CN116174391A - Method for cleaning oil groove of elasticized engine oil wheel - Google Patents

Method for cleaning oil groove of elasticized engine oil wheel Download PDF

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Publication number
CN116174391A
CN116174391A CN202211586762.5A CN202211586762A CN116174391A CN 116174391 A CN116174391 A CN 116174391A CN 202211586762 A CN202211586762 A CN 202211586762A CN 116174391 A CN116174391 A CN 116174391A
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China
Prior art keywords
cleaning
oil
tanker
elasticized
ultrasonic cleaner
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CN202211586762.5A
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Inventor
李钟杰
杨卫星
沈红仙
李萍
钱建根
陆晓丽
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Zhejiang Hengchuang Advanced Functional Fiber Innovation Center Co ltd
Tongkun Group Co Ltd
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Zhejiang Hengchuang Advanced Functional Fiber Innovation Center Co ltd
Tongkun Group Co Ltd
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Priority to CN202211586762.5A priority Critical patent/CN116174391A/en
Publication of CN116174391A publication Critical patent/CN116174391A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention provides a cleaning method for an oil groove of a elasticized engine oil wheel. The invention puts a certain amount of clear water into a layered ultrasonic cleaner, then adds a cleaning agent with corresponding concentration and quantity, puts the tanker into ultrasonic wave for super-cleaning, ensures the cleaning quality of the tanker, then the clear water is super-cleaned, and then the tanker is blown clean by compressed air, thereby ensuring the cleanliness of the tanker. After the washed oil tanker is put on the machine, the produced oil content of the product is uniform and stable, the difference between ingots is reduced, the quality of the product is stable, and the length and weight of the superior product are stable. Compared with the traditional rag wiping, the cleaning method provided by the invention is simple and convenient to operate, thorough in cleaning, uniform in oil content of the on-board oil tanker, uniform in fixed length and fixed weight, and guaranteed in product quality. And the ultrasonic cleaning oil tanker is stable in production and even in oil application rate, and further related parameters are not required to be adjusted, so that time is saved, and production efficiency is improved to some extent.

Description

Method for cleaning oil groove of elasticized engine oil wheel
Technical Field
The invention relates to the technical field of cleaning of textile chemical fiber equipment, in particular to a cleaning method of an oil groove of a elasticized engine oil wheel.
Background
Along with the rapid development of chemical fiber textile industry technology, the elasticizer is updated rapidly, the speed is higher and higher from the traditional contact type M type and V type machine with low speed requirement to the non-contact type T machine, the quality requirement is higher and higher, the uniformity of the oiling rate of the yarn is higher and higher, after a product is processed for a period of time, the oil tankers and the oil grooves are dirty, the oiling rate of the yarn has a great influence, and the yarn can only be stopped for cleaning the oil tankers and the oil grooves due to a great influence of fixed length and fixed weight.
The traditional cleaning method is that after the machine is stopped, the oil tanker is taken off, the DTY oiling agent in the oil tank is pumped out by an oiling agent pump, and then the oil tanker and the oil tank are wiped clean by rags. The method is easy to cause that the oil tanker is not clean, fine impurities cannot be cleaned, oiling of the startup silk is still uneven, and only stopping is needed for cleaning again, so that labor intensity of staff is increased, and quality, machine efficiency and yield of products are affected. It can be seen that the cleaning method of the elasticizer tanker and the flume is very important.
In view of the above, the invention discloses a method for cleaning the oil groove of the elasticized engine oil wheel, the oil wheel cleaned by the method is clean without changing the surface characteristics of the heated oil wheel, the elasticizing process is not required to be adjusted after the oil wheel is put on a machine, the oiling between the spindle positions of the produced product is uniform, the fixed length and the fixed weight are uniform, the product quality is ensured, and the method has popularization prospect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a method for cleaning the oil groove of the elasticized oil tank, which can ensure that the silk is processed normally in a high-speed state after the oil groove of the elasticized oil tank is cleaned, and can ensure that the silk is oiled uniformly and stably.
The technical scheme adopted for solving the technical problems is as follows:
the invention discloses a cleaning method of an oil groove of a elasticized engine oil wheel, which comprises the following steps:
step one, adding a uniform solution of a cleaning agent into an ultrasonic cleaning machine;
stopping the elasticizer, removing the elasticizer oil tanker, putting the elasticizer oil tanker into an ultrasonic cleaner with a cleaning agent, setting the temperature and the time, and performing ultrasonic cleaning;
step three, taking out the oil tanker and pouring out the washing liquid in the ultrasonic cleaner;
fourthly, repeating the third step for 1-2 times, then horizontally placing the oil tanker, and cleaning the oil tanker groove by using a cleaning brush;
step five, placing clear water in an ultrasonic cleaner, setting temperature and time, and placing the tanker cleaned by the cleaning brush in the step four in the ultrasonic cleaner;
step six, taking out the oil tanker, and drying by using compressed air;
and seventhly, placing the oil tanker on an operation table, blowing edges by using compressed air, and installing, adjusting and resetting according to the installation operation.
On the basis of the scheme and as a preferable scheme of the scheme, the cleaning agent is prepared from the following components in parts by weight:
Figure BDA0003992054140000021
Figure BDA0003992054140000031
based on the above scheme and as a preferable scheme of the scheme, the surfactant adopts one of sodium dodecyl benzene sulfonate, N-acyl-N-alkyl taurine sodium and fatty alcohol polyoxyethylene ether, the chelating agent adopts EDTA-2Na, and the cosolvent is 4-chloroethyl benzene sulfonic acid.
Based on the scheme and as a preferable scheme of the scheme, the volume ratio of water to the cleaning agent in the uniform solution of the cleaning agent in the step one is 270-330:1.
On the basis of the above scheme and as a preferable scheme of the above scheme, the temperature set by the ultrasonic cleaner in the second step is 70-90 ℃, preferably 80 ℃ and the set time is 30 minutes.
On the basis of the above scheme and as a preferable scheme of the above scheme, the temperature set by the ultrasonic cleaner in the fifth step is 50-65 ℃, preferably 60 ℃ and the set time is 20 minutes.
Compared with the prior art, the invention has the following beneficial effects:
(1) The practicability is strong: compared with the traditional rag wiping, the rag wiping is not thorough, the phenomenon of uneven oiling caused by impurity residues can be caused, and the cleaning method is simple and convenient to operate, thorough in cleaning and capable of being popularized and used in workshops;
(2) The product quality is stable: with the continuous development of science and technology, the existing elasticizer has the defects of high speed, high product quality requirement and uneven oiling, and is one of the key reasons for influencing the product quality. In particular, when high-end products are processed, the fixed length and the fixed weight are required to be superior products, and the requirement on the oil content of the products is high. When the oil tank of the oil tanker is not cleaned, the oiling of the strand silk is uneven, the fixed length and the fixed weight are uneven, and the inherent quality of the product has hidden trouble. By adopting the cleaning method, the oil content of the oil tanker is uniform, the fixed length and the fixed weight are uniform, and the product quality is ensured;
(3) The process is stable: after the oil tanker is wiped by the rag, the phenomenon of uneven oiling exists, and corresponding relevant technological parameters such as the revolution of the oil tanker or the adjustment of the oil level also need to be adjusted; after the cleaning method is used, the ultrasonic cleaning oil tanker is stable in production and even in oil application rate, and further related parameters do not need to be adjusted, so that time is saved, production efficiency is improved to some extent, and popularization is worth.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The present invention will be further described in conjunction with the following specific embodiments, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
There are two main methods for degreasing mechanical equipment: and (3) removing oil by strong alkali and removing oil by surfactant. The alkaline degreasing is a mode of soaking and spray cleaning, and has the advantages of low price, easily available raw materials, strong corrosiveness of alkaline substances and good degreasing capability only under the condition of higher alkalinity.
The surfactant oil removal is an oil removal mode which is used for emulsifying and dispersing oil stains into fine particles according to the wetting, penetrating and emulsifying actions of the surfactant, and then removing the dirt under the action of external force so as to achieve the oil removal purpose. The cleaning agents used in such methods generally include three types: oil-based type cleaning agents, water-based type cleaning agents, and two-phase type cleaning agents. Both the solvent type cleaning agent and the two-phase type cleaning agent contain organic solvent components, and although the cleaning agent has better oil stain cleaning effect, the organic solvent generally has the defects of low flash point, high toxicity, flammability, high pollution and the like, and has great toxicity to operators; and the detergent is often added with a surfactant which is not easy to be biodegraded, and certain damage to the ecological environment is necessarily caused due to the large usage amount. Therefore, water-based cleaning agents are increasingly receiving attention because of their safety, no pollution and environmental friendliness.
The technical scheme of the invention is as follows: and a certain amount of clear water is put into the layered ultrasonic cleaner, then cleaning agents with corresponding concentration and quantity are added, the tanker is put into ultrasonic waves for super-cleaning, the cleaning quality of the tanker is ensured, then the clear water is super-cleaned, and then the tanker is blown clean by compressed air, so that the cleanliness of the tanker is ensured. After the washed oil tanker is put on the machine, the produced oil content of the product is uniform and stable, the difference between ingots is reduced, the quality of the product is stable, and the length and weight of the superior product are stable.
Example 1
As shown in fig. 1, a method for cleaning an oil groove of a elasticized engine oil wheel comprises the following steps:
step one, adding a uniform solution of a cleaning agent into an ultrasonic cleaning machine;
stopping the elasticizer, removing the elasticizer oil tanker, putting the elasticizer oil tanker into an ultrasonic cleaner with a cleaning agent, setting the temperature and the time, and performing ultrasonic cleaning;
step three, taking out the oil tanker and pouring out the washing liquid in the ultrasonic cleaner;
fourthly, repeating the third step for 1-2 times, then horizontally placing the oil tanker, and cleaning the oil tanker groove by using a cleaning brush;
step five, placing clear water in an ultrasonic cleaner, setting temperature and time, and placing the tanker cleaned by the cleaning brush in the step four in the ultrasonic cleaner;
step six, taking out the oil tanker, and drying by using compressed air;
and seventhly, placing the oil tanker on an operation table, blowing edges by using compressed air, and installing, adjusting and resetting according to the installation operation.
Further, the uniform solution of the cleaning agent in the step one is a 300:1 cleaning solution consisting of water and detergent. Specifically, a 300:1 washing liquid composed of water and detergent is added into a layered ultrasonic cleaner, and a tanker detached from a elasticizer is placed in the ultrasonic cleaner and is placed as required.
Further, the temperature of the ultrasonic cleaner containing the washing liquid was raised to 80℃and then ultrasonic cleaning was performed for 30 minutes. And taking out the oil tanker after 30min, and pouring out the detergent in the ultrasonic cleaner. In this example, about 600 liters of water and about 2 kg of detergent were added to prepare about 3% of a detergent. And then placing the taken-out oil tanker on an operation table horizontally, and cleaning the oil tanker groove by using a cleaning brush.
And further, adding clear water into an ultrasonic cleaner, heating the water to 60 ℃ for ultrasonic cleaning for 20min, and taking out the oil tanker after 20 min.
Further, the tanker is removed and blow-dried using compressed air. Compressed air is adopted to blow the edges, so that the cleaning degree of the oil tanker is more thorough. And then the oil tanker is installed, adjusted and reset, and the oil tanker can be used on-line.
The method of the invention is used for cleaning the tanker, so that the surface characteristics of the heated tanker are not changed, the elasticizing process is not required to be adjusted after the tanker is put on the crane, the oiling among the spindle positions of the produced product is uniform, the fixed length and the fixed weight are uniform, and the product quality is ensured.
Example two
Unlike the first embodiment, the cleaning agent is prepared from the following components in parts by weight:
Figure BDA0003992054140000061
further, the surfactant is one of sodium dodecyl benzene sulfonate, sodium N-acyl-N-alkyl taurate and fatty alcohol polyoxyethylene ether, and the preferred embodiment is fatty alcohol polyoxyethylene ether. The fatty alcohol polyoxyethylene ether is an adduct of natural fatty alcohol and ethylene oxide. The nonionic surfactant in the cleaning agent can enhance the solubility and the dissolution ability of the cleaning agent in water, reduce the surface tension of sediment and has stronger cleaning ability.
Still further, EDTA-2Na is adopted as the chelating agent, and 4-chloroethyl benzene sulfonic acid is adopted as the cosolvent. In the embodiment, the common detergent is taken as a basic element of the cleaning agent, has the advantages of softness and no stimulation, has no damage to oil tanker parts, and is harmless to human bodies. Combination of surfactants, chelating agents, glycerol, co-solvents, diethylenetriamine: firstly, diethylenetriamine is a weak alkaline substance, and can remain on the inner surface of a part after the part is cleaned by a cleaning agent, so that the anti-corrosion effect is achieved; the combination of the surfactant and the chelating agent has the conventional hydrophilic and oleophilic effects, so that greasy dirt and the like are dissolved in water, and the oil removal effect is good; glycerol and a cosolvent further promote the dissolution of the greasy dirt. The use of the diethylenetriamine not only can play a role in corrosion prevention, but also can improve the cleaning effect of the cleaning agent by cooperating with the surfactant, thereby improving the use efficiency of the cleaning agent. In this embodiment, the volume ratio of the cleaning agent to water is 1:330.
The foregoing describes in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the invention by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.

Claims (6)

1. The method for cleaning the oil groove of the elasticized engine oil wheel is characterized by comprising the following steps of:
step one, adding a uniform solution of a cleaning agent into an ultrasonic cleaning machine;
stopping the elasticizer, removing the elasticizer oil tanker, putting the elasticizer oil tanker into an ultrasonic cleaner with a cleaning agent, setting the temperature and the time, and performing ultrasonic cleaning;
step three, taking out the oil tanker and pouring out the washing liquid in the ultrasonic cleaner;
fourthly, repeating the third step for 1-2 times, then horizontally placing the oil tanker, and cleaning the oil tanker groove by using a cleaning brush;
step five, placing clear water in an ultrasonic cleaner, setting temperature and time, and placing the tanker cleaned by the cleaning brush in the step four in the ultrasonic cleaner;
step six, taking out the oil tanker, and drying by using compressed air;
and seventhly, placing the oil tanker on an operation table, blowing edges by using compressed air, and installing, adjusting and resetting according to the installation operation.
2. The method for cleaning the oil groove of the elasticized engine oil wheel according to claim 1, wherein the cleaning agent is prepared from the following components in parts by weight:
Figure FDA0003992054130000011
3. the method for cleaning the oil groove of the elasticized engine oil wheel according to claim 2, wherein the surfactant is one of sodium dodecyl benzene sulfonate, N-acyl-N-alkyl taurate and fatty alcohol polyoxyethylene ether, the chelating agent is EDTA-2Na, and the cosolvent is 4-chloroethyl benzene sulfonic acid.
4. The method for cleaning an oil groove of a elasticized engine oil wheel according to claim 1, wherein the volume ratio of water to the cleaning agent in the uniform solution of the cleaning agent in the step one is 270-330:1.
5. The method for cleaning the oil groove of the elasticized engine oil wheel according to claim 1, wherein the temperature set by the ultrasonic cleaner in the second step is 70-90 ℃, preferably 80 ℃ for 30 minutes.
6. The method for cleaning the oil groove of the elasticized engine oil wheel according to claim 1, wherein the temperature set by the ultrasonic cleaner in the fifth step is 50-65 ℃, preferably 60 ℃ and the set time is 20 minutes.
CN202211586762.5A 2022-12-10 2022-12-10 Method for cleaning oil groove of elasticized engine oil wheel Pending CN116174391A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103214898A (en) * 2013-04-26 2013-07-24 南京信息工程大学 Water-based printing ink cleaning agent and preparation method thereof
CN108300589A (en) * 2017-12-30 2018-07-20 东莞市讯易机电科技有限公司 A kind of cleaning of cylinder casing using scavenger specially
CN108546450A (en) * 2018-07-18 2018-09-18 南京信息工程大学 Environmentally-friendly water-based detergent for ink and preparation method thereof
CN109078914A (en) * 2018-06-29 2018-12-25 安徽金昆泰电子科技有限公司 A kind of cylindrical lithium battery Rapid Cleaning method
CN109530325A (en) * 2017-09-21 2019-03-29 蓝思科技(长沙)有限公司 A kind of glass pieces deinking processing method
CN113909210A (en) * 2021-10-13 2022-01-11 张深义 Ultrasonic cleaning machine and cleaning method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103214898A (en) * 2013-04-26 2013-07-24 南京信息工程大学 Water-based printing ink cleaning agent and preparation method thereof
CN109530325A (en) * 2017-09-21 2019-03-29 蓝思科技(长沙)有限公司 A kind of glass pieces deinking processing method
CN108300589A (en) * 2017-12-30 2018-07-20 东莞市讯易机电科技有限公司 A kind of cleaning of cylinder casing using scavenger specially
CN109078914A (en) * 2018-06-29 2018-12-25 安徽金昆泰电子科技有限公司 A kind of cylindrical lithium battery Rapid Cleaning method
CN108546450A (en) * 2018-07-18 2018-09-18 南京信息工程大学 Environmentally-friendly water-based detergent for ink and preparation method thereof
CN113909210A (en) * 2021-10-13 2022-01-11 张深义 Ultrasonic cleaning machine and cleaning method

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