm.
Claims (3)
1. integrated compact type variable displacement with constant power device, is characterized in that: comprise variable piston (1) and power control valve (12), variable piston (1) is connected through guide rod (2) with power control valve (12).
2. integrated compact type variable displacement with constant power device according to claim 1, it is characterized in that: described power control valve (12) comprises valve pocket (13), spool (3) is provided with in valve pocket (13), big spring seat (4), small-power spring (5), large power spring (6), swivel nut (7), nut (8), screw (9), push rod (10) and submissile spring abutment (11), described small-power spring (5) is arranged between big spring seat (4) and submissile spring abutment (11), described large power spring (6) is arranged between big spring seat (4) and nut (8), described submissile spring abutment (11) is connected with screw (9) through push rod (10), described nut (8), screw (9) are connected with swivel nut (7) through screw thread respectively, described guide rod (2) one end is fixed in variable piston (1) by back-up ring, the other end is connected to swivel nut (7) through spool (3), big spring seat (4), submissile spring abutment (11), small-power spring (5), large power spring (6), and passes through retainer ring spacing.
3. integrated compact type variable displacement with constant power device according to claim 2, it is characterized in that: described spool (3) is cascade spool, a part for cascade spool is minor diameter spool, remainder is major diameter spool, and the diameter difference of major diameter spool and minor diameter spool is 0.1mm-0.4mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410727458.7A CN104454489A (en) | 2014-12-04 | 2014-12-04 | Integrated compact type constant power variable device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410727458.7A CN104454489A (en) | 2014-12-04 | 2014-12-04 | Integrated compact type constant power variable device |
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| CN104454489A true CN104454489A (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410727458.7A Pending CN104454489A (en) | 2014-12-04 | 2014-12-04 | Integrated compact type constant power variable device |
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| CN (1) | CN104454489A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109854471A (en) * | 2019-02-01 | 2019-06-07 | 中航力源液压股份有限公司 | The hydraulic planger pump of two grades of power control devices |
| CN110219789A (en) * | 2019-05-28 | 2019-09-10 | 龙工（上海）精工液压有限公司 | A kind of hydraulic pump power shear mechanism |
| CN110792584A (en) * | 2019-11-27 | 2020-02-14 | 力源液压（苏州）有限公司 | Multi-gear input power control system of plunger pump |
| CN114135458A (en) * | 2021-11-30 | 2022-03-04 | 力源液压（苏州）有限公司 | Constant power control structure of plunger pump |
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| JP2000161208A (en) * | 1998-11-27 | 2000-06-13 | Calsonic Corp | Swash plate type variable displacement compressor |
| CN101270742A (en) * | 2008-04-29 | 2008-09-24 | 杨徐辉 | Constant power stand-to automatic control axial plunger pump |
| CN101922445A (en) * | 2010-07-29 | 2010-12-22 | 杭州力龙液压有限公司 | Constant power control valve |
| CN101956735A (en) * | 2010-10-21 | 2011-01-26 | 吴赛珍 | Position feedback power control valve |
| CN102425541A (en) * | 2011-12-20 | 2012-04-25 | 无锡威孚精密机械制造有限责任公司 | Constant power valve |
| CN202417923U (en) * | 2011-12-20 | 2012-09-05 | 无锡威孚精密机械制造有限责任公司 | Constant-power valve |
| CN203743103U (en) * | 2014-03-19 | 2014-07-30 | 中联重科股份有限公司 | Hydraulic control device, hydraulic system and engineering machine |
| CN204419540U (en) * | 2014-12-04 | 2015-06-24 | 中航力源液压股份有限公司 | Integrated compact type variable displacement with constant power device |
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2014
- 2014-12-04 CN CN201410727458.7A patent/CN104454489A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000161208A (en) * | 1998-11-27 | 2000-06-13 | Calsonic Corp | Swash plate type variable displacement compressor |
| CN101270742A (en) * | 2008-04-29 | 2008-09-24 | 杨徐辉 | Constant power stand-to automatic control axial plunger pump |
| CN101922445A (en) * | 2010-07-29 | 2010-12-22 | 杭州力龙液压有限公司 | Constant power control valve |
| CN101956735A (en) * | 2010-10-21 | 2011-01-26 | 吴赛珍 | Position feedback power control valve |
| CN102425541A (en) * | 2011-12-20 | 2012-04-25 | 无锡威孚精密机械制造有限责任公司 | Constant power valve |
| CN202417923U (en) * | 2011-12-20 | 2012-09-05 | 无锡威孚精密机械制造有限责任公司 | Constant-power valve |
| CN203743103U (en) * | 2014-03-19 | 2014-07-30 | 中联重科股份有限公司 | Hydraulic control device, hydraulic system and engineering machine |
| CN204419540U (en) * | 2014-12-04 | 2015-06-24 | 中航力源液压股份有限公司 | Integrated compact type variable displacement with constant power device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109854471A (en) * | 2019-02-01 | 2019-06-07 | 中航力源液压股份有限公司 | The hydraulic planger pump of two grades of power control devices |
| CN109854471B (en) * | 2019-02-01 | 2024-05-14 | 中航力源液压股份有限公司 | Hydraulic plunger pump of two-gear power control device |
| CN110219789A (en) * | 2019-05-28 | 2019-09-10 | 龙工（上海）精工液压有限公司 | A kind of hydraulic pump power shear mechanism |
| CN110219789B (en) * | 2019-05-28 | 2023-06-20 | 龙工（上海）精工液压有限公司 | Hydraulic pump power shear mechanism |
| CN110792584A (en) * | 2019-11-27 | 2020-02-14 | 力源液压（苏州）有限公司 | Multi-gear input power control system of plunger pump |
| CN110792584B (en) * | 2019-11-27 | 2021-06-08 | 力源液压（苏州）有限公司 | Multi-gear input power control system of plunger pump |
| CN114135458A (en) * | 2021-11-30 | 2022-03-04 | 力源液压（苏州）有限公司 | Constant power control structure of plunger pump |
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| C06 | Publication | ||
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Application publication date: 20150325 |