CN116031315A - High-temperature adhesive tape tearing device and method, junction box mounting equipment and method - Google Patents
High-temperature adhesive tape tearing device and method, junction box mounting equipment and method Download PDFInfo
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- CN116031315A CN116031315A CN202310315332.8A CN202310315332A CN116031315A CN 116031315 A CN116031315 A CN 116031315A CN 202310315332 A CN202310315332 A CN 202310315332A CN 116031315 A CN116031315 A CN 116031315A
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Abstract
The invention discloses a high Wen Jiaobu tearing device and method, junction box installation equipment and an installation method, wherein the tearing method comprises the following steps: loading an adhesive head, performing hot melting operation on the height Wen Jiaobu to be torn off, pressing down two ends of the length of Wen Jiaobu by using the adhesive head, and lifting up the adhesive head to loosen the two ends of the height Wen Jiaobu relative to the photovoltaic laminated piece; shoveling the height Wen Jiaobu from the outer sides of the two ends of the loosened height Wen Jiaobu by utilizing two shovel members respectively, and lifting the shovel members to loosen the height Wen Jiaobu relative to the photovoltaic laminate in a stepped or upward-throwing curve manner; straightening the bus bar at the height Wen Jiaobu; the edge of the height Wen Jiaobu is gripped with a gripping mechanism and the gripping mechanism is lifted up to disengage the height Wen Jiaobu from the photovoltaic laminate. The invention adopts a gradually lifting shoveling mode to separate the high Wen Jiaobu from the pressing piece, avoids the deviation or damage to the bus bar in the process of tearing off the high-temperature adhesive tape, and automatically completes the installation of the junction box by matching with junction box installation equipment.
Description
Technical Field
The invention relates to the field of photovoltaic manufacturing, in particular to a high Wen Jiaobu tearing device and method, junction box mounting equipment and a mounting method.
Background
A height Wen Jiaobu is required to be provided on the encapsulant layer surface prior to lamination operations in photovoltaic fabrication to prevent glue from escaping during lamination, and the bus bars pass through the height Wen Jiaobu from bottom to top and attach the solar cell laminate to the two outer sides during lamination, respectively, so that the height Wen Jiaobu and the bus bars are both tightly attached to the surface of the laminated solar cell laminate.
However, during subsequent installation with a junction box, it is necessary to remove the height Wen Jiaobu from the surface of the solar cell laminate and rotate the bus bar to a position substantially perpendicular to the surface of the solar cell laminate.
In order to reduce the labor cost, mechanical devices for automatically removing the high-temperature adhesive tape, such as pre-shoveling from the edge of the high-temperature adhesive tape and then clamping the edge of the high-temperature adhesive tape from the length direction of the bus bar by using a clamping head, have been developed in the prior art, and such embodiments have at least the following defects:
the longer the bus bar of the first and exposed photovoltaic laminates is, the lower the tearing success rate of the high Wen Jiaobu is, because the travel of the pre-shovel is limited, the longer the bus bar is, the larger the area of the high-temperature adhesive tape still attached to the laminate is, and the resistance caused by the bus bar is overcome, so that the higher the clamping degree requirement on the clamping head is;
Secondly, in the process of tearing off the high-temperature adhesive tape by the clamping head, the bus bar is possibly distorted or even broken due to the fact that the clamping position deviates from the bus bar, and the product quality is seriously affected.
The above disclosure of background art is only for aiding in understanding the inventive concept and technical solution of the present invention, and it does not necessarily belong to the prior art of the present patent application, nor does it necessarily give technical teaching; the above background should not be used to assess the novelty and creativity of the present application without explicit evidence that the above-mentioned content was disclosed prior to the filing date of the present patent application.
Disclosure of Invention
The invention aims to provide an improved high-temperature adhesive tape tearing device and method, junction box installation equipment and an installation method, so as to improve the performance stability of photovoltaic products.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a photovoltaic laminate height Wen Jiaobu tear-off device comprising:
the lifting module comprises a heating mechanism provided with a heating head, two groups of clamping mechanisms arranged at intervals, and a first telescopic mechanism for driving clamping jaws of the clamping mechanisms to stretch; the picking module is configured to move to a standby container, and the first telescopic mechanism acts to enable clamping jaws of two groups of clamping mechanisms to respectively clamp an adhesive head in the standby container; moving to a position Wen Jiaobu to be torn off, conveying heat to the high-temperature adhesive tape by using the heating head, and loosening two ends of the high-temperature adhesive tape relative to the photovoltaic laminated piece by using the adhesive head;
The progressive scooping module comprises a pressing block, spades arranged on two sides of the pressing block, a second telescopic mechanism for driving the spades on two sides to move relatively, a first lifting mechanism for driving the spades to lift and a second lifting mechanism for driving the pressing block to lift; the pressing block is configured to press down or hang in the middle area of the two bus bars at the high-temperature adhesive tape, the shovel piece is configured to descend to a position lower than the two loose ends of the high-temperature adhesive tape, and the actions of moving relatively close to the back upwards firstly are repeatedly performed so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated piece in a step mode, or the actions of moving relatively close to the side upwards are performed so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated piece in an upward-throwing curve mode;
a straightening module configured to straighten the bus bar so as to make the bus bar in a vertical state;
the recycling module comprises a clamping mechanism and a first blowing mechanism, the recycling module is configured to move to the high-temperature adhesive tape, the first blowing mechanism blows air to the high-temperature adhesive tape from bottom to top, and the clamping mechanism clamps the edge of the high-temperature adhesive tape and then moves upwards until the high-temperature adhesive tape is separated from the photovoltaic laminated piece.
Further, in combination with any one or more of the foregoing aspects, the shovel member of the progressive shovel module is configured to move in a direction along a length of the bus bar, and the gripping mechanism of the recovery module is configured to grip an edge of the high-temperature adhesive tape in a width direction of the bus bar.
Further, in any one or a combination of the foregoing aspects, the gripping mechanism includes an upper clip portion and a lower clip portion that are disposed opposite to each other up and down;
the recycling module further comprises a second air blowing mechanism which blows air from top to bottom, the first air blowing mechanism is arranged on the lower clamping part or below the lower clamping part, and the second air blowing mechanism is arranged above the upper clamping part or on the upper clamping part;
the recycling module is further configured to move to a recycling container after the high-temperature adhesive tape is separated from the photovoltaic laminated piece, then to loosen the clamping mechanism, and the second blowing mechanism blows the high-temperature adhesive tape, so that the high-temperature adhesive tape is contained in the recycling container.
Further, according to any one or a combination of the foregoing technical solutions, the picking module, the progressive picking module, the straightening module, and the recycling module are integrated into an integrated structure through a mounting plate, and the high-temperature adhesive tape tearing device further includes a first transverse driving mechanism and a second transverse driving mechanism that drive the integrated structure to move in a plane;
The high-temperature adhesive tape tearing device further comprises a first longitudinal driving mechanism for driving the lifting module to lift relative to the integrated structure and a second longitudinal driving mechanism for driving the progressive lifting module, the straightening module and/or the recovery module to lift relative to the integrated structure;
the picking module further comprises a third lifting mechanism configured to drive the clamping mechanism to lift;
the recycling module further comprises a fourth lifting mechanism configured to drive the clamping mechanism to lift.
Further, in combination with any one or more of the preceding claims, the recycling module further includes a first pushing mechanism configured to drive the gripping mechanism in a direction approaching the high-temperature adhesive tape;
the pick-up module further includes a second pushing mechanism configured to drive the heating tip into an area between the two sets of clamping mechanisms.
Further, according to any one or a combination of the foregoing technical solutions, the alignment module includes a reference block, a fifth lifting mechanism, and a correction driver, where a middle section of the reference block has a concave structure with respect to two sides, and a width of the middle section is adjustable under the driving of the correction driver, and the reference block is pressed down or suspended in a middle area of two bus bars at the high-temperature adhesive tape under the driving of the fifth lifting mechanism;
The straightening module further comprises a bending driving assembly and bending operation pieces arranged on two sides of the reference block, and at least partial width of each bending operation piece is smaller than the width of the bus bar; the bending driving assembly is configured to drive bending operation pieces on two sides to move towards each other so as to press the bus bar against the vertical surface of the middle section in a concave structure.
According to another aspect of the present invention, there is provided a photovoltaic laminate height Wen Jiaobu tear-off method comprising:
loading an adhesive head from a standby container, after performing hot melting operation on a height Wen Jiaobu to be torn off, pressing down two ends of the length of the high-temperature adhesive tape by using the adhesive head, and lifting up the adhesive head to loosen the two ends of the high-temperature adhesive tape relative to a photovoltaic laminated piece;
the high-temperature adhesive tape is shoveled from the outer sides of the two ends of the loosened height Wen Jiaobu by utilizing two shoveling parts, the shoveling parts are lifted up, and the actions of shoveling in opposite directions and then moving upwards are repeatedly executed so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated part in a stepped manner; or, shoveling the high-temperature adhesive tape from the outer sides of two ends of the loosened height Wen Jiaobu by utilizing two shovels respectively, and lifting the shovels at the same time so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated piece in a throwing curve manner;
Straightening the bus bar at the high-temperature adhesive tape to enable the bus bar to be in a vertical state;
and clamping the edge of the high-temperature adhesive tape by using a clamping mechanism, and lifting the clamping mechanism to separate the high-temperature adhesive tape from the photovoltaic laminated piece.
Further, carrying out any one or a combination of the foregoing aspects, further comprising, after the high temperature adhesive tape is detached from the photovoltaic laminate:
the clamping mechanism translates to the recycling container, and the chuck of the clamping mechanism is loosened to enable the high-temperature adhesive tape to be contained in the recycling container;
and/or unloading the adhesive head and loading the newly prepared adhesive head.
According to another aspect of the present invention there is provided a photovoltaic laminate junction box mounting apparatus comprising a high Wen Jiaobu tear away device as described above, the junction box mounting apparatus further comprising:
the dispensing device is configured to apply glue to a preset reference position in a region of the photovoltaic laminate where the high-temperature cloth is torn off;
a mounting device configured with the following modules:
a grasping module configured to grasp a junction box to be mounted;
and the moving module is configured to move the grabbing module to the position above the bus bar on the photovoltaic laminated piece, then move the grabbing module downwards to the position where glue is coated, and enable the bus bar to pass through the socket on the junction box in the downwards moving process.
Further, in combination with any one or more of the foregoing aspects, the mounting device further includes an outer dial module and/or a pressing module, wherein the outer dial module includes two dials and an expansion driving mechanism, the two dials are configured to move to an area between two bus bars under the driving of the moving module, and move back under the driving of the expansion driving mechanism so as to make the two bus bars respectively rotate from a vertical state to an outer side;
the pressing module comprises two pressing pieces sleeved with elastic pieces and a sixth lifting mechanism used for driving the pressing pieces to press the bus bars.
Further, according to any one or a combination of the above-mentioned technical solutions, the pressing module further includes a bracket for mounting the pressing piece, a bar hole is formed in the bracket, two pressing pieces are disposed in the bar hole, and a distance between the two pressing pieces is adjustable;
and/or the poking piece is provided with a narrowing structure from top to bottom.
Further, according to any one or a combination of the foregoing technical solutions, the grabbing module includes a box clamping assembly for grabbing a junction box and a wire clamping assembly for grabbing a wire connected with the junction box, the wire clamping assembly includes a rotating component, a distance adjusting component and a wire clamping claw, the wire clamping claw is connected with the rotating component through the distance adjusting component, wherein the distance adjusting component includes a positioning block and a sliding block, and through-hole sliding grooves are formed in the positioning block and the sliding block;
One end of the rotating part is connected with the clamping box assembly, and the other end of the rotating part is connected with the through hole chute of the positioning block and/or the sliding block through bolts or screws; the position of the wire clamping jaw can be adapted to different distances between the junction box and the wire according to the change of the installation position of the bolt or the screw in the through hole chute.
Further, in combination with any one or more of the foregoing technical solutions, the mounting device further includes a righting module configured with a seventh lifting mechanism, a limiting assembly, and a straightening assembly, where the limiting assembly includes two limiting blocks distributed in an X-axis direction and a third pushing mechanism, and the third pushing mechanism is configured to drive the limiting blocks to move to positions contacting two sides of the bus bar in a width direction in the X-axis direction;
the straightening assembly comprises two straightening blocks which are distributed in the Y-axis direction and a fourth pushing mechanism, and the fourth pushing mechanism is used for driving the two straightening blocks to move to a position contacting the lower surface of the bus bar in the Y-axis direction;
the limiting assembly is configured to prevent the bus bar from displacing in the width direction of the bus bar, and the straightening assembly is configured to move upwards under the drive of the seventh lifting mechanism so as to straighten the bus bar.
Further, in combination with any one or more of the foregoing aspects, the terminal box mounting apparatus further includes a first detection module provided on the high-temperature adhesive tape tearing device that determines a current orientation of the high-temperature adhesive tape tearing device before tearing off the high-temperature adhesive tape and/or detects whether the high-temperature adhesive tape is torn off cleanly after tearing off the high-temperature adhesive tape by an image detection technique;
and/or the junction box mounting equipment further comprises a second detection module arranged on the mounting device, wherein the second detection module is used for determining whether the current position of the mounting device or the bus bar is abnormal or not before the junction box is mounted through an image detection technology, and/or determining whether the mounting box is in place or whether the bus bar is abnormal or not after the junction box is mounted.
According to another aspect of the present invention, there is provided a photovoltaic laminate junction box installation method comprising the steps of:
tearing off the height Wen Jiaobu on the photovoltaic laminate;
glue is coated on a preset reference position in a region of the photovoltaic laminated piece from which the high-temperature cloth is torn off;
righting the two bus bars, and grabbing the junction box to be installed and the wire connected with the junction box;
moving the terminal block over a bus bar such that sockets on the terminal block are aligned with the bus bar;
Driving the junction box to descend until the junction box moves to a position where glue is coated;
the two poking sheets are utilized to move oppositely so as to drive the two bus bars to rotate towards the direction of attaching the photovoltaic laminated piece;
pressing the bus bar to attach the bus bar to the welding point on the junction box.
The technical scheme provided by the invention has the following beneficial effects:
a. the bus bar is enabled to rotate gradually while the high-temperature adhesive tape is gradually scooped inwards, so that the situation that the high-temperature adhesive tape is torn off at one time to bring torsion to the bus bar is avoided;
b. in the process of progressively scooping up the high-temperature adhesive tape, the pressing block is utilized to prevent the two welding ends of the bus bar from being bent too far when the high-temperature adhesive tape is peeled off;
c. according to the service life of the viscose head, the novel viscose head can be automatically replaced regularly, manual operation is reduced, and the degree of automation is high.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of a tall Wen Jiaobu tear away device provided by an exemplary embodiment of the present invention erected over a photovoltaic laminate;
FIG. 2 is a first perspective view of a high Wen Jiaobu tear-off device provided in accordance with an exemplary embodiment of the present invention;
FIG. 3 is a second perspective view of a high Wen Jiaobu tear-off device provided in accordance with an exemplary embodiment of the present invention;
FIG. 4 is a first perspective view of a picking module of a high Wen Jiaobu tear-off device according to an exemplary embodiment of the present invention;
FIG. 5 is a second perspective view of a picking module of the high Wen Jiaobu tear-off device according to an exemplary embodiment of the present invention;
FIG. 6 is a perspective view of a progressive scoop module of a high Wen Jiaobu tear-off device provided by an exemplary embodiment of the present invention;
fig. 7 is a perspective view of an alignment module of a high Wen Jiaobu tear-off device according to an exemplary embodiment of the present invention;
FIG. 8 is a perspective view of a recovery module of the high Wen Jiaobu tear-off device provided by an exemplary embodiment of the present invention;
fig. 9 is a construction diagram of an erection structure of a dispensing device according to an exemplary embodiment of the present invention;
fig. 10 is a construction diagram of an erection structure of a correction module attached to a junction box installation apparatus according to an exemplary embodiment of the present invention;
Fig. 11 is a first perspective view of a junction box mounting apparatus provided by an exemplary embodiment of the present invention;
fig. 12 is a second perspective view of a junction box mounting apparatus provided by an exemplary embodiment of the present invention;
fig. 13 is a schematic structural view of a pressing module of the terminal block mounting apparatus according to an exemplary embodiment of the present invention;
fig. 14 is a schematic view of a path of travel of a shovel member provided in accordance with an exemplary embodiment of the present invention to step up a height Wen Jiaobu.
Wherein, the reference numerals include: 10-integral structure;
100-picking up modules, 110-heating mechanisms, 112-heating heads, 120-clamping mechanisms, 122-clamping jaws, 130-first telescopic mechanisms and 140-second pushing mechanisms; 150-a third lifting mechanism;
200-progressive scooping modules, 210-pressing blocks, 220-scooping pieces, 230-second telescopic mechanisms, 240-first lifting mechanisms and 250-second lifting mechanisms;
310-high-temperature adhesive tape, 320-bus bar, 330-standby container, 340-adhesive head, 350-junction box, 360-photovoltaic laminate, 370-first recovery container, 380-second recovery container;
400-recovery modules, 410-clamping mechanisms, 412-upper clamping portions, 414-lower clamping portions, 420-fourth lifting mechanisms, 430-second blowing mechanisms, 450-first pushing mechanisms;
500-straightening modules, 510-reference blocks, 512-intermediate sections, 514-first blocks, 516-second blocks, 520-bending operation parts, 530-bending driving assemblies, 540-limit columns, 550-correction drivers and 560-fifth lifting mechanisms;
610-first lateral drive mechanism, 620-second lateral drive mechanism, 630-first longitudinal drive mechanism, 640-second longitudinal drive mechanism, 650-conveyor;
700-mounting device, 712-plectrum, 714-expansion driving mechanism; 721-bracket, 722-pressing piece, 723-bar-shaped hole, 724-elastic piece, 726-sixth lifting mechanism; 730-a cartridge assembly; 740-wire clamping assembly, 742-rotating part, 744-positioning block, 745-slide block, 746-wire clamping jaw, 748-bolt; 751-seventh lifting mechanism, 752-limiting block, 754-third pushing mechanism; 756-straightening block, 758-fourth pushing mechanism; 762-middle end gumming machine, 764-corner gumming machine; 770-a deviation correcting module 772-a deviation correcting positioning piece;
810-a first detection module, 812-an image sensor, 814-a light source; 820-second detection module.
Detailed Description
In order that those skilled in the art will better understand the present invention, a technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present invention without making any inventive effort, shall fall within the scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present invention and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that the embodiments of the invention described herein may be implemented in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements that are expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, a photovoltaic laminate height Wen Jiaobu tearing apparatus is provided, and referring to fig. 1 to 8, the high Wen Jiaobu tearing apparatus includes a pick-up module 100, a progressive pick-up module 200, a straightening module 500, and a recovery module 400, which are aimed at tearing off a height Wen Jiaobu at a bus bar on a laminated photovoltaic laminate, in which a height Wen Jiaobu refers to an adhesive tape capable of being used in a high temperature working environment, and which continuously uses a temperature resistance up to 260 ℃ and a maximum temperature up to 300 ℃.
Referring to fig. 2 and 3, the pick up module 100, the progressive pick up module 200, the straightening module 500 and the recovery module 400 are integrated into a single structure 10 by mounting plates, the high temperature adhesive tape tearing device further includes a first lateral driving mechanism 610 and a second lateral driving mechanism 620 (see fig. 1) for driving the single structure 10 to move in a plane, so that the several modules can move horizontally in synchronization, and fig. 1 also shows a conveying device 650 for conveying the photovoltaic laminate 360, for conveying the photovoltaic laminate to be torn off of the high temperature adhesive tape 310 to a working platform where the first lateral driving mechanism 610 and the second lateral driving mechanism 620 are located, and transferring the photovoltaic laminate 360 to the next working platform after completing the current operation. The present invention is not limited to the arrangement order of the pick-up module 100, the progressive pick-up module 200, the straightening module 500 and the recovery module 400 as shown in fig. 2, but is not limited to the in-line arrangement form thereof, so long as the pick-up module 100, the progressive pick-up module 200, the straightening module 500 and the recovery module 400 can be respectively arranged up and down opposite to the high temperature adhesive tape 310/the bus bar 320 in sequence.
The high temperature adhesive tape tearing apparatus further includes a first longitudinal driving mechanism 630 (see fig. 2) for driving the lifting module 100 to lift relative to the integrated structure 10, and a second longitudinal driving mechanism 640 (see fig. 3) for driving the progressive lifting module 200, the straightening module 500 and/or the recovery module 400 to lift relative to the integrated structure 10.
One photovoltaic laminate 360 as shown in fig. 1 has three bus bars, corresponding to three elevations Wen Jiaobu to be torn off, and corresponding to three elevations Wen Jiaobu tearing devices that can be mounted on the second lateral drive mechanism 620, the other two tearing devices being omitted from fig. 1. A second recovery container 380 for recovering the height Wen Jiaobu torn off from the photovoltaic laminate is provided at one end of the assembly, the number and specific positions of which are not limited.
The following describes the specific structure of each module one by one:
the structure of the picking up module 100 is shown in fig. 4 and 5, and includes a heating mechanism 110 configured with a heating head 112, two groups of clamping mechanisms 120 arranged at intervals, a first telescopic mechanism 130 for driving clamping jaws 122 of the clamping mechanisms 120 to telescopic, and a third lifting mechanism 150 for driving the clamping mechanisms 120 to lift; the pick up module 100 is configured to be moved to a standby container 330 (see fig. 2, which may be mounted at the other end of the assembly) and the first telescopic mechanism 130 acts to cause the jaws 122 of the two sets of clamping mechanisms 120 to each clamp an adhesive head 340 within the standby container 330; moving to a height Wen Jiaobu to be torn off 310, conveying heat to the high-temperature adhesive tape 310 by using the heating head 112, and loosening two ends of the high-temperature adhesive tape 310 relative to the photovoltaic laminate by using the adhesive head 340;
The pick up module 100 further includes a second pushing mechanism 140, the second pushing mechanism 140 being configured to drive the heating tip 112 into an area between two sets of clamping mechanisms 120. So that the clamping mechanisms 120 can be directly moved to the positions of the two groups of clamping mechanisms 120 which are respectively opposite to the two ends of the length of the high-temperature adhesive tape 310 up and down after the adhesive heads 340 are loaded, and then the heating head 112 is pushed to the upper part of the middle part of the high Wen Jiaobu by the second pushing mechanism 140, so that the number of times that the whole integral structure 10 needs to be moved is reduced.
That is, after the adhesive head 340 is clamped from the standby container 330 by the clamping jaw 122 of the picking up module 100, and then the thermal melting operation is performed on the height Wen Jiaobu 310 to be torn off by the heating head 112, the bus bar 320 is pressed above the height Wen Jiaobu 310 as shown in fig. 4, the two ends of the length of the high-temperature adhesive tape 310 are pressed down by the adhesive head 340, and then the adhesive head 340 is lifted up to loosen the two ends of the high-temperature adhesive tape 310 relative to the photovoltaic laminate 360, and the outer ends of the bus bar are slightly loosened.
With continued reference to fig. 6, the progressive scooping module 200 includes a pressing block 210, and scooping members 220 disposed on two sides of the pressing block 210, and further includes a second telescopic mechanism 230 for driving the scooping members 220 on two sides to move relatively, a first lifting mechanism 240 for driving the scooping members 220 to lift, and a second lifting mechanism 250 for driving the pressing block 210 to lift; the pressing block 210 is configured to press down or hang in the middle area of the two bus bars 320 at the high-temperature adhesive tape 310, the spade 220 is configured to descend to a position lower than the loose two ends of the high-temperature adhesive tape 310, and the actions of moving upwards after relatively approaching (moving towards each other along the length direction of the bus bars) are repeatedly performed, so that the high-temperature adhesive tape 310 is loose relative to the photovoltaic laminated piece in a stepwise manner, and the paths of the spade 220 at the two sides are shown in fig. 14; alternatively, the spade 220 is caused to perform a relatively close-side up-side motion to throw up the curve to loosen the high temperature tape 310 relative to the photovoltaic laminate 360.
Lifting up the spade 220 may prevent it from damaging the surface of the photovoltaic laminate 360 and may allow the curvature of the bus bar where it is currently spaded to change, reducing friction between it and the spade 220. The press block 210 is blocked in the middle during the process of the shovel 220 shoveling the height Wen Jiaobu, so that the two welding ends of the bus bar 320 are prevented from being excessively bent when the height Wen Jiaobu is peeled off, and the subsequent straightening operation is not facilitated.
Referring to the straightening module 500 of fig. 7, it is configured to perform a straightening operation on the bus bar 320 so as to convert the horizontal state of the bus bar 320 presented in fig. 4 into a vertical state; specifically, the alignment module 500 includes a reference block 510, a fifth lifting mechanism 560, a deviation rectifying driver 550, a bending driving assembly 530, and bending operation members 520 disposed on two sides of the reference block 510, where the middle section 512 of the reference block 510 has a concave structure with respect to two sides, and the width of the middle section 512 is adjustable to match the width of the bus bar 320 under the driving of the deviation rectifying driver 550.
In a specific embodiment, the reference block 510 includes a first block 514 and a second block 516 that are in an interdigital fit, the alignment module 500 further includes a limiting post 540 for limiting the minimum distance between the first block 514 and the second block 516, and the limiting post 540 is disposed on the second block 516 and extends toward the first block 514, and the extending distance can be adjusted by screwing, so that bus bars 320 with different widths can be adapted. After the bottom surface of the reference block 510 contacts or approaches the middle region of the bus bar 320, the deskew driver 550 adjusts the width of the middle section 512 to be smaller until it is adapted to the width of the bus bar 320. I.e., at least the lower portion of the bus bar 320 is sandwiched in a channel having the same width as it is, and this channel is aligned with the length direction thereof, i.e., deviation correction is performed for the bus bar 320 (the bus bar may be deviated in the width direction thereof during removal of the high-temperature adhesive tape 310, even if the deviation in the width direction thereof is corrected to 0).
The reference block 510 is driven by the fifth elevating mechanism 560 to press down or hang in the middle area of the two bus bars 320 at the high temperature adhesive tape 310; at least a partial width of the bending operation member 520 is smaller than a width of the bus bar 320; the bend drive assembly 530 is configured to drive the bend operators 520 on both sides toward one another to urge the bus bar 320 against the vertical face of the intermediate section 512 in a recessed configuration. The fifth lifting mechanism 560 drives the bending operation member 520 upwards to perform a straightening operation along the vertical direction of the middle section 512 facing the bus bar 320, so that the bus bar 320 is in a vertical state;
referring to fig. 8, the recycling module 400 includes a clamping mechanism 410, a first blowing mechanism, and a fourth lifting mechanism 420 for driving the clamping mechanism 410 to lift, the recycling module 400 is configured to move to the high-temperature adhesive tape 310, the first blowing mechanism blows air to the high-temperature adhesive tape 310 from bottom to top, and moves upwards after the clamping mechanism 410 clamps the edge of the high-temperature adhesive tape 310 until the high-temperature adhesive tape 310 is separated from the photovoltaic laminate. The recovery module 400 further includes a first pushing mechanism 450, the first pushing mechanism 450 being configured to drive the gripping mechanism 410 in a direction approaching the high temperature adhesive tape 310;
The clamping mechanism 410 of the recycling module 400 includes an upper clamping portion 412 and a lower clamping portion 414 which are disposed opposite to each other, and referring to the positional relationship between the progressive scooping module 200 and the recycling module 400 in fig. 3, it can be seen that the scooping member 220 of the progressive scooping module 200 scoops from the outside to the inside in the length direction of the bus bar from the lower side of the height Wen Jiaobu 310, and the upper clamping portion 412 and the lower clamping portion 414 clamp the edge of the high-temperature adhesive tape 310 in the width direction of the bus bar.
The first blowing mechanism may be disposed on the lower clamping portion 414 or below the lower clamping portion 414, such as a blowing port disposed on the lower clamping portion 414 to blow air upward, and in one embodiment of the present invention, the recycling module 400 further includes a second blowing mechanism 430 that blows air from top to bottom, the second blowing mechanism 430 being disposed above the upper clamping portion 412 or on the upper clamping portion 412; after the high-temperature adhesive tape 310 is separated from the photovoltaic laminate, the high-temperature adhesive tape is moved to the second recovery container 380, the clamping mechanism 410 is released, and the second blowing mechanism 430 blows the high-temperature adhesive tape 310, so that the high-temperature adhesive tape is contained in the second recovery container 380.
After the high temperature adhesive tape is separated from the photovoltaic laminate, particularly when the adhesive head 340 in use reaches the service life, the clamping mechanism 120 of the picking module 100 unloads the waste adhesive head 340 (the waste adhesive head 340 can be recovered by using the first recovery container 370 arranged side by side with the standby container 330), and loads a new adhesive head 340 to the standby container 330, so that full-automatic replacement of the adhesive head is realized, the number of times of manual replacement is reduced, and the production efficiency is improved. Specifically, in the present embodiment, the two clamping jaws 122 of each group of clamping mechanisms 120 have a symmetrical "┤" structure, and the adhesive head 340 adopts an "i" shaped clamping end, and the two structures are matched to increase the stability after clamping. The standby container is provided with a plurality of groups of slots, and standby adhesive heads 340 are arranged in the slots. The distance between the slots of each set is equal to the distance between the two clamping jaws 122 of each set of clamping mechanisms 120, so that the two sets of clamping mechanisms 120 clamp the adhesive head 340 simultaneously.
In one embodiment of the invention, there is provided a photovoltaic laminate junction box installation apparatus including a high Wen Jiaobu tear away device as described above, the junction box installation apparatus further comprising:
the dispensing device is configured to apply glue to a preset reference position in a region of the photovoltaic laminate where the high-temperature cloth is torn off;
the mounting device 700, which is configured to grasp the junction box 350 to be mounted, moves it down against the bus bar 320 and into contact with the glue-applied area to mount the junction box 350 on the photovoltaic laminate 360, includes a centralizing module, a grasping module, an outbound module, a push module, and a moving module that drives these modules to move, as shown in fig. 10, the moving module also includes two lateral driving devices that drive it to move in a horizontal plane. The specific description of each module is as follows:
the righting module is provided with a seventh lifting mechanism 751, a limiting assembly and a straightening assembly, wherein the limiting assembly comprises two limiting blocks 752 distributed in the X-axis direction and a third pushing mechanism 754, and the third pushing mechanism 754 is used for driving the limiting blocks 752 to move to positions contacting two sides of the bus bar in the width direction in the X-axis direction;
The straightening assembly comprises two straightening blocks 756 which are distributed along the Y-axis direction and a fourth pushing mechanism 758, and the fourth pushing mechanism 758 is used for driving the two straightening blocks 756 to move to a position contacting the lower surface of the bus bar along the Y-axis direction;
the limiting assembly is configured to prevent the bus bar from being displaced in the width direction thereof, and the straightening assembly is configured to be moved upward by the driving of the seventh elevating mechanism 751 to straighten the bus bar.
The straightening module straightens the bus bar 320 after the high-temperature adhesive tape 310 is torn off, and the principle is similar to that of the straightening module 500.
Referring to fig. 11 and 12, the grabbing module comprises a clamping box assembly 730 for grabbing a junction box and a wire clamping assembly 740 for grabbing a wire connected with the junction box, the wire clamping assembly 740 comprises a rotating part 742, a distance adjusting part and a wire clamping claw 746, the wire clamping claw 746 is connected with the rotating part 742 through the distance adjusting part, wherein the distance adjusting part comprises a positioning block 744 and a sliding block 745, and through hole sliding grooves are formed in the positioning block 744 and the sliding block 745;
one end of the rotating component 742 is connected to the clamping box assembly 730, and the other end thereof is connected to the positioning block 744 and/or the through-hole chute of the sliding block 745 by a bolt 748 or a screw; the position of the wire clamp 746 can vary with the installation position of the bolt or screw within the through-hole chute. The orientation of the wire clamp 746 relative to the clamp assembly 730 is adjusted by one or more of the rotation angle of the rotating part 742, the position of the adjusting block 744 in the through-hole chute of the slider 745, and the position of the wire clamp 746 in the through-hole chute of the adjusting block 744, depending on the spacing between different batches of cassettes 350 and wire, so that the clamp assembly 730 can clamp the wire while the clamp assembly 730 clamps the cassette 350. Due to the adjustment of the swivel 742, the positioning block 744, the slide 745, the wire clamping jaw 746, different spacing between the terminal block and the wire can be adapted.
After the junction box 350 and the wire are gripped, the gripper module is moved to the upper side of the bus bar on the photovoltaic laminate by the moving module, then the gripper module is moved downwards to the position where the glue is coated, and the bus bar 320 passes through the socket on the junction box 350 in the downwards moving process.
Referring to fig. 12, the outside shift module includes two shift tabs 712 and an expansion driving mechanism 714, the two shift tabs 712 are configured to be moved to a region between two bus bars by the driving of the moving module, and to be moved back to the outside by the driving of the expansion driving mechanism 714 to rotate the two bus bars from a vertical state to the outside, respectively. The pulling piece 712 has a narrowing structure from top to bottom so as to more conveniently insert the pulling piece 712 between two vertical bus bars.
Referring to fig. 13, the pressing module includes two pressing pieces 722 sleeved with elastic pieces 724 and a sixth elevating mechanism 726 for driving the pressing pieces 722 to press the bus bars 320. In one embodiment, the pressing module further includes a bracket 721 for mounting the pressing members 722, the bracket 721 is provided with a bar hole 723, the two pressing members 722 are disposed in the bar hole 723, and the distance between the two pressing members 722 is adjustable to adapt to different distances between two vertical bus bars at the same place on the photovoltaic laminates with different specifications.
As shown in fig. 9 and 10, the glue spreading device includes a deviation rectifying module 770, a middle-end glue spreader 762, and a corner glue spreader 764. The deviation rectifying module comprises a deviation rectifying locating piece 772, as shown in fig. 10, the deviation rectifying locating piece 772 is arranged in the directions of the upper, lower, left and right sides, and acts on four sides of the photovoltaic laminated piece 360 under the pushing of a deviation rectifying power mechanism (such as a cylinder), and the deviation rectifying locating piece 772 can be optionally cylindrical and rotate around the axis of the deviation rectifying locating piece 772 so as to avoid damage to the photovoltaic laminated piece. The photovoltaic laminate 360 can eliminate deflection angles in the horizontal plane by "extrusion" of the four sided offset positioner 772.
In one embodiment, the high Wen Jiaobu tearing device is further provided with a first detecting module 810, as shown in fig. 2, which includes an image sensor 812 and a light source 814, wherein the light source 814 provides an illumination detecting environment for the image sensor 812; the image sensor 812 is configured to acquire a first image of the height Wen Jiaobu on the photovoltaic module before tearing off the high temperature adhesive tape and/or to acquire a second image of the corresponding area after tearing off the high temperature adhesive tape, and the first detection module 810 determines the current orientation of the high temperature adhesive tape tearing off device from the first image and/or determines whether the high temperature adhesive tape is torn off cleanly from the second image.
In one embodiment, the mounting device 700 is further provided with a second detection module 820, which also includes an image sensor and a light source, which determines the current orientation of the mounting device 700 or whether the detection bus bar is abnormal before the junction box is mounted and/or determines whether the mounting box is in place or whether the detection bus bar is abnormal after the junction box is mounted by an image detection technique.
In one embodiment, as shown in fig. 10,
in one embodiment of the present invention, there is provided a photovoltaic laminate junction box installation method comprising the steps of:
tearing off the height Wen Jiaobu on the photovoltaic laminate;
rectifying the deviation of the photovoltaic laminate in a horizontal plane;
glue is coated on a preset reference position in a region of the photovoltaic laminated piece from which the high-temperature cloth is torn off;
righting the two bus bars, and grabbing the junction box to be installed and the wire connected with the junction box;
moving the terminal block over a bus bar such that sockets on the terminal block are aligned with the bus bar;
driving the junction box to descend until the junction box moves to a position where glue is coated;
the two poking sheets are utilized to move oppositely so as to drive the two bus bars to rotate towards the direction of attaching the photovoltaic laminated piece;
pressing the bus bar to attach the bus bar to the welding point on the junction box.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is merely exemplary of the application and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the application and are intended to be comprehended within the scope of the application.
Claims (13)
1. A photovoltaic laminate height Wen Jiaobu tear-off device comprising:
a pick-up module (100) comprising a heating mechanism (110) provided with a heating head (112), two groups of clamping mechanisms (120) arranged at intervals, and a first telescopic mechanism (130) for driving clamping jaws (122) of the clamping mechanisms (120) to stretch; the picking up module (100) is configured to move to a standby container (330) and the first telescopic mechanism (130) acts to enable the clamping jaws (122) of the two groups of clamping mechanisms (120) to respectively clamp the adhesive heads (340) in the standby container (330); moving to a height Wen Jiaobu (310) to be torn off, conveying heat to the high-temperature adhesive tape (310) by utilizing the heating head (112), and loosening two ends of the high-temperature adhesive tape (310) relative to a photovoltaic laminate by utilizing the adhesive head (340);
the progressive scooping module (200) comprises a pressing block (210), scoop members (220) arranged on two sides of the pressing block (210), a second telescopic mechanism (230) for driving the scoop members (220) on two sides to move relatively, a first lifting mechanism (240) for driving the scoop members (220) to lift, and a second lifting mechanism (250) for driving the pressing block (210) to lift; the press block (210) is configured to press down or hang in the middle area of two bus bars (320) at the high-temperature adhesive tape (310), the shovel (220) is configured to descend to a position lower than the loose two ends of the high-temperature adhesive tape (310), and the actions of moving relatively close to each other and then upwards are repeatedly performed to loosen the high-temperature adhesive tape (310) relative to the photovoltaic laminate in a stepwise manner, or the actions of moving relatively close to each other and upwards are performed to loosen the high-temperature adhesive tape (310) relative to the photovoltaic laminate in a parabolic curve manner;
A straightening module (500) configured to straighten the bus bar (320) so that the bus bar (320) is in a vertical state;
the recovery module (400) comprises a clamping mechanism (410) and a first blowing mechanism, the recovery module (400) is configured to move to the high-temperature adhesive tape (310), the first blowing mechanism blows air to the high-temperature adhesive tape (310) from bottom to top, and the clamping mechanism (410) clamps the edge of the high-temperature adhesive tape (310) and then moves upwards until the high-temperature adhesive tape (310) is separated from the photovoltaic laminated piece.
2. The high Wen Jiaobu tearing apparatus of claim 1, wherein the spade (220) of the progressive spade module (200) is configured to move toward each other along the length of the bus bar and the gripping mechanism (410) of the recovery module (400) is configured to grip the edge of the high temperature tape (310) in the width direction of the bus bar.
3. The high Wen Jiaobu tear-off device of claim 1, wherein the gripping mechanism (410) comprises an upper grip portion (412) and a lower grip portion (414) disposed opposite one another;
the recycling module (400) further comprises a second air blowing mechanism (430) for blowing air from top to bottom, the first air blowing mechanism is arranged on the lower clamping part (414) or below the lower clamping part (414), and the second air blowing mechanism (430) is arranged above the upper clamping part (412) or on the upper clamping part (412);
The recycling module (400) is further configured to move to a recycling container after the high-temperature adhesive tape (310) is separated from the photovoltaic laminate, then release the clamping mechanism (410), and the second blowing mechanism (430) blows air to the high-temperature adhesive tape (310) to enable the high-temperature adhesive tape to be contained in the recycling container.
4. The high Wen Jiaobu tearing apparatus of claim 1, wherein the pick-up module (100), progressive pick-up module (200), alignment module (500) and recovery module (400) are integrated into a unitary structure (10) by a mounting plate, the high temperature adhesive tape tearing apparatus further comprising a first lateral drive mechanism (610) and a second lateral drive mechanism (620) that drive the unitary structure (10) to move in-plane;
the high-temperature adhesive tape tearing device further comprises a first longitudinal driving mechanism (630) for driving the lifting module (100) to lift relative to the integrated structure (10), and a second longitudinal driving mechanism (640) for driving the progressive lifting module (200), the straightening module (500) and/or the recovery module (400) to lift relative to the integrated structure (10);
the pick-up module (100) further comprises a third lifting mechanism (150) configured to drive the clamping mechanism (120) up and down;
The recycling module (400) further includes a fourth lifting mechanism (420) configured to drive the gripping mechanism (410) to lift.
5. The high Wen Jiaobu tearing apparatus of claim 1, wherein the recovery module (400) further comprises a first pushing mechanism (450), the first pushing mechanism (450) configured to drive the gripping mechanism (410) in a direction toward the high temperature tape (310);
the pick-up module (100) further comprises a second pushing mechanism (140), the second pushing mechanism (140) being configured to drive the heating head (112) into an area between two sets of clamping mechanisms (120).
6. The high Wen Jiaobu tearing apparatus of claim 1, wherein the straightening module (500) comprises a reference block (510), a fifth lifting mechanism (560) and a deviation rectifying driver (550), a middle section (512) of the reference block (510) is in a concave structure relative to two sides, the width of the middle section (512) is adjustable under the driving of the deviation rectifying driver (550), and the reference block (510) is driven by the fifth lifting mechanism (560) to press or hang in the middle area of two bus bars (320) at the high-temperature adhesive tape (310);
The straightening module (500) further comprises a bending driving assembly (530) and bending operation pieces (520) arranged on two sides of the reference block (510), wherein at least partial width of each bending operation piece (520) is smaller than the width of the bus bar (320); the bend drive assembly (530) is configured to drive the bend operators (520) on both sides toward one another to urge the bus bar (320) against a vertical face of the intermediate section (512) in a recessed configuration.
7. A photovoltaic laminate height Wen Jiaobu tear-off method comprising:
loading an adhesive head, after performing hot melting operation on a height Wen Jiaobu to be torn off, pressing down two ends of the length of the high-temperature adhesive tape by using the adhesive head, and lifting up the adhesive head to loosen the two ends of the high-temperature adhesive tape relative to the photovoltaic laminated piece;
the high-temperature adhesive tape is shoveled from the outer sides of the two ends of the loosened height Wen Jiaobu by utilizing two shoveling parts, the shoveling parts are lifted up, and the actions of shoveling in opposite directions and then moving upwards are repeatedly executed so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated part in a stepped manner; or the two shoveling parts are utilized to respectively shovel the high-temperature adhesive tape from the outer sides of the two ends of the loosened height Wen Jiaobu in opposite directions and lift the shoveling parts at the same time so as to loosen the high-temperature adhesive tape relative to the photovoltaic laminated part in a throwing curve manner;
Straightening the bus bar at the high-temperature adhesive tape to enable the bus bar to be in a vertical state;
and clamping the edge of the high-temperature adhesive tape by using a clamping mechanism, and lifting the clamping mechanism to separate the high-temperature adhesive tape from the photovoltaic laminated piece.
8. The high Wen Jiaobu tear method of claim 7, further comprising, after the high temperature adhesive is released from the photovoltaic laminate:
the clamping mechanism translates to the recycling container, and the chuck of the clamping mechanism is loosened to enable the high-temperature adhesive tape to be contained in the recycling container;
and/or unloading the adhesive head and loading the newly prepared adhesive head.
9. A photovoltaic laminate junction box installation apparatus comprising the high Wen Jiaobu tear away device of any one of claims 1 to 6, the junction box installation apparatus further comprising:
the dispensing device is configured to apply glue to a preset reference position in a region of the photovoltaic laminate where the high-temperature cloth is torn off;
a mounting device (700) configured with the following modules:
a gripping module configured to grip a junction box (350) to be mounted;
and the moving module is configured to move the grabbing module to the position above the bus bar on the photovoltaic laminated piece, then move the grabbing module downwards to the position where glue is coated, and enable the bus bar to pass through the socket on the junction box in the downwards moving process.
10. Terminal box mounting device according to claim 9, characterized in that the mounting means further comprises an outer dial module and/or a pressing module, wherein the outer dial module comprises two dials (712) and an expansion driving mechanism (714), the two dials (712) are configured to move to a region between two bus bars under the driving of the moving module, and to move back to rotate the two bus bars from a vertical state to an outer side respectively under the driving of the expansion driving mechanism (714);
the pressing module comprises two pressing pieces (722) sleeved with elastic pieces (724), and a sixth lifting mechanism (726) used for driving the pressing pieces (722) to press the bus bars (320).
11. The terminal block mounting apparatus according to claim 9, wherein the gripping module includes a block clamping assembly (730) for gripping a terminal block and a wire clamping assembly (740) for gripping a wire connected to the terminal block, the wire clamping assembly (740) includes a rotating member (742), a distance adjusting member, and a wire clamping claw (746), the wire clamping claw (746) is connected to the rotating member (742) through the distance adjusting member, wherein the distance adjusting member includes a positioning block (744) and a slider (745), and through-hole sliding grooves are provided on both the positioning block (744) and the slider (745);
One end of the rotating part (742) is connected with the clamping box assembly (730), and the other end of the rotating part is connected with the through hole chute of the positioning block (744) and/or the sliding block (745) through a bolt (748) or a screw; the position of the wire clamping jaw (746) can be adapted to different distances between the junction box and the wire according to the change of the installation position of the bolt or the screw in the through hole chute.
12. The junction-box mounting apparatus according to claim 9, wherein the mounting device further comprises a righting module provided with a seventh lifting mechanism (751), a limiting assembly and a straightening assembly, wherein the limiting assembly includes two X-axis-distributed limiting blocks (752) and a third pushing mechanism (754), and the third pushing mechanism (754) is used for driving the limiting blocks (752) to move to positions contacting both sides of the bus bar in the X-axis direction;
the straightening assembly comprises two straightening blocks (756) which are distributed in the Y-axis direction and a fourth pushing mechanism (758), and the fourth pushing mechanism (758) is used for driving the two straightening blocks (756) to move to a position contacting the lower surface of the bus bar in the Y-axis direction;
the limiting assembly is configured to prevent the bus bar from being displaced in the width direction thereof, and the straightening assembly is configured to move upward under the drive of the seventh lifting mechanism (751) to straighten the bus bar.
13. A method of installing a photovoltaic laminate junction box, comprising the steps of:
tearing off the height Wen Jiaobu on the photovoltaic laminate;
glue is coated on a preset reference position in a region of the photovoltaic laminated piece from which the high-temperature cloth is torn off;
righting the two bus bars, and grabbing the junction box to be installed and the wire connected with the junction box;
moving the terminal block over a bus bar such that sockets on the terminal block are aligned with the bus bar;
driving the junction box to descend until the junction box moves to a position where glue is coated;
the two poking sheets are utilized to move oppositely so as to drive the two bus bars to rotate towards the direction of attaching the photovoltaic laminated piece;
pressing the bus bar to attach the bus bar to the welding point on the junction box.
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