CN116103813A - 一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法 - Google Patents

一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法 Download PDF

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CN116103813A
CN116103813A CN202310209756.6A CN202310209756A CN116103813A CN 116103813 A CN116103813 A CN 116103813A CN 202310209756 A CN202310209756 A CN 202310209756A CN 116103813 A CN116103813 A CN 116103813A
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flame
resistant
retardant
fabric
acid
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赵亮
刘刚中
朱明广
邱旭东
姜少燕
王本锋
胡双娣
王晓艳
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Shandong Nanshan Zhishang Technology Co ltd
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Abstract

本发明涉及羊毛精纺面料技术领域，具体地说就是一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法。一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，包括如下步骤：S1.原料准备；S2.纺纱；S3.织造；S4.功能性整理；S5.开幅。本申请将羊毛纤维与阻燃锦纶、阻燃涤纶进行混纺，赋予织物良好的的穿着舒适性，同时使织物具备一定的阻燃性能、耐磨性和耐酸碱性，提高织物的综合性能，使面料能够广泛应用于一些特殊行业，满足特殊消费者的特殊穿着需求。

Description

一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法
技术领域
本发明涉及羊毛精纺面料技术领域，具体地说就是一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法。
背景技术
羊毛精纺是一种纺织方式的统称，它是一种混合羊毛的面料。精纺羊毛的成分包括羊毛、羊绒、动物毛、各类纤维等。精纺羊毛织物表面平整光洁，织纹细密清晰，衣物的肌理更平滑、通透、轻薄，视觉上给人更加柔滑的观感，光泽柔和自然，手感柔软，富有弹性。
毛精纺面料虽然穿着舒适，但由于普通毛精纺面料耐酸不耐碱，存在不耐碱、弱耐酸、阻燃效果、耐磨性不佳等，限制了毛精纺面料应用范围。
本发明要解决的技术问题是：设计一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，将羊毛纤维与阻燃锦纶、阻燃涤纶等进行混纺，提高织物穿着的舒适性和耐酸碱性，同时，在后整理时加入阻燃剂等助剂提高面料的阻燃性能，拓展羊毛面料的应用领域。
发明内容
为解决上述问题，本发明提供了一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法。
本发明解决其技术问题所采取的技术方案是：一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，包括如下步骤：
S1.原料准备：按重量分数计，绵羊毛50％、阻燃涤纶25～35％、间位芳纶12～22％、导电纤维1％、氨纶2％；
S2.纺纱：将步骤S1中的原料依次经复精梳前3道针梳、复精梳、复精梳后3道针梳、前纺一针、前纺二针、前纺三针、前纺四针、粗纱、细纱、蒸纱、络筒、并线、倍捻、蒸纱的顺序进行纺纱，得到备用纱线；
S3.织造：在剑杆织机上，将步骤S2所得备用纱线依次经整经、穿综、织造、坯布的顺讯进行整经生产上浆操作，车速控制在360～380r/min；
S4.功能性整理：将步骤S3织造完成的面料进行烧毛、连煮后加入染缸中浸泡，使用浸润法浸润阻燃助剂进行阻燃功能处理、浸润防酸碱混合液进行防酸碱处理即可，处理完成后进行初步烘干；
S5.开幅：使用卧式开幅机进行开幅，开幅辊线速度为20m/min，开幅完成后进行清水定型烘干，烘干后依次进行剪毛、给湿、压光和罐蒸，得到成品。
作为优化，步骤S4中，烧毛过程中采用火焰直烧，火焰强度为16.0mbar，压光温度110℃，车速30m/min，张力60％。
作为优化，步骤S4中，染缸中加入阻燃剂110A、110B各8％，浸泡温度为80℃，浸泡20～30min。
作为优化，所述的步骤S4的初步烘干过程中，烘干温度为120℃，车速为20m/min。
作为优化，步骤S5的烘干过程中加入防酸碱助剂150g/L，车速30m/min；
剪毛过程中刀距0.45mm、车速V＝12m/min；
压光过程中温度：110℃、张力：60％、车速V＝30m/min；
罐蒸过程的压力1.2bar、蒸呢时间为240秒。
本方案的有益效果是，一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，具有以下有益之处：
本申请将羊毛纤维与阻燃锦纶、阻燃涤纶进行混纺，赋予织物良好的穿着舒适性，同时通过阻燃剂等助剂的运用，同时使织物具备一定的阻燃性能、耐磨性和耐酸碱性，提高织物的综合性能，使面料能够广泛应用于一些特殊行业，满足特殊消费者的特殊穿着需求；
在染缸中，升温前加入阻燃剂，通过特定的升温速度，将染缸内液体温度升至80℃，能够有效提高阻燃剂与织物的结合效果，保障织物的良好性能；
同时在羊毛纤维中添加涤纶，价格相对低廉，具备良好的羊毛混纺性能，大大提高织物的耐磨性。
具体实施方式
实施例1：
一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，包括如下步骤：
S1.原料准备：按重量分数计，绵羊毛50％、阻燃涤纶25％、间位芳纶22％、导电纤维1％、氨纶2％；
S2.纺纱：将步骤S1中的原料依次经复精梳前3道针梳、复精梳、复精梳后3道针梳、前纺一针、前纺二针、前纺三针、前纺四针、粗纱、细纱、蒸纱、络筒、并线、倍捻、蒸纱的顺序进行纺纱，得到备用纱线；
S3.织造：在剑杆织机上，将步骤S2所得备用纱线依次经整经、穿综、织造、坯布的顺讯进行整经生产上浆操作，车速控制在360r/min；
S4.功能性整理：将步骤S3织造完成的面料进行烧毛、连煮后加入染缸中浸泡，使用浸润法浸润阻燃助剂进行阻燃功能处理、浸润防酸碱混合液进行防酸碱处理即可，处理完成后进行初步烘干；
S5.开幅：使用卧式开幅机进行开幅，开幅辊线速度为20m/min，开幅完成后进行清水定型烘干，烘干后依次进行剪毛、给湿、压光和罐蒸，得到成品。
步骤S4中，烧毛过程中采用火焰直烧，火焰强度为16.0mbar，压光温度110℃，车速30m/min，张力60％。
步骤S4中，染缸中加入阻燃剂110A、110B各8％，浸泡温度为80℃，浸泡20min。
所述的步骤S4的初步烘干过程中，烘干温度为120℃，车速为20m/min。
步骤S5的烘干过程中加入防酸碱助剂150g/L，车速30m/min；
剪毛过程中刀距0.45mm、车速V＝12m/min；
压光过程中温度：110℃、张力：60％、车速V＝30m/min；
罐蒸过程的压力1.2bar、蒸呢时间为240秒。
实施例2：
一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，包括如下步骤：
S1.原料准备：按重量分数计，绵羊毛50％、阻燃涤纶35％、间位芳纶12％、导电纤维1％、氨纶2％；
S2.纺纱：将步骤S1中的原料依次经复精梳前3道针梳、复精梳、复精梳后3道针梳、前纺一针、前纺二针、前纺三针、前纺四针、粗纱、细纱、蒸纱、络筒、并线、倍捻、蒸纱的顺序进行纺纱，得到备用纱线；
S3.织造：在剑杆织机上，将步骤S2所得备用纱线依次经整经、穿综、织造、坯布的顺讯进行整经生产上浆操作，车速控制在380r/min；
S4.功能性整理：将步骤S3织造完成的面料进行烧毛、连煮后加入染缸中浸泡，使用浸润法浸润阻燃助剂进行阻燃功能处理、浸润防酸碱混合液进行防酸碱处理即可，处理完成后进行初步烘干；
S5.开幅：使用卧式开幅机进行开幅，开幅辊线速度为20m/min，开幅完成后进行清水定型烘干，烘干后依次进行剪毛、给湿、压光和罐蒸，得到成品。
步骤S4中，烧毛过程中采用火焰直烧，火焰强度为16.0mbar，压光温度110℃，车速30m/min，张力60％。
步骤S4中，染缸中加入阻燃剂110A、110B各8％，浸泡温度为80℃，浸泡30min。
所述的步骤S4的初步烘干过程中，烘干温度为120℃，车速为20m/min。
步骤S5的烘干过程中加入防酸碱助剂150g/L，车速30m/min；
剪毛过程中刀距0.45mm、车速V＝12m/min；
压光过程中温度：110℃、张力：60％、车速V＝30m/min；
罐蒸过程的压力1.2bar、蒸呢时间为240秒。
实施例3：
一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，包括如下步骤：
S1.原料准备：按重量分数计，绵羊毛50％、阻燃涤纶30％、间位芳纶17％、导电纤维1％、氨纶2％；
S2.纺纱：将步骤S1中的原料依次经复精梳前3道针梳、复精梳、复精梳后3道针梳、前纺一针、前纺二针、前纺三针、前纺四针、粗纱、细纱、蒸纱、络筒、并线、倍捻、蒸纱的顺序进行纺纱，得到备用纱线；
S3.织造：在剑杆织机上，将步骤S2所得备用纱线依次经整经、穿综、织造、坯布的顺讯进行整经生产上浆操作，车速控制在370r/min；
S4.功能性整理：将步骤S3织造完成的面料进行烧毛、连煮后加入染缸中浸泡，使用浸润法浸润阻燃助剂进行阻燃功能处理、浸润防酸碱混合液进行防酸碱处理即可，处理完成后进行初步烘干；
S5.开幅：使用卧式开幅机进行开幅，开幅辊线速度为20m/min，开幅完成后进行清水定型烘干，烘干后依次进行剪毛、给湿、压光和罐蒸，得到成品。
步骤S4中，烧毛过程中采用火焰直烧，火焰强度为16.0mbar，压光温度110℃，车速30m/min，张力60％。
步骤S4中，染缸中加入阻燃剂110A、110B各8％，浸泡温度为80℃，浸泡25min。
所述的步骤S4的初步烘干过程中，烘干温度为120℃，车速为20m/min。
步骤S5的烘干过程中加入防酸碱助剂150g/L，车速30m/min；
剪毛过程中刀距0.45mm、车速V＝12m/min；
压光过程中温度：110℃、张力：60％、车速V＝30m/min；
罐蒸过程的压力1.2bar、蒸呢时间为240秒。
对比例1：
面料正常工艺生产到成品，不进染缸工序加阻燃整理剂进行浸渍，且烘干工序不加入耐酸碱整理助剂的面料，常规毛涤混纺产品的后整理干整工艺为：剪毛、压光、罐蒸、成品，不做功能性助剂整理。
实施例1～3及对比例1的成品检测结果如下：
类别(单位) 标准 实施例1 实施例2 实施例3 对比例1
甲醛含量mg/Kg ≤75 7 10 6 未检出
起球(级) ≥3 4 4 5 4
耐酸性 ≥3-4 4-5 4-5 4-5 3-4
耐碱性 ≥3-4 4-5 4-5 4-5 3-4
水洗尺寸变化 -5～+3 -1 -1 0 -7
Figure BDA0004112194440000071
Figure BDA0004112194440000081
Figure BDA0004112194440000082
综上，本申请的一种羊毛混纺耐酸碱、阻燃、高耐磨面料具有较高的耐酸性、耐碱性，且不易起球，不易缩水。
上述具体实施方式仅是本发明的具体个案，本发明的专利保护范围包括但不限于上述具体实施方式的产品形态和式样，任何符合本发明权利要求书的一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法且任何所属技术领域的普通技术人员对其所做的适当变化或修饰，皆应落入本发明的专利保护范围。

Claims (5)

1.一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，其特征在于：包括如下步骤：
S1.原料准备：按重量分数计，绵羊毛50％、阻燃涤纶25～35％、间位芳纶12～22％、导电纤维1％、氨纶2％；
S2.纺纱：将步骤S1中的原料依次经复精梳前3道针梳、复精梳、复精梳后3道针梳、前纺一针、前纺二针、前纺三针、前纺四针、粗纱、细纱、蒸纱、络筒、并线、倍捻、蒸纱的顺序进行纺纱，得到备用纱线；
S3.织造：在剑杆织机上，将步骤S2所得备用纱线依次经整经、穿综、织造、坯布的顺讯进行整经生产上浆操作，车速控制在360～380r/min；
S4.功能性整理：将步骤S3织造完成的面料进行烧毛、连煮后加入染缸中浸泡，使用浸润法浸润阻燃助剂进行阻燃功能处理、浸润防酸碱混合液进行防酸碱处理即可，处理完成后进行初步烘干；
S5.开幅：使用卧式开幅机进行开幅，开幅辊线速度为20m/min，开幅完成后进行清水定型烘干，烘干后依次进行剪毛、给湿、压光和罐蒸，得到成品。
2.根据权利要求1所述的一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，其特征在于：步骤S4中，烧毛过程中采用火焰直烧，火焰强度为16.0mbar，压光温度110℃，车速30m/min，张力60％。
3.根据权利要求1所述的一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，其特征在于：步骤S4中，染缸中加入阻燃剂110A、110B各8％，浸泡温度为80℃，浸泡20～30min。
4.根据权利要求1所述的一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，其特征在于：所述的步骤S4的初步烘干过程中，烘干温度为120℃，车速为20m/min。
5.根据权利要求1所述的一种羊毛混纺耐酸碱、阻燃、高耐磨面料的制作方法，其特征在于：步骤S5的烘干过程中加入防酸碱助剂150g/L，车速30m/min；
剪毛过程中刀距0.45mm、车速V＝12m/min；
压光过程中温度：110℃、张力：60％、车速V＝30m/min；
罐蒸过程的压力1.2bar、蒸呢时间为240秒。
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