CN216311813U - Photovoltaic module special fluorine cloth installation and busbar smooth mechanism - Google Patents
Photovoltaic module special fluorine cloth installation and busbar smooth mechanism Download PDFInfo
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- CN216311813U CN216311813U CN202123200528.8U CN202123200528U CN216311813U CN 216311813 U CN216311813 U CN 216311813U CN 202123200528 U CN202123200528 U CN 202123200528U CN 216311813 U CN216311813 U CN 216311813U
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- teflon cloth
- cloth
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
The utility model discloses a photovoltaic module Teflon cloth mounting and bus bar flattening mechanism, which comprises a body and two bus bars arranged on the body, wherein two slots matched with the two bus bars are arranged on Teflon cloth, the mechanism comprises a carrier, a fixed seat, a Teflon cloth pressing mechanism for flattening the Teflon cloth on the carrier, a Teflon cloth positioning mechanism for positioning the Teflon cloth on the carrier, a Teflon cloth clamping mechanism for clamping the Teflon cloth in the carrier, a bus bar guiding mechanism for clamping and fixing the bus bars, and a bus bar flattening mechanism for pressing the bus bars inserted into the slots to flatten the bus bars, wherein the Teflon cloth pressing mechanism, the Teflon cloth positioning mechanism, the Teflon cloth clamping mechanism, the bus bar guiding mechanism and the bus bar flattening mechanism are arranged on the fixed seat, and the fixed seat can slide along the left and right directions. The mechanism can realize automatic installation of the Teflon cloth and automatic smoothing of the bus bar, can reduce labor cost and improve installation efficiency and installation quality.
Description
Technical Field
The utility model relates to the technical field of photovoltaic module production, in particular to a special fluorine cloth mounting and bus bar smoothing mechanism for a photovoltaic module.
Background
Bus bar needs be the laminating of just state and backplate before photovoltaic module gets into the laminator, does not have under the condition of special fluorine cloth on photovoltaic module, and is porose between backplate and the bus bar, when heating, evacuation in the laminator, EVA can flow through the hole under the heating vacuum state to make bus bar and backplate adhesion together, it is troublesome to lead to follow-up production mounting line box. If the photovoltaic module is provided with the Teflon cloth, the adhesion between the bus bar and the back plate can be fully prevented due to the smooth surface of the Teflon cloth.
In the prior art, the installation of the Teflon cloth on the photovoltaic module is generally carried out manually, and the problems of high labor cost, low installation speed, low efficiency and low installation quality exist in manual installation.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a special fluorine cloth mounting and bus bar smoothing mechanism for a photovoltaic module, aiming at the problems in the prior art, the special fluorine cloth can be automatically mounted on the photovoltaic module through the mechanism, the labor cost is reduced, and the mounting efficiency and the mounting quality are improved.
In order to achieve the purpose, the utility model adopts the technical scheme that:
the utility model provides a photovoltaic module special fluorine cloth installation and busbar mechanism of smoothing, photovoltaic module includes the body and sets up the busbar that two intervals on the body set up, be provided with on the special fluorine cloth with two busbar assorted slots, photovoltaic module special fluorine cloth installation and busbar mechanism of smoothing includes:
the carrier is used for placing the Teflon cloth;
a fixed seat;
the Teflon cloth pressing mechanism is used for flattening the Teflon cloth on the carrier;
the special fluorine cloth positioning mechanism is used for positioning the special fluorine cloth on the carrier;
the Teflon cloth clamping mechanism is used for clamping Teflon cloth in the carrier;
the bus bar guiding mechanism is used for clamping and fixing the bus bar so that the bus bar is perpendicular to the body;
a bus bar flattening mechanism for pressing the bus bar inserted into the slot to flatten the bus bar;
the special fluorine cloth pressing mechanism, the special fluorine cloth positioning mechanism, the special fluorine cloth clamping mechanism, the bus bar guiding mechanism and the bus bar flattening mechanism are all arranged on the fixed seat, and the fixed seat can be arranged in a left-right sliding mode.
Preferably, the teflon cloth pressing mechanism comprises a first fixing plate which can be arranged on the fixing seat in a vertically sliding manner and a pressing plate which is fixedly arranged at the lower end part of the first fixing plate, and the pressing plate is provided with a slot which corresponds to the slot and penetrates through the upper end surface and the lower end surface of the pressing plate.
Preferably, the teflon cloth positioning mechanism comprises a positioning block which can be arranged on the first fixing plate in a vertically sliding manner and two punches which are fixedly arranged on the lower portion of the positioning block, the two punches extend downwards from the lower end face of the positioning block, the punches are matched with the slots, and the punches can be inserted into the slots and can be separated from the slots.
Furthermore, the lower parts of the two punches are provided with inclined planes, and the inclined planes extend upwards from the outer side faces to the inner side faces of the punches and from the lower end faces of the punches.
Preferably, the mechanism is got to special fluorine cloth clamp includes along two first clamping jaw subassemblies that the front and back direction interval set up, every first clamping jaw subassembly all includes clamping jaw and lower clamping jaw, two first clamping jaw subassembly can set up with sliding along upper and lower direction in step on the first fixed plate, two first clamping jaw subassembly can also be relative along the front and back direction first fixed plate slides in opposite directions and is close to or slides dorsad and keep away from, go up the clamping jaw with the clamping jaw can be relative along upper and lower direction first fixed plate slides in opposite directions and is close to or slides dorsad and keep away from.
Furthermore, tooth sockets are arranged on the lower end face of the upper clamping jaw and the upper end face of the lower clamping jaw.
Preferably, the bus bar is led and is just constructed including leading the piece and can rotate or set up with sliding lead the second clamping jaw assembly of the front and back both sides of piece, lead the second clamping jaw assembly of piece and both sides and can set up with sliding along left and right directions in step on the fixing base, lead the piece and can insert two in the interval between the bus bar and with both sides the bus bar cooperatees, both sides the second clamping jaw assembly can be relative lead the piece and rotate or slide in opposite directions or be close to with lead the piece mutually, or relative lead the piece and rotate or slide dorsad or keep away from lead the piece.
Further, a pointed conical structure is arranged at one end part of the guide piece inserted into the space between the two bus bars.
Preferably, the bus bar flattening mechanism includes a second fixing plate slidably disposed on the fixing base in the up-down direction, a fixing member fixedly disposed at a lower end portion of the second fixing plate and capable of being inserted into a space between two bus bars, third jaw assemblies respectively disposed at front and rear sides of the fixing member to fix the bus bars, and two flattening rods rotatably disposed with respect to the second fixing plate, wherein the two third jaw assemblies are capable of sliding in the front-rear direction toward or away from the second fixing plate in the opposite direction, the two flattening rods are capable of being relatively accommodated in the space between the two bus bars, and the two flattening rods are further capable of rotating in the forward direction or in the rearward direction with respect to the second fixing plate to be away from each other to flatten the bus bars.
Further, the bus bar flattening mechanism further comprises a driving mechanism which is used for driving the flattening rods to be opposite to the fixed seat in a rotating mode, each driving mechanism comprises a connecting rod and a connecting seat, the connecting seat can be rotatably arranged on the second fixed plate, the upper end portion of each flattening rod is fixedly arranged on the connecting seat, the upper end portion of each connecting rod can be rotatably arranged on the second fixed plate in a sliding mode, and the lower end portion of each connecting rod is rotatably connected with the connecting seat.
Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages: according to the photovoltaic module Teflon cloth mounting and bus bar flattening mechanism, Teflon cloth can be flattened through the Teflon cloth pressing mechanism, Teflon cloth is positioned through the Teflon cloth positioning mechanism, Teflon cloth is clamped through the Teflon cloth clamping mechanism, a bus bar is clamped and fixed through the bus bar guiding mechanism so that the bus bar is perpendicular to the body, and the bus bar can be flattened through the bus bar flattening mechanism after the Teflon cloth is mounted on the photovoltaic module, so that automatic mounting of Teflon cloth and flattening operation of the bus bar are achieved. The installation of the Teflon cloth on the photovoltaic module can reduce labor cost and improve installation efficiency and installation quality through the installation of the Teflon cloth and bus bar smoothing mechanism on the photovoltaic module.
Drawings
Fig. 1 is one of schematic perspective views of a teflon cloth mounting and bus bar leveling mechanism of a photovoltaic module according to this embodiment;
fig. 2 is a second schematic perspective view of the teflon cloth mounting and bus bar leveling mechanism of the photovoltaic module according to the present embodiment;
fig. 3 is a perspective view of the carrier of the present embodiment;
fig. 4 is a schematic perspective view of the teflon cloth pressing mechanism, the teflon cloth positioning mechanism, the teflon cloth clamping mechanism, the bus bar straightening mechanism, and the bus bar flattening mechanism of the embodiment after being mounted on the fixing base;
FIG. 5 is a perspective view of the Teflon cloth pressing mechanism of the present embodiment;
FIG. 6 is a second perspective view of the Teflon cloth pressing mechanism of the present embodiment;
FIG. 7 is a perspective view of the Teflon cloth positioning mechanism of the present embodiment;
FIG. 8 is a schematic side view of the Teflon cloth positioning mechanism of the present embodiment;
FIG. 9 is a perspective view of one of the Teflon cloth clamping mechanisms of the present embodiment;
FIG. 10 is a second perspective view of the Teflon cloth clamping mechanism of the present embodiment;
FIG. 11 is a schematic side view of the Teflon cloth clamping mechanism of the present embodiment;
fig. 12 is a perspective view of the bus bar straightening mechanism of the present embodiment (both of the second jaw assemblies are far away from the straightening member);
FIG. 13 is an enlarged view of a portion of FIG. 2 at A (both of the second jaw assemblies are drawn together with the pilot);
fig. 14 is a schematic perspective view of the teflon cloth pressing mechanism, the teflon cloth positioning mechanism, the teflon cloth clamping mechanism, the bus bar straightening mechanism, and the bus bar flattening mechanism of the present embodiment after being mounted on the fixing base (before the flattening rod flattens);
fig. 15 is a schematic perspective view of the teflon cloth pressing mechanism, the teflon cloth positioning mechanism, the teflon cloth clamping mechanism, the bus bar straightening mechanism, and the bus bar flattening mechanism of the present embodiment after being mounted on the fixing base (after the flattening rod is flattened);
fig. 16 is a schematic view of a photovoltaic module of the present embodiment;
FIG. 17 is a schematic view of a Teflon cloth of the present embodiment;
fig. 18 is a schematic structural view of the teflon cloth of the present embodiment in the process of mounting.
Wherein: 1. a carrier; 11. a containing groove; 2. a fixed seat;
3. a Teflon cloth pressing mechanism; 31. a first fixing plate; 32. pressing a plate; 321. grooving; 33. a second power mechanism;
4. a Teflon cloth positioning mechanism; 41. positioning blocks; 42. a punch; 421. a bevel; 43. a third power mechanism;
5. a Teflon cloth clamping mechanism; 51. a first jaw assembly; 511. an upper clamping jaw; 512. a lower jaw; 52. a fourth power mechanism; 53. a fifth power mechanism;
6. a busbar guide mechanism; 61. a pilot member; 611. a pointed conical structure; 62. a second jaw assembly; 63. an eighth power mechanism;
7. a bus bar flattening mechanism; 71. a second fixing plate; 72. a fixing member; 73. a third jaw assembly; 74. smoothing the rod; 75. a connecting rod; 76. a connecting seat; 77. a guide seat; 78. an eleventh power mechanism;
8. a first power mechanism;
100. a photovoltaic module; 101. a body; 102. a bus bar; 200. teflon cloth; 201. and (4) a slot.
Detailed Description
In order to make the technical solutions of the present invention better understood and more clearly understood by those skilled in the art, the technical solutions of the embodiments of the present invention will be described below in detail and completely with reference to the accompanying drawings. It should be noted that the implementations not shown or described in the drawings are in a form known to those of ordinary skill in the art. Additionally, while exemplifications of parameters including particular values may be provided herein, it is to be understood that the parameters need not be exactly equal to the respective values, but may be approximated to the respective values within acceptable error margins or design constraints. It is to be understood that the described embodiments are merely exemplary of a portion of the utility model and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. In addition, the terms "comprises" and "comprising," and any variations thereof, in the description and claims of this invention, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, product, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, product, or apparatus.
As shown in fig. 16, the photovoltaic module 100 includes a body 101 and two bus bars 102 provided on the body 101, and the two bus bars 102 are provided at intervals in the front-rear direction.
As shown in fig. 17, the teflon cloth 200 is provided with two slots 201 matching with the bus bar 102, and correspondingly, the two slots 201 are arranged at intervals along the front-rear direction.
As shown in fig. 1 and 2, the photovoltaic module teflon cloth mounting and bus bar flattening mechanism of the present invention includes a carrier 1, a fixed base 2, a teflon cloth pressing mechanism 3, a teflon cloth positioning mechanism 4, a teflon cloth clamping mechanism 5, a bus bar correcting mechanism 6, and a bus bar flattening mechanism 7.
The carrier 1 is used for placing the teflon cloth 200, and the middle parts of the front and rear sides of the carrier 1 are respectively provided with a containing groove 11 which is inwards concave from the edge of the carrier 1, as shown in fig. 3.
Fixing base 2 can follow left right direction and set up with sliding, and special fluorine cloth pressing mechanism 3, special fluorine cloth positioning mechanism 4, special fluorine cloth press from both sides get mechanism 5, busbar are led mechanism 6 and busbar and are smoothed mechanism 7 and all set up on fixing base 2.
Photovoltaic module special fluorine cloth installation and busbar smooth mechanism still includes and is used for ordering about the gliding first power unit 8 of fixing base 2 along left right direction, and when first power unit 8 ordered about fixing base 2 along left right direction slip, drive special fluorine cloth pressing mechanism 3, special fluorine cloth positioning mechanism 4, special fluorine cloth press from both sides get mechanism 5, busbar are led mechanism 6 and busbar and are smoothed mechanism 7 and slide along left right direction in step.
The Teflon cloth pressing mechanism 3 is used for pressing the Teflon cloth 200 on the carrier 1. As shown in fig. 4 to 6, the teflon cloth pressing mechanism 3 includes a first fixing plate 31 and a pressing plate 32, the first fixing plate 31 is slidably disposed on the fixing base 2 in the vertical direction, and the pressing plate 32 is disposed at the lower end of the first fixing plate 31. The pressing plate 32 is provided with two slots 321 corresponding to the slots 201 on the teflon cloth 200, and the two slots 321 penetrate through the upper end face and the lower end face of the pressing plate 32.
When the first fixing plate 31 slides downwards relative to the fixing base 2, the pressing plate 32 can be driven to slide downwards synchronously, so that the pressing plate 32 can be pressed on the teflon cloth 200 on the carrier 1, and the teflon cloth 200 can be flattened.
The teflon pressing mechanism 3 further comprises a second power mechanism 33 for driving the first fixing plate 31 to slide up and down relative to the fixing base 2, and the second power mechanism 33 is arranged on the fixing base 2.
The teflon positioning mechanism 4 is used for positioning the teflon 200 on the carrier 1 so that the position of the slot 201 on the teflon 200 can correspond to the position of the bus bar 102 when the teflon 200 is mounted.
As shown in fig. 4, 7 and 8, the teflon positioning mechanism 4 includes a positioning block 41 and two punches 42 fixedly provided at the lower portion of the positioning block 41. The positioning block 41 is provided on the first fixing plate 31 so as to be slidable in the vertical direction, and the positioning block 41 is positioned above the pressing plate 32. The two punches 42 extend downward from the lower end surface of the positioning block 41, the two punches 42 are arranged at intervals in the front-rear direction, and each punch 42 is matched with the slot 201 on the bus bar 102.
When the positioning block 41 slides downwards relative to the first fixing plate 31, the two punches 42 can be driven to synchronously slide downwards, and the two punches 42 can respectively pass through the slots 321 at corresponding positions on the pressing plate 32 and extend into the slots 201 on the teflon cloth 200, and part of the punches extend out of the lower parts of the slots 201.
The lower portions of both punches 42 are provided with inclined surfaces 421, and the inclined surfaces 421 each extend upward from the outer side surface to the inner side surface of the punch 42 and from the lower end surface of the punch 42. With this arrangement, when the teflon cloth 200 is positioned, the two punches 42 are more easily inserted into the insertion grooves 201 of the teflon cloth 200. Moreover, when the teflon cloth 200 is installed, the two bus bars 102 can be accommodated inside the inclined surface 421 of the punch 42, so that the punch 42 and the bus bars 102 can be partially overlapped in the vertical direction, and the slots 201 of the teflon cloth 200 can be more accurately aligned with the bus bars 102, so that the bus bars 102 can be accurately inserted into the slots 201 of the teflon cloth 200, and the installation accuracy of the teflon cloth 200 is improved.
The teflon positioning mechanism 4 further includes a third power mechanism 43 for driving the positioning block 41 to slide up and down relative to the first fixing plate 31, and the third power mechanism 43 is disposed on the first fixing plate 31.
The teflon cloth clamping mechanism 5 is used for clamping the teflon cloth 200 in the carrier 1 so as to convey the teflon cloth 200 from the carrier 1 to the upper part of the bus bar 102.
As shown in fig. 4, 9 to 11, the teflon cloth gripping mechanism 5 includes two first jaw assemblies 51, the two first jaw assemblies 51 are disposed at intervals in the front-rear direction, and each first jaw assembly 51 includes an upper jaw 511 and a lower jaw 512 disposed below the upper jaw 511. The two first jaw assemblies 51 can slide relative to the first fixing plate 31 in the front-back direction, so that the two first jaw assemblies 51 slide towards each other to be close to each other, or the two first jaw assemblies 51 slide away from each other to be far away from each other. The upper jaw 511 and the lower jaw 512 are both capable of sliding in the up-down direction relative to the first fixing plate 31, so that the upper jaw 511 and the lower jaw 512 slide toward each other or the upper jaw 511 and the lower jaw 512 slide away from each other. When the two first clamping jaw assemblies 51 slide to approach each other along the front-back direction and the upper clamping jaw 511 and the lower clamping jaw 512 slide to approach each other along the up-down direction, the Teflon cloth 200 can be clamped. The teflon cloth 200 can be released when the two first jaw assemblies 51 slide away from each other in the front-back direction and the upper jaw 511 and the lower jaw 512 slide away from each other in the up-down direction.
When the teflon cloth clamping mechanism 5 clamps the teflon cloth 200, the two first clamping jaw assemblies 51 can extend into the accommodating groove 11 on the corresponding side of the carrier 1 to clamp the teflon cloth 200.
When the Teflon cloth 200 is gripped by the Teflon cloth gripping mechanism 5, both front and rear side portions of the Teflon cloth 200 are gripped between the lower end surface of the upper jaw 511 and the upper end surface of the lower jaw 512. The lower end surface of the upper clamping jaw 511 and the upper end surface of the lower clamping jaw 512 are both provided with tooth sockets, so that the friction force among the upper clamping jaw 511, the Teflon cloth 200 and the lower clamping jaw 512 can be increased, and the Teflon cloth 200 can be prevented from being separated from the first clamping jaw assembly 51.
The teflon cloth clamping mechanism 5 can also slide up and down relative to the first fixing plate 31 as a whole, that is, the two first clamping jaws 51 can synchronously slide up and down relative to the first fixing plate 31.
The teflon cloth clamping mechanism 5 further comprises a fourth power mechanism 52 for driving the two first clamping jaw assemblies 51 to slide relative to the first fixing plate 31 along the front-back direction, a fifth power mechanism 53 for driving the upper clamping jaw 511 and the lower clamping jaw 512 to slide relative to the first fixing plate 31 along the up-down direction, and a sixth power mechanism for driving the two first clamping jaws 51 to synchronously slide relative to the first fixing plate 31 up and down, wherein the sixth power mechanism is arranged on the first fixing plate 31, the fourth power mechanism 52 is arranged on the sixth power mechanism, and the fifth power mechanism 53 is arranged on the fourth power mechanism 52.
The bus bar guide mechanism 6 is used for fixing the bus bar 102, so that the bus bar 102 is kept in a vertical state, and the teflon cloth 200 can be conveniently installed on the photovoltaic module 100.
As shown in fig. 12 and 13, the bus bar straightening mechanism 6 includes a straightening piece 61 and a second jaw assembly 62, and the straightening piece 61 and the second jaw assembly 62 are slidably provided on the fixing base 2 in the left-right direction in synchronization. The second jaw assemblies 62 are respectively arranged on the front side and the rear side of the guide part 61, and the second jaw assemblies 62 on the two sides can rotate or slide relative to the guide part 61 in the opposite direction to be close to the guide part 61, or rotate or slide away from the guide part 61 in the opposite direction to be far away from the guide part 61.
The width of the polarization piece 61 matches the spacing between the two bus bars 102. When the guiding piece 61 and the second clamping jaw assembly 62 slide along the left-right direction relative to the fixed seat 2, one end of the guiding piece 61 can be inserted into the space between the two bus bars 102 and is matched with the bus bars 102 on the two sides, and at this time, when the second clamping jaw assemblies 61 on the two sides rotate oppositely relative to the guiding piece 61 or slide close to the guiding piece 61, the bus bars 102 can be fixed. When the second jaw assemblies 61 on both sides rotate back relative to the guide member 61 or slide away from the guide member 61, the bus bar 102 is released.
In this embodiment, the second jaw assemblies 61 on both sides can be rotatably disposed relative to the guiding member 61.
A pointed conical structure 611 is provided on an end of the pilot 61 inserted into the space between the two bus bars 102. In this way, insertion of the polarization member 61 into the space between the two bus bars 102 is facilitated.
The bus bar guiding mechanism 6 further comprises a seventh power mechanism for driving the guiding piece 61 and the second clamping jaw assembly 62 to synchronously slide along the left-right direction and an eighth power mechanism 63 for driving the two second clamping jaw assemblies 62 to rotate relative to the guiding piece 61.
Both second jaw assemblies 62 are arranged on an eighth power mechanism 63. In this embodiment, the eighth power mechanism 63 is a 180-degree clamping jaw cylinder. When the 180-degree clamping jaw air cylinder acts, the two second clamping jaw assemblies 62 are parallel and close to the pilot piece 61. When the 180-degree clamping jaw air cylinder returns, the two second clamping jaw assemblies 62 are far away from the guide piece 61, and a 180-degree included angle is formed between the two second clamping jaw assemblies 62.
The bus bar flattening mechanism 7 is used for pressing the bus bar 102 inserted into the slot 201 of the teflon cloth 200 so as to automatically flatten the bus bar 102, thereby saving the action of flattening by manual fingers and reducing the occurrence of industrial injury.
As shown in fig. 14 and 15, the bus bar leveling mechanism 7 includes a second fixing plate 71 provided on the fixing base 2 slidably in the up-down direction, a fixing member 72 fixedly provided at a lower end portion of the second fixing plate 71, a third jaw assembly 73, and a leveling rod 74.
The width of the fixing member 72 matches with the space between the two bus bars 102, and when the second fixing plate 71 drives the fixing member 72 to slide downwards relative to the fixing base 2, the fixing member 72 can be inserted into the space between the two bus bars 102 and matches with the bus bars 102 on the two sides.
The third jaw assemblies 73 are respectively disposed on the front and rear sides of the fixing member 72, and the third jaw assemblies 73 on both sides are slidably disposed on the second fixing plate 71 in the front-rear direction. The two third jaw assemblies 73 can slide toward and close to the second fixing plate 71 in the front-rear direction, and can be brought close to the fixing member 72, so that the bus bar 102 can be held between the fixing member 72 and the third jaw assemblies 73 to fix the bus bar 102. The two third jaw assemblies 73 are also capable of sliding away from each other in the front-rear direction with respect to the second fixing plate 71 and away from the fixing member 72, thereby releasing the bus bar 102.
In this embodiment, the third clamping jaw assembly 73 clamps one end of the bus bar 102 in a wedge-shaped structure, and the small end of the wedge-shaped structure faces the bus bar 102, so that when the bus bar 102 is fixed by the third clamping jaw assembly 73, only the root position of the bus bar 102 is fixed.
Two smoothing levers 74 are provided, and both the smoothing levers 74 are rotatably provided in the front-rear direction with respect to the second fixing plate 71. Before the bus bars 102 are flattened by the bus bar flattening mechanism 7, the two flattening rods 74 are relatively close to each other and are accommodated right above the fixing member 72 and in the space between the two bus bars 102. When the two leveling rods 74 rotate forward or backward relative to the second fixing plate 71 and move away from each other, the two bus bars 102 are driven to turn over to both sides, respectively, so as to level the bus bars 102.
The bus bar flattening mechanism 7 further comprises a driving mechanism for driving the flattening rods 74 to rotate relative to the second fixing plate 71 respectively, the driving mechanism is provided with two groups, each group of driving mechanisms comprises a connecting rod 75 and a connecting seat 76, the connecting seats 76 can be rotatably arranged on the second fixing plate 71, the upper end portions of the flattening rods 74 are fixedly arranged on the connecting seats 76, the upper end portions of the connecting rods 75 can be rotated and can be arranged on the second fixing plate 71 in a vertically sliding mode, and the lower end portions of the connecting rods 75 are rotatably connected with the connecting seats 76.
When the upper end of the connecting rod 75 slides downward relative to the second fixing plate 71, the connecting rod 75 is driven to rotate relative to the connecting seat 76, and the connecting seat 76 drives the leveling rod 74 to rotate relative to the second fixing plate 71, so as to level the bus bar 102.
In this embodiment, the second fixing plate 71 is provided with a guide seat 77, the guide seat 77 is an arc-shaped structure, and the connecting seat 76 is sleeved on the guide seat 77 and can rotate along the arc-shaped structure of the guide seat 77 relative to the second fixing plate 71.
The bus bar flattening mechanism 7 further includes a ninth power mechanism for driving the second fixing plate 71 to slide up and down relative to the fixing base 2, a tenth power mechanism for driving the two third jaw assemblies 73 to slide along the front-back direction relative to the second fixing plate 71, and an eleventh power mechanism 78 for driving the connecting rod 75 to slide up and down relative to the second fixing plate 71.
The work flow of the photovoltaic module Teflon cloth installation and bus bar smoothing mechanism is as follows:
(1) the teflon cloth 200 is placed on the carrier 1.
(2) The first power mechanism 8 drives the fixing base 2 to drive the Teflon cloth pressing mechanism 3, the Teflon cloth positioning mechanism 4, the Teflon cloth clamping mechanism 5, the bus bar guiding mechanism 6 and the bus bar flattening mechanism 7 to slide along the left and right directions, so that the Teflon cloth pressing mechanism 3 moves right above the Teflon cloth 200.
(3) The second power mechanism 33 acts to drive the first fixing plate 31 to drive the pressing plate 32 to move downwards relative to the fixing base 2 until the pressing plate 32 is pressed on the teflon 200, so as to flatten the teflon 200. The first fixing plate 31 moves downwards and simultaneously drives the Teflon cloth positioning mechanism 4 and the Teflon cloth clamping mechanism 5 to synchronously move downwards.
(4) The third power mechanism 43 operates to drive the positioning block 41 to drive the punch 42 to move downward relative to the first fixing plate 31 until the positioning block 41 is pressed on the pressing plate 32, and the punch 42 passes through the slot 321 at the corresponding position on the pressing plate 32 and extends into the slot 201 on the teflon cloth 200, and part of the punch extends out of the lower part of the slot 201.
(5) The fourth power mechanism 42 operates to drive the two first jaw assemblies 51 to slide and draw together in the front-back direction, and the fifth power mechanism 43 operates to drive the upper jaw 511 and the lower jaw 512 to slide and draw together in the up-down direction, so that the front and back sides of the teflon cloth 200 are clamped by the first jaw assemblies 51.
(6) The second power mechanism 33 resets, and after the first fixing plate 31 is driven to drive the teflon cloth positioning mechanism 4 and the teflon cloth clamping mechanism 5 to synchronously move upwards for resetting, the first power mechanism 8 drives the fixing base 2 to drive the teflon cloth pressing mechanism 3, the teflon cloth positioning mechanism 4, the teflon cloth clamping mechanism 5, the bus bar guiding mechanism 6, the bus bar flattening mechanism 7 and the teflon cloth 200 to slide along the left-right direction, so that the teflon cloth 200 is positioned above the bus bar 102, and the slot 201 of the teflon cloth 200 is aligned with the position of the bus bar 102.
(7) The seventh power mechanism operates to drive the guiding piece 61 and the second clamping jaw assembly 62 to synchronously slide along the left-right direction, so that the guiding piece 61 is inserted into the space between the two bus bars 102, and the eighth power mechanism 63 operates to drive the two second clamping jaw assemblies 62 to rotate oppositely and approach each other, so that the bus bars 102 are clamped between the second clamping jaw assembly 62 and the guiding piece 61, and the bus bars 102 are kept in a vertical state.
(8) The second power mechanism 33 operates to drive the first fixing plate 31 to drive the teflon positioning mechanism 4 and the teflon clamping mechanism 5 to synchronously move downwards until the punch 42 and the bus bars 102 are partially overlapped in the vertical direction, and the two bus bars 102 are accommodated inside the inclined surface 421 of the punch 42, as shown in fig. 18.
(9) The sixth power mechanism acts to drive the teflon cloth clamping mechanism 5 and the teflon cloth 200 clamped by the teflon cloth clamping mechanism to move downwards, so that the bus bar 102 passes through the slot 201 of the teflon cloth 200, and the teflon cloth 200 is mounted on the photovoltaic module 100.
(10) The fourth power mechanism 42 is reset, and the fifth power mechanism 43 is reset, so that the teflon cloth 200 is released. The sixth power mechanism is reset and the third power mechanism 43 is reset. The second power mechanism 33 is reset to drive the first fixing plate 31 to drive the teflon positioning mechanism 4 and the teflon clamping mechanism 5 to synchronously move upwards to be far away from the teflon 200. The eighth power mechanism 63 is reset to allow the second jaw assembly 62 to release the bus bar 102. The seventh power mechanism is reset to make the bus bar guiding mechanism 6 far away from the bus bar 102.
(11) The first power mechanism 8 drives the fixing base 2 to drive the teflon cloth pressing mechanism 3, the teflon cloth positioning mechanism 4, the teflon cloth clamping mechanism 5, the bus bar guiding mechanism 6 and the bus bar flattening mechanism 7 to slide along the left and right directions, so that the bus bar flattening mechanism 7 moves to the upper side of the bus bar 102.
(12) The ninth power mechanism acts to drive the second fixing plate 71 to drive the components arranged thereon to move downward integrally, and the fixing member 72 moves downward until the fixing member 72 is pressed on the photovoltaic module 100, and the fixing member 72 is located in the space between the two bus bars 102.
(13) The tenth power mechanism operates to drive the two third jaw assemblies 73 to slide and close relative to the second fixing plate 71 along the front-back direction, so that the roots of the two bus bars 102 are clamped between the third jaw assemblies 73 and the fixing piece 72.
(14) The eleventh power mechanism 78 operates to drive the upper end of the connecting rod 75 to slide downward relative to the second fixing plate 71, so that the connecting rod 75 and the connecting seat 76 rotate relatively, and the two leveling rods 74 are driven to turn forward or backward relative to the first fixing plate 71, respectively, so as to level the bus bar 102.
(15) The eleventh power mechanism 78 resets, the tenth power mechanism resets, the ninth power mechanism resets, and the first power mechanism 8 resets.
This completes the mounting of the teflon cloth 200 and the flattening operation of the bus bar 102.
In conclusion, the photovoltaic module Teflon cloth mounting and bus bar flattening mechanism can be compatible with bus bars 102 with different intervals, different widths and different lengths, and is suitable for mounting Teflon cloths 200 of different models.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.
Claims (10)
1. The utility model provides a photovoltaic module special fluorine cloth installation and busbar mechanism of smoothing, photovoltaic module includes the body and sets up the busbar that two intervals on the body set up is provided with on the special fluorine cloth with two slot of busbar assorted, its characterized in that: photovoltaic module special fluorine cloth installation and busbar smooth mechanism includes:
the carrier is used for placing the Teflon cloth;
a fixed seat;
the Teflon cloth pressing mechanism is used for flattening the Teflon cloth on the carrier;
the special fluorine cloth positioning mechanism is used for positioning the special fluorine cloth on the carrier;
the Teflon cloth clamping mechanism is used for clamping Teflon cloth in the carrier;
the bus bar guiding mechanism is used for clamping and fixing the bus bar so that the bus bar is perpendicular to the body;
a bus bar flattening mechanism for pressing the bus bar inserted into the slot to flatten the bus bar;
the special fluorine cloth pressing mechanism, the special fluorine cloth positioning mechanism, the special fluorine cloth clamping mechanism, the bus bar guiding mechanism and the bus bar flattening mechanism are all arranged on the fixed seat, and the fixed seat can be arranged in a left-right sliding mode.
2. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 1, wherein: the Teflon cloth pressing mechanism comprises a first fixing plate and a pressing plate, wherein the first fixing plate can be arranged on the fixing seat in a vertically sliding mode, the pressing plate is fixedly arranged at the lower end portion of the first fixing plate, and a groove which corresponds to the inserting groove and penetrates through the upper end face and the lower end face of the pressing plate is formed in the pressing plate.
3. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 2, wherein: the Teflon cloth positioning mechanism comprises a positioning block which can be arranged on the first fixing plate in a vertically sliding mode and two punches which are fixedly arranged on the lower portion of the positioning block, the two punches extend downwards from the lower end face of the positioning block, the punches are matched with the slots, and the punches can be inserted into the slots and can be separated from the slots.
4. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 3, wherein: the lower parts of the two punches are provided with inclined planes, and the inclined planes extend upwards from the outer side surface to the inner side surface of the punches and from the lower end surface of the punches.
5. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 2, wherein: the Teflon cloth clamping mechanism comprises two first clamping jaw assemblies arranged at intervals along the front and back directions, each first clamping jaw assembly comprises an upper clamping jaw and a lower clamping jaw, the two first clamping jaw assemblies can be synchronously arranged on a first fixing plate in a sliding mode along the upper and lower directions, the two first clamping jaw assemblies can also be arranged on the front and back directions, the front and back directions are opposite, the first fixing plate slides in opposite directions to be close to or slides in opposite directions to be away from, the upper clamping jaw and the lower clamping jaw can slide in opposite directions to be close to or slides in opposite directions to be away from.
6. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 5, wherein: tooth sockets are arranged on the lower end face of the upper clamping jaw and the upper end face of the lower clamping jaw.
7. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 1, wherein: just mechanism is led to busbar is including leading just the piece and can rotating or set up with sliding lead the second clamping jaw assembly of the front and back both sides of just the piece, lead just piece and both sides second clamping jaw assembly can set up with sliding along left right direction in step on the fixing base, lead just the piece and can insert two in the interval between the busbar and with both sides the busbar cooperatees, both sides second clamping jaw assembly can be relative lead just the piece rotate in opposite directions or slide with lead just the piece and be close to mutually, perhaps relative lead just the piece dorsad rotation or slide and keep away from lead just the piece.
8. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 7, wherein: and a pointed conical structure is arranged at one end part of the guide piece inserted into the interval between the two bus bars.
9. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 1, wherein: the bus bar flattening mechanism comprises a second fixing plate, a fixing piece, third clamping jaw assemblies and two flattening rods, wherein the second fixing plate can be arranged on the fixing base in a sliding mode in the vertical direction, the fixing piece is fixedly arranged at the lower end portion of the second fixing plate and can be inserted into a space between two bus bars, the third clamping jaw assemblies are respectively arranged on the front side and the rear side of the fixing piece to fix the bus bars, the two flattening rods can be rotatably arranged relative to the second fixing plate, can slide relative to the second fixing plate in the front-rear direction to be close to or slide back to be away from the second fixing plate, can be relatively close to and accommodated in the space between the two bus bars, and can also rotate relative to the fixing piece forwards or backwards to be away from the fixing piece to flatten the bus bars.
10. The photovoltaic module teflon cloth mounting and bus bar smoothing mechanism of claim 9, wherein: the bus bar flattening mechanism further comprises a driving mechanism and a connecting seat, the bus bar flattening rod is opposite to the fixing seat in a rotating mode, the driving mechanism comprises the connecting rod and the connecting seat, the connecting seat can be rotatably arranged on the second fixing plate, the upper end portion of the flattening rod is fixedly arranged on the connecting seat, the upper end portion of the connecting rod can be rotated and can be arranged on the second fixing plate in a vertically sliding mode, and the lower end portion of the connecting rod is rotatably connected with the connecting seat.
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| CN202123200528.8U CN216311813U (en) | 2021-12-17 | 2021-12-17 | Photovoltaic module special fluorine cloth installation and busbar smooth mechanism |
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| CN202123200528.8U CN216311813U (en) | 2021-12-17 | 2021-12-17 | Photovoltaic module special fluorine cloth installation and busbar smooth mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116031315A (en) * | 2023-03-29 | 2023-04-28 | 苏州智慧谷激光智能装备有限公司 | High-temperature adhesive tape tearing device and method, junction box mounting equipment and method |
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2021
- 2021-12-17 CN CN202123200528.8U patent/CN216311813U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116031315A (en) * | 2023-03-29 | 2023-04-28 | 苏州智慧谷激光智能装备有限公司 | High-temperature adhesive tape tearing device and method, junction box mounting equipment and method |
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