CN115980074B - Method capable of improving detection efficiency of transformer - Google Patents
Method capable of improving detection efficiency of transformer Download PDFInfo
- Publication number
- CN115980074B CN115980074B CN202310055578.6A CN202310055578A CN115980074B CN 115980074 B CN115980074 B CN 115980074B CN 202310055578 A CN202310055578 A CN 202310055578A CN 115980074 B CN115980074 B CN 115980074B
- Authority
- CN
- China
- Prior art keywords
- clamping
- detection
- transformer
- module
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 183
- 238000000034 method Methods 0.000 title claims abstract description 36
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 12
- 230000009286 beneficial effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000003139 buffering effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
The invention provides a method capable of improving detection efficiency of a transformer, which comprises the following steps: the method comprises the following three steps of clamping, primary detection and secondary detection, wherein when the primary detection is carried out on the transformer, the transformer is clamped from the two horizontal ends, the other four sides are circumferentially detected, and then the transformer is clamped from the upper end and the lower end during the secondary detection, and the two horizontal end faces are detected. The invention aims to provide a method capable of improving the detection efficiency of a transformer, which can ensure stable clamping and avoid shielding of a clamping assembly on the surface of the transformer during detection, further ensure the detection accuracy and improve the detection efficiency.
Description
Technical Field
The invention relates to the technical field of transformer detection, in particular to a method capable of improving transformer detection efficiency.
Background
The transformer is one of the most common power equipment in our daily life, and the transformer itself realizes the transformation of voltage based on the principle of electromagnetic induction, so as to realize the current change between a high-voltage power transmission circuit and a low-voltage power utilization circuit.
In production, the finished transformer product needs to be detected before leaving the factory, and the finished transformer product detection comprises an appearance detection part and an electrical detection part, wherein the appearance detection part mainly detects whether the outer tube of the transformer is damaged or not or is in cold joint or the like, and the electrical detection part is used for testing the insulation performance and the like.
In the prior art, chinese patent document with bulletin number CN115078254a discloses a method capable of improving detection efficiency of a transformer, which comprises a base plate, wherein a vertical plate is fixed at the rear part of the surface of the bottom plate, a main camera is fixed at the bottom surface of a top plate of the vertical plate, a lifting cylinder is fixedly arranged at the front part of the vertical plate, a clamping assembly is fixed at the bottom end of an output shaft of the lifting cylinder, a connecting plate is fixed at the top of the clamping assembly, a rotating shaft is fixed at the inner wall of the connecting plate, and a rotating assembly is movably connected inside the rotating shaft.
The principle of the scheme is as follows: the utility model provides a can improve transformer detection efficiency's method, through the rotatable setting of butt dish, in six detection processes of product outward appearance, need not to lift off the product and carry out the upset regulation of detecting the face and can accomplish the outward appearance detection of each face of product, convenient to use for the outward appearance detection speed of product has improved the practicality of detecting the structure.
When the detection method is used, the transformer is clamped through the clamping assembly, and then appearance detection is carried out on the transformer through the camera, but in the appearance detection of the transformer, the damaged part is mostly tiny, and in order to ensure the stability of clamping, a larger contact area needs to be kept between the clamping assembly and a transformer workpiece, and the surface of the transformer workpiece is inevitably shielded, so that the detection accuracy is affected, repeated detection is needed, and the detection efficiency is reduced.
Therefore, a method capable of improving the detection efficiency of the transformer is required to be designed, shielding of the clamping assembly on the surface of the transformer during detection can be avoided while stable clamping is ensured, the detection accuracy is further ensured, and the detection efficiency is improved.
Disclosure of Invention
The invention provides a method capable of improving the detection efficiency of a transformer, which can ensure stable clamping and avoid shielding of a clamping assembly on the surface of the transformer during detection, further ensure the detection accuracy and improve the detection efficiency.
Therefore, the technical scheme adopted by the invention is that the method capable of improving the detection efficiency of the transformer comprises the following steps:
step one: clamping, namely conveying the transformer to a detection area through a conveyor belt, and then clamping the transformer through a detection device;
step two: the method comprises the steps of firstly, clamping a transformer by a first clamping module from two horizontal ends, then moving the first clamping module in the horizontal direction to pass through a first detection module, and detecting four surfaces of the transformer except the two horizontal end surfaces by the first detection module;
step three: and the second clamping module clamps the transformer from the upper side and the lower side, the first clamping module is loosened, the second clamping module drives the transformer to rotate so that the horizontal two end faces of the transformer rotate to the vertical direction, and then the transformer is driven to move along the horizontal direction to pass through the second detection module, the upper end face and the lower end face of the transformer are monitored, and six-face detection of the whole transformer is completed.
Preferably, the detection device comprises a first clamping module, a second clamping module, a first detection module and a second detection module, the detection device further comprises a bottom plate, the bottom plate is horizontally arranged, a clamping main plate and a detection main plate are vertically arranged on the bottom plate, the first detection module and the second detection module are sequentially arranged on the side wall, close to the clamping main plate, of the detection main plate along the horizontal direction, and the first clamping module and the second clamping module are sequentially arranged on the side wall, close to the detection main plate, of the clamping main plate along the horizontal direction.
Preferably, the first clamping module includes:
the clamping main board is provided with a clamping slide way along the horizontal direction, the clamping slide way is internally provided with a first clamping slide block in a sliding manner, four corners of the first clamping slide block are respectively provided with a clamping main rod in a sliding manner, the clamping main rods are perpendicular to the clamping main board, and one end of each clamping main rod, which is close to the detection main board, is fixedly provided with a first clamping block;
the second clamping block is arranged between the first clamping block and the first clamping slide block, the clamping main rod is in sliding connection with the second clamping block, and the second clamping block is fixedly connected with the first clamping slide block;
the clamping main rod is far away from one end of the first clamping block, a third clamping block is fixedly arranged at one end of the clamping main rod, the clamping main plate is far away from the side wall of the detection main plate, the first electric cylinder is fixedly arranged on the side wall of the clamping main plate, the output shaft of the first electric cylinder is parallel to the clamping main plate, and the output shaft of the first electric cylinder is in butt joint with the third clamping block.
Preferably, a buffer clamping block is arranged on one side, close to the second clamping block, of the first clamping block, the buffer clamping block is parallel to the first clamping block, and a buffer spring is arranged between the buffer clamping block and the first clamping block.
Preferably, the second clamping module includes:
the second clamping slide block is arranged in the clamping slide way in a sliding manner, and a third electric cylinder is arranged on the clamping main board and used for driving the second clamping slide block to move along the horizontal direction;
the second clamping rod is in an L-shaped structure, one end of the second clamping rod is fixedly connected with the clamping main board, and the other end of the second clamping rod points to the first clamping module;
the second clamping jaw is arranged at one end, close to the first clamping module, of the second clamping rod, the second clamping jaw is rotationally connected with the second clamping rod, and a fourth motor used for driving the second clamping jaw to rotate is embedded in the second clamping rod.
Preferably, the first detection module includes:
the fifth motor is fixedly arranged on the detection main board, an output shaft of the fifth motor is perpendicular to the detection main board, and a half gear is fixedly arranged on the output shaft of the fifth motor;
the first main shaft is rotationally arranged on the detection main board and is parallel to the output shaft of the fifth motor, a second gear is fixedly arranged on the first main shaft, and the second gear is meshed with the half gear;
the detection sleeve is coaxially and fixedly arranged at the end part of the first main shaft, two through grooves which penetrate are symmetrically formed in the side wall of the detection sleeve, and a plurality of first detection cameras are fixedly arranged on the inner wall of the detection sleeve;
the driving rack is arranged on the bottom plate in a sliding mode, the top wall of the driving rack can be meshed with the half gear, a first supporting rod is fixedly arranged on the driving rack, the first supporting rod is vertically arranged, the upper end of the first supporting rod is rotationally provided with a second supporting rod, the middle of the second supporting rod is rotationally connected with the first supporting rod through a first convex column, a plurality of abutting blocks are fixedly arranged at the lower end of the first clamping sliding block, and a stop block is fixedly arranged on the first supporting rod and is respectively arranged on two sides of the first convex column.
Preferably, the drive rack one side fixed being provided with reset mainboard on the bottom plate, fixed being provided with reset spring between drive rack and the reset mainboard, be provided with first spout on the bottom plate, fixed being provided with first slider on the drive rack diapire, first slider slides and sets up in first spout, be provided with the second spout on the detection mainboard, fixed being provided with the second slider on the drive rack lateral wall, the second slider slides and sets up in the second spout.
Preferably, the second detection module includes: detect the supporting shoe, detect the supporting shoe and set up to U-shaped structure, and the vertical setting of U-shaped structure and opening orientation the centre gripping mainboard, detect and be provided with the second respectively on the surface that two arms of supporting shoe U-shaped structure are close to each other and detect the camera.
Preferably, concave structures are respectively arranged on the end surfaces of the buffer clamping blocks and the second clamping blocks, which are close to each other, and the two concave structures are opposite to each other.
Preferably, an output push block is fixedly arranged on the output shaft of the first electric cylinder, and the output push block is abutted with the third clamping block.
The working principle and the beneficial technical effects of the invention are as follows: when detecting the appearance of the transformer, the transformer is clamped from the two horizontal ends through the first clamping module during primary detection, then the transformer is driven to the first detection module to detect other four sides, the second clamping module clamps the transformer after the detection, the transformer is clamped from the upper surface and the lower surface during clamping, and the other two surfaces of the transformer are detected through the second detection module, so that the clamping assembly can prevent shielding of the surface of the transformer during detection while ensuring stable clamping, further ensuring the detection accuracy and improving the detection efficiency.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of a detecting device in a method for improving the detecting efficiency of a transformer according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a first clamping module in a method for improving the detection efficiency of a transformer according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a second clamping module in a method for improving the detection efficiency of a transformer according to an embodiment of the present invention;
FIG. 4 is a schematic diagram of a first detection module in a method for improving detection efficiency of a transformer according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a first detection module in a method for improving detection efficiency of a transformer according to an embodiment of the present invention;
fig. 6 is a schematic structural diagram of a second detection module in a method for improving detection efficiency of a transformer according to an embodiment of the present invention.
The labels in the figures are as follows: 1. a first clamping module; 11. a first clamping slider; 12. clamping the slideway; 13. clamping the main rod; 14. a first clamping block; 15. a second clamping block; 16. a first electric cylinder; 17. a third clamping block; 18. buffering clamping blocks; 19. a buffer spring; 2. a second clamping module; 21. a second clamping slider; 22. a third electric cylinder; 23. a second clamping rod; 24. a second jaw; 25. a fourth motor; 3. a first detection module; 301. a fifth motor; 302. a half gear; 303. a first spindle; 304. a second gear; 305. detecting a sleeve; 306. a first detection camera; 307. a drive rack; 308. a first support bar; 309. a second support bar; 310. a first post; 311. an abutment block; 312. a stop block; 313. resetting a main board; 314. a return spring; 315. a first chute; 316. a first slider; 317. a second chute; 318. a second slider; 4. a second detection module; 41. detecting a supporting block; 42. a second detection camera; 5. a bottom plate; 51. clamping the main board; 52. detecting a main board; 6. and outputting the pushing block.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
The embodiment of the invention provides a method capable of improving the detection efficiency of a transformer, which comprises the following steps:
step one: clamping, namely conveying the transformer to a detection area through a conveyor belt, and then clamping the transformer through a detection device;
step two: the method comprises the steps of first detection, firstly, clamping a transformer by a first clamping module 1 from two horizontal ends, then moving the first clamping module 1 in the horizontal direction to pass through a first detection module 3, and detecting four faces of the transformer except the two horizontal end faces by the first detection module 3;
step three: and the secondary detection is carried out, then the second clamping module 2 clamps the transformer from the upper side and the lower side, the first clamping module 1 is loosened, the second clamping module 2 drives the transformer to rotate so that the two horizontal end faces of the transformer rotate to the vertical direction, then the transformer is driven to move along the horizontal direction to pass through the second detection module 4, the upper end face and the lower end face of the transformer are monitored, and six-face detection of the whole transformer is completed.
The technical scheme has the working principle and beneficial technical effects that: when detecting the appearance of the transformer, the transformer is clamped from the two horizontal ends through the first clamping module 1 during primary detection, then the transformer is driven to the first detection module 3 to detect other four sides, the second clamping module 2 clamps the transformer after the detection, the transformer is clamped from the upper surface and the lower surface during clamping, the other two surfaces of the transformer are detected through the second detection module 4, and therefore shielding of the clamping assembly on the surface of the transformer during detection can be avoided while the stable clamping is ensured, the detection accuracy is further ensured, and the detection efficiency is improved.
In one embodiment, as shown in fig. 1-3, the detection device includes a first clamping module 1, a second clamping module 2, a first detection module 3 and a second detection module 4, the detection device further includes a bottom plate 5, the bottom plate 5 is horizontally arranged, a clamping main plate 51 and a detection main plate 52 are vertically arranged on the bottom plate 5, the first detection module 3 and the second detection module 4 are sequentially arranged on a side wall, close to the clamping main plate 51, of the detection main plate 52 along a horizontal direction, and the first clamping module 1 and the second clamping module 2 are sequentially arranged on a side wall, close to the detection main plate 52, of the clamping main plate 51 along the horizontal direction.
The technical scheme has the working principle and beneficial technical effects that: through the arrangement, the whole detection process is divided into two steps, the transformer is clamped from the two horizontal ends in primary detection, the other four faces are detected, the faces to be detected are prevented from being shielded, the detection accuracy is guaranteed, in secondary detection, the transformer is clamped from the upper face and the lower face respectively through the second clamping module 2, then the two undetected end faces between the two detection modules 4 are detected, through the method and the arrangement, the stability in clamping is guaranteed, the damage to the transformer caused by falling is avoided, meanwhile, shielding of the clamping part to the surface of the transformer is avoided, the detection accuracy is improved, and repeated detection is avoided, so that the detection efficiency is reduced.
In one embodiment, the first clamping module 1 comprises:
the first clamping slide block 11 is arranged on the clamping main plate 51 along the horizontal direction, the clamping slide rail 12 is internally provided with the first clamping slide block 11 in a sliding manner, four corners of the first clamping slide block 11 are respectively provided with a clamping main rod 13 in a sliding manner, the clamping main rods 13 are perpendicular to the clamping main plate 51, and one end, close to the detection main plate 52, of the clamping main rods 13 is fixedly provided with a first clamping block 14;
the second clamping block 15 is arranged between the first clamping block 14 and the first clamping slide block 11, the clamping main rod 13 is in sliding connection with the second clamping block 15, and the second clamping block 15 is fixedly connected with the first clamping slide block 11;
the first electric cylinder 16, the one end that centre gripping mobile jib 13 kept away from first clamp splice 14 is fixed to be provided with third clamp splice 17, the centre gripping mainboard 51 keeps away from and is provided with first electric cylinder 16 on the lateral wall of detecting mainboard 52 fixedly, and the output shaft of first electric cylinder 16 is on a parallel with centre gripping mainboard 51, first electric cylinder 16 output shaft and third clamp splice 17 butt.
The technical scheme has the working principle and beneficial technical effects that: when the first clamping module 1 is used, the transformer is located between the second clamping block 15 and the first clamping block 14, then the first electric cylinder 16 starts to push the third clamping block 17 away from the clamping main board 51, so that the first clamping block 14 and the second clamping block 15 are close to each other to clamp the transformer, meanwhile, the first clamping block 14 and the second clamping block 15 are connected only through the clamping main rod 13, the four clamping main rods 13 are located at four corners of the first clamping block 14, and the transformer is located in the middle of the fourth clamping block during clamping, so that blocking cannot be formed on four sides of the transformer, the surface of the transformer is prevented from being blocked while the clamping stability is ensured, and the accuracy of detection is ensured.
In one embodiment, a buffer clamping block 18 is disposed on a side of the first clamping block 14 close to the second clamping block 15, the buffer clamping block 18 is parallel to the first clamping block 14, and a buffer spring 19 is disposed between the buffer clamping block 18 and the first clamping block 14.
The technical scheme has the working principle and beneficial technical effects that: through setting up buffering clamp splice 18 and buffer spring 19, can play the cushioning effect in the centre gripping, avoid causing the damage along with the transformer because of the clamping force is too big to the security and the stability of device have been promoted.
In one embodiment, the second clamping module 2 comprises:
the second clamping slide block 21 is slidably arranged in the clamping slide way 12, and a third electric cylinder 22 is arranged on the clamping main plate 51 and used for driving the second clamping slide block 21 to move along the horizontal direction;
the second clamping rod 23 is in an L-shaped structure, one end of the second clamping rod 23 is fixedly connected with the clamping main board 51, and the other end of the second clamping rod 23 points to the first clamping module 1;
the second clamping jaw 24, the second clamping rod 23 is close to the one end of first centre gripping module 1 and is provided with second clamping jaw 24, second clamping jaw 24 rotates with second clamping rod 23 to be connected, and second clamping rod 23 embeds and is equipped with the fourth motor 25 that is used for driving second clamping jaw 24 rotation.
The technical scheme has the working principle and beneficial technical effects that: through the arrangement, when the second clamping module 2 is used, after the first clamping module 1 clamps the transformer and performs primary inspection, the third electric cylinder 22 pushes the second clamping slide block 21 to approach the first clamping slide block 11, then the second clamping jaw 24 clamps the upper surface and the lower surface of the transformer from the side part, the first clamping module 1 is loosened, then the second clamping jaw 24 rotates, so that two end faces of the transformer in the undetected horizontal direction rotate to the upper and lower positions, and then the third electric cylinder 22 drives the second clamping module 2 and the transformer to move to the second detection module 4 to finish detection on the last two sides of the transformer, so that the whole detection process is independently controlled to be finished, and the detection is more accurate and convenient.
In one embodiment, as shown in fig. 4 and 5, the first detection module 3 includes:
a fifth motor 301, wherein the fifth motor 301 is fixedly arranged on the detection main board 52, an output shaft of the fifth motor 301 is perpendicular to the detection main board 52, and a half gear 302 is fixedly arranged on the output shaft of the fifth motor 301;
the first main shaft 303 is rotatably arranged on the detection main board 52, the first main shaft 303 is parallel to the output shaft of the fifth motor 301, the first main shaft 303 is fixedly provided with a second gear 304, and the second gear 304 is meshed with the half gear 302;
the detection sleeve 305 is fixedly arranged at the end part of the first main shaft 303 in a coaxial line, two through grooves are symmetrically formed in the side wall of the detection sleeve 305, and a plurality of first detection cameras 306 are fixedly arranged on the inner wall of the detection sleeve 305;
the driving rack 307 is slidably arranged on the bottom plate 5, the top wall of the driving rack 307 can be meshed with the half gear 302, a first supporting rod 308 is fixedly arranged on the driving rack 307, the first supporting rod 308 is vertically arranged, the upper end of the first supporting rod 308 is rotatably provided with a second supporting rod 309, the middle part of the second supporting rod 309 is rotatably connected with the first supporting rod 308 through a first convex column 310, a plurality of abutting blocks 311 are fixedly arranged at the lower end of the first clamping sliding block 11, a stop block 312 is fixedly arranged on the first supporting rod 308, and the stop block 312 and the abutting blocks 311 are respectively arranged at two sides of the first convex column 310;
the bottom plate 5 is fixedly provided with a reset main plate 313 on one side of the driving rack 307, a reset spring 314 is fixedly arranged between the driving rack 307 and the reset main plate 313, a first sliding groove 315 is formed in the bottom plate 5, a first sliding block 316 is fixedly arranged on the bottom wall of the driving rack 307, the first sliding block 316 is slidably arranged in the first sliding groove 315, a second sliding groove 317 is formed in the detecting main plate 52, a second sliding block 318 is fixedly arranged on the side wall of the driving rack 307, and the second sliding block 318 is slidably arranged in the second sliding groove 317.
The technical scheme has the working principle and beneficial technical effects that: when the first detection module 3 is used, the driving motor is started to drive the half gear 302 to rotate, the driving rack 307 is driven to move rightwards through the meshing of the half gear 302 and the driving rack 307, at the moment, the reset spring 314 is compressed, the driving rack 307 drives the first supporting rod 308 to move together when moving, then the upper end of the second supporting rod 309 is abutted with the abutting block 311 and pushes the abutting block 311 to move together with the first clamping sliding block 11 under the support of the stop block 312, so that the first clamping sliding block 11 and the first clamping module 1 are driven to enter the detection sleeve 305 through the through groove on the side wall of the detection sleeve 305, then the half gear 302 continues to rotate and is meshed with the second gear 304 to drive the second gear 304 to rotate after being separated from the driving rack 307, the driving rack 307 rebounds under the action of the reset spring 314, when the second gear 304 rotates, the first main shaft 303 drives the detection sleeve 305 to rotate, the detection sleeve 305 and the first detection camera 306 in the detection sleeve rotate around the tubular mold for carrying out appearance shooting detection, the first clamping module 1 is reset after detection is completed, the third electric cylinder 22 pushes the second clamping slide block 21 and then pushes the first clamping slide block 11, through the arrangement, the clamping module only needs to move horizontally in the detection process and does not need to do too complex movement, the weight of the transformer is considered, the transformer is driven to rotate and other complex movements can possibly cause safety problems such as falling and the like, and meanwhile, the sliding of the transformer along the guide rail can also influence shooting definition, thereby influencing the accuracy of the detection result; in this application, shooting of different angles is also completed by the rotation of the detecting sleeve 305, so that the whole detecting process is more stable and safer.
In one embodiment, as shown in fig. 6, the second detection module 4 includes: detect the supporting shoe 41, detect the supporting shoe 41 and set up to U-shaped structure, and the vertical setting of U-shaped structure and opening orientation centre gripping mainboard 51, detect and be provided with the second respectively on the surface that two arms of supporting shoe 41U-shaped structure are close to each other and detect the camera 42.
The technical scheme has the working principle and beneficial technical effects that: through the setting, the detection of the two end faces of the transformer can be completed once, the detection efficiency is improved, and the detection process is more accurate and rapid.
In one embodiment, concave structures are respectively disposed on the end surfaces of the buffer clamping block 18 and the second clamping block 15, which are close to each other, and the two concave structures are disposed opposite to each other.
The technical scheme has the working principle and beneficial technical effects that: by arranging the concave structures on the buffer clamping blocks 18 and the second clamping blocks 15, the transformer clamping device can be more stable when clamping the transformer, so that the transformer is prevented from sliding down, and the safety and stability of the structure are improved.
In one embodiment, an output push block 6 is fixedly arranged on the output shaft of the first electric cylinder 16, and the output push block 6 is abutted against a third clamping block 17.
The technical scheme has the working principle and beneficial technical effects that: through set up output ejector pad 6 on first electric jar 16 output shaft to increase its area of contact with third clamp splice 17, make first electric jar 16 to third clamp splice 17 thrust more stable, avoid third clamp splice 17 to take place to roll and influence the promotion effect.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (8)
1. A method for improving the detection efficiency of a transformer, comprising the steps of:
step one: clamping, namely conveying the transformer to a detection area through a conveyor belt, and then clamping the transformer through a detection device;
step two: the method comprises the steps of firstly, clamping a transformer by a first clamping module (1) from two horizontal ends, then moving the first clamping module (1) in the horizontal direction to pass through a first detection module (3), and detecting four faces of the transformer except the two horizontal end faces by the first detection module (3);
step three: the secondary detection is carried out, then the second clamping module (2) clamps the transformer from the upper side and the lower side, the first clamping module (1) is loosened, the second clamping module (2) drives the transformer to rotate so that the two horizontal end faces of the transformer rotate to the vertical direction, then the transformer is driven to move in the horizontal direction to pass through the second detection module (4), the upper end face and the lower end face of the transformer are monitored, and six faces of the whole transformer are detected;
the detection device comprises a first clamping module (1), a second clamping module (2), a first detection module (3) and a second detection module (4), the detection device further comprises a bottom plate (5), the bottom plate (5) is horizontally arranged, a clamping main plate (51) and a detection main plate (52) are vertically arranged on the bottom plate (5), the first detection module (3) and the second detection module (4) are sequentially arranged on the side wall, close to the clamping main plate (51), of the detection main plate (52) along the horizontal direction, and the first clamping module (1) and the second clamping module (2) are sequentially arranged on the side wall, close to the detection main plate (52), of the clamping main plate (51) along the horizontal direction;
the first clamping module (1) comprises:
the clamping main board (51) is provided with a clamping slideway (12) along the horizontal direction, the clamping slideway (12) is internally provided with the first clamping slider (11) in a sliding manner, four corners of the first clamping slider (11) are respectively provided with a clamping main rod (13) in a sliding manner, the clamping main rods (13) are perpendicular to the clamping main board (51), and one end of the clamping main rods (13) close to the detection main board (52) is fixedly provided with a first clamping block (14);
the second clamping block (15) is arranged between the first clamping block (14) and the first clamping slide block (11), the clamping main rod (13) is in sliding connection with the second clamping block (15), and the second clamping block (15) is fixedly connected with the first clamping slide block (11);
the first electric cylinder (16), the one end that first clamp splice (14) was kept away from to centre gripping mobile jib (13) is fixed to be provided with third clamp splice (17), fixed first electric cylinder (16) that are provided with on the lateral wall that detects mainboard (52) were kept away from to centre gripping mainboard (51), and first electric cylinder (16) output shaft is on a parallel with centre gripping mainboard (51), first electric cylinder (16) output shaft and third clamp splice (17) butt.
2. A method for improving the detection efficiency of a transformer according to claim 1, characterized in that a buffer clamping block (18) is arranged on one side of the first clamping block (14) close to the second clamping block (15), the buffer clamping block (18) is parallel to the first clamping block (14), and a buffer spring (19) is arranged between the buffer clamping block (18) and the first clamping block (14).
3. A method for improving the detection efficiency of a transformer according to claim 1, characterized in that the second clamping module (2) comprises:
the second clamping slide block (21) is arranged in the clamping slide way (12) in a sliding manner, and a third electric cylinder (22) is arranged on the clamping main plate (51) and used for driving the second clamping slide block (21) to move along the horizontal direction;
the second clamping rod (23) is of an L-shaped structure, one end of the second clamping rod (23) is fixedly connected with the clamping main board (51), and the other end of the second clamping rod (23) points to the first clamping module (1);
the second clamping jaw (24), the one end that second clamping rod (23) is close to first centre gripping module (1) is provided with second clamping jaw (24), second clamping jaw (24) are connected with second clamping rod (23) rotation, and second clamping rod (23) are embedded to be equipped with be used for driving second clamping jaw (24) pivoted fourth motor (25).
4. A method for improving the detection efficiency of a transformer according to claim 1, characterized in that the first detection module (3) comprises:
the fifth motor (301), the fifth motor (301) is fixedly arranged on the detection main board (52), the output shaft of the fifth motor (301) is perpendicular to the detection main board (52), and a half gear (302) is fixedly arranged on the output shaft of the fifth motor (301);
the detection main board (52) is rotatably provided with a first main shaft (303), the first main shaft (303) is parallel to the output shaft of the fifth motor (301), the first main shaft (303) is fixedly provided with a second gear (304), and the second gear (304) is meshed with the half gear (302);
the detection device comprises a detection sleeve (305), wherein the detection sleeve (305) is fixedly arranged at the end part of a first main shaft (303) in a coaxial line, two penetrating through grooves are symmetrically formed in the side wall of the detection sleeve (305), and a plurality of first detection cameras (306) are fixedly arranged on the inner wall of the detection sleeve (305);
the driving rack (307), slide on bottom plate (5) and be provided with driving rack (307), and driving rack (307) roof can with half gear (302) meshing, fixed first bracing piece (308) that are provided with on driving rack (307), first bracing piece (308) are vertical to be set up, and first bracing piece (308) upper end rotation is provided with second bracing piece (309), second bracing piece (309) middle part is connected with first bracing piece (308) rotation through first projection (310), first centre gripping slider (11) lower extreme is fixedly provided with a plurality of butt piece (311), is fixedly provided with dog (312) on first bracing piece (308), dog (312) and butt piece (311) set up respectively in the both sides of first projection (310).
5. The method for improving the detection efficiency of the transformer according to claim 4, wherein a reset main board (313) is fixedly arranged on the bottom board (5) at one side of the driving rack (307), a reset spring (314) is fixedly arranged between the driving rack (307) and the reset main board (313), a first sliding groove (315) is arranged on the bottom board (5), a first sliding block (316) is fixedly arranged on the bottom wall of the driving rack (307), the first sliding block (316) is slidingly arranged in the first sliding groove (315), a second sliding groove (317) is arranged on the detection main board (52), a second sliding block (318) is fixedly arranged on the side wall of the driving rack (307), and the second sliding block (318) is slidingly arranged in the second sliding groove (317).
6. A method for improving the detection efficiency of a transformer according to claim 1, characterized in that the second detection module (4) comprises: detect supporting shoe (41), detect supporting shoe (41) and set up to U-shaped structure, and the vertical setting of U-shaped structure and opening orientation centre gripping mainboard (51), detect and be provided with second detection camera (42) on the surface that two arms of supporting shoe (41) U-shaped structure are close to each other respectively.
7. The method for improving the detection efficiency of the transformer according to claim 2, wherein concave structures are respectively arranged on the end surfaces of the buffer clamping block (18) and the second clamping block (15) which are close to each other, and the two concave structures are opposite to each other.
8. The method for improving the detection efficiency of the transformer according to claim 7, wherein an output push block (6) is fixedly arranged on the output shaft of the first electric cylinder (16), and the output push block (6) is abutted with the third clamping block (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310055578.6A CN115980074B (en) | 2023-01-18 | 2023-01-18 | Method capable of improving detection efficiency of transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310055578.6A CN115980074B (en) | 2023-01-18 | 2023-01-18 | Method capable of improving detection efficiency of transformer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115980074A CN115980074A (en) | 2023-04-18 |
| CN115980074B true CN115980074B (en) | 2024-01-09 |
Family
ID=85966664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310055578.6A Active CN115980074B (en) | 2023-01-18 | 2023-01-18 | Method capable of improving detection efficiency of transformer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115980074B (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003130807A (en) * | 2001-10-23 | 2003-05-08 | Canon Inc | Defect detector |
| KR100815204B1 (en) * | 2006-11-22 | 2008-03-19 | (주)비슬로 | Equipment of fixing measured object and tracer for measuring a degree of spectacle lens with that |
| CN106226320A (en) * | 2016-08-30 | 2016-12-14 | 南京中钞长城金融设备有限公司 | Noble metal checks machine |
| CN107940186A (en) * | 2017-12-29 | 2018-04-20 | 张凤菊 | Article fixed frame for shooting |
| CN210910223U (en) * | 2019-09-27 | 2020-07-03 | 宁波经纬数控设备有限公司 | Blade detection device and cutting machine |
| CN112762866A (en) * | 2020-12-29 | 2021-05-07 | 江柴发动机徐州有限公司 | Coaxiality detection device of generator main shaft and working method of coaxiality detection device |
| CN213914961U (en) * | 2020-12-09 | 2021-08-10 | 博罗县康达盛五金塑胶电子有限公司 | Transformer appearance detection machine |
| CN213914962U (en) * | 2020-12-09 | 2021-08-10 | 博罗县康达盛五金塑胶电子有限公司 | Automatic detection equipment for transformer framework products |
| CN113433355A (en) * | 2021-07-05 | 2021-09-24 | 太仓英太思机械有限公司 | Multi-dimensional electrical property detection platform for automobile parts and working method thereof |
| CN114273259A (en) * | 2021-12-29 | 2022-04-05 | 山东恒瑞磁电科技有限公司 | Finished product appearance automatic detection machine is used in inductance element production |
| WO2022104829A1 (en) * | 2020-11-23 | 2022-05-27 | 江苏巨杰机电有限公司 | Rotor detection assistance apparatus for use in motor production |
| CN217277810U (en) * | 2022-03-29 | 2022-08-23 | 江阴博衍机械设备有限公司 | Flexible visual detection device capable of achieving self-omnibearing detection |
| CN115078254A (en) * | 2022-04-27 | 2022-09-20 | 天津通安变压器有限公司 | Method capable of improving detection efficiency of transformer |
-
2023
- 2023-01-18 CN CN202310055578.6A patent/CN115980074B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003130807A (en) * | 2001-10-23 | 2003-05-08 | Canon Inc | Defect detector |
| KR100815204B1 (en) * | 2006-11-22 | 2008-03-19 | (주)비슬로 | Equipment of fixing measured object and tracer for measuring a degree of spectacle lens with that |
| CN106226320A (en) * | 2016-08-30 | 2016-12-14 | 南京中钞长城金融设备有限公司 | Noble metal checks machine |
| CN107940186A (en) * | 2017-12-29 | 2018-04-20 | 张凤菊 | Article fixed frame for shooting |
| CN210910223U (en) * | 2019-09-27 | 2020-07-03 | 宁波经纬数控设备有限公司 | Blade detection device and cutting machine |
| WO2022104829A1 (en) * | 2020-11-23 | 2022-05-27 | 江苏巨杰机电有限公司 | Rotor detection assistance apparatus for use in motor production |
| CN213914961U (en) * | 2020-12-09 | 2021-08-10 | 博罗县康达盛五金塑胶电子有限公司 | Transformer appearance detection machine |
| CN213914962U (en) * | 2020-12-09 | 2021-08-10 | 博罗县康达盛五金塑胶电子有限公司 | Automatic detection equipment for transformer framework products |
| CN112762866A (en) * | 2020-12-29 | 2021-05-07 | 江柴发动机徐州有限公司 | Coaxiality detection device of generator main shaft and working method of coaxiality detection device |
| CN113433355A (en) * | 2021-07-05 | 2021-09-24 | 太仓英太思机械有限公司 | Multi-dimensional electrical property detection platform for automobile parts and working method thereof |
| CN114273259A (en) * | 2021-12-29 | 2022-04-05 | 山东恒瑞磁电科技有限公司 | Finished product appearance automatic detection machine is used in inductance element production |
| CN217277810U (en) * | 2022-03-29 | 2022-08-23 | 江阴博衍机械设备有限公司 | Flexible visual detection device capable of achieving self-omnibearing detection |
| CN115078254A (en) * | 2022-04-27 | 2022-09-20 | 天津通安变压器有限公司 | Method capable of improving detection efficiency of transformer |
Also Published As
| Publication number | Publication date |
|---|---|
| CN115980074A (en) | 2023-04-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110596143B (en) | Square aluminum shell battery appearance detection device and method thereof | |
| CN207616228U (en) | A kind of automatic clamping handling device | |
| CN115980074B (en) | Method capable of improving detection efficiency of transformer | |
| CN214562090U (en) | Flaw-piece discharging device and multi-station squaring equipment | |
| CN112027678A (en) | Fold material mechanism and visual inspection robot | |
| CN218638945U (en) | Solar cell string arrangement welding device | |
| CN209524899U (en) | A kind of lithium battery electric core thickness OCV test equipment | |
| CN109830735A (en) | A kind of lithium battery electric core combo equipment | |
| CN114684557A (en) | Production equipment of photovoltaic panel component | |
| CN213749431U (en) | Intelligent brick detection device for building engineering | |
| CN213678858U (en) | Automatic conveying mechanism for PCB exposure detection station | |
| CN213415474U (en) | Synchronous transfer mechanism | |
| CN210243376U (en) | Keyboard bottom plate detection device | |
| CN109465587B (en) | Light-load reciprocating rod | |
| CN110294315B (en) | Battery core processing device and battery core transfer mechanism | |
| CN220563682U (en) | Solar photovoltaic panel detection equipment capable of quickly changing materials | |
| CN216284620U (en) | Novel cement electric pole strength detection device | |
| CN102962720A (en) | Manipulator of automatic molding machine for long frame of solar cell module | |
| CN214562089U (en) | Flaw-piece discharging device and multi-station squaring equipment | |
| CN209526160U (en) | A kind of lithium battery electric core combo equipment | |
| CN220765785U (en) | Centering clamping mechanism | |
| CN212580992U (en) | Fold material mechanism and visual inspection robot | |
| CN214562088U (en) | Silicon rod bearing device and multi-station squaring equipment | |
| CN216577127U (en) | Bearing inner race treatment facility | |
| CN217143495U (en) | Gun aiming focusing lens barrel processing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |