CN114273259A - Finished product appearance automatic detection machine is used in inductance element production - Google Patents
Finished product appearance automatic detection machine is used in inductance element production Download PDFInfo
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- CN114273259A CN114273259A CN202111632279.1A CN202111632279A CN114273259A CN 114273259 A CN114273259 A CN 114273259A CN 202111632279 A CN202111632279 A CN 202111632279A CN 114273259 A CN114273259 A CN 114273259A
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Abstract
The invention discloses an automatic appearance detector for finished products for producing inductance elements, which comprises a feeding conveying frame, a first mechanical arm and a control unit, wherein an equipment platform is fixedly arranged at the bottom of the tail end of the feeding conveying frame, a primary screen conveying frame is fixedly arranged on one side of the feeding conveying frame, the first mechanical arm is fixedly arranged at the tail end of the primary screen conveying frame, the equipment platform and the first mechanical arm are both arranged at the top end of the equipment platform, a machine base is fixedly arranged on one side of the equipment platform, a detection platform is fixedly arranged in the middle of the top end of the machine base, the periphery of the top end of the machine base is rotatably connected with a conveying platform, the outer wall of the machine base is fixedly connected with the control unit, a second mechanical arm is fixedly arranged on one side, close to the machine base, of the top end of the equipment platform, and the automatic appearance detector for producing inductance elements is fixedly arranged on one side of the primary screen conveying frame, simple structure is reasonable, and the modern design is detecting the aspect to inductance element outward appearance, has higher detection efficiency.
Description
Technical Field
The invention relates to the technical field of electronic element processing and detection, in particular to an automatic finished product appearance detector for inductance element production.
Background
The inductance element is an element capable of converting electric energy into magnetic energy to be stored, the structure of the inductance element is similar to a transformer, but only one winding is provided, the inductance element has certain inductance and only blocks the change of current, and the inductance element is the most common electrical element in electronic products. As the variety of electronic products gradually increases, the variety of electronic products gradually tends to be small, and the use of molded inductors gradually becomes the mainstream inductor element in the market.
Because the production of the die-pressed inductor adopts a die-casting mode, the appearance mechanism of a small amount of finished products is difficult to avoid to have defects, and the actual use performance of the inductor is influenced by the finished product of the inductor with a damaged surface structure, so that the appearance of the finished product needs to be detected before packaging. Therefore, we improve the above and provide an automatic appearance inspection machine for finished products in the production of inductance components.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to an automatic appearance detector for finished products for producing inductance elements, which comprises a feeding conveying frame, a first mechanical arm and a control unit, wherein an equipment platform is fixedly arranged at the bottom of the tail end of the feeding conveying frame, a primary screen conveying frame is fixedly arranged on one side of the feeding conveying frame, the first mechanical arm is fixedly arranged at the tail end of the primary screen conveying frame, the equipment platform and the first mechanical arm are both arranged at the top end of the equipment platform, a machine base is fixedly arranged on one side of the equipment platform, a detection platform is fixedly arranged in the middle of the top end of the machine base, the periphery of the top end of the machine base is rotatably connected with a conveying platform, the outer wall of the machine base is fixedly connected with the control unit, a defective product discharge hopper is fixedly arranged in the middle of the outer wall of the machine base, a second mechanical arm is fixedly arranged on one side, close to the machine base, of the top end of the equipment platform, and the finished product conveying frame is fixedly arranged on one side of the primary screen conveying frame, the tail end of the finished product conveying frame is fixedly connected with one side of the second manipulator.
As a preferred technical solution of the present invention, a top end detection probe is fixedly connected to a top end middle portion of the feeding conveying frame, a bottom end detection probe is fixedly arranged on one side of the first manipulator away from the primary screening conveying frame, a first side surface detection probe, a second side surface detection probe, a third side surface detection probe and a fourth side surface detection probe are sequentially and fixedly arranged around the detection platform, and the control unit is electrically connected to the top end detection probe, the bottom end detection probe, the first side surface detection probe, the second side surface detection probe, the third side surface detection probe and the fourth side surface detection probe.
As a preferred technical scheme, a transmission motor is fixedly arranged inside a machine base, a fixed shaft penetrates through the middle of the machine base, the top end of the fixed shaft is fixedly connected with a detection platform, a bearing is fixedly arranged at the top of the fixed shaft, a conveying platform is fixedly connected at the top of the bearing, a driven wheel is fixedly connected at the bottom of the bearing and is connected with a transmission wheel of the transmission motor through belt transmission, a limiting chute is fixedly arranged on the periphery of the top end of the machine base, and a limiting block matched with the limiting chute is fixedly arranged on the periphery of the bottom end of the conveying platform.
According to a preferred technical scheme, a defective product removing mechanism is fixedly arranged in the middle of the periphery of the conveying platform, a first air cylinder is fixedly arranged on one side of the inner wall of the defective product removing mechanism, a telescopic rod is fixedly arranged at the bottom end of the inner wall of the defective product removing mechanism, a placing platform is fixedly arranged at the top end of the telescopic rod, a through hole is formed in the top end of the conveying platform corresponding to the placing platform, a discharge port penetrates through the side edge of the conveying platform corresponding to the position of the first air cylinder, and a push plate matched with the inner wall of the first air cylinder is fixedly arranged at the tail end of a push rod of the first air cylinder.
As a preferable technical scheme, a second air cylinder is fixedly arranged on one side of the feeding conveying frame, which is far away from the primary screen conveying frame, and is arranged between the top end detection probe and the tail end of the feeding conveying frame, a push block is fixedly arranged at the tail end of a telescopic shaft of the second air cylinder, an opening is formed in one side of the feeding conveying frame, which is close to the primary screen conveying frame, and corresponds to the position of the push block, and a guide hopper is fixedly arranged at the bottom of the opening.
As a preferred embodiment of the present invention, the second manipulator and the first manipulator are of the same type, and the top end of the conveying platform, the bottom of the first manipulator and the bottom of the second manipulator are disposed on the same plane.
As a preferable aspect of the present invention, the defective product discharge hopper is provided at a bottom of the conveying platform, and a width of the defective product discharge hopper is greater than a width of the discharge port by 10 CM.
As a preferred technical scheme of the invention, a display screen is fixedly arranged in the middle of the top end of the detection platform and is electrically connected with the control unit.
The invention has the beneficial effects that: through comprehensive comparison and detection of six surfaces of the inductor, the appearance detection efficiency of the inductor is increased, defective products can be sorted out conveniently, and the yield of delivered products is improved; the rotatable conveying platform is arranged, so that the periphery of the inductor can be detected by matching with a detection probe, the floor area of detection equipment is reduced, and the detection efficiency is improved; the defective product removing mechanisms are fixedly arranged in the middle of the periphery of the conveying platform, so that unqualified inductors can be conveniently screened out without being manually taken out, and the inductor detection efficiency is improved; by arranging the two identical manipulators, automation in the inductance detection process can be improved, workers do not need to take the manipulators manually, and the detection efficiency is improved; the defective product discharge hopper is arranged, so that unqualified inductors on the side surface can be conveniently collected, and the follow-up treatment is convenient; through setting up the display screen, the staff of can being convenient for adjusts this detection precision that detects the machine, makes things convenient for the staff to use.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of the overall structure of an automatic appearance inspection machine for finished products in the production of inductance components according to the present invention;
FIG. 2 is a schematic diagram of a base structure of an automatic appearance inspection machine for manufacturing an inductance device according to the present invention;
FIG. 3 is an enlarged view of the structure A of the automatic appearance inspection machine for the production of the inductance component of the present invention;
fig. 4 is an enlarged view of a structure B of the automatic appearance inspection machine for manufacturing an inductance component according to the present invention.
In the figure: 1. a feeding conveying frame; 2. an equipment platform; 3. a primary screening conveying frame; 4. a first manipulator; 5. a machine base; 6. a detection platform; 7. a conveying platform; 8. a control unit; 9. a defective product discharge hopper; 10. a second manipulator; 11. a finished product conveying frame; 12. a tip detection probe; 13. a bottom detection probe; 14. a first side detection probe; 15. a second side face detection probe; 16. a third side detection probe; 17. a fourth side detection probe; 18. a drive motor; 19. a fixed shaft; 20. a bearing; 21. a driven wheel; 22. a limiting chute; 23. a defective product removing mechanism; 24. a first cylinder; 25. a telescopic rod; 26. placing a platform; 27. an outlet port; 28. a second cylinder; 29. a push block; 30. a guide bucket.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in figures 1-4, the automatic appearance detector for finished products for producing inductance elements comprises a feeding conveying frame 1, a first mechanical arm 4 and a control unit 8, wherein an equipment platform 2 is fixedly arranged at the bottom of the tail end of the feeding conveying frame 1, a primary screening conveying frame 3 is fixedly arranged on one side of the feeding conveying frame 1, the first mechanical arm 4 is fixedly arranged at the tail end of the primary screening conveying frame 3, the equipment platform 2 and the first mechanical arm 4 are both arranged at the top end of the equipment platform 2, a machine base 5 is fixedly arranged on one side of the equipment platform 2, a detection platform 6 is fixedly arranged in the middle of the top end of the machine base 5, the periphery of the top end of the machine base 5 is rotatably connected with a conveying platform 7, the outer wall of the machine base 5 is fixedly connected with the control unit 8, a defective product discharge hopper 9 is fixedly arranged in the middle of the outer wall of the machine base 5, a second mechanical arm 10 is fixedly arranged on one side, close to the machine base 5, a finished product conveying frame 11 is fixedly arranged on one side of the primary screening conveying frame 3, the end of the finished product transfer rack 11 is fixedly connected to one side of the second robot 10.
The top middle part of the feeding conveying frame 1 is fixedly connected with a top end detection probe 12, one side, far away from the primary screening conveying frame 3, of the first manipulator 4 is fixedly provided with a bottom end detection probe 13, the periphery of the detection platform 6 is sequentially and fixedly provided with a first side surface detection probe 14, a second side surface detection probe 15, a third side surface detection probe 16 and a fourth side surface detection probe 17, the control unit 8 is electrically connected with the top end detection probe 12, the bottom end detection probe 13, the first side surface detection probe 14, the second side surface detection probe 15, the third side surface detection probe 16 and the fourth side surface detection probe 17, through comprehensive comparison and detection of six surfaces of the inductor, the appearance detection efficiency of the inductor is improved, the sorting of defective products is facilitated, and the yield of the products leaving the factory is improved.
Wherein, the fixed transmission motor 18 that is equipped with in inside of frame 5, the middle part of frame 5 runs through and is equipped with fixed axle 19, the top fixed connection testing platform 6 of fixed axle 19, the fixed bearing 20 that is equipped with in top of fixed axle 19, the top fixed connection conveying platform 7 of bearing 20, the bottom fixed connection of bearing 20 follows driving wheel 21, follow the driving wheel that driving wheel 21 connects transmission motor 18 through belt drive, the fixed spacing spout 22 that is equipped with all around in top of frame 5, the bottom of conveying platform 7 is fixed all around be equipped with spacing spout 22 assorted stopper, through setting up rotatable conveying platform 7, can cooperate the detection probe to detect all around the inductance, the area of check out test set has been reduced, and the detection efficiency is improved.
The mechanism 23 is rejected to the fixed defective products that is equipped with in middle part all around of conveying platform 7, the fixed first cylinder 24 that is equipped with in inner wall one side of mechanism 23 is rejected to the defective products, the fixed telescopic link 25 that is equipped with in inner wall bottom of mechanism 23 is rejected to the defective products, the fixed place the platform 26 that is equipped with in top of telescopic link 25, the position that the top of conveying platform 7 corresponds place the platform 26 is provided with the through-hole, the position that the side of conveying platform 7 corresponds first cylinder 24 runs through and is equipped with discharge port 27, the terminal fixed push pedal that is equipped with the inner wall matched with of first cylinder 24 of push rod of first cylinder 24, reject mechanism 23 is rejected through the fixed defective products that is equipped with in middle part all around of conveying platform 7, can be convenient for sieve out unqualified inductance, need not artifical and take out, and the efficiency of inductance detection has been increased.
Wherein, the fixed second cylinder 28 that is equipped with in one side that the primary screen conveying frame 3 was kept away from to pan feeding conveying frame 1, second cylinder 28 sets up between the end of top test probe 12 and pan feeding conveying frame 1, the fixed ejector pad 29 that is equipped with in telescopic shaft end of second cylinder 28, the opening has been seted up to the position that one side that pan feeding conveying frame 1 is close to primary screen conveying frame 3 corresponds ejector pad 29, the fixed guide hopper 30 that is equipped with in open-ended bottom, through setting up primary screen conveying frame 3, can concentrate the discharge with the unqualified inductance in top and bottom, the post processing of being convenient for.
Wherein, the same model is adopted with first manipulator 4 to second manipulator 10, and conveying platform 7's top, first manipulator 4's bottom and second manipulator 10's bottom set up at the coplanar, through setting up two the same manipulators, can increase the automation among the inductance testing process, need not the manual work of staff and takes, is favorable to improving detection efficiency.
Wherein, wastrel discharge hopper 9 sets up in the bottom of conveying platform 7, and wastrel discharge hopper 9's width is greater than the width 10CM of discharge port 27, through setting up wastrel discharge hopper 9, can be convenient for the unqualified inductance in side collect, makes things convenient for subsequent processing.
Wherein, fixed display screen that is equipped with in the middle part of the top of testing platform 6, display screen and 8 electric connection of the control unit, through setting up the display screen, the staff of can being convenient for adjusts this detection precision that detects the machine, makes things convenient for the staff to use.
During operation, the detection precision is adjusted through the control unit 8 and the display screen, then the inductor to be detected is placed at the front end of the feeding conveying frame 1, the inductor is conveyed to the bottom of the top end detection probe 12 through the feeding conveying frame 1, the top end of the inductor is photographed and detected, if the inductor is unqualified, when the inductor passes through the second air cylinder 28, the inductor is pushed into the primary screening conveying frame 3 by the push block 29, the qualified inductor is detected to continue flowing backwards, after reaching the tail end of the feeding conveying frame 1, the inductor is clamped by the first manipulator 4, the inductor rotates to the top of the bottom end detection probe 13, the photographing detection is carried out on the bottom end of the inductor, if the inductor is unqualified, the first manipulator 4 rotates to directly place the unqualified inductor into the primary screening conveying frame 3, the inductor qualified for detection is clamped by the first manipulator 4 and rotates to the surface of the placing platform 26, and the periphery of the inductor to be detected is sequentially detected along with the rotation of the conveying platform 7, if the inductor is unqualified, when the inductor passes through the top of the defective product discharge hopper 9, the telescopic rod 25 contracts, the first air cylinder 24 extends, the unqualified inductor is pushed out of the discharge port 27 and falls into the defective product discharge hopper 9 to be discharged, the qualified inductor continues to rotate in the conveying platform 7, the qualified inductor at the top of the placing platform 26 is placed on the finished product conveying frame 11 through the clamping of the second mechanical arm 10 and is discharged in a centralized mode, finally, the defective products for detecting the inductor can be collected at the discharge ends of the primary screening conveying frame 3 and the defective product discharge hopper 9, and the qualified products for detecting the inductor are collected at the discharge end of the finished product conveying frame 11.
Finally, it should be noted that: in the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The automatic finished product appearance detection machine for the production of the inductance element comprises a feeding conveying frame (1), a first mechanical arm (4) and a control unit (8), and is characterized in that an equipment platform (2) is fixedly arranged at the bottom of the tail end of the feeding conveying frame (1), a primary screening conveying frame (3) is fixedly arranged on one side of the feeding conveying frame (1), the first mechanical arm (4) is fixedly arranged at the tail end of the primary screening conveying frame (3), the equipment platform (2) and the first mechanical arm (4) are both arranged at the top end of the equipment platform (2), a base (5) is fixedly arranged on one side of the equipment platform (2), a detection platform (6) is fixedly arranged in the middle of the top end of the base (5), the top end of the base (5) is rotationally connected with a conveying platform (7) all around, and the outer wall of the base (5) is fixedly connected with the control unit (8), the automatic waste product screening and conveying device is characterized in that a waste product discharging hopper (9) is fixedly arranged in the middle of the outer wall of the base (5), a second mechanical arm (10) is fixedly arranged on one side, close to the base (5), of the top end of the device platform (2), a finished product conveying frame (11) is fixedly arranged on one side of the primary screening conveying frame (3), and the tail end of the finished product conveying frame (11) is fixedly connected with one side of the second mechanical arm (10).
2. The automatic finished appearance detecting machine for inductance component production according to claim 1, wherein a top end detecting probe (12) is fixedly connected to the middle of the top end of the feeding conveying frame (1), a bottom end detecting probe (13) is fixedly arranged on one side, away from the primary screening conveying frame (3), of the first manipulator (4), a first side detecting probe (14), a second side detecting probe (15), a third side detecting probe (16) and a fourth side detecting probe (17) are fixedly arranged around the detecting platform (6) in sequence, and the control unit (8) is electrically connected with the top end detecting probe (12), the bottom end detecting probe (13), the first side detecting probe (14), the second side detecting probe (15), the third side detecting probe (16) and the fourth side detecting probe (17).
3. The automatic appearance detection machine for the finished products for the production of the inductance elements as claimed in claim 1, wherein a transmission motor (18) is fixedly arranged inside the base (5), a fixed shaft (19) penetrates through the middle of the base (5), the top end of the fixed shaft (19) is fixedly connected with the detection platform (6), a bearing (20) is fixedly arranged at the top of the fixed shaft (19), the top of the bearing (20) is fixedly connected with the conveying platform (7), the bottom of the bearing (20) is fixedly connected with a driven wheel (21), the driven wheel (21) is connected with a transmission wheel of the transmission motor (18) through belt transmission, a limiting chute (22) is fixedly arranged around the top end of the base (5), and a limiting block matched with the limiting chute (22) is fixedly arranged around the bottom end of the conveying platform (7).
4. The automatic appearance detection machine for the finished products for the production of the inductance elements according to claim 1, wherein a defective product removing mechanism (23) is fixedly arranged in the middle of the periphery of the conveying platform (7), a first air cylinder (24) is fixedly arranged on one side of the inner wall of the defective product removing mechanism (23), an expansion rod (25) is fixedly arranged at the bottom end of the inner wall of the defective product removing mechanism (23), a placing platform (26) is fixedly arranged at the top end of the expansion rod (25), a through hole is formed in the position, corresponding to the placing platform (26), of the top end of the conveying platform (7), a discharge port (27) penetrates through the position, corresponding to the first air cylinder (24), of the side edge of the conveying platform (7), and a push plate matched with the inner wall of the first air cylinder (24) is fixedly arranged at the tail end of a push rod of the first air cylinder (24).
5. The automatic finished product appearance detection machine for inductance component production according to claim 2, characterized in that a second cylinder (28) is fixedly arranged on one side of the feeding conveying frame (1) far away from the primary screening conveying frame (3), the second cylinder (28) is arranged between the top end detection probe (12) and the tail end of the feeding conveying frame (1), a push block (29) is fixedly arranged at the tail end of a telescopic shaft of the second cylinder (28), an opening is formed in one side of the feeding conveying frame (1) near the primary screening conveying frame (3) corresponding to the position of the push block (29), and a guide hopper (30) is fixedly arranged at the bottom of the opening.
6. The automatic appearance inspection machine for finished products in the production of inductance components according to claim 1, characterized in that the second manipulator (10) is the same type as the first manipulator (4), and the top end of the conveying platform (7), the bottom of the first manipulator (4) and the bottom of the second manipulator (10) are arranged on the same plane.
7. The automatic appearance inspection machine for finished products in the production of inductance components according to claim 1 or 4, characterized in that the defective product discharge hopper (9) is arranged at the bottom of the conveying platform (7), and the width of the defective product discharge hopper (9) is greater than the width 10CM of the discharge port (27).
8. The automatic appearance detection machine for the finished products for the production of the inductance elements as claimed in claim 1, wherein a display screen is fixedly arranged in the middle of the top end of the detection platform (6), and the display screen is electrically connected with the control unit (8).
Priority Applications (1)
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CN202111632279.1A CN114273259A (en) | 2021-12-29 | 2021-12-29 | Finished product appearance automatic detection machine is used in inductance element production |
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CN202111632279.1A CN114273259A (en) | 2021-12-29 | 2021-12-29 | Finished product appearance automatic detection machine is used in inductance element production |
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CN202111632279.1A Pending CN114273259A (en) | 2021-12-29 | 2021-12-29 | Finished product appearance automatic detection machine is used in inductance element production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115980074A (en) * | 2023-01-18 | 2023-04-18 | 博罗县康达盛五金塑胶电子有限公司 | Method capable of improving detection efficiency of transformer |
-
2021
- 2021-12-29 CN CN202111632279.1A patent/CN114273259A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115980074A (en) * | 2023-01-18 | 2023-04-18 | 博罗县康达盛五金塑胶电子有限公司 | Method capable of improving detection efficiency of transformer |
CN115980074B (en) * | 2023-01-18 | 2024-01-09 | 博罗县康达盛五金塑胶电子有限公司 | Method capable of improving detection efficiency of transformer |
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Address after: 277500 666 Guangyuan East Road, Tengzhou Economic Development Zone, Zaozhuang, Shandong Applicant after: Shandong Hengrui Magneto Co.,Ltd. Address before: 277500 666 Guangyuan East Road, Tengzhou Economic Development Zone, Zaozhuang, Shandong Applicant before: SHANDONG HENGRUI MAGNET TECHNOLOGY CO.,LTD. |