CN214562088U - Silicon rod bearing device and multi-station squaring equipment - Google Patents
Silicon rod bearing device and multi-station squaring equipment Download PDFInfo
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- CN214562088U CN214562088U CN202120168894.0U CN202120168894U CN214562088U CN 214562088 U CN214562088 U CN 214562088U CN 202120168894 U CN202120168894 U CN 202120168894U CN 214562088 U CN214562088 U CN 214562088U
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Abstract
The application discloses device and multistation evolution equipment are born to silicon rod, this silicon rod bear the device and include that bearing platform, at least a set of silicon rod bear the weight of the structure and bearing platform shifter, and each silicon rod of group bears the weight of the structure and includes at least a pair of silicon rod and bear the weight of the structure, and every pair silicon rod bears the weight of the structure and has a silicon rod slewing mechanism, utilizes silicon rod slewing mechanism to drive each silicon rod bears the weight of the silicon rod rotation that the structure bore in a pair of silicon rod bears the weight of the structure, simple structure, convenient and reducible part of operation and cost, utilizes bearing platform shifter to drive the bearing platform makes the transition motion so that silicon rod on the bearing platform bears the weight of the silicon rod structure and changes between loading and unloading district and cutting district in a flexible way.
Description
Technical Field
The application relates to the technical field of silicon rod processing, in particular to a silicon rod bearing device and multi-station squaring equipment.
Background
At present, with the importance and the openness of the society on the utilization of green renewable energy sources, the field of photovoltaic solar power generation is more and more valued and developed. In the field of photovoltaic power generation, conventional crystalline silicon solar cells are fabricated on high quality silicon wafers that are cut from a pulled or cast silicon ingot. Silicon rod squaring equipment is generally adopted to square the silicon rod, and at the moment, a cutting mechanism feeds along the length direction of the silicon rod and cuts four planes which are parallel in pairs along the circumferential direction of the silicon rod; and after the evolution is finished, slicing the silicon rod after evolution along the length direction by adopting a multi-line slicing machine to obtain the required silicon wafer.
In the existing silicon rod cutting technology, a silicon rod to be cut is placed on a silicon rod bearing table, and the silicon rod to be cut borne on the silicon rod bearing table is cut and cut by a linear cutting unit. However, most of the existing silicon rod squaring equipment is single-station equipment, namely only one silicon rod can be cut and squared at a time, the efficiency is low, and in addition, a silicon rod bearing device for bearing the silicon rod is complex in structure, many in parts and high in manufacturing cost.
SUMMERY OF THE UTILITY MODEL
In view of the above drawbacks of the related art, an object of the present application is to provide a silicon rod carrying device and a multi-station squaring apparatus applied thereto, so as to solve the problems of complex structure, high cost, and the like of the existing silicon rod carrying device.
In order to achieve the above and other related objects, the present application discloses in a first aspect a silicon rod carrying device for use in a multi-station squaring apparatus comprising a machine base and a wire cutting device; the silicon rod carrying device comprises: a support platform; at least one group of silicon rod bearing structures arranged on the bearing platform; each group of silicon rod bearing structures comprises at least one pair of silicon rod bearing structures for bearing the silicon rods which are vertically placed; each pair of silicon rod bearing structures is provided with a silicon rod rotating mechanism used for driving the silicon rods borne by each silicon rod bearing structure in the pair of silicon rod bearing structures to rotate; and the bearing platform conversion mechanism is used for driving the bearing platform to perform conversion motion so as to convert the silicon rod bearing structure on the bearing platform between the loading and unloading area and the cutting area.
In certain embodiments of the first aspect of the present application, the susceptor conversion mechanism is located in a central region of the susceptor, a first arrangement region and a second arrangement region are respectively disposed on two sides of the susceptor relative to the central region, a first group of silicon rod bearing structures is disposed on the first arrangement region, and a second group of silicon rod bearing structures is disposed on the second arrangement region; and when the first group of silicon rod bearing structures are positioned in the loading and unloading area, the second group of silicon rod bearing structures are positioned in the cutting area, or when the first group of silicon rod bearing structures are positioned in the cutting area, the second group of silicon rod bearing structures are positioned in the loading and unloading area.
In certain embodiments of the first aspect of the present application, the susceptor table switching mechanism is located in a central region of the susceptor table, and a disposition region is provided on a side of the susceptor table opposite to the central region, and a group of silicon rod bearing structures is provided on the disposition region.
In certain embodiments of the first aspect of the present application, the silicon rod rotation mechanism comprises: a first rotating member coupled to a rotating shaft of a first one of the pair of silicon rod carrying structures; the second rotating part is coupled with a rotating shaft of a second silicon rod bearing structure in the pair of silicon rod bearing structures in a shaft mode; the connecting rod part is movably connected with the first rotating part and the second rotating part; a transmission assembly associated with the first rotating member or the second rotating member; when the transmission component is controlled, the related first rotating part or the related second rotating part is driven to drive the first silicon rod bearing structure or the second silicon rod bearing structure to rotate, and the second silicon rod bearing structure or the first silicon rod bearing structure is driven to rotate through the connecting rod part.
In certain embodiments of the first aspect of the present application, the transmission assembly is a cylinder, and a cylinder rod of the cylinder is movably connected to the first rotating member or the second rotating member.
In certain embodiments of the first aspect of the present application, the turning of the first silicon rod carrying arrangement coincides with the turning of the second silicon rod carrying arrangement, the turning angle of the first and second silicon rod carrying arrangements being 90 °.
In certain embodiments of the first aspect of the present application, the silicon rod rotation mechanism further comprises a stopper member disposed adjacent to the link member.
In certain embodiments of the first aspect of the present application, the pallet conversion mechanism comprises: the rotating shaft is coupled to the bearing platform; and the rotation driving unit is used for driving the rotating shaft to rotate so as to drive the bearing platform to rotate.
In certain embodiments of the first aspect of the present application, the rotary drive unit comprises: the rotating gear is arranged on the rotating shaft; a driving gear engaged with the rotating gear; and the driving power source is used for driving the driving gear.
In certain embodiments of the first aspect of the present application, the supporting platform switching mechanism further includes a positioning structure for positioning to form a locked state after the supporting platform rotates by a predetermined angle.
In certain embodiments of the first aspect of the present application, the positioning structure comprises: the first positioning part is arranged on the bearing platform; and the second positioning part is arranged on the machine base.
In certain embodiments of the first aspect of the present application, the first positioning portion is a positioning hole or a positioning groove provided at a bottom of the supporting platform, and the second positioning portion is a positioning pin or a positioning protrusion provided on the machine base.
In certain embodiments of the first aspect of the present application, the platform has a waisted portion.
In certain embodiments of the first aspect of the present application, the silicon rod carrying structure comprises: a silicon rod carrying table; and the flaw-piece jacking structure is arranged on the periphery of the silicon rod bearing table.
In certain embodiments of the first aspect of the present application, the flaw-piece jacking structure comprises a jacking leg.
The application also discloses in a second aspect a multi-station squaring apparatus comprising: the base is provided with a silicon rod processing platform; the silicon rod bearing device is arranged on the silicon rod processing platform and used for bearing a plurality of vertically placed silicon rods; provided is a wire cutting device.
To sum up, the silicon rod that this application provided bears device and multistation evolution equipment has following beneficial effect: the silicon rod bearing device comprises a bearing platform, at least one group of silicon rod bearing structures and a bearing platform switching mechanism, each group of silicon rod bearing structures comprises at least one pair of silicon rod bearing structures, each pair of silicon rod bearing structures is provided with a silicon rod rotating mechanism, the silicon rod bearing structures in the pair of silicon rod bearing structures can be driven to rotate by the silicon rod rotating mechanisms, the structure is simple, the operation is convenient, parts and cost can be reduced, and the bearing platform switching mechanism can be used for driving the bearing platform to perform switching motion so that the silicon rod bearing structures on the bearing platform can be flexibly switched between a loading and unloading area and a cutting area.
Drawings
The specific features of the invention to which this application relates are set forth in the appended claims. The features and advantages of the invention to which this application relates will be better understood by reference to the exemplary embodiments described in detail below and the accompanying drawings. The drawings are briefly described as follows:
fig. 1 is a perspective view of a multi-station squaring apparatus according to an embodiment of the present disclosure.
Fig. 2 is a top view of the multi-station squaring apparatus of the present application in one embodiment.
Fig. 3 is a partial schematic view of fig. 1.
FIG. 4 is a perspective view of the silicon rod carrier of FIG. 1 from a first perspective in one embodiment.
FIG. 5 is a perspective view of the silicon rod carrier of FIG. 1 from a second perspective in one embodiment.
Fig. 6 shows a schematic structural view of a silicon rod carrying device in a modified embodiment.
FIG. 7 is a schematic view of the silicon rod carrier of FIG. 1 in an embodiment for performing the conversion.
Fig. 8 is a partially enlarged view of fig. 5.
Fig. 9 is a schematic view showing the structure of the silicon rod loading and unloading device according to an embodiment of the present invention.
Fig. 10 is a schematic view of a reversing carrier and a silicon rod clamp of the silicon rod loading and unloading device according to the present application from a first perspective in one embodiment.
Fig. 11 is a schematic view of a reversing carrier and a silicon rod clamp of the silicon rod loading and unloading device according to the present application at a second viewing angle in one embodiment.
Fig. 12 is a schematic structural view of a reversing mechanism in the silicon rod loading and unloading device according to an embodiment of the present invention.
Fig. 13 is a partial cross-sectional view of a positioning mechanism in the silicon rod loading and unloading apparatus of the present application in one embodiment.
Fig. 14 is a schematic structural view of a clamp arm driving mechanism in the silicon rod loading and unloading apparatus according to an embodiment of the present invention.
Fig. 15 is a schematic view showing a silicon rod clamp holding a silicon rod to be cut in the silicon rod loading and unloading apparatus of the present application.
Fig. 16 is a schematic view showing a silicon rod clamp holding a cut silicon rod in the silicon rod loading and unloading apparatus of the present application.
Fig. 17 is a schematic view showing the structure of a lift driving mechanism in the silicon rod loading and unloading apparatus according to the present application in one embodiment.
Fig. 18a and 18b are views showing the state of the locking mechanism in the silicon rod loading and unloading apparatus of the present application.
Fig. 19 is a perspective view of a wire cutting apparatus according to an embodiment of the present invention.
Fig. 20 is a top view of a wire cutting apparatus of the present application in one embodiment.
Fig. 21 is a schematic structural view of a pitch adjusting mechanism in the wire cutting apparatus according to an embodiment of the present invention.
Fig. 22 and 23 are perspective views showing the arrangement of the flaw-piece lifting unit of the flaw-piece discharging device of the present application in a multi-station squaring apparatus according to an embodiment of the present application.
Figure 24 is a top view of the embodiment of the present invention showing the edge lifting unit of the edge discharge apparatus configured in a multi-station squaring apparatus.
Figure 25 is a schematic view of the construction of a pelt lifting unit in the application of the pelt discharging device according to one embodiment.
Fig. 26 is a top view of the drive unit of fig. 25.
Figure 27 is a side view of the application of the present invention of figure 24 showing the application of a flaw-piece lifting unit to the flaw-piece.
Figures 28 and 29 show a schematic view of the construction of a pelt clamping unit in the pelt discharging device of the present application in one embodiment.
Figure 30 is a schematic view of a clamping assembly of the present application for a flaw-piece discharge apparatus in one embodiment.
Figure 31 is a schematic cross-sectional view of a clamping assembly of the present application for a flaw-piece discharge apparatus in one embodiment.
Fig. 32 is a schematic cross-sectional view of another embodiment of the clamping assembly.
Detailed Description
The following description of the embodiments of the present application is provided for illustrative purposes, and other advantages and capabilities of the present application will become apparent to those skilled in the art from the present disclosure.
In the following description, reference is made to the accompanying drawings that describe several embodiments of the application. It is to be understood that other embodiments may be utilized and mechanical composition, structure, and operational changes may be made without departing from the spirit and scope of the present disclosure. The following detailed description is not to be taken in a limiting sense, and the scope of embodiments of the present application is defined only by the claims of the issued patent. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Spatially relative terms, such as "upper," "lower," "left," "right," "lower," "below," "lower," "above," "upper," and the like, may be used herein to facilitate describing one element or feature's relationship to another element or feature as illustrated in the figures.
Although the terms first, second, etc. may be used herein to describe various elements or parameters in some instances, these elements or parameters should not be limited by these terms. These terms are only used to distinguish one element or parameter from another element or parameter. For example, a first clip arm may be referred to as a second clip arm, and similarly, a second clip arm may be referred to as a first clip arm, without departing from the scope of the various described embodiments. The first and second clip arms are each described as one clip arm, but they are not the same clip arm unless the context clearly dictates otherwise. The similar situation also comprises a first connecting rod and a second connecting rod, a first direction guide mechanism and a second direction guide mechanism, a first driving device and a second driving device, a first direction guide rod and a second direction guide rod, or a first direction guide rail and a second direction guide rail.
Crystalline silicon is usually processed into a silicon wafer form in industrial production and then used for product manufacturing, wherein originally obtained silicon rods comprise a monocrystalline silicon rod and a polycrystalline silicon rod, the monocrystalline silicon rod is a rod-shaped monocrystalline silicon grown from a melt by using a czochralski method or a suspension zone melting method, for example, a monocrystalline silicon rod with a length specification of 5000mm or 5360mm, or a monocrystalline silicon rod with a length of about 800mm, etc., which are commonly used in silicon rod processing, and the polycrystalline silicon is a silicon rod obtained by precipitating silicon on the surface of a silicon core wire by using a precipitation technology such as a chemical vapor deposition technology.
The existing silicon wafer manufacturing process generally comprises the steps of firstly pulling a polycrystalline silicon brittle material into a single crystal silicon rod, and then squaring by using a squarer; at the moment, the cutting mechanism feeds along the length direction of the silicon rod and cuts four planes which are parallel in pairs along the circumferential direction of the silicon rod, so that the cross section of the silicon rod is in a similar rectangle shape; and after the evolution is finished, slicing the silicon rod after evolution along the length direction by adopting a multi-line slicing machine to obtain the required silicon wafer.
Taking a single crystal silicon rod as an example, a process for forming the single crystal silicon rod may include: firstly, a silicon rod cutting machine is used for cutting the original long silicon rod to form a plurality of sections of short silicon rods; and after the cutting is finished, cutting the cut short silicon rod by using a silicon rod cutting machine to form the silicon single crystal rod with the rectangular-like cross section. Among them, patent publications such as CN105856445A, CN105946127A, and CN105196433A are referred to as a specific embodiment of forming a multi-stage short silicon rod by cutting an original long silicon rod with a silicon rod cutting machine, and patent publication such as CN105818285A is referred to as a specific embodiment of forming a single crystal silicon rod having a rectangular-like cross section by cutting a cut short silicon rod with a silicon rod cutting machine. However, the process for forming the single crystal silicon rod is not limited to the foregoing technique, and in alternative examples, the process for forming the single crystal silicon rod may further include: firstly, using a full silicon rod squaring machine to perform squaring operation on an original long silicon rod to form a long monocrystalline silicon rod with a quasi-rectangular cross section; and after the cutting is finished, cutting the cut long monocrystalline silicon rod by using a silicon rod cutting machine to form a short crystalline silicon rod. Among them, a specific embodiment of the above-described method for forming a long single crystal silicon rod having a substantially rectangular shape by squaring an initial long silicon rod using an all-silicon-rod squarer is disclosed in patent publication CN106003443A, for example.
In the operation of squaring the silicon rod, the silicon rod to be cut (i.e. the silicon rod which is not already squared) needs to be loaded to a preset bearing position on the silicon rod squaring device, so that the silicon rod is squared and cut in a preset specification by the matching wire cutting device to form a cut silicon rod, and after the squaring is completed, the cut silicon rod needs to be transferred away from a bearing structure of the base so that the silicon rod squaring device can continue to cut and process a new silicon rod to be cut.
In the related art, a general silicon rod squaring device can only perform cutting and squaring operation on one or two silicon rods at a time, and the whole squaring operation efficiency is not high. For the multi-station evolution equipment, the specific implementation manner can refer to the technical solutions described in the published chinese patent documents such as patent publication numbers CN211492322U, CN210999501U, CN210791579U, CN210791586U, CN110126107A, CN106181610B, CN108942643A, CN106426586B, and CN 106273016B.
In addition, in the correlation technique, generally adopt silicon rod anchor clamps to accomplish the centre gripping action of treating cutting silicon rod or cut silicon rod, current silicon rod anchor clamps generally drive the arm lock through the gear and do the motion that opens and shuts and accomplish, because the precision of gear is higher, take place to damage easily in the use and influence the result of use, simultaneously, put forward higher requirement to the production and processing of silicon rod anchor clamps to the use of gear, increased enterprise's production and promoted originally.
Therefore, the application discloses a silicon rod loading and unloading device applied to a multi-station squaring device and the multi-station squaring device, which are originally technically improved through related parts so as to solve the problems of complex device structure, inflexible operation, low efficiency and the like in the related art.
In the embodiments provided herein, a three-dimensional space defined by a first direction, a second direction, and a third direction is defined for defining the direction and the operation mode between different structures, and the first direction, the second direction, and the third direction are all linear directions and are perpendicular to each other two by two. For example, a longitudinal extending direction, i.e., a front-back direction, of the multi-station squaring apparatus is defined as a first direction (i.e., a front-back direction), a width extending direction, i.e., a left-right direction, of the multi-station squaring apparatus is defined as a second direction (i.e., a left-right direction), and a direction perpendicular to a horizontal plane formed by the first direction and the second direction is defined as a third direction (i.e., a vertical direction, an up-down direction, or a lifting direction).
The application discloses multistation evolution equipment and silicon rod handling device thereof, multistation evolution equipment is used for cutting the evolution operation to the silicon rod, promptly, is cutting the silicon rod that the cross-section is circular along its axial lead and cuts out four two liang of parallel planes in silicon rod circumference in order to form the silicon rod that the cross-section is the quasi-rectangle. The multistation evolution equipment branch of academic or vocational study of this application includes: the silicon rod loading and unloading device comprises a base, a silicon rod bearing device, a wire cutting device and a silicon rod loading and unloading device.
The base is provided with a silicon rod processing platform.
The silicon rod bearing device is used for bearing a vertically placed silicon rod. In this application, multistation evolution equipment bears the device including the silicon rod, the silicon rod bears the device and can bear a plurality of silicon rods of vertical place, wherein the silicon rod is including waiting to cut the silicon rod and cut the silicon rod.
And the linear cutting device is arranged above the silicon rod bearing device and used for cutting the silicon rod to be cut borne by the silicon rod bearing device. The wire cutting device can comprise a plurality of cutting wheels and cutting wires, the cutting wires are wound around the cutting wheels to form one or more cutting wire saws, and the one or more cutting wire saws can simultaneously cut a plurality of silicon rods to be cut, which are borne by the silicon rod bearing device, along the length direction of the axial lead of the silicon rods to be cut in the working state.
And the silicon rod loading and unloading device is used for clamping the silicon rod and transferring the clamped silicon rod to a preset position, namely, the silicon rod loading and unloading device is used for clamping the silicon rod to be cut and transferring the clamped silicon rod to be cut to the silicon rod bearing device from a loading position or other positions, and clamping the cut silicon rod and transferring the clamped cut silicon rod to a blanking position or other positions from the silicon rod bearing device.
The multi-station squaring equipment disclosed by the application is equipment capable of cutting and squaring a plurality of vertically placed silicon rods at the same time.
Referring to fig. 1 and 2, fig. 1 is a perspective view of a multi-station squaring apparatus according to an embodiment of the present disclosure, and fig. 2 is a top view of the multi-station squaring apparatus according to an embodiment of the present disclosure. In the embodiments provided in the present application, a three-dimensional space defined by a first direction, a second direction, and a third direction is defined for defining the direction and the operation mode between different structures, where the first direction, the second direction, and the third direction are all linear directions and are perpendicular to each other two by two, in the embodiments shown in fig. 1 and 2, an X axis of a diagram coordinate axis is the first direction, a Y axis of the diagram coordinate axis is the second direction, and a Z axis of the diagram coordinate axis is the third direction.
As shown in fig. 1 and 2, the multi-station squaring apparatus includes: the device comprises a base 1, a silicon rod bearing device 2, a wire cutting device 3, a silicon rod loading and unloading device 4 and a flaw-piece unloading device 5.
The base serves as a main body part of the multi-station squaring device and is used for providing a silicon rod processing platform, and in one example, the size and the weight of the base are large so as to provide a larger mounting surface and firmer overall stability. It should be understood that the housing may serve as a base for the structure or components of the multi-station squaring machine that perform the cutting squaring operation, and the specific structure of the housing may vary based on different functional or structural requirements. In some examples, the base includes a fixing structure or a limiting structure, such as a base, a rod, a column, a frame, etc., for receiving different components of the multi-station squaring apparatus.
Meanwhile, in some examples, the base may be an integrated base, and in other examples, the base may include a plurality of independent bases.
As shown in the figure, the base 1 of the multi-station squaring device is provided with a silicon rod processing platform, a silicon rod bearing device 2 and a linear cutting device 3 can be arranged on the silicon rod processing platform, wherein the silicon rod bearing device 2 is used for bearing a vertically placed silicon rod, and the linear cutting device 3 is used for executing cutting and squaring operation on a silicon rod to be cut borne by the silicon rod bearing structure. The shape of the silicon rod processing platform can be determined according to the base, or can be determined according to the processing requirements of the base and the linear cutting device together.
The application discloses be applied to silicon rod of multistation evolution equipment and bear device, silicon rod bears device sets up on silicon rod processing platform for bear the silicon rod of vertical placing. As shown in fig. 1 and 2, the silicon rod carrying device is disposed on the silicon rod processing platform and is used for carrying vertically placed silicon rods, including silicon rods to be cut and cut silicon rods.
As described above, in the multi-station squaring apparatus of the present application, the cutting and squaring operations are performed simultaneously on a plurality of vertically placed silicon rods, and therefore, the structure of the silicon rod carrying device is designed to meet the requirement of realizing the carrying capacity of the plurality of silicon rods.
In certain embodiments, the multi-station squaring apparatus may comprise one or more silicon rod carrying devices, each of which comprises: the silicon rod bearing device comprises a bearing platform, at least one group of silicon rod bearing structures and a bearing platform switching mechanism.
As shown in fig. 1 and 2, two silicon rod carrying devices 2 are disposed on a silicon rod processing platform of the multi-station squaring apparatus, the two silicon rod carrying devices 2 are disposed along a first direction, and each silicon rod carrying device 2 includes: the silicon rod bearing device comprises a bearing platform, at least one group of silicon rod bearing structures and a bearing platform switching mechanism.
Referring to fig. 3 to 5, fig. 3 is a partial schematic view of fig. 1, fig. 4 is a perspective view of the silicon rod supporting device of fig. 1 at a first viewing angle in an embodiment, and fig. 5 is a perspective view of the silicon rod supporting device of fig. 1 at a second viewing angle in an embodiment. As shown in fig. 3 to 5, the silicon rod carrier 2 includes: a support platform 21, at least one group of silicon rod bearing structures 23 and a support platform switching mechanism 25.
The support platform is used as a main body part of the silicon rod bearing device and is used for arranging a silicon rod bearing structure and enabling the arranged silicon rod bearing structure to be converted between the loading and unloading area and the cutting area. The specific structure of the support platform can be changed based on different functional requirements or structural requirements.
At least one group of silicon rod bearing structures can be arranged on the bearing platform, each group of silicon rod bearing structures comprises at least one pair of silicon rod bearing structures, namely, the silicon rod bearing structures in each group of silicon rod bearing structures are arranged in a pairwise matching manner.
In some embodiments, at least two silicon rod carrying structures are disposed on the supporting platform, and at least one pair of silicon rod carrying structures in the at least two silicon rod carrying structures is disposed on at least two side ends of the supporting platform respectively. As shown in fig. 4, two sets of silicon rod carrying structures 23 are disposed on the supporting platform 21, each set of silicon rod carrying structures includes a pair of silicon rod carrying structures 23, at least one pair of silicon rod carrying structures 23 of the two sets of silicon rod carrying structures is disposed at two opposite sides of the supporting platform 21, that is, a first configuration area and a second configuration area are disposed at two opposite sides of the supporting platform 21, the first configuration area is disposed with the first set of silicon rod carrying structures 23, and the second configuration area is disposed with the second set of silicon rod carrying structures 23. In this configuration, the two groups of silicon rod carrying means may be located in the loading and unloading zone and the cutting zone, respectively. For example, at a certain moment, the first group of silicon rod carrying structures is located in the loading and unloading zone and the second group of silicon rod carrying structures is located in the cutting zone, so that silicon rods to be cut can be loaded onto or unloaded from each of the silicon rod carrying structures in the first group of silicon rod carrying structures, and cutting and squaring operations can be performed on the silicon rods to be cut carried by each of the silicon rod carrying structures in the second group of silicon rod carrying structures in the cutting zone by using the wire cutting device. At a certain moment, the first group of silicon rod bearing structures are positioned in the cutting area, and the second group of silicon rod bearing structures are positioned in the loading and unloading area, so that the silicon rods to be cut borne by each silicon rod bearing structure in the first group of silicon rod bearing structures positioned in the cutting area can be cut and unfolded by utilizing the linear cutting device, and the silicon rods to be cut can be loaded on each silicon rod bearing structure in the second group of silicon rod bearing structures or the cut silicon rods on each silicon rod bearing structure in the second group of silicon rod bearing structures can be unloaded.
In certain embodiments, a set of silicon rod carrying features including at least one pair of silicon rod carrying features is provided on the support table. Referring to fig. 6, a schematic structural view of a silicon rod carrying device in a variation embodiment is shown. As shown in fig. 6, a group of silicon rod carrying structures is disposed on the supporting platform 21, the group of silicon rod carrying structures includes a pair of silicon rod carrying structures 23, and the pair of silicon rod carrying structures 23 in the group of silicon rod carrying structures is disposed at one side end of the supporting platform, that is, a configuration area is disposed at one side of the supporting platform 21, and a group of silicon rod carrying structures is disposed on the configuration area. In this configuration, the individual silicon rod carrying means 23 on the support table 21 are located either in the loading and unloading zone or in the cutting zone. For example, at a certain moment, the set of silicon rod carrying features is located in the loading and unloading zone, so that silicon rods to be cut can be loaded onto the individual silicon rod carrying features or cut silicon rods on the individual silicon rod carrying features can be unloaded. At a certain moment, the group of silicon rod bearing structures are positioned in the cutting area, so that the cutting and squaring operation can be performed on the silicon rods to be cut, which are borne by the silicon rod bearing structures in the cutting area, by utilizing the linear cutting device.
As already mentioned, the support table serves for arranging the silicon rod support means and allows the arranged silicon rod support means to be switched between the loading and unloading region and the cutting region. Therefore, in the silicon rod bearing device, a bearing platform switching mechanism is further included, and the bearing platform switching mechanism is used for driving the bearing platform to make switching movement so as to switch the silicon rod bearing structure on the bearing platform between the loading and unloading area and the cutting area.
In some embodiments, the pallet conversion mechanism may be located in a central region of the pallet. Referring to fig. 4 and 6, a supporting platform converting mechanism 25 is provided in a central region of the supporting platform 21.
In certain embodiments, the pallet conversion mechanism may comprise: a rotating shaft and a rotation driving unit. As shown in fig. 5, the susceptor conversion mechanism may include: a rotation shaft 251 and a rotation driving unit.
The rotating shaft 251 is coupled to the supporting table 21.
The rotation driving unit is used for driving the rotation shaft 251 to rotate so as to drive the supporting platform 21 to rotate. As shown in fig. 6, the rotation driving unit further includes: a rotation gear 252, a drive gear 253, and a drive power source 254.
The rotating gear 252 is disposed on the rotating shaft 251, the driving gear 253 is engaged with the rotating gear 252, and the driving power source 254 is used for driving the driving gear 253.
In the embodiment shown in fig. 5, the rotating gear 252 may be an external gear disposed on the periphery of the rotating shaft 251, the driving gear 253 is engaged with the rotating gear 252, and the driving power source 254 may be, for example, a servo motor having a motor shaft connected to the rotating gear 252.
In other embodiments, the rotating gear may be an internal gear disposed on an inner edge of the rotating shaft, the driving gear 253 is engaged with the rotating gear 252, and the driving power source 254 may be a servo motor, whose motor shaft is connected to the rotating gear 252.
In this way, the rotation driving unit can be used for driving the bearing platform to rotate. For example, when the driving gear 253 is driven to rotate in a forward direction by the driving power source 254, the driving gear 253 rotating in the forward direction drives the rotating gear 252 to rotate in a reverse direction, so as to drive the susceptor table 21 to rotate in the reverse direction. When the driving gear 253 is driven to rotate reversely by the driving power source 254, the driving gear 253 rotating reversely can drive the rotating gear 252 to rotate in the forward direction, so as to drive the supporting platform 21 to rotate in the forward direction.
In the embodiment shown in fig. 4, the rotation of the support table by means of the rotary drive unit may cause the first group of silicon rod carrying structures and the second group of silicon rod carrying structures on the support table 21 to be interchanged in position, i.e. each silicon rod carrying structure 23 of the first group of silicon rod carrying structures is transferred from the loading and unloading zone to the cutting zone and each silicon rod carrying structure 23 of the second group of silicon rod carrying structures is transferred from the cutting zone to the loading and unloading zone, or each silicon rod carrying structure 23 of the first group of silicon rod carrying structures is transferred from the cutting zone to the loading and unloading zone and each silicon rod carrying structure 23 of the second group of silicon rod carrying structures is transferred from the loading and unloading zone to the cutting zone.
In the embodiment shown in fig. 6, when the rotational drive unit is used to drive the support table to rotate, the group of silicon rod carrying structures on the support table 21 can be switched between the loading and unloading region and the cutting region, i.e. each silicon rod carrying structure 23 in the group of silicon rod carrying structures is switched from the loading and unloading region to the cutting region, or each silicon rod carrying structure 23 in the group of silicon rod carrying structures is switched from the cutting region to the loading and unloading region.
Of course, the rotary drive unit can be varied in other ways. For example, in some embodiments, the rotational driving unit may include a rotational shaft and a rotational power source for driving the rotational shaft to rotate, and the rotational power source may be, for example, a rotational motor or the like.
In order to switch any one group of silicon rod bearing structures on the supporting platform 21 between the loading and unloading area and the cutting area, the rotation driving unit needs to drive the supporting platform 21 to rotate by a preset angle. In the embodiment shown in fig. 4 and 6, the handling zone and the cutting zone differ by 180 °, so that the preset angle of rotation required by the rotary drive unit may be, for example, 180 °. In some embodiments, the preset angle at which the rotation drive source in the rotation drive unit is rotated may be set to 180 °. In some embodiments, a corresponding angle detection component may be added to detect the rotation angle of the supporting platform 21 after being driven, and send out detection information to stop the rotation driving source when detecting that the rotation angle of the supporting platform 21 reaches 180 °.
It should be noted that, when a plurality of silicon rod carrying devices are disposed on the silicon rod processing platform of the multi-station squaring apparatus, the supporting platform of the silicon rod carrying device 2 may be changed to some extent. Returning to fig. 1 and 2, two silicon rod carrying devices 2 are arranged on the silicon rod processing platform of the multi-station squaring device, and the two silicon rod carrying devices 2 are arranged along a first direction. In this embodiment, the support platform 21 has a waisted portion (see 210 in fig. 4 and 6). By the design, the two silicon rod bearing devices 2 can be staggered and switched between the two bearing tables 21 in the switching process (as shown in a schematic diagram in fig. 7), so that the space redundancy is greater than that of a common bearing table, and the space of the machine base in the first direction occupied by the arrangement of the two silicon rod bearing devices along the first direction is smaller than that of the machine base in the first direction occupied by the arrangement of the two silicon rod bearing devices with the common bearing table, so that the multi-station squaring equipment can be more compact as a whole, the occupied space of the whole machine is small, and the equipment cost is saved.
In order to ensure that the supporting platform 21 can rotate according to a preset angle, in the silicon rod bearing device of the present application, the supporting platform switching mechanism further includes a positioning structure for positioning after the supporting platform rotates by a preset angle to form a locking state.
The positioning structure may include: the first positioning part is arranged on the bearing platform; and the second positioning part is arranged on the machine base. The first positioning part and the second positioning part are matched to realize the positioning of the bearing platform.
In some embodiments, in the positioning structure, the first positioning portion may be, for example, a positioning hole or a positioning groove, and the second positioning portion may be, for example, a positioning pin or a positioning protrusion.
As shown in fig. 3 to 5, the positioning structure includes: a detent groove 221 and a detent pin 222. The bottom surfaces of the end portions of the two opposite sides of the supporting platform 21 are respectively provided with a positioning groove 221, the outer side of the machine base 1 is provided with a positioning pin 222, and the positioning pin 222 can be fixed on the machine base 1 through a mounting frame. In a specific application, the positioning slot 221 may be a ball socket, for example, and the positioning pin 222 may be a ball tip engaged with the ball socket, for example. Furthermore, a zenith opening can be additionally arranged at the top of the ball socket, and correspondingly, a tip matched with the zenith opening can be arranged at the top of the ball tip, so that accurate positioning can be realized.
In some embodiments, for the positioning structure, the ball tip as the positioning pin 222 may be further configured with an elastic member, such as a spring, and the ball tip may be raised upward by the elastic member in a non-pressed state, and may be compressed and contracted in a pressed state. Therefore, when the supporting platform 21 is driven by the rotation driving unit to rotate, the ball pin is pressed to be in a contracted state, and when the ball socket of the supporting platform 21 is rotated, and no obstacle exists above the ball pin to be in a non-pressure state, the ball pin can be protruded upwards under the action of the elastic component and enter the ball socket, so that positioning is realized.
In some embodiments, for the locating feature, the locating slot and the locating pin are configured to be magnetic. Taking the positioning groove as a ball socket and the positioning pin as a ball pin as an example, one of the ball socket and the ball pin may be provided with a magnetic material and the other may be a metal that can be magnetically attracted, or the ball socket and the ball pin may be provided with opposite magnetic materials, although in such an embodiment, the ball pin may also be provided with a telescopic design. In this way, when the supporting platform 21 is driven by the rotation driving unit to rotate and the ball socket approaches the ball tip, the ball tip is attracted to extend out of the ball socket and protrude into the ball socket due to opposite attraction, so that positioning is realized.
Therefore, by means of the positioning structure, the bearing platform can be controlled by the rotation driving unit, the rotation angle range is guaranteed to accord with the preset angle after the rotation driving unit rotates, the bearing platform can be in a locking state after the rotation driving unit rotates, and follow-up operation is facilitated. In addition, in view of the fact that the precise rotation of the supporting platform can be realized by the positioning structure, in some embodiments, the precise preset angle for the rotation driving unit or the arrangement of a corresponding angle detection component and the like can be omitted, thereby further simplifying the structure and reducing the cost.
The silicon rod bearing device comprises a bearing platform and is characterized in that at least one group of silicon rod bearing structures are arranged on the bearing platform, and each group of silicon rod bearing structures comprises at least one pair of silicon rod bearing structures.
As shown in fig. 3 to 6, the silicon rod carrying structure 23 is used for carrying vertically placed silicon rods, including silicon rods to be cut and cut silicon rods.
In this embodiment, the silicon rod supporting structure 23 further includes a silicon rod supporting platform 231 and a skirt supporting structure 232.
The silicon rod support 231 is used for supporting the silicon rod and making the silicon rod stand, that is, the bottom of the silicon rod is located on the silicon rod support 231. In a specific implementation, the silicon rod bearing table 231 may be a circular table surface or a square table surface.
The edge skin jacking structure 232 is arranged at the periphery of the silicon rod bearing table 231 and used for jacking the edge skin formed after the silicon rod to be cut borne by the silicon rod bearing table 231 is cut by the linear cutting device, wherein the main body part of the silicon rod to be cut after being cut is borne by the silicon rod bearing table 231.
Generally, the section of the silicon rod to be cut is circular, and the section of the cut silicon rod is rectangular, that is, the cut silicon rod has four vertical sections and four connecting prism surfaces, so that the cut silicon rod and four edges are formed after the cut silicon rod is cut and squared by the linear cutting device. Therefore, the silicon rod supporting table 231 is provided with a skirt supporting structure 232 at each of four sides thereof. As shown, the edge skin jacking structure 232 may include ejector rods, that is, ejector rods 232 are disposed on four sides of the silicon rod bearing table 231, wherein the number of the ejector rods on each side may be two.
The extending height of the top rod 232 is consistent with the height of the bearing surface of the silicon rod bearing table 231. When the wire cutting device performs cutting on the silicon rod to be cut on the silicon rod bearing structure 23, the ejector rod 232 can eject the corresponding flaw strip, so that the situation that the cutting wire saw in the wire cutting device breaks the edge when penetrating out of the silicon rod to be cut can be effectively prevented, and the flaw strip can be prevented from falling and overturning.
In certain embodiments, the flaw-piece jacking structure 232 comprises a jacking leg that is of a fixed design. For example, the bottom of the top rod 232 is fixed by welding, or the top rod 232 is fixed by screwing (direct screwing or fixing by a nut).
In certain embodiments, the curb jacking structure 232 comprises a ram that is of an adjustable design. For example, the mounting portion of the top rod is provided with an adjusting groove 233, when the size of the silicon rod to be cut is large, the top rod 232 is adjusted and fixed on the outer side of the adjusting groove 233 to expand the jacking range, and when the size of the silicon rod to be cut is small, the jacking 232 is adjusted and fixed on the inner side of the adjusting groove 233 to reduce the jacking range.
However, the rimmer jacking structure 232 is not so limited, and in some embodiments, for example, the rimmer jacking structure may include a movable jacking member and a locking control member. The movable jacking part comprises a movable base connected to one side surface of the silicon rod bearing structure, a jacking part extending upwards from the movable base, and a power generation structure for providing the jacking part to move up and down. In one embodiment, the movable base may be, for example, a planar plate structure adapted to a side surface of the silicon rod carrying structure, but not limited thereto, and the movable base may also be, for example, a curved plate structure or other special-shaped structure. The top support part is at least two top rods extending upwards from the movable base, but not limited to this, and the top support part may also be a top plate or a top pillar extending upwards from the movable base, for example. The power generating structure comprises two support legs arranged on the movable base and two springs respectively sleeved on the two support legs, but not limited thereto, and the power generating structure can also adopt structures such as a torsion spring, an elastic sheet and the like. The support legs and the connected ejector rods can move up and down relative to the silicon rod bearing structure by utilizing the elasticity of the springs. In the present embodiment, the locking control member is used for controlling the movable jacking member in a locking state when the movable jacking member abuts against the bottom of the silicon rod to be cut, and in an implementation manner, the locking control member may be, for example, an electromagnetic lock. In an initial state, the ejector rod is exposed on the bearing surface of the silicon rod bearing structure under the action of the support legs and the springs, when a silicon rod to be cut is placed, the ejector rod overcomes the elasticity of the springs to move downwards after being pressed by the silicon rod to be cut until the silicon rod to be cut is completely placed on the bearing surface of the silicon rod bearing structure, at the moment, the electromagnetic lock serving as the locking control piece is electrified, and the electromagnetic lock tightly adsorbs the movable base in the movable jacking piece through strong magnetic force generated by an electromagnetic generating principle, so that the ejector rod is controlled in a locking state. When the linear cutting device carries out evolution cutting on the silicon rod to be cut born by the silicon rod bearing structure corresponding to the cutting area in the silicon rod conversion device, the movable jacking piece in the locking state can jack and support the corresponding flaw-piece, the situation that the cutting wire net in the linear cutting unit is broken when penetrating out the silicon rod to be cut can be effectively prevented, and the flaw-piece can be prevented from falling, overturning and the like.
In the present application, on the one hand, the silicon rod bearing structure 23 can follow the supporting platform 21 to switch between the loading and unloading area and the cutting area, and on the other hand, the silicon rod bearing structure 23 also needs to drive the borne silicon rod to be cut to rotate so as to adjust the surface to be cut.
The silicon rod carrying means in the present application can also be designed to be able to move in a self-rotating manner, for example, the silicon rod carrying means has a rotary shaft with respect to the conveying body to enable a self-rotating movement, so that the silicon rod carrying means and the silicon rod thereon can rotate together after the silicon rod carrying means carries the silicon rod. Further, the contact surfaces of the silicon rod carrying structure (the contact surface of the silicon rod carrying table and the contact surface of the flaw-piece jacking structure) for contacting with the silicon rod have damping so as to provide a certain friction force capable of driving the silicon rod.
In the present application, a silicon rod rotation mechanism is assigned to each pair of silicon rod carrying structures, i.e. the two carrying structures of a pair of silicon rod carrying structures are jointly rotated by means of a silicon rod rotation mechanism.
Referring to fig. 5, two silicon rod carrying structures are disposed on the supporting platform 21, each silicon rod carrying structure includes a pair of silicon rod carrying structures 23, at least one pair of silicon rod bearing structures 23 in the two groups of silicon rod bearing structures are respectively arranged at two opposite side ends of the bearing platform 21, namely, a first configuration area and a second configuration area are respectively arranged at two opposite sides of the supporting platform 21, a first group of silicon rod bearing structures are arranged on the first configuration area, the first group of silicon rod carrying arrangements comprises a pair of silicon rod carrying arrangements (which may also be referred to as first pair of silicon rod carrying arrangements) provided with a first silicon rod rotation mechanism, a second group of silicon rod carrying structures (this pair of silicon rod carrying structures may also be referred to as a second pair of silicon rod carrying structures) is arranged on the second arrangement region, and a second silicon rod rotating mechanism is arranged on the second pair of silicon rod carrying structures. The first silicon rod rotating mechanism can be used for driving two silicon rod bearing structures in the first pair of silicon rod bearing structures and the silicon rods borne by the silicon rod bearing structures to rotate by a preset angle, and the second silicon rod rotating mechanism can be used for driving two silicon rod bearing structures in the second pair of silicon rod bearing structures and the silicon rods borne by the silicon rod bearing structures to rotate by a preset angle.
Referring to fig. 8, which is a partially enlarged view of fig. 5, in combination with fig. 5 and 8, for any one of the silicon rod rotating mechanisms, the silicon rod rotating mechanism includes: a first rotating member 241, a second rotating member 242, a link member 243, and a transmission assembly 244.
The first rotating member is journaled to a rotating shaft of a first one of the pair of silicon rod carrying structures. In the embodiment shown in fig. 5, the first rotating member 241 comprises a first rotating body having a shaft portion journaled to the rotating shaft of the first one of the pair of silicon rod carrying structures and a movable joint.
The second rotating member is journaled to a rotating shaft of a second one of the pair of silicon rod carrying structures. In the embodiment shown in fig. 5, the first rotating member 241 comprises a second rotating body having a shaft portion in the middle and two movable joints (which may be referred to as a first movable joint and a second movable joint, respectively) at opposite ends, wherein the shaft portion is journaled to the rotating shaft of the second one of the pair of silicon rod carrying structures.
The connecting rod part is movably connected to the first rotating part and the second rotating part. In the embodiment shown in fig. 5, the link member 243 has a first connecting end and a second connecting end, wherein the first connecting end is movably connected to the movable joint of the first rotating member 241, and the second connecting end is movably connected to the first movable joint of the second rotating member 242. In a specific implementation manner, the movable joint of the first connecting end movably connected to the first rotating part may adopt a shaft connection manner, and the first movable joint of the second connecting end movably connected to the second rotating part may adopt a shaft connection manner.
The transmission assembly is associated with either the first rotating member or the second rotating member. In the embodiment shown in fig. 5, the transmission assembly 244 is an air cylinder, and the rod of the air cylinder is movably connected to the second rotating member 242, i.e. the rod of the air cylinder is movably connected to the second movable joint of the second rotating member 242. In a specific implementation manner, the cylinder rod of the cylinder is movably connected to the second movable joint of the second rotating part by adopting a shaft connection manner.
When the transmission component is controlled, the related first rotating part or the second rotating part is driven to drive the first silicon rod bearing structure or the second silicon rod bearing structure to rotate, and the second silicon rod bearing structure or the first silicon rod bearing structure is driven to rotate through the connecting rod part. In the embodiment shown in fig. 5, when the cylinder driving cylinder rod as the transmission component 244 extends, the cylinder rod drives the second rotating component 242 to rotate in the forward direction (taking fig. 5 as an example, the forward rotation corresponds to clockwise rotation when viewed from the bottom to the top of the supporting platform 21), at this time, the second silicon rod bearing structure 23 coupled with the second rotating component 242 also rotates in the forward direction, and accordingly, the first rotating component 241 rotates in the forward direction (taking fig. 5 as an example, the forward rotation corresponds to clockwise rotation when viewed from the bottom to the top of the supporting platform 21) under the action of the connecting rod component 243 through the transmission of the connecting rod component 243 under the driving of the second rotating component 242, at this time, the first silicon rod bearing structure 23 coupled with the first rotating component also rotates in the forward direction. The turning direction of the first silicon rod bearing structure 23 is consistent with the turning direction of the second silicon rod bearing structure 23, and the rotating angle of the first silicon rod bearing structure 23 in the forward rotation direction is consistent with the rotating angle of the second silicon rod bearing structure 23 in the forward rotation direction through the design of each part in the silicon rod rotating mechanism. For example, the first and second silicon rod carrying structures 23, 23 have a rotation angle of 90 °. Of course, the rotation angle may be varied in other ways, for example, 45 ° or 180 °.
Similarly, when the cylinder serving as the transmission assembly 244 retracts, the cylinder rod drives the second rotating member 242 to rotate in the reverse direction (for example, in fig. 5, the forward rotation corresponds to counterclockwise rotation when viewed from the bottom to the top of the supporting platform 21), and at this time, the second silicon rod bearing structure 23 coupled to the second rotating member also rotates in the reverse direction, and accordingly, the first rotating member 241 rotates in the reverse direction under the action of the connecting rod member 243 (for example, in fig. 5, the forward rotation corresponds to counterclockwise rotation when viewed from the bottom to the top of the supporting platform 21) through the transmission of the connecting rod member 243 under the driving of the second rotating member 242, and at this time, the first silicon rod bearing structure 23 coupled to the first rotating member also rotates in the reverse direction. The turning direction of the first silicon rod bearing structure 23 is the same as the turning direction of the second silicon rod bearing structure 23, and the rotating angle of the first silicon rod bearing structure 23 which rotates reversely can be the same as the rotating angle of the second silicon rod bearing structure 23 which rotates reversely by designing each part in the silicon rod rotating mechanism. For example, the first and second silicon rod carrying structures 23, 23 have a rotation angle of 90 °. Of course, the rotation angle may be varied in other ways, for example, 45 ° or 180 °.
Of course, in some embodiments, the direction of rotation of the first silicon rod carrying structure 23 may be opposite to the direction of rotation of the second silicon rod carrying structure 23, i.e., the first silicon rod carrying structure 23 rotates in a forward direction and the second silicon rod carrying structure 23 rotates in a reverse direction, but the rotation angle of the first silicon rod carrying structure 23 in the forward direction corresponds to the rotation angle of the second silicon rod carrying structure 23 in the reverse direction, for example, the rotation angle is 90 °; alternatively, the first silicon rod carrying structure 23 is rotated in the reverse direction and the second silicon rod carrying structure 23 is rotated in the forward direction, but the first silicon rod carrying structure 23 is rotated in the reverse direction by a rotation angle corresponding to the rotation angle of the second silicon rod carrying structure 23 in the forward direction, for example, the rotation angle is 90 °.
In the silicon rod bearing device of the present application, the silicon rod rotating mechanism may further include a limiting part adjacently disposed to the connecting rod part. In the embodiment shown in fig. 5, a limit member 245 is further disposed beside the link member 243, and the limit member 245 may be, for example, a limit stopper for limiting the movement of the link member 243. In practical applications, the position of the limit stopper 245 may be used to limit the movement of the connecting rod part 243 and ensure that the rotation angle of the first and second silicon rod carrying structures 23 and 23 when limiting the movement of the connecting rod part 243 corresponds to a predetermined angle.
The application provides a silicon rod bears device, including bearing platform, at least a set of silicon rod bearing structure and bearing platform shifter, each silicon rod bearing structure of group includes at least a pair of silicon rod bearing structure, and every pair of silicon rod bearing structure has silicon rod slewing mechanism, utilizes silicon rod slewing mechanism to drive each silicon rod bearing structure in a pair of silicon rod bearing structure bears the silicon rod rotation that the structure bore, simple structure, convenient and reducible part of operation and cost utilize bearing platform shifter to drive the bearing platform makes the transition motion so that silicon rod bearing structure on the bearing platform is nimble to be changed between loading and unloading district and cutting district.
This application silicon rod multistation equipment still can include silicon rod closing device, but silicon rod closing device compresses tightly the top of single crystal silicon rod when cutting the single crystal silicon rod on the silicon rod bearing structure to the wire-electrode cutting device, makes the silicon rod stable stand on silicon rod bearing structure, guarantees the steady of silicon rod when carrying out the cutting operation, has guaranteed the cutting quality of silicon rod.
In some embodiments, the silicon rod pressing device may comprise a pressing support and a pressing assembly arranged on the pressing support and corresponding to the silicon rod carrying structure located in the cutting area. In one example, the pressing bracket is arranged on a mounting beam of the wire cutting device in a lifting and descending manner, and the pressing component is arranged on the pressing bracket and can lift along with the pressing bracket to release or press the silicon rod to be cut on the silicon rod bearing structure in the cutting area.
In the silicon rod pressing device provided by the application, a plurality of mutually independent pressing components are arranged on the pressing support, each pressing component comprises a pressing head and a driving mechanism for driving the pressing head to move up and down along the pressing support, namely each pressing component has a degree of freedom for moving along the cutting frame along with the pressing support and a degree of freedom for moving up and down relative to the pressing support.
Each pressing component can be used for executing the pressing operation of a vertically placed silicon rod on a silicon rod bearing structure, in an actual scene, the silicon rod pressing device can adjust the pressing support and the overall lifting position of each pressing component arranged on the pressing support, and after the distance between the pressing head of each pressing component and the upper end face of the silicon rod to be cut is within a preset range, the lifting amplitude of the corresponding pressing head is adjusted based on the height of the upper end face of each silicon rod to be cut on the silicon rod bearing structure, so that the pressing head can contact and press the silicon rod to be cut.
In some examples, the compression head is a rotary compression head.
In some examples, in the silicon rod multi-station squaring device provided with the silicon rod pressing device, the silicon rod bearing structure is provided with a rotating mechanism which can drive the silicon rod to be cut on the silicon rod bearing structure to rotate so as to adjust the surface to be cut. In order to cooperate with the rotation mechanism of the silicon rod carrier, in one embodiment, the pressure head is connected to a corresponding drive mechanism via a rotary shaft (not shown). For example, a bearing (not shown) is arranged at the bottom of a telescopic part connected to the cylinder, the pressing head is provided with a rotating shaft matched with the bearing, and the pressing head is rotatably arranged on the bearing of the telescopic part through the rotating shaft, so that the silicon rod bearing structure drives the silicon rod to be cut to rotate when the pressing head presses the silicon rod to be cut, and the pressing head can also be matched with the silicon rod to be cut to rotate.
In some examples, each holding-down head is rotatably arranged at a distal end of the extension arm, the holding-down head being connectable to the extension arm via a rotary shaft arranged in a third, i.e. lifting, direction, along which the holding-down head is rotatable while the silicon rod is being rotated by the silicon rod carrying structure in a state in which the holding-down head holds down the silicon rod to be cut.
In some examples, for better protection of the silicon rod to be cut, a buffer pad (not shown) may be arranged between the pressing head and the silicon rod to be cut, and the buffer pad is fixed on a pressing surface of the pressing head (the pressing surface is the lower surface of the pressing head).
In some embodiments, the bottom of the pressing head is further provided with a detection device (not shown) for detecting the contact state of the pressing head with the silicon rod to be cut. In one implementation mode, the detection device comprises a pressure sensor which is arranged on the lower surface of the pressing head and used for contacting the silicon rod to be cut. The pressure sensor is used for detecting the pressure value so as to determine that the pressing force borne by the silicon rod to be cut is within a preset range.
In some embodiments, the compression head moves up and down along the compression bracket with a lifting amplitude of 200 mm to 400 mm. In the squaring process, the silicon rods to be cut may have different length specifications, the silicon rods to be cut are silicon rod sections obtained by cutting off rod-shaped single crystal silicon rods grown from a melt by a czochralski method or a suspension zone melting method, and a certain height difference may exist between different silicon rod sections.
The silicon rod pressing device can cooperate with a linear cutting device arranged in the silicon rod multi-station squaring equipment, the silicon rod pressing device and the linear cutting device can share a lifting guide rail or respectively move along the lifting guide rail, the silicon rod pressing device is simply arranged above a silicon rod to be cut by means of an installation beam in the linear cutting device, or a second driving mechanism is arranged on the silicon rod pressing device to drive the silicon rod pressing device to move along the lifting guide rail in the lifting direction; meanwhile, each lifting component in the silicon rod pressing device can move up and down along the pressing support so as to be suitable for pressing silicon rods to be cut with different specifications; before the cutting of the evolution, the silicon rod pressing device presses the top of the silicon rod to be cut, the silicon rod is determined to be stably and vertically placed on the silicon rod bearing structure, the condition that the silicon rod shakes, moves and even topples due to disturbance in the subsequent cutting process is effectively reduced or avoided, and the quality of finished products processed by the evolution is improved.
The application discloses be applied to silicon rod of multistation evolution equipment and bear device, include the bearing platform and locate at least a set of silicon rod on the bearing platform bears the structure, wherein, the bearing platform accessible bearing platform shifter makes the conversion motion in order to make silicon rod on the bearing platform bears the structure and changes between loading and unloading district and cutting area, and the usable silicon rod slewing mechanism of each pair of silicon rod bearing structure on the bearing platform rotates so that the silicon rod conversion cutting position that bears, can make conversion and rotation process more simple and easy based on simple structure, and the cost is lower, and comprehensive economic benefits is better.
In utilizing the multistation evolution equipment of this application to cut the evolution operation to the silicon rod, need will wait to cut the silicon rod and load on the silicon rod bearing device on the multistation evolution equipment of silicon rod to in cooperation with the linear cutting device and cut the evolution with predetermined specification to the silicon rod, after the cutting evolution is accomplished, need will cut the silicon rod and leave in order to transport from the silicon rod bearing device with the transportation and load the new silicon rod of waiting to cut to the silicon rod bearing device with the cutting evolution operation of continuation next round.
The application discloses be applied to silicon rod handling device of silicon rod multistation evolution equipment, silicon rod multistation evolution equipment includes that frame, silicon rod bear device and wire-electrode cutting device, the silicon rod bears the device and is used for bearing the silicon rod of vertical place. The silicon rod handling device includes: the reversing carrier is arranged on the base through a mounting seat; the silicon rod clamp is arranged on the reversing carrier; the silicon rod clamp comprises a connecting rod type clamping piece and is used for clamping a silicon rod to be cut or a cut silicon rod cut by the linear cutting device; and the shifting mechanism is used for driving the reversing carrier and the silicon rod clamp on the reversing carrier to shift on the base along at least one direction, so that the silicon rod clamp moves to a first preset position to clamp the silicon rod to be cut or the silicon rod to be cut and transfers the clamped silicon rod to be cut or the silicon rod to be cut to a second preset position.
The reversing carrier is arranged on a machine base of the multi-station squaring equipment through a mounting base and can perform reversing rotation relative to the mounting base through a reversing mechanism, and the reversing rotation has different implementation modes according to different composition structures of the reversing mechanism. For example, the reversing mechanism can complete reversing in a manner that the rotating motor drives the rotating shaft to rotate, and if the reversing mechanism can complete reversing in a manner that the reversing gear drives the reversing fluted disc to rotate, the rotating gear is driven to rotate by the driving source, and the reversing fluted disc is arranged on the reversing carrier, so that the reversing carrier can rotate along with the reversing fluted disc. The reversing carrier further comprises a positioning mechanism, so that the reversing carrier can be positioned after rotating a preset angle, and the positioning mechanism is realized through a positioning groove and a positioning pin.
The silicon rod clamp is used for clamping a silicon rod to be cut or a cut silicon rod, so that the silicon rod to be cut or the cut silicon rod moves between a first preset position and a second preset position along with the silicon rod clamp.
The silicon rod clamp at least comprises two connecting rod type clamping pieces, and each connecting rod type clamping piece comprises a clamping arm mounting seat, a first clamping arm, a second clamping arm and a clamping arm driving mechanism. First arm lock and second arm lock set up relatively on the arm lock mount pad, accomplish the action of opening and shutting through the drive of arm lock actuating mechanism, still are provided with centre gripping cambered surface and centre gripping plane on first arm lock and the second arm lock to the adaptation is waited to cut the silicon rod or has cut the different shapes of silicon rod and carry out the centre gripping. The clamping arm driving mechanism comprises a guide structure, a linkage assembly and a driving source, wherein the linkage assembly comprises a first connecting rod, a second connecting rod and an adapter plate. First arm lock and second arm lock set up on guide structure and with the linkage subassembly linkage, when driving source drive linkage subassembly carries out concertina movement, first arm lock and second arm lock can follow the linkage subassembly and do the motion that opens and shuts along guide structure.
The connecting rod type clamping piece further comprises a lifting driving mechanism, and the lifting driving mechanism drives at least one connecting rod type clamping piece to move up and down to clamp the silicon rods with different lengths. The lifting driving mechanism comprises a lifting guide rod, a transmission chain and at least one locking device, wherein the clamping arm mounting seat is arranged on the lifting guide rod and can follow the lifting guide rod to move up and down, the transmission chain is wound on two transmission chain wheels which are arranged up and down, at least one of the transmission chain wheels is driven to move through a chain wheel driving source, and the locking device is arranged on at least one connecting rod type clamping piece and used for converting two states of locking and moving between the connecting rod type clamping piece and the transmission chain.
The locking device comprises a locking chain wheel and a locking mechanism. The locking chain wheel is rotatably arranged on the connecting rod type clamping piece and meshed with the transmission chain, and the locking mechanism is arranged on the connecting rod type clamping piece and used for locking the locking chain wheel, so that the locking mechanism is static relative to the transmission chain, and the connecting rod type clamping piece and the transmission chain which are connected by the locking mechanism are switched to a locking state from an active state. The locking mechanism comprises a locking cylinder and a locking part, is connected to the telescopic end of the locking cylinder and can lock the locking chain wheel under the driving of the locking cylinder.
The shifting mechanism comprises a first direction shifting mechanism and a second direction shifting mechanism, and the two shifting mechanisms are similar in composition and structure and only differ in name and connecting object. The first direction displacement mechanism comprises a first direction guide structure and a first driving device, the first direction guide structure is arranged on the base and used for arranging the mounting seat, the mounting seat and the reversing carrier thereof are driven by the first driving device to displace along the first direction guide structure, and the first direction guide structure comprises at least one first direction guide rod or at least one first direction guide rail.
Correspondingly, the second direction shifting mechanism comprises a second direction guide structure and a second driving device, the second direction guide structure is arranged on the base and used for arranging the reversing carrier, the reversing carrier is driven by the second driving device to move along the second direction guide structure, and the second direction guide structure comprises at least one second direction guide rod or at least one second direction guide rail.
The reversing carrier and the silicon rod clamp on the reversing carrier can be driven by the shifting mechanism to shift on the base along at least one direction, so that the silicon rod clamp moves to a first preset position to clamp a silicon rod to be cut or a cut silicon rod and transfers the clamped silicon rod to be cut or the cut silicon rod to a second preset position.
Here, the first predetermined position and the second predetermined position are limited to fixed positions or areas established in the established coordinate system, and in the example provided in the present application, by determining a transfer path of the handling device in handling, a start position in the silicon rod handling device in the transfer path is taken as the first predetermined position and an end position is taken as the second predetermined position in accordance with a time sequence of transfer.
When the silicon rod loading and unloading device carries out a feeding process related to a silicon rod to be cut, the position, in which a silicon rod clamp in the silicon rod loading and unloading device clamps the silicon rod to be cut, serves as an initial position, namely a first preset position, and the silicon rod clamp is driven to shift through a shifting mechanism so that the silicon rod to be cut is moved to the position above a corresponding silicon rod bearing structure in the silicon rod bearing device so that the position, in which the silicon rod to be cut is placed on the silicon rod bearing structure, serves as a second preset position; similarly, when the silicon rod handling device performs a blanking process involving cut silicon rods after the cutting is completed, then the silicon rod clamps in the silicon rod handling device reach the respective silicon rod carrying structures to hold the cut silicon rods as a starting position, i.e., a first predetermined position, and the silicon rod clamps are driven to shift by the shifting mechanism to unload the cut silicon rods from the silicon rod carrying structures to be transported away until reaching a position to be released as a second predetermined position.
Fig. 9 is a schematic structural view of a silicon rod handling device according to an embodiment of the present disclosure. As shown in fig. 9, the silicon rod handling device includes: a reversing carrier 41, a silicon rod clamp 42, and a displacement mechanism 43. The silicon rod clamp 42 is configured on the reversing carrier 41, and the configured silicon rod clamp 42 can be switched among different positions to transfer the clamped silicon rod to be cut and/or the cut silicon rod by driving the reversing carrier 41 to perform reversing motion.
The reversing carrier is arranged on the base through a mounting seat. As shown in fig. 9, the silicon rod loading and unloading device 4 is mounted on the machine base 1 via a mounting base
The reversing carrier 41 is a main component for disposing various other components in the silicon rod handling device, and the various other components mainly include the silicon rod clamp 42, but not limited thereto, and the other components may also be, for example, a mechanical structure, an electrical control system, a numerical control device, and the like.
Referring to fig. 10 and 11, fig. 10 is a schematic view showing a configuration of a reversing carrier and a silicon rod clamp of the silicon rod loading and unloading device at a first viewing angle in one embodiment, and fig. 11 is a schematic view showing a configuration of the reversing carrier and the silicon rod clamp of the silicon rod loading and unloading device at a second viewing angle in one embodiment.
As shown in the figure, in the present embodiment, the reversing carrier 41 may include a base 411, a top frame 412 opposite to the base 411, and a supporting structure disposed between the base 411 and the top frame 412, wherein the bottom of the base 411 is provided with a mounting seat 410. In addition, another important function of the reversing carrier 41 is to support the reversing switching of the silicon rod clamp 42 by the reversing movement. The reversing carriage 41 can be moved in a reversing manner, for example, by means of a reversing mechanism.
The reversing mechanism can drive the reversing carrier to perform reversing rotation.
In some embodiments, the reversing mechanism that enables the reversing vehicle 41 to effect the reversing motion may include: a rotating shaft and a rotating motor (not shown), the reversing carrier 41 is connected to a mounting base (the mounting base may be, for example, a base of a multi-wire cutting apparatus or a working platform of the multi-wire cutting apparatus) below the reversing carrier 41 through the rotating shaft, a connecting end of the rotating shaft for connecting with the reversing carrier 41 may be provided with an outward-extending mounting edge, mounting holes are uniformly distributed on the mounting edge, correspondingly, a mounting hole is also arranged at a central position of a base 411 in the reversing carrier 41, when the reversing carrier 41 is installed, the base 411 in the reversing carrier 41 is butted with the rotating shaft, the mounting hole on the base 411 is aligned with the mounting hole on the rotating shaft, and then, an attaching member such as a bolt penetrates through the aligned mounting hole and is then attached to complete the assembly of the reversing carrier 41. When the steering movement is performed, the rotating motor is started to drive the rotating shaft to rotate so as to drive the reversing carrier 41 to rotate to realize the reversing movement. The aforementioned rotation of the drive rotation shaft may be designed as a one-way rotation, which may be, for example, a clockwise rotation or a counterclockwise rotation, or as a two-way rotation, which may be, for example, a clockwise rotation and a counterclockwise rotation. The angle of rotation of the drive rotary shaft may be set according to the actual configuration of the silicon rod loading and unloading device (for example, according to the configuration of the direction-changing carrier 41, the installation positional relationship between the silicon rod holder 42 provided on the direction-changing carrier 41 and the loading station or the unloading station, and the like). Moreover, the base 411 of the reversing carrier 41 may be a disk structure, a square disk or an oval disk, and the central position of the base is connected with the rotating shaft, but the shape of the base 411 is not limited thereto, and in other embodiments, the base 411 may also be in other shapes.
In some embodiments, the reversing mechanism that enables the reversing vehicle 41 to effect the reversing motion may include: the reversing fluted disc is arranged on the reversing carrier; the rotating gear is meshed with the reversing fluted disc; and a driving source for driving the rotating gear to rotate. As shown in fig. 10 and 11, the reversing toothed disc 415 is disposed on the base 411 of the reversing carrier 41, and the rotating gear 416 (see also fig. 12) is engaged with the reversing toothed disc.
The addendum circle diameter of the reversing fluted disc 415 is larger than the addendum circle diameter of the rotating gear 416, the driving source 417 is arranged on one side of the rotating gear 416 and is fixedly connected with the rotating gear 416, the connection form between the driving source 417 and the rotating gear 416 includes key connection, tightening ring connection, tightening screw connection interference fit connection and the like, the rotating gear 416 is rotated by controlling the driving source 417, the reversing fluted disc 415 and a rotary bearing arranged on the inner side of the reversing fluted disc 415 are driven to rotate, and a silicon rod clamp arranged on a reversing mechanism performs reversing rotation, so that the transmission between two parallel shafts of the shaft of the reversing fluted disc 415 and the shaft of the reversing fluted disc 415 is realized. The driving source 417 may be, for example, a servo motor.
In the embodiment shown in fig. 10 and 11, the reversing toothed disc 415 may be disposed on an external gear on the outer periphery of the rotating shaft, the rotating gear 416 is engaged with the reversing toothed disc 415, and the driving power source 417 may be, for example, a servo motor, whose motor shaft is connected to the rotating gear 416. In other embodiments, the reversing toothed disc may be an internal gear disposed on an inner edge of the rotating shaft, the rotating gear is engaged with the reversing toothed disc, and the driving power source 417 may be a servo motor, and a motor shaft of the servo motor is connected to the rotating gear 416.
In some embodiments, the reversing gear and the reversing toothed disc include various types, such as a straight toothed spur gear, a helical toothed spur gear, a herringbone toothed gear, a curved toothed gear, a worm gear, and the like, and accordingly, according to different types of the reversing gears, the reversing gear shaft and the reversing toothed disc shaft may also be intersected at a given angle or in a spatial non-planar positional relationship, so that the positions of the reversing gear and the reversing toothed disc have different settings.
At least one silicon rod gripper 42 is arranged on the reversing carrier 41 for gripping a corresponding workpiece. In the present embodiment, it is assumed that the silicon rod clamp 42 is disposed in the silicon rod clamp region of the reversing carrier 41 and can be used for clamping silicon rods (including silicon rods to be cut having a circular cross section and cut silicon rods having a quasi-rectangular cross section). In this way, the reversing carrier 41 is driven by the reversing mechanism to perform reversing movement, so that the silicon rod clamp 42 on the reversing carrier 41 is switched among different positions to transfer the clamped silicon rod to be cut and/or the cut silicon rod. In practical applications, the rotation angle of the reversing carrier 41 for reversing motion is determined according to the position relationship among the loading station, the cutting station (which can be located in the loading and unloading area), and the unloading station.
For example: in one case, the feeding station, the squaring station, and the discharging station are sequentially arranged and distributed at 120 ° between each other, and assuming that the silicon rod clamp 42 on the reversing carrier 41 corresponds to the feeding station in the initial state, the silicon rod clamp can be switched from the feeding station to the squaring station by driving the reversing carrier 41 to rotate forward by 120 ° through the reversing mechanism, the silicon rod clamp 42 can be switched from the squaring station to the discharging station by driving the reversing carrier 41 to rotate forward by 120 °, and the silicon rod clamp 42 can be switched from the discharging station to the feeding station by driving the reversing carrier 41 to rotate forward by 120 ° or reversely by 240 °.
In another situation, the feeding station, the opening station and the discharging station are sequentially arranged, the difference between the feeding station and the opening station is 180 °, the discharging station is located between the feeding station and the opening station, the difference between the discharging station and the feeding station is 90 ° and the difference between the discharging station and the opening station is 90 °, assuming that the silicon rod clamp 42 on the reversing carrier 41 corresponds to the feeding station in the initial state, the silicon rod clamp 42 can be switched from the feeding station to the opening station by driving the reversing carrier 41 to rotate forward by 180 °, the silicon rod clamp 42 can be switched from the opening station to the discharging station by driving the reversing carrier 41 to rotate forward by 90 ° or reversely by 90 °, and the silicon rod clamp 42 can be switched from the discharging station to the discharging station by driving the reversing carrier 41 to rotate forward by 90 ° or reversely by 90 °.
In another case, the feeding station and the discharging station are located at the same position and may be called as a feeding and discharging station, and the feeding and discharging station and the squaring station are arranged opposite to each other with a difference of 180 °, and assuming that the silicon rod clamp 42 on the reversing carrier 41 corresponds to the feeding and discharging station in the initial state, the silicon rod clamp 42 may be switched from the feeding and discharging station to the squaring station by driving the reversing carrier 41 to rotate forward by 180 °, and the silicon rod clamp 42 may be switched from the squaring station to the blanking station by driving the reversing carrier 41 to rotate forward by 180 ° or reversely by 180 °.
In another case, the feeding station and the discharging station are located at the same position and can be called as a feeding and discharging station, and the feeding and discharging station and the squaring station can differ by 90 degrees, and assuming that the silicon rod clamp 42 on the reversing carrier 41 corresponds to the feeding and discharging station in the initial state, the silicon rod clamp 42 can be switched from the feeding and discharging station to the squaring station by driving the reversing carrier 41 to rotate forward by 90 degrees through the reversing mechanism, and the silicon rod clamp 42 can be switched from the squaring station to the blanking station by driving the reversing carrier 41 to rotate backward by 90 degrees.
In each of the above cases, the forward rotation specifically refers to a rotation direction in the order of the arrangement of the feeding station, the squaring operation station, and the discharging station, and a rotation opposite to the forward rotation is referred to as a reverse rotation. Specifically, if the feeding station, the squaring operation station and the blanking station are arranged in a clockwise sequence, the forward rotation is clockwise rotation, and the counterclockwise rotation is reverse rotation; if the feeding station, the squaring operation station and the blanking station are arranged according to the anticlockwise sequence, the forward rotation is anticlockwise rotation, and the clockwise rotation is reverse rotation. However, no matter how, the arrangement relationship of the feeding station, the squaring station, and the blanking station is not particularly limited, and the arrangement order and the arrangement angle therebetween may be changed, so long as no unnecessary interference is generated between the stations, and thus the rotation direction and the rotation angle of the silicon rod holder 42 on the reverse carrier 41 may be adjusted adaptively.
The silicon rod handling device further comprises a positioning mechanism matched with the reversing mechanism and used for positioning after the reversing carrier reverses and rotates for a preset angle.
Referring to fig. 13, which is a partial cross-sectional view of a positioning mechanism in a silicon rod loading and unloading device according to an embodiment of the present disclosure, as shown in the figure, the silicon rod loading and unloading device for a multi-station squaring apparatus further includes a positioning mechanism cooperating with the reversing mechanism for positioning after the reversing carrier reverses and rotates a predetermined angle, and in a working state, a control command for rotating the predetermined angle is sent by a control program and received by the driving source or the driving motor, so as to drive the rotating gear and the meshed reversing toothed disc 415 to rotate. The predetermined angle may be achieved by the number of meshing teeth traveled by the rotary gear and the rotary toothed disc, and in some cases, the angle of rotation of the rotary gear and the rotary toothed disc may deviate from the predetermined angle of the reversing rotation of the reversing carrier due to loss of steps of the motor, gear machining errors, and the like, and the deviation may increase as the predetermined angle increases.
In some embodiments, the predetermined angle of the reversing carrier for reversing rotation may be set to a certain value, at which the silicon rod clamp can smoothly achieve loading and unloading of the silicon rod to be cut or the cut silicon rod from the first predetermined position to the second predetermined position or from the second predetermined position to the first predetermined position, the positioning mechanism is disposed at a designated position on the mounting seat, and after the driving source or the driving motor completes the control instruction, the positioning mechanism compensates for the rotation angle of the rotating toothed disc, so that the rotation angle of the silicon rod clamp between the first predetermined position and the second predetermined position can be accurately positioned.
As shown in fig. 12, the positioning mechanism may include a positioning groove 418 and a positioning pin 419 that is engaged with the positioning groove 418, the positioning groove 418 is a groove-shaped structure that is inserted into the mounting seat and partially disposed on the reversing fluted disc 415, the positioning pin 419 is fixedly connected to the mounting seat, the positioning pin 419 is a cylinder structure with a telescopic rod, the telescopic rod is capable of extending and retracting along an axial direction of the telescopic rod, during rotation of the reversing fluted disc 419, the telescopic rod of the positioning pin 419 is located below the positioning groove 418, and after rotation of the reversing fluted disc 419 is completed, the positioning pin 419 is driven by a driving mechanism to lift the telescopic rod of the positioning pin 419 and extend into the positioning groove 418 to complete precise positioning.
In a specific application, the positioning slot 418 may be, for example, a ball socket, and the positioning pin 419 may be, for example, a ball tip engaged with the ball socket. Furthermore, a zenith opening can be additionally arranged at the top of the ball socket, and correspondingly, a tip matched with the zenith opening can be arranged at the top of the ball tip, so that accurate positioning can be realized.
In some embodiments, for the positioning structure, the ball tip as the positioning pin 419 may further be configured with an elastic member, such as a spring, and the like, and in a non-pressed state, the ball tip may be upwardly protruded by the elastic member, and in a pressed state, the ball tip may be pressed to be contracted. Therefore, when the reversing fluted disc 419 is driven by the rotation driving unit to rotate, the ball pin is pressed to be in a contracted state until the ball socket of the reversing fluted disc 419 is rotated, and when no obstacle exists above the ball pin and the ball pin is in a non-pressure state, the ball pin can be protruded upwards under the action of the elastic component and enter the ball socket, so that the positioning is realized.
In some embodiments, for the locating feature, the locating slot and the locating pin are configured to be magnetic. Taking the positioning groove as a ball socket and the positioning pin as a ball pin as an example, one of the ball socket and the ball pin may be provided with a magnetic material and the other may be a metal that can be magnetically attracted, or the ball socket and the ball pin may be provided with opposite magnetic materials, although in such an embodiment, the ball pin may also be provided with a telescopic design. In this way, when the reversing fluted disc 419 is driven by the rotation driving unit to rotate, and the ball socket approaches the ball tip, the ball tip is attracted to extend out of the ball socket and penetrate into the ball socket due to opposite attraction, so that positioning is realized.
As before, this application silicon rod handling device is applied to in the multistation evolution equipment, the wire cutting device among the multistation evolution equipment treats cutting silicon rod and cuts the evolution operation, so, can be with the section be circular treat that cutting silicon rod forms into the cut silicon rod that the section is the quasi-rectangle after cutting the evolution operation. Therefore, the silicon rod clamp in the silicon rod loading and unloading device can clamp both the silicon rod to be cut and the cut silicon rod.
The silicon rod holder 42 will be described in detail below.
The silicon rod clamp 42 comprises a silicon rod clamp mount 421 at least two link clamps 422, wherein the at least two link clamps 422 are spaced apart with respect to the silicon rod clamp mount 421. In one embodiment, the silicon rods to be clamped (including the silicon rods to be cut and the cut silicon rods) are placed vertically, and thus, the at least two link clamps 422 are spaced apart from each other in the third direction with respect to the silicon rod clamp mounting member 421, i.e., the at least two link clamps 422 are disposed up and down.
In a specific implementation manner, any one of the link-type clamping members 422 further includes: the silicon rod clamp comprises a clamping arm mounting seat 4221 and at least two clamping arms 4222, wherein the clamping arm mounting seat 4221 is arranged on the silicon rod clamp mounting piece 421, and the at least two clamping arms 4222 are movably arranged on the clamping arm mounting seat 4221. In an alternative embodiment, two clamping arms 4222 constituting the link-type clamping member 422 are provided, the two clamping arms 4222 are arranged symmetrically left and right, the two clamping arms 4222 can also be respectively referred to as a first clamping arm and a second clamping arm, and a single clamping arm 4222 is provided with two clamping teeth arranged in a front-back manner, so that the clamping teeth (four in total) on the two clamping arms 4222 can form a clamping space for clamping the silicon rod. Additionally, the link-type clamp 422 can also be used for centering adjustment. In general, when the clamping arms 4222 in the link-type clamping member 422 are in a clamped state, the center of the clamping space formed by the two clamping arms 4222 coincides with the center of the silicon rod. Therefore, when the rod-type clamping member 422 is used to clamp a vertically placed silicon rod, the two clamping arms 4222 in the rod-type clamping member 422 contract and are abutted against the silicon rod by the clamping teeth in the clamping arms 4222. During the process of contracting and clamping the silicon rod by the clamping arms 4222, the silicon rod is pushed by the two clamping arms 4222 at both sides and moves towards the central area of the clamping space until the silicon rod is clamped by the two clamping arms 4222 in the link-type clamping part 422, and at the moment, the center of the silicon rod can be positioned at the center of the clamping space of the link-type clamping part 422. Certainly, a buffer part can be additionally arranged on the clamping teeth in the clamping arm 4222 to avoid damage to the surface of the silicon rod in the process of clamping the silicon rod, so that a good effect of protecting the silicon rod is achieved.
In order to enable at least two clamping arms 4222 in the connecting rod type clamping member 422 to smoothly and stably clamp silicon rods with different dimensions, the connecting rod type clamping member 422 further comprises a clamping arm driving mechanism for driving the at least two clamping arms 4222 to open and close.
Take the example where the link-type clamp 422 includes two clamp arms. The clamp arm driving mechanism may further include: the clamping device comprises a connecting rod assembly and a driving source, wherein the connecting rod assembly is used for connecting a first clamping arm and a second clamping arm, and the driving source is used for driving the first clamping arm and the second clamping arm to perform opening action or closing action.
As shown in fig. 10 and 11, in the present embodiment, the first and second clamp arms 4222 and 4222 are oppositely disposed on the clamp arm mount 4221 through a guide structure. The guide structure may be, for example, an opening and closing guide rod 4223, that is, opening and closing guide rods 4223 are disposed on opposite sides of the clamp arm mounting seat 4221, the opening and closing guide rod 4223 may be disposed horizontally, mounting holes are disposed on the first clamp arm 4222 and the second clamp arm 4222, and the first clamp arm 4222 and the second clamp arm 4222 are mounted on the clamp arm mounting seat 4221 after the opening and closing guide rod is inserted into the mounting holes of the first clamp arm 4222 and the second clamp arm 4222. The number of the opening and closing guide rods 4223 is not limited, and may be designed according to the structures of the first and second clamp arms 4222 and the states of the first and second clamp arms 4222 and 4222 performing opening or closing motions. For example, in some embodiments, the number of the opening and closing guide rods 4223 is two, the two opening and closing guide rods 4223 are arranged in parallel, for example, in an up-down parallel arrangement or a horizontal parallel arrangement, the first arm clamp 4222 and the second arm clamp 4222 are mounted to the arm clamp mounting seat 4221 through the two opening and closing guide rods 4223, and compared with a single opening and closing guide rod design, the two opening and closing guide rods 4223 not only ensure the stability of the first arm clamp 4222 and the second arm clamp 4222 mounted to the arm clamp mounting seat 4221, but also ensure the smoothness of the opening and closing actions of the first arm clamp 4222 and the second arm clamp 4222, and further avoid the problem that the first arm clamp 4222 and the second arm clamp 4222 are easily turned around the single opening and closing guide rod in the single opening and closing guide rod design. In some embodiments, the number of the opening and closing guide rods 4223 is three or more, and in the case that the number of the opening and closing guide rods 4223 is three, the three opening and closing guide rods 4223 are arranged in parallel and in a triangular manner.
Returning to the clamping arm driving mechanism, a connecting rod assembly in the clamping arm driving mechanism is used for associating the first clamping arm with the second clamping arm. Fig. 14 is a schematic structural view of a clamping arm driving mechanism in the silicon rod loading and unloading device according to an embodiment of the present invention. As shown, the connecting rod assembly may further include: the clamp arm mounting structure comprises a first connecting rod 4231, a second connecting rod 4232 and an adapter plate 4233, wherein the adapter plate 4233 is connected to a clamp arm mounting seat 4221 in a shaft mode, two opposite ends of the adapter plate 4233 are respectively provided with a first movable joint and a second movable joint, the first movable joint of the adapter plate 4233 is movably connected to a first end of the first connecting rod 4231, the second movable joint of the adapter plate 4233 is movably connected to a first end of the second connecting rod 4232 in a shaft mode, a second end of the first connecting rod 4231 is connected to the first clamp arm 4222 in a shaft mode, and a second end of the second connecting rod 4232 is connected to the second clamp arm 4222 in a shaft mode. In a specific implementation manner, the first movable joint of the adapter plate 4233 is movably connected to the first end of the first link 4231 in a shaft coupling manner, and the second movable joint of the adapter plate 4233 is movably connected to the first end of the second link 4232 in a shaft coupling manner.
And a driving source in the clamping arm driving mechanism is connected to the first clamping arm or the second clamping arm and is used for driving the connected clamping arm and driving the other clamping arm through the connecting rod component, so that the first clamping arm and the second clamping arm move along the guide structure to perform opening or closing actions. In the embodiment shown in fig. 14, the driving source 4234 is connected to the first clamping arm 4222, and is configured to drive the connected first clamping arm 4222 and drive the second clamping arm 4222 via the link assembly, so that the first clamping arm 4222 and the second clamping arm 4222 move along the opening and closing guide rod 4223 to perform an opening motion or a closing motion. For example, the driving source 4234 is a cylinder, and a cylinder shaft of the cylinder is connected to the first clamp arm 4222. In practical applications, when the cylinder 4234 drives the cylinder shaft to extend, the first clamping arm 4222 is controlled by the cylinder shaft to move towards the central region along the opening and closing guide rod 4223, and at this time, the first link 4231 in the link assembly also moves towards the central region and drives the adapter 4233 to turn over (counterclockwise as shown in fig. 14), and under the driving of the adapter 4233, the second link 4232 moves towards the central region and drives the second clamping arm 4222 to move towards the central region along the opening and closing guide rod 4223, so that the first clamping arm 4222 and the second clamping arm 4222 move towards each other to contract the clamping space, so as to clamp the silicon rod located in the central region. When the cylinder 4234 drives the cylinder shaft to contract, the first clamp arm 4222 is controlled by the cylinder shaft to move outwards along the opening and closing guide rod 4223, at this time, the first link 4231 in the link assembly also moves outwards and drives the adapter plate 4233 to turn over (clockwise as shown in fig. 14), and under the driving of the adapter plate 4233, the second link 4232 moves outwards and drives the second clamp arm 4222 to move outwards along the opening and closing guide rod 4223, so that the first clamp arm 4222 and the second clamp arm 4222 move back and forth, the clamping space is expanded, and the silicon rod which is originally clamped can be released. Referring to fig. 15 and 16, fig. 15 is a schematic view showing a silicon rod clamp in the silicon rod loading and unloading device of the present application clamping a silicon rod to be cut, and fig. 16 is a schematic view showing a silicon rod clamp in the silicon rod loading and unloading device of the present application clamping a cut silicon rod. In fig. 15, a silicon rod 100 to be cut having a circular cross section can be held by the silicon rod holder 42, and in fig. 16, a cut silicon rod 101 having a rectangular-like cross section can be held by the silicon rod holder 42.
In order to reduce or even eliminate the risk that the rod-shaped holding members 422 may not be able to hold the silicon rod, the silicon rod holder 42 may have different designs.
In some embodiments, the silicon rod clamp employs a fixed silicon rod holder, that is, as many silicon rod holders as possible are vertically and fixedly disposed on the reversing carrier, and the distance between two adjacent silicon rod holders in the silicon rod holders is as small as possible, so that silicon rods with various specifications and lengths can be covered by the link-type holders 422. For example, if the length of the silicon rod is longer, more silicon rod clamping parts on the reversing carrier are used for clamping; if the length of the silicon rod is shorter, fewer silicon rod holders on the reversing carrier are used for holding, for example, several silicon rod holders located below are used for holding, while those located above and above the silicon rod are not used.
In some embodiments, the silicon rod clamp 42 is a liftable silicon rod holder, i.e. a silicon rod holder is movably arranged on the mounting surface of the reversing carrier in a vertical manner, and the number of silicon rod holders can be greatly reduced due to the movable design of the silicon rod holder, and generally two or three silicon rod holders can be satisfied. Therefore, the silicon rods with various specifications and lengths can be covered by the movable clamping piece. For example, if the length of the silicon rod is long, the movably arranged silicon rod clamping members are lifted, and the clamping distance between the two silicon rod clamping members is prolonged; if the length of the silicon rod is short, the movably arranged connecting rod type clamping piece 422 is lowered, and the clamping distance between the two connecting rod type clamping pieces 422 is shortened.
In the implementation mode that silicon rod clamp 42 adopts the silicon rod holder of liftable formula, for the smooth and steady up-and-down activity of silicon rod holder of liftable formula is in order to adjust the position, in this application silicon rod loading attachment, silicon rod clamp still includes lift actuating mechanism for at least one connecting rod formula holder edge in two at least connecting rod formula holders of drive reversing carrier makes elevating movement.
Fig. 17 is a schematic structural view of a lift driving mechanism in a silicon rod loading and unloading device according to an embodiment of the present disclosure. As shown, the silicon rod clamp 42 further comprises a lifting driving mechanism for driving at least one link-type clamping member 422 of the at least two link-type clamping members 422 to perform a lifting movement along the silicon rod clamp mounting member 421. For example, when the silicon rod clamp 42 includes two link-type clamping members, one of the link-type clamping members 422 may be fixed on the silicon rod clamp mounting member 421, and the other link-type clamping member 422 is movably disposed on the silicon rod clamp mounting member 421 and driven by the lifting driving mechanism to move up and down along the axis of the vertically disposed silicon rod; for another example, the two link type clamping members 422 of the silicon rod clamp 42 may be movably disposed on the silicon rod clamp mounting member 421, and driven by the lifting driving mechanism to move up and down along the axis of the vertically disposed silicon rod. The lifting driving mechanism can reduce or even avoid the risk that the connecting rod type clamping piece can not clamp the silicon rod.
In certain embodiments, the lift drive mechanism comprises: the lifting guide rod is used for arranging the clamping arm mounting seat; the transmission chain is wound on two transmission chain wheels which are arranged up and down, wherein at least one transmission chain wheel in the two transmission chain wheels is in shaft connection with a chain wheel driving source; and the locking device is arranged on the at least one connecting rod type clamping piece and used for converting two states of locking and moving between the at least one connecting rod type clamping piece and the transmission chain.
The at least one locking device corresponds to the at least one link-type clamping element, for example, when the locking device is one, i.e., is disposed on one link-type clamping element, and when the locking device is two, the locking device is disposed on two link-type clamping elements, each locking device is used for controlling a locking or moving state between one link-type clamping element and the transmission chain, so as to realize state switching of the link-type clamping element moving along with the transmission chain or stopping at a preset height on the silicon rod clamp.
The elevation driving mechanism includes an elevation guide rod 4241 disposed in a vertical direction (i.e., the third direction), and further, as shown in the drawing, in some embodiments, the elevation guide rod 4241 may be the same as the silicon rod clamp mounting member 421, and in other embodiments, the elevation guide rod 4241 may be a different member from the silicon rod clamp mounting member 421. The arm lock mounting seats 4221 of the at least two link type clamping members 422 are disposed on the lifting guide rod 4241, so that the link type clamping members 422 can move up and down along the lifting guide rod 4241, the lifting driving mechanism is provided with a transmission chain 4242, the transmission chain 4242 can be configured as an annular chain and wound around two transmission chain wheels 4243 which are disposed up and down, at least one of the wound transmission chain wheels 4243 is driven to rotate by a chain wheel driving source 4244 such as a driving motor, thereby driving the transmission chain 4242 engaged with the transmission chain wheel 4243 to move, and the direction of movement of the transmission chain 4242 is determined by the positions of the transmission chain wheels 4243 which are disposed up and down, for example, when the transmission chain wheels 4243 which are disposed up and down are located on the same plumb line, the transmission chain 4242 between the two transmission chain wheels 4243 moves in the lifting direction.
In addition, the lifting driving mechanism also comprises at least one locking device. In some embodiments, the locking device comprises: the silicon rod clamping device comprises a locking chain wheel 4245 and at least one locking mechanism, the locking chain wheel 4245 is rotatably arranged on the silicon rod clamping piece and meshed with the transmission chain 4242, and the locking mechanism is arranged on the silicon rod clamping piece and used for locking the locking chain wheel 4245 to enable the locking chain wheel 4245 to be static relative to the transmission chain 4242, so that the silicon rod clamping piece connected with the locking chain wheel 4245 is switched to a locking state from an active state. Here, the locking sprocket 4245 may be connected to the silicon rod holder via a sprocket rotation shaft, and in a rest state of the locking mechanism, the locking sprocket 4245 is rotated about the sprocket rotation shaft by the engaged drive chain 4242; when the locking mechanism is in an operating state, the locking mechanism limits the rotation of the locking sprocket 4245 so as to provide a force to the locking sprocket 4245 and the silicon rod clamping member to move in the lifting direction by the movement of the transmission chain 4242 in the lifting direction, and therefore, the silicon rod clamping member can be driven by the transmission chain 4242 to move up and down along the lifting guide rod in a state that the locking sprocket 4245 is stationary relative to the movement of the transmission chain 4242. Here, the lock mechanism may restrict rotation of the lock sprocket 4245 by, for example, gripping the teeth of the lock sprocket 4245.
In some embodiments, as shown in fig. 17, the locking mechanism comprises a locking cylinder 4246 and a locking portion 4247, wherein the locking portion 4247 is connected to a telescopic end of the locking cylinder 4246, and enters the gear teeth of the locking sprocket 4245 under the driving of the locking cylinder 4246 to lock the locking sprocket 4245.
In a specific embodiment, the detailed structure of the locking mechanism is as follows: the silicon rod locking device comprises a locking cylinder 4246 fixedly arranged on a silicon rod clamping piece, an expansion rod of the locking cylinder 4246 can expand and contract along the radial direction of a locking chain wheel 4245, a locking part 4247 is fixed on the end part of the expansion rod of the locking cylinder 4246, the outer outline of the locking part 4247 is of a rectangular block structure, a bolt is arranged on one side, close to the locking chain wheel 4245, of the locking part 4247, and when the locking part 4247 is driven by the locking cylinder 4246 to extend into the locking chain wheel 4245, the locking part 4247 blocks the locking chain wheel 4245, so that relative rotation between the locking chain wheel 4245 and a transmission chain 4242 is not generated (the state is shown in fig. 18 b). At this time, the silicon rod clamping piece connected with the locking mechanism synchronously moves up and down along with the transmission chain 4242. When the silicon rod clamping member is lifted to a preset height, the locking portion 4247 retracts to enable the locking sprocket 4245 to restore to a state of being rotatably engaged with the transmission chain 4242 (in a state shown in fig. 18 a), and the silicon rod clamping member loses the force in the lifting direction transmitted by the locking sprocket 4245, so that the silicon rod clamping member can be stabilized at the preset height.
Here, switching between a locking state in which the silicon rod holder moves synchronously in compliance with the transmission chain 4242 or a relative movement state between the silicon rod holder and the transmission chain 4242 may be achieved based on the locking device, in an actual scene, the silicon rod holder and the transmission chain 4242 may be locked by the locking device based on a preset height adjustment of the silicon rod holder, and when the silicon rod holder is driven by the transmission chain 4242 to be lifted to the preset height, the locking device recovers the movement state between the silicon rod holder and the transmission chain 4242, so that the silicon rod holder may be stabilized at the preset height position of the lifting drive mechanism. Of course, the movable range of the silicon rod clamping part is related to the lifting driving mechanism, and the length specification range of the silicon rod which can be clamped by the silicon rod clamp is increased through the movably arranged silicon rod clamping part.
The silicon rod loading device further comprises a shifting mechanism, wherein the shifting mechanism is used for driving the reversing carrier and the silicon rod clamp on the reversing carrier to shift along at least one direction on the base, so that the silicon rod clamp moves to a first preset position to clamp a silicon rod to be cut or a cut silicon rod and transfers the clamped silicon rod to be cut or the cut silicon rod to a second preset position.
As shown in fig. 9, in some embodiments, the shifting mechanism comprises a first direction shifting mechanism comprising a first direction guiding structure 431, which is disposed on the base 1, for disposing the mounting seat 410; a first driving device 432 for driving the mounting base 410 and the reversing carrier 41 thereof to displace along the first direction guiding structure 431.
In practical scenarios, the first direction guiding structure 431 may be disposed to span both ends of the base in the first direction, or the length of the first direction guiding structure may cover each silicon rod carrying structure in the loading/unloading zone, so that the mounting base 410 disposed on the first direction guiding structure 431 and the reversing carrier 41 thereof may be driven by the first driving device 432 to move along the first direction guiding structure 431 to the position adjacent to each silicon rod carrying structure in the loading/unloading zone.
In one embodiment, the first direction guiding structure 431 at least includes a first direction guiding rod or a first direction guiding rail.
The first driving device 432 is, for example, a traveling motor, and the mounting base 410 may be connected to the first direction guiding structure 431 through a traveling screw rod, the traveling screw rod is laid on the first direction guiding rail and is simultaneously connected to the traveling motor 432, so that the mounting base 410 and the reversing carrier 41 arranged on the mounting base 410 may be driven by the traveling motor 432 to move along the first direction guiding structure 431. In some examples, the first driving device 432 may also be a driving motor that drives the mounting base to move by a ball screw, which is not limited in this application.
In some embodiments, the shifting mechanism further includes a second direction shifting mechanism, which includes a second direction guiding mechanism 433, disposed on the mounting base 410, for disposing the direction-changing carrier 41; and the second driving device is used for driving the reversing carrier 41 to move along the second direction guide structure 433.
In an actual scenario, the second direction guiding structures 433 may be disposed to span both ends of the machine base in the second direction, or the length of the second direction guiding structures 433 may cover each silicon rod carrying structure in the loading and unloading area, so that the reversing carrier 41 disposed on the second direction guiding structures 433 can be driven by the second driving device to move along the second direction guiding structures 433 to positions adjacent to each silicon rod carrying structure in the loading and unloading area.
In one embodiment, the second direction guiding structure 433 includes at least one second direction guiding rod or at least one second direction guiding rail.
In one embodiment, the second driving device may include: a forward and reverse rack 434, a drive gear 435, and a drive power source 436. Wherein the advancing-retreating rack 434 is disposed along an advancing-retreating direction (i.e., a second direction), the driving gear 435 is engaged with the advancing-retreating rack 434, and the driving power source 436 is used to drive the driving gear 435. The drive power source may be, for example, a servo motor having a motor shaft connected to the drive gear 435. The second driving device may also be configured as another device capable of pushing the direction-changing carrier to move, for example, the second driving device is a traveling motor, and the direction-changing carrier 41 is driven by a traveling screw to move along the second direction guiding structure 433.
The application discloses a silicon rod handling device, which comprises a reversing carrier and a silicon rod clamp arranged on the reversing carrier, wherein the silicon rod clamp can be used for clamping a silicon rod to be cut with a round cross section and a cut silicon rod with a rectangular-like cross section, the silicon rod clamp on the reversing carrier can be switched between a feeding station and an opening station to convey the silicon rod to be cut to the opening station from the feeding station and/or between the opening station and a discharging station to convey the cut silicon rod to the discharging station from the opening station by driving the reversing carrier, so that the silicon rod can be quickly and conveniently transferred, the handling efficiency of workpieces is improved, in addition, the silicon rod clamp adopts a connecting rod type clamping piece, the connecting rod type clamping piece can realize the opening action or the closing action of clamping arms through a clamping arm driving mechanism comprising a connecting rod assembly and a driving source, simple structure, convenient operation and can reduce parts and cost.
When the multistation evolution equipment of this application is utilized, can will wait to cut and load to the back on each silicon rod bearing structure of silicon rod bearing device through silicon rod handling device, can utilize the linear cutting device to carry out the cutting evolution operation to the silicon rod that bears on the silicon rod bearing structure.
The application discloses be applied to wire cutting device of multistation evolution equipment, multistation evolution equipment includes: the silicon rod bearing device is arranged on the silicon rod processing platform and used for bearing a vertically placed silicon rod to be cut.
The wire cutting apparatus may include:
the cutting frame is arranged on the base;
the line cutting unit is arranged on the cutting frame in a lifting manner; the wire cutting unit includes: a plurality of cutting wheels arranged in sequence along a first direction; the cutting wire is wound on the plurality of cutting wheels in sequence to form at least one cutting wire saw;
a pitch adjustment mechanism associated with the at least one string cutting unit; the roll adjustment mechanism includes: the second direction guide structure is used for arranging at least one wire cutting unit; an actuating member; at least one connecting rod part movably connected with the actuating part and the at least one wire cutting unit; and the driving power source is used for driving the actuating part to enable the actuating part to actuate and drive the at least one wire cutting unit connected through the at least one connecting rod part to move forwards or backwards along a second direction, so that the cutting position of at least one wire cutting saw in the at least one wire cutting unit is adjusted.
The wire cutting device of multistation evolution equipment is applied to this application, wire cutting device includes the roll adjustment mechanism of connecting rod formula, based on the process that roll adjustment mechanism can realize cutting line position transformation or trade the groove is simple and easy, easily realizes and the simple operation, is favorable to improving operating efficiency.
Referring to fig. 19 and 20, fig. 19 is a perspective view of an embodiment of the wire cutting device, and fig. 20 is a top view of the wire cutting device. With reference to fig. 1, 19 and 20, the wire cutting apparatus includes: a cutting frame 31, at least one wire cutting unit 32, and a pitch adjusting mechanism 33. Wherein, the at least one wire cutting unit 32 is disposed on the cutting frame 31, and the distance adjusting mechanism 33 is used to drive the at least one wire cutting unit 32 to adjust the position relative to the cutting frame 31.
The cutting frame is arranged on the machine base. As shown in fig. 1, the cutting frame 31 is disposed on the machine base 1, and in some embodiments, the cutting frame 31 is disposed on both ends of the machine base 1 to ensure that the cutting wire saw formed on the wire cutting unit 32 mounted on the cutting frame 31 can cover different processing stations, for example, in the embodiment shown in fig. 20, the cutting frame includes a first cutting frame 31 and a second cutting frame 31, the first cutting frame 31 and the second cutting frame 31 are disposed opposite to each other along a first direction, the first cutting frame 31 and the second cutting frame 31 can be, for example, supports or pillars disposed on both ends of the machine base 1, a plurality of silicon rod carrying structures are disposed on the span of the machine base 1 in the silicon rod multi-station squaring apparatus, and each silicon rod carrying structure in the cutting area is included in the silicon rod carrying structure of the wire cutting unit 32.
The at least one wire cutting unit 32 is movably arranged on the cutting frame 31; the wire cutting unit 32 includes a plurality of cutting wheels 321 and a cutting wire 323 sequentially arranged along a first direction, wherein the cutting wire 323 sequentially winds around the plurality of cutting wheels 321 to form at least one cutting wire saw. In some implementations, as shown in fig. 19 and 20, the wire-cutting unit 32 is disposed on the cutting frame 31 by wire-cutting supports 322, two opposite ends of the mounting beam 324 of the wire-cutting unit 32 are respectively provided with the wire-cutting supports 322, and two wire-cutting supports 322 are movably disposed on the corresponding cutting frame 31, for example, the two wire-cutting supports 322 may be respectively referred to as a first wire-cutting support and a second wire-cutting support, where the first wire-cutting support is movably disposed on the first cutting frame, and the second wire-cutting support is movably disposed on the second cutting frame.
The wire cutting support 322 is arranged on the cutting frame 31 and comprises a guide rail arranged along the second direction, and the wire cutting unit 32 is arranged on the guide rail of the wire cutting support 322 to form a degree of freedom of movement along the second direction; of course, the wire cutting support 322 may also be configured with a guide slot in the second direction, a sliding rod in the second direction, or other limiting structure or guiding structure in the second direction for disposing the at least one wire cutting unit 32, which is not limited in this application.
It should be understood that the plurality of cutting wheels 321 need to be attached to a carrier provided by the wire cutting unit 32, in some examples, the wire cutting unit 32 includes a mounting beam 324 along the first direction, two ends of the mounting beam 324 are respectively disposed on the cutting frame 31 through the wire cutting support 322 in a liftable manner, and a plurality of cutting wheels 321 are sequentially disposed on each mounting beam 214. That is, the wire cutting unit 32 is composed of a plurality of cutting wheels 321, the cutting wire 323, and a bearing structure of the cutting wheels 321 arranged in the same direction (or the same straight line).
In other embodiments, the plurality of cutting wheels 321 in the wire cutting unit 32 are disposed on the cutting frame 31 through a bracket, a connection plate, or a mounting frame, and the carrier provided by the wire cutting unit 32 for disposing the plurality of cutting wheels 321 may be in various forms, which is not limited in this application.
In some examples, when a plurality of wire cutting units 32 are provided in the wire cutting device, different wire cutting units 32 are respectively located on different straight lines, and two wire cutting units 32 shown in fig. 20 are respectively parallel, the two wire cutting units 32 can share a wire cutting support 322, that is, two ends of the mounting beam of the first wire cutting unit 32 are respectively provided on the first wire cutting support and the second wire cutting support, two ends of the mounting beam of the second wire cutting unit 32 are also respectively provided on the first wire cutting support and the second wire cutting support, the first wire cutting support is movably provided on the first cutting frame, and the second wire cutting support is movably provided on the second cutting frame. In some examples, the directions of extension of the different wire cutting units 32 may also be intersecting.
It should be noted that in the embodiments of the wire cutting device provided in the present application, the first direction is a direction in which the plurality of cutting wheels in the wire cutting unit are disposed, for example, a mounting beam direction of the wire cutting unit in some examples, and a cutting wire saw formed by winding the cutting wire around the cutting wheels is also the first direction; the second direction is orthogonal to the first direction, and the at least one distance adjusting mechanism drives the at least one wire cutting unit to move along the second direction, namely, the cutting wire saw in the wire cutting unit moves along the orthogonal direction.
It should be understood that the wire cutting device may perform the cutting process on the silicon rod based on the elevating movement of the wire cutting unit 32 along the cutting frame 31, and the control of the cutting specification is performed by adjusting the relative position between the cutting wire saw and the silicon rod in the second direction.
As shown in fig. 1, the at least one wire cutting unit 32 can be moved up and down by a lifting mechanism, i.e., the wire cutting support 322 can be arranged on the cutting frame 31 by the lifting mechanism. In the embodiment shown in fig. 1, the lifting mechanism may include: lifting guide structure and lift drive unit.
The lifting guide structure is arranged on the cutting frame and used for arranging the wire cutting support. In the embodiment shown in fig. 1, the lifting guide structure is a guide post arranged along a third direction (i.e., a vertical direction, a Z-axis direction in fig. 1), and the wire-electrode cutting support 322 is provided with a mounting hole, and when the lifting guide structure is arranged, the mounting hole of the wire-electrode cutting support 322 is aligned with the guide post and then is penetrated.
The lifting driving unit is used for driving the wire cutting support 322 and at least one wire cutting unit 32 thereon to move up and down along the third guiding structure. In the embodiment as shown in fig. 1, the elevating driving unit may include: the lifting screw rod and the servo motor connected with the lifting screw rod. The lifting screw rod can be in threaded connection with the wire cutting support 322, and the motor output shaft of the servo motor is associated with the lifting screw rod. For example, when the servo motor is used to drive the lifting screw rod to rotate forward, the lifting screw rod rotating forward will drive the screwed wire-cutting support 322 and the wire-cutting unit 32 thereon to move up along the guide post as the lifting guide structure; when the servo motor is used to drive the lifting screw rod to rotate reversely, the lifting screw rod rotating reversely will drive the screwed wire-electrode cutting support 322 and the wire-electrode cutting unit 32 thereon to move downwards along the guide post as the lifting guide structure.
In the wire cutting apparatus of the present application, in some embodiments, the lifting mechanism may be provided as one, disposed at one of the cutting frames 31 and associated with the corresponding wire cutting support 322. In some embodiments, two lifting mechanisms may be provided, which are respectively disposed on the two cutting frames 31 and associated with the corresponding wire cutting supports 322, in this embodiment, it is necessary to keep the two lifting mechanisms synchronously lifting and lowering to ensure that the mounting beam 324 and the cutting wire saw thereon are in a horizontal state after the at least one wire cutting unit 32 is moved up and down.
In addition, the lifting mechanism may be modified in other ways, for example, the lifting mechanism may include: the lifting guide post is used for arranging the wire cutting support; the transmission chain is wound on two transmission chain wheels which are arranged up and down, wherein at least one transmission chain wheel in the two transmission chain wheels is in shaft connection with a chain wheel driving source; and the locking device is arranged on the wire cutting support and used for converting two states of locking and moving between the wire cutting support and the transmission chain. For example, a chain wheel driving source is used for driving a transmission chain wheel to rotate forwards to drive a transmission chain to drive a wire cutting support and a wire cutting unit on the wire cutting support to move upwards, and when the wire cutting support ascends to a preset position, at least one locking device is used for locking the wire cutting support and the transmission chain; the chain wheel driving source is used for driving the transmission chain wheel to rotate forwards, the transmission chain is driven to drive the linear cutting support and the linear cutting unit on the linear cutting support to move downwards, and when the linear cutting support descends to a preset position, at least one locking device is used for locking the linear cutting support and the transmission chain.
The distance adjusting unit is associated with the at least one linear cutting unit and used for driving the associated at least one linear cutting unit to adjust the cutting position. The roll adjustment mechanism includes: the second direction guide structure is used for arranging at least one wire cutting unit; an actuating member; at least one connecting rod part movably connected with the actuating part and the at least one wire cutting unit; and the driving power source is used for driving the actuating part to enable the actuating part to actuate and drive the at least one wire cutting unit connected through the at least one connecting rod part to move forwards or backwards along a second direction, so that the cutting position of at least one wire cutting saw in the at least one wire cutting unit is adjusted.
As described above, in the embodiment shown in fig. 1 and 20, the wire cutting device of the present application includes two wire cutting units 32, which may be referred to as a first wire cutting unit and a second wire cutting unit, respectively, and the first wire cutting unit and the second wire cutting unit 32 are both disposed in the second direction and are parallel to each other. Fig. 21 is a schematic structural view of a pitch adjustment mechanism of the wire cutting apparatus according to an embodiment of the present disclosure. With reference to fig. 20 and 21, the distance adjusting mechanism is disposed between the first wire cutting unit and the second wire cutting unit, and the distance adjusting mechanism 33 includes: a second direction guide 331, an actuating member 332, a link member, and a driving power source 335.
The second direction structure is arranged on the wire cutting support and used for arranging the mounting beam. In the embodiment shown in fig. 21, the second direction guiding structure 331 is a guiding post disposed along the second direction (Y-axis direction in fig. 1), and the mounting beam 324 is provided with a mounting hole, and when being disposed, the mounting hole of the mounting beam 324 is aligned with the guiding post and then is penetrated.
The actuating member is associated with a drive power source. In the embodiment shown in fig. 21, the actuating member 332 is a rotary disc 332 disposed on the wire cutting support 322, and the rotary disc 332 is connected to a driving power source 335 through a rotary shaft, i.e., the driving power source 335 can drive the rotary disc 332 to rotate.
The connecting rod part is movably connected with the actuating part and the at least one wire cutting unit. In the embodiment shown in fig. 21, a first link member 333 and a second link member 334 are included, wherein the first link member 333 is movably connected to the actuating member 332 and the first wire cutting unit 32, and the second link member 334 is movably connected to the actuating member 332 and the second wire cutting unit 32. The first connecting end of the first connecting rod part 333 is movably connected to the actuating part 332, the second connecting end of the first connecting rod part 333 is movably connected to the mounting beam 324 of the first wire cutting unit, the first connecting end of the second connecting rod part 334 is movably connected to the actuating part 332, and the second connecting end of the second connecting rod part 334 is movably connected to the mounting beam 324 of the second wire cutting unit.
The driving power source is used for driving the actuating component. In the embodiment shown in fig. 20 and 21, the driving power source 335 may be, for example, a servo motor, an output shaft of the servo motor is connected to a rotating shaft of the turntable as the actuating member 332, and the turntable 332 is driven to rotate by the servo motor 335. For example, the turntable 332 is driven by the servo motor 335 to rotate in a forward direction (clockwise rotation as shown in fig. 21), and the turntable 332 rotating in the forward direction drives the first wire cutting unit on which the first mounting beam 324 is located and the second wire cutting unit on which the second mounting beam 324 is located to move towards the central area of the wire cutting support 322 through the first connecting rod part 333 and the second connecting rod part 334, respectively, so as to reduce the distance between the first wire cutting unit and the second wire cutting unit; the servo motor 335 is used to drive the rotary disc 332 to rotate in a reverse direction (counterclockwise rotation as shown in fig. 21), and the rotary disc 332 rotating in the reverse direction drives the first wire cutting unit on which the first mounting beam 324 is located and the second wire cutting unit on which the second mounting beam 324 is located to move away from the central area of the wire cutting support 322 through the first connecting rod part 333 and the second connecting rod part 334, so as to increase the distance between the first wire cutting unit and the second wire cutting unit.
For any wire cutting unit, the wire cutting unit comprises a mounting beam, a plurality of cutting wheels and a cutting wire, wherein the cutting wheels are arranged on the mounting beam in sequence along a first direction, and the cutting wire sequentially winds the cutting wheels to form at least one cutting wire saw. As shown in fig. 20, for the first wire cutting unit, which comprises a first mounting beam 324, a plurality of first cutting wheels 321 are sequentially arranged on the first mounting beam 324 along a first direction, the plurality of first cutting wheels 321 can be arranged in different ways, and the first cutting wire 323 sequentially winds around the plurality of first cutting wheels 321 to form at least one first cutting wire saw, as shown in fig. 20, the plurality of first cutting wheels 321 are reasonably arranged according to the number and arrangement of the silicon rod bearing structures in the cutting region of the silicon rod bearing device, so that the plurality of first cutting wire saws corresponding to the number of the silicon rod bearing structures can be formed after the first cutting wire 323 sequentially winds around the plurality of first cutting wheels 321. For example, as shown in fig. 1, the multi-station squaring apparatus of the present application includes two silicon rod carrying devices, each of which includes two sets of silicon rod carrying structures, each set of silicon rod carrying structures includes a pair of silicon rod carrying structures (i.e., two silicon rod carrying structures), so that, at a certain time, the number of silicon rod carrying structures located in the cutting zone is four, and therefore, for the second wire cutting unit, four first cutting wires are formed by sequentially winding the first cutting wire 323 around the plurality of first cutting wheels 321. Similarly, for the second wire cutting unit, which comprises a second mounting beam 324, a plurality of second cutting wheels 321 are sequentially arranged on the second mounting beam 324 along the first direction, the plurality of second cutting wheels 321 can be arranged in different ways, and the second cutting wire 323 sequentially winds around the plurality of second cutting wheels 321 to form at least one second cutting wire saw, as shown in fig. 19 and 20, the plurality of second cutting wheels 321 are appropriately arranged according to the number and arrangement of the silicon rod bearing structures in the cutting zone in the silicon rod bearing device, so that the second cutting wire 323 sequentially winds around the plurality of second cutting wheels 321 to form a plurality of second cutting wire saws corresponding to the number of the silicon rod bearing structures, as shown in fig. 19 and 20, and four second cutting wire saws are formed by the second cutting wire 323 sequentially winding around the plurality of second cutting wheels 321 as shown in fig. 19 and 20. In certain embodiments, the first cut line 323 and the second cut line 323 are two separate cut lines. In certain embodiments, the first cut line 323 and the second cut line 323 are the same cut line.
With reference to fig. 1 and 21, when the silicon rod to be cut is placed on the silicon rod supporting structure and the position of the silicon rod to be cut is fixed, the cutting position of at least one cutting wire saw in the at least one wire cutting unit 32 can be adjusted by moving the wire cutting unit along the second direction through the distance adjusting mechanism 33, so that the cutting amount of the silicon rod can be controlled.
In some embodiments, the cutting wheel may have at least two cutting wire grooves, and the cutting wire is wound in different cutting wire grooves to form different cutting wire saws, or when the original cutting wire groove is worn due to long-term use, the cutting wire groove may be switched, and the cutting wire is wound in a new cutting wire groove after switching. Therefore, through the distance adjusting mechanism, the driving power source is used for driving the actuating part so as to enable the actuating part to actuate and drive the connected at least one wire cutting unit to move forward or backward along the second direction through at least one connecting rod part, and the cutting wire is changed to wind around the cutting wire grooves of the plurality of cutting wheels in the at least one wire cutting unit. In certain implementation modes, the position of each cutting wheel is adjusted through the distance adjusting mechanism, the cutting line can be changed to wind the cutting line grooves of the cutting wheels under the condition that the position of the cutting line is not changed, and the groove changing operation of the cutting line is completed. In some embodiments, the position of each cutting wheel is adjusted through the distance adjusting mechanism, so that not only can groove replacement operation of the cutting line be completed, but also the cutting position of the cutting wire saw in the cutting line can be adjusted, and the cutting amount of the silicon rod can be controlled.
In addition, in the present application, the at least one wire cutting unit further includes at least one transition wheel. Taking one wire cutting unit 32 of the wire cutting apparatus as an example for illustration, the wire cutting unit 32 includes at least one transition wheel 325, and the at least one transition wheel 325 is used for realizing direction guiding or tension adjustment when the cutting wire 323 winds around different cutting wheels 321. The at least one transition wheel 325 may be disposed on a mounting beam 324 carrying a plurality of cutting wheels 321.
The at least one transition wheel can move along the second direction under the driving of the distance adjusting mechanism along with the mounting frame.
In some embodiments, for each wire cutting unit, the cutting wheel in the wire cutting unit has one cutting wire groove, the transition wheel has one wire groove, the wire groove in the transition wheel corresponds to the cutting wire groove in the cutting wheel, and the cutting wire is wound around the cutting wire groove of the cutting wheel and the wire groove of the transition wheel in the wire cutting unit to form at least one cutting wire saw. In this way, the cutting position of at least one cutting wire saw in the wire cutting unit can be realized by using the distance adjusting mechanism. Taking the wire cutting device shown in fig. 19 and 20 as an example, the wire cutting device includes a first wire cutting unit 32 and a second wire cutting unit 32, wherein the first wire is wound around the cutting wire groove of the first cutting wheel and the wire groove of the first transition wheel in the first wire cutting unit to form a multi-stage first cutting wire saw, and the second wire is wound around the cutting wire groove of the second cutting wheel and the wire groove of the second transition wheel in the second wire cutting unit to form a multi-stage second cutting wire saw. When the distance adjusting mechanism is used for driving the first wire cutting unit and the second wire cutting unit in the wire cutting device to move oppositely, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be reduced, and the distance adjusting mechanism can be suitable for cutting and squaring small silicon rods or increasing the cutting amount of the silicon rods; when the first wire cutting unit and the second wire cutting unit in the wire cutting device are driven by the distance adjusting mechanism to move back and forth, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be increased, and the device can be suitable for cutting and squaring silicon rods with larger sizes or reducing the cutting amount of the silicon rods. When the first wire cutting unit and the second wire cutting unit are driven to move along the second direction by the distance adjusting mechanism, the transition wheel in the first wire cutting unit and the cutting wheel are kept relatively static, and the transition wheel in the second wire cutting unit and the cutting wheel are kept relatively static.
In some embodiments, for each linear cutting unit, the cutting wheel in the linear cutting unit has at least two cutting line grooves, different cutting line grooves are parallel to each other, and the projection of the cutting line groove plane on the horizontal plane is along the first direction, and the different cutting line grooves have a cutting offset in the second direction. The transition wheel is provided with at least two wire grooves, different wire grooves are parallel to each other, transition offset is provided among different wire grooves, for example, at least part of the transition wheel is arranged in parallel with the cutting wheel, different wire grooves are parallel to each other, the projection of the wire groove plane on the horizontal plane is along the first direction, transition offset in the second direction is provided among different wire grooves, the number of the wire grooves in the transition wheel is consistent with the number of the cutting wire grooves in the cutting wheel, and each wire groove in the transition wheel corresponds to each cutting wire groove in the cutting wheel one by one, namely, the transition offset of each wire groove in the transition wheel is the same as the cutting offset of each cutting wire groove in the cutting wheel. Taking the wire cutting device shown in fig. 19 and 20 as an example, the wire cutting device includes a first wire cutting unit 32 and a second wire cutting unit 32, wherein the first wire is wound around the cutting wire groove of the first cutting wheel and the wire groove of the first transition wheel in the first wire cutting unit to form a multi-stage first cutting wire saw, and the second wire is wound around the cutting wire groove of the second cutting wheel and the wire groove of the second transition wheel in the second wire cutting unit to form a multi-stage second cutting wire saw. Therefore, the distance adjusting mechanism can be used for adjusting the cutting position of the cutting wire saw in the cutting line so as to control the cutting amount of the silicon rod, and groove changing operation of the cutting line can also be realized.
Taking the adjustment of the cutting position of the cutting wire saw as an example, when the first wire cutting unit and the second wire cutting unit in the wire cutting device are driven by the distance adjusting mechanism to move oppositely, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be reduced, and the device can be suitable for cutting and squaring silicon rods with smaller sizes or increasing the cutting amount of the silicon rods; when the first wire cutting unit and the second wire cutting unit in the wire cutting device are driven by the distance adjusting mechanism to move back and forth, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be increased, and the device can be suitable for cutting and squaring silicon rods with larger sizes or reducing the cutting amount of the silicon rods. When the first wire cutting unit and the second wire cutting unit are driven to move along the second direction by the distance adjusting mechanism, the transition wheel in the first wire cutting unit and the cutting wheel are kept relatively static, and the transition wheel in the second wire cutting unit and the cutting wheel are kept relatively static.
Taking the groove changing operation of the cutting line as an example, the distance adjusting mechanism is used for changing the cutting line to wind around the cutting line grooves of the plurality of cutting wheels in the at least one line cutting unit, in an actual scene, the positions of the cutting line grooves corresponding to the cutting lines before and after groove changing can be predetermined, for example, the position of the cutting line before groove changing is the cutting line groove a1, the cutting line after groove changing is wound around the cutting line groove a2, and the displacement amount of the distance adjusting mechanism 33 for driving the plurality of cutting wheels 321 in the line cutting unit to move in the second direction is determined based on the cutting offset between the cutting line groove a1 and the cutting line groove a2, that is, the displacement amount is set to be the cutting offset between the cutting line groove a1 and the cutting line groove a2, and is used for changing the cutting line from the cutting line groove a1 to the cutting line groove a 2. It should be noted that, the direction in which the plurality of cutting wheels 321 in the wire cutting unit are moved by the distance adjusting mechanism 33 in the second direction is the direction in which the cutting wire groove a2 points to the cutting wire groove a1, and the cutting position of the cutting wire saw in space is unchanged after the groove is changed, so that the silicon rod can be cut according to the preset cutting amount without the step of further calibrating the positions of the cutting wheels 321 or other components, and the groove changing process is simplified. Taking the wire cutting device including the first wire cutting unit 32 and the second wire cutting unit 32 as an example, when the first wire cutting unit 32 and the second wire cutting unit 32 are driven by the distance adjusting mechanism to move in opposite directions along the second direction, the first cutting wire can be switched from the cutting wire groove on the inner side opposite to each first cutting wheel 321 originally wound in the first wire cutting unit 32 to the cylinder wire groove on the outer side opposite to each other, and the second cutting wire can be switched from the cutting wire groove on the inner side opposite to each cutting wheel 321 originally wound in the second wire cutting unit 32 to the cylinder wire groove on the outer side opposite to each other. When the first wire cutting unit 32 and the second wire cutting unit 32 are driven by the distance adjusting mechanism to move back and forth along the second direction, the first cutting line can be switched from the cutting line slot wound around the opposite outer side of each first cutting wheel 321 in the first wire cutting unit 32 to the cylinder line slot on the opposite inner side, and the second cutting line can be switched from the cutting line slot wound around the opposite outer side of each cutting wheel 321 in the second wire cutting unit 32 to the cylinder line slot on the opposite inner side. In such an adjustment using the pitch adjustment mechanism, in some cases, the transition wheel in the first wire cutting unit remains relatively stationary with the cutting wheel and the transition wheel in the second wire cutting unit remains relatively stationary with the cutting wheel. In some cases, the spacing between the first cutting wire saw in the first wire cutting unit 32 and the second cutting wire saw in the second wire cutting unit 32 may be maintained or adjusted, for example, by increasing the spacing between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit or by decreasing the spacing between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit.
In some embodiments, for each linear cutting unit, the cutting wheel in the linear cutting unit has at least two cutting line grooves, different cutting line grooves are parallel to each other, and the projection of the cutting line groove plane on the horizontal plane is along the first direction, and the different cutting line grooves have a cutting offset in the second direction. The transition wheel is provided with a wire groove, and one wire groove in the transition wheel corresponds to one cutting wire groove in the cutting wheel. The at least one wire cutting unit further comprises at least one shifting mechanism for driving the at least one transition wheel to move along the second direction, so that the wire groove wound by the cutting wire in the at least one transition wheel moves from the first cutting wire groove corresponding to the plurality of cutting wheels to the second cutting wire groove corresponding to the plurality of cutting wheels in the second direction. Taking the wire cutting device shown in fig. 19 and 20 as an example, the wire cutting device includes a first wire cutting unit 32 and a second wire cutting unit 32, wherein the first wire is wound around the cutting wire groove of the first cutting wheel and the wire groove of the first transition wheel in the first wire cutting unit to form a multi-stage first cutting wire saw, and the second wire is wound around the cutting wire groove of the second cutting wheel and the wire groove of the second transition wheel in the second wire cutting unit to form a multi-stage second cutting wire saw. Therefore, the distance adjusting mechanism and the shifting mechanism can be used for adjusting the cutting position of the cutting wire saw in the cutting line so as to control the cutting amount of the silicon rod, and can also be used for realizing the groove replacement operation of the cutting line.
Taking the adjustment of the cutting position of the cutting wire saw as an example, when the first wire cutting unit and the second wire cutting unit in the wire cutting device are driven by the distance adjusting mechanism to move oppositely, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be reduced, and the device can be suitable for cutting and squaring silicon rods with smaller sizes or increasing the cutting amount of the silicon rods; when the first wire cutting unit and the second wire cutting unit in the wire cutting device are driven by the distance adjusting mechanism to move back and forth, the distance between the first cutting wire saw in the first wire cutting unit and the second cutting wire saw in the second wire cutting unit can be increased, and the device can be suitable for cutting and squaring silicon rods with larger sizes or reducing the cutting amount of the silicon rods. When the first wire cutting unit and the second wire cutting unit are driven to move along the second direction by the distance adjusting mechanism, the transition wheel in the first wire cutting unit and the cutting wheel are kept relatively static, and the transition wheel in the second wire cutting unit and the cutting wheel are kept relatively static.
Taking the groove changing operation of the cutting line as an example, the distance adjusting mechanism is used for changing the cutting line to wind around the cutting line grooves of the plurality of cutting wheels in the at least one line cutting unit, in an actual scene, the positions of the cutting line grooves corresponding to the cutting lines before and after groove changing can be predetermined, for example, the position of the cutting line before groove changing is the cutting line groove a1, the cutting line after groove changing is wound around the cutting line groove a2, and the displacement amount of the distance adjusting mechanism 33 for driving the plurality of cutting wheels 321 in the line cutting unit to move in the second direction is determined based on the cutting offset between the cutting line groove a1 and the cutting line groove a2, that is, the displacement amount is set to be the cutting offset between the cutting line groove a1 and the cutting line groove a2, and is used for changing the cutting line from the cutting line groove a1 to the cutting line groove a 2. It should be noted that, the direction in which the plurality of cutting wheels 321 in the wire cutting unit are moved by the distance adjusting mechanism 33 in the second direction is the direction in which the cutting wire groove a2 points to the cutting wire groove a1, and the cutting position of the cutting wire saw in space is unchanged after the groove is changed, so that the silicon rod can be cut according to the preset cutting amount without the step of further calibrating the positions of the cutting wheels 321 or other components, and the groove changing process is simplified. However, in this case, in order to make the wire groove in the transition wheel correspond to the adjusted cutting wire groove a2, the transition wheel is driven by the shifting mechanism to move along the second direction to offset the moving distance of each cutting wheel in the second direction, that is, the moving mechanism drives the transition wheel to move along the second direction in the direction opposite to the moving direction of the cutting wheel driven by the distance adjusting mechanism in the second direction, and the moving distances of the transition wheel and the cutting wheel are the same.
Taking the case where the wire cutting apparatus includes the first wire cutting unit 32 and the second wire cutting unit 32, when the first wire cutting unit 32 and the second wire cutting unit 32 are driven to move toward each other by a predetermined distance in the second direction by the pitch adjusting mechanism, the first cutting line can be switched from the cutting line groove which is originally wound at the opposite inner side of each first cutting wheel 321 in the first line cutting unit 32 to the cylinder line groove at the opposite outer side, the second cutting line can be switched from the cutting line groove which is originally wound on the opposite inner side of each cutting wheel 321 in the second line cutting unit 32 to the cylinder line groove on the opposite outer side, and at this time, in order to ensure that the wire grooves in the transition wheels correspond to the adjusted cutting wire grooves, the shifting mechanism is used for driving each first transition wheel in the first wire cutting unit 32 to move outwards along the second direction by a preset distance, and the shifting mechanism is used for driving each second transition wheel in the second wire cutting unit 32 to move outwards along the second direction by a preset distance. When the first wire cutting unit 32 and the second wire cutting unit 32 are driven by the distance adjusting mechanism to move back and forth along the second direction, the first cutting line can be switched from the cutting line slot wound around the opposite outer side of each first cutting wheel 321 in the first wire cutting unit 32 to the cylinder line slot on the opposite inner side, the second cutting line can be switched from the cutting line slot wound around the opposite outer side of each cutting wheel 321 in the second wire cutting unit 32 to the cylinder line slot on the opposite inner side, at this time, in order to ensure that the wire guide slots in the transition wheels can correspond to the adjusted cutting line slots, each first transition wheel in the first wire cutting unit 32 is driven by the shifting mechanism to move inwards along the second direction for a predetermined distance, and each second transition wheel in the second wire cutting unit 32 is driven by the shifting mechanism to move inwards along the second direction for a predetermined distance.
The displacement mechanism is used for driving the at least one transition wheel to move along a second direction. In some embodiments, the supports of the transition wheels belonging to the same wire-cutting unit are connected together by a connecting beam, and the connecting beam is driven by the moving mechanism to drive the transition wheels on the connecting beam to move along the second direction. In some embodiments, the transition wheels belonging to the same wire cutting unit can also be paired, and the paired transition wheels share one moving mechanism, or each transition wheel is provided with an independent moving mechanism.
In some embodiments, for each linear cutting unit, the cutting wheel in the linear cutting unit has at least two cutting line grooves, different cutting line grooves are parallel to each other, and the projection of the cutting line groove plane on the horizontal plane is along the first direction, and the different cutting line grooves have a cutting offset in the second direction. The transition wheel has at least two wire grooves, different wire grooves are parallel to each other, transition offset is provided between different wire grooves, for example, at least part of the transition wheel and the cutting wheel are arranged in parallel, different wire grooves are parallel to each other, projection of a wire groove plane on a horizontal plane is along a first direction, transition offset in a second direction is provided between different wire grooves, the number of the wire grooves in the transition wheel is the same as the number of the cutting wire grooves in the cutting wheel, but the transition offset of each wire groove in the transition wheel is different from the cutting offset of each cutting wire groove in the cutting wheel, or the number of the wire grooves in the transition wheel is different from the number of the cutting wire grooves in the cutting wheel, and the transition offset of each wire groove in the transition wheel is the same as the cutting offset of each cutting wire groove in the cutting wheel, or the number of the wire grooves in the transition wheel is different from the number of the cutting wire grooves in the cutting wheel and each wire groove in the transition wheel is provided with the transition offset of each wire groove in the cutting wheel The transition offset of the wire groove is different from the cutting offset of each cutting wire groove in the cutting wheel. Therefore, the at least one wire cutting unit further comprises at least one shifting mechanism for driving the at least one transition wheel to move along the second direction, so that the wire groove wound by the cutting wire in the at least one transition wheel moves from the first cutting wire groove corresponding to the plurality of cutting wheels to the second cutting wire groove corresponding to the plurality of cutting wheels in the second direction. Taking the wire cutting device shown in fig. 19 and 20 as an example, the wire cutting device includes a first wire cutting unit 32 and a second wire cutting unit 32, wherein the first wire is wound around the cutting wire groove of the first cutting wheel and the wire groove of the first transition wheel in the first wire cutting unit to form a multi-stage first cutting wire saw, and the second wire is wound around the cutting wire groove of the second cutting wheel and the wire groove of the second transition wheel in the second wire cutting unit to form a multi-stage second cutting wire saw. Therefore, the distance adjusting mechanism and the shifting mechanism can be used for adjusting the cutting position of the cutting wire saw in the cutting line so as to control the cutting amount of the silicon rod, and can also be used for realizing the groove replacement operation of the cutting line.
For a specific operation manner using the distance adjusting mechanism and the shifting mechanism, reference may be made to the foregoing description, and further description is omitted here.
In some examples, the displacement mechanism comprises: a moving guide rail arranged along a second direction; and the power source is used for driving the at least one transition wheel to move along the displacement guide rail.
In the embodiments provided by the present application, when each of the at least one transition wheel is configured with a shifting mechanism to independently drive the corresponding transition wheel to move in the second direction, the shifting guide rail in the shifting mechanism corresponds to one transition wheel, and the power source correspondingly drives the transition wheel arranged on the shifting guide rail; when the support of at least one transition wheel is connected together through the tie-beam, the guide rail that shifts corresponds the tie-beam, the quantity of guide rail that shifts can be one, two, three etc. in the actual scene, can be based on the tie-beam span length and tie-beam and the factors such as the gross weight of transition wheel of bearing of crossing that the tie-beam span length synthesizes the guide rail quantity that sets up of confirming.
In certain embodiments, the power source is a cylinder assembly comprising a cylinder or hydraulic pump, and a telescoping rod; wherein the telescopic rod is connected to the bracket of the transition wheel or the connection beam.
The telescopic rod is arranged along the second direction, one end of the telescopic rod is connected to the air cylinder or the hydraulic pump, the other end, namely the free end, is connected to the bracket of the transition wheel or the connecting beam, the free end of the telescopic rod moves in a telescopic manner under the driving of the air cylinder or the hydraulic pump, namely, the free end moves in the second direction, so that the bracket of the transition wheel or the connecting beam connected with the free end is driven to move in the second direction, the position of the wire guide groove of the transition wheel corresponding to the bracket of the transition wheel or the connecting beam moves in the second direction relative to the cutting wire groove, and the current wire guide groove wound by cutting in the corresponding transition wheel can be moved from the first wire groove corresponding to the cutting wheel to the second wire groove corresponding to the cutting wheel in the second direction by controlling the displacement of the free end of the telescopic rod.
In some embodiments, the power source comprises: a screw rod and a driving source; wherein the lead screw is connected to the bracket of the transition wheel or the connection beam.
In one implementation, the screw rod is arranged in the second direction, one end of the screw rod is connected with the driving source to rotate along a screw rod shaft under the driving of the driving source, the other end of the screw rod is connected to the transition wheel bracket or the connecting beam through threads, the screw rod converts the rotation driven by the driving source into linear motion along the arrangement direction of the screw rod in a threaded connection mode, and the transition wheel bracket or the connecting beam moves along the displacement guide rail through the transmission of the screw rod.
In another implementation manner, one end of the screw rod is connected to the driving source, the other end of the screw rod is connected to the transition wheel bracket or the connecting beam, the screw rod moves along the second direction under the driving of the driving source, for example, the screw rod is connected to a cylinder piston rod, and if the screw rod is connected to other mechanisms capable of generating linear motion, the screw rod linearly moves along the second direction under the driving of the driving source and drives the connected transition wheel bracket or the connecting beam to generate displacement in the second direction.
The at least one transition wheel can move along the second direction under the action of the at least one shifting mechanism, and the current wire groove cut and wound in the at least one transition wheel can be moved from the first wire groove corresponding to the cutting wheel to the second wire groove corresponding to the cutting wheel in the second direction by controlling the moving distance of the at least one transition wheel, so that the groove switching of the cutting wheel can be carried out, the transition rotation groove and the calibration are not needed in the groove switching process, and the groove switching process is simplified.
When the linear cutting device is used for cutting and cutting silicon rods to be cut and borne by each silicon rod bearing structure in the silicon rod bearing device, after the distance adjusting mechanism is used for driving the cutting position of at least one linear cutting wire saw in at least one linear cutting unit, the at least one linear cutting unit is driven to descend, and at least one linear cutting wire saw in the at least one linear cutting unit enters from the top of the silicon rod to be cut and performs cutting. In the embodiment as shown in fig. 1, the wire cutting device comprises a first wire cutting unit 32 and a second wire cutting unit 32, the first wire cutting unit 32 comprises a plurality of segments of a first cutting wire saw, the second wire cutting unit 32 comprises a plurality of segments of a second cutting wire saw, both the first cutting wire saw and the second cutting wire saw are arranged along a first direction to form a cutting wire web shaped like a Chinese character ═ or ═ e, when the cutting-out operation is performed, the first wire cutting unit 32 and the second wire cutting unit 32 are driven to descend and perform a first cutting on each silicon rod to be cut on the silicon rod carrier device, and opposite sides of the silicon rod to be cut are cut by the first cutting wire saw of the first wire cutting unit 32 and the second cutting wire saw of the second wire cutting unit 32 respectively to form two parallel vertical cutting surfaces; the first wire cutting unit 32 and the second wire cutting unit 32 are driven to ascend to the initial position, the silicon rods to be cut are driven to rotate 90 degrees by the silicon rod bearing structure in the silicon rod bearing device, then the first wire cutting unit 32 and the second wire cutting unit 32 are driven to descend, each silicon rod to be cut on the silicon rod bearing device is cut for the second time, the two opposite sides of each silicon rod to be cut are respectively cut by the first cutting wire saw of the first wire cutting unit 32 and the second cutting wire saw of the second wire cutting unit 32 to form two parallel vertical cutting surfaces, and therefore the silicon rods to be cut form silicon cubes with rectangular-like cross sections after being cut for two times, and the silicon cubes are called as cut silicon rods.
The application discloses be applied to wire cutting device of silicon rod multistation evolution equipment, include an at least roll adjustment mechanism and be related to an at least cutting unit under the roll adjustment mechanism effect, can drive a plurality of cutting wheels of an at least cutting unit remove along the second direction in the wire cutting device, around in at least a cutting wire saw that a plurality of cutting wheels formed can change the cutting position in the second direction under the roll adjustment mechanism effect from this, again or, based on a plurality of cutting wheels remove the line of cut convertible around in the second direction the wire casing position of a plurality of cutting wheels, based on the process that roll adjustment mechanism realized cutting line position change or traded the groove is simple and easy, easily realizes and the simple operation, is favorable to improving operating efficiency.
Treat to cut silicon rod and carry out the cutting evolution operation in-process at the wire cutting device among this application multistation evolution equipment, treat to cut the silicon rod and can form the flaw-piece after the cutting, consequently, need to unload the flaw-piece that forms, current flaw-piece uninstallation mode still breaks away from the flaw-piece in cut silicon rod and remove it from silicon rod multistation evolution equipment by operating personnel manual operation mostly, and is not only inefficient, and can make the flaw-piece collide and increase the risk that cut silicon rod harmd with cut silicon rod in handling. Therefore, there is a need for a flaw-piece discharging device applied to a multi-station squaring device, which can timely discharge flaw-pieces without damaging silicon rods, and improve the operation efficiency.
The utility model discloses a device is lacked to flaw-piece, and this device is used for cutting silicon rod, and the flaw-piece is provided with the flaw-piece lifting unit, and the flaw-piece is provided with the necessary support to the flaw-piece.
The application discloses be applied to flaw-piece discharge apparatus of multistation evolution equipment, multistation evolution equipment includes: frame, silicon rod bear device and wire-electrode cutting device, the silicon rod bears the device and is used for bearing vertical treating of putting and cuts the silicon rod, wire-electrode cutting device includes the wire-electrode cutting unit of liftable, the cutting coping saw has in the wire-electrode cutting unit, the cutting coping saw cutting is waited to cut the silicon rod and is formed and has cut silicon rod and flaw-piece.
The flaw-piece discharging device comprises a flaw-piece lifting unit used for lifting the flaw-piece so that the top end of the flaw-piece protrudes out of the cut silicon rod.
The flaw-piece lifting unit comprises: a mounting seat; the stabilizing assembly is arranged on the mounting seat; the stabilizing assembly includes: the supporting piece, the supporting piece and the driving unit are connected with the supporting piece and the supporting piece, and the driving unit is used for controlling the supporting piece and the supporting piece to do telescopic movement, so that the supporting piece is controlled to do stretching movement and then supports the bottom of the edge leather and the supporting piece is controlled to do stretching movement and then supports the side part of the edge leather to lift the edge leather.
This application is applied to flaw-piece discharge apparatus of multistation evolution equipment, flaw-piece discharge apparatus includes the flaw-piece hoisting unit, the flaw-piece hoisting unit includes mount pad and stabilizing component, utilizes the piece of bearing and the support piece among the stabilizing component can stabilize the flaw-piece that will uninstall, ensures that the flaw-piece remains stable when being promoted, avoids the flaw-piece risk such as camber, lodging, slide to appear.
Referring to fig. 22 to 24, fig. 22 and 23 are schematic perspective views illustrating the edge lifting unit of the edge discharging device of the present application disposed on a multi-station squaring apparatus according to an embodiment of the present application, and fig. 24 is a top view illustrating the edge lifting unit of the edge discharging device of the present application disposed on the multi-station squaring apparatus according to an embodiment of the present application. As shown in fig. 22 to 24, the pelt lifting unit in the present application of the pelt discharging device is arranged on the wire cutting device, i.e. on the mounting beam of the wire cutting unit. As shown in the drawings, in the multi-station squaring apparatus of the present application, the first wire cutting unit 32 and the second wire cutting unit 32 are included, and thus, the flaw-piece lifting unit 51 is disposed on the first wire cutting unit 32 and the second wire cutting unit 32. And, the flaw-piece lifting unit 51 is used for lifting the flaw-piece 102 formed after cutting, so that each formed flaw-piece is correspondingly provided with a flaw-piece lifting unit. As shown in fig. 1 and 22, the cutting area of the multi-station squaring apparatus is provided with four cutting stations, so that the cutting squaring operation can be simultaneously performed on four silicon rods to be cut, and the multi-station squaring apparatus includes a first wire cutting unit 32 and a second wire cutting unit 32 arranged along a second direction, when the cutting is performed for a single time, two opposite sides of any silicon rod to be cut are cut to form two flanges 102, so that four flange lifting units 51 corresponding to the cutting stations are configured on the first wire cutting unit 32, four flange lifting units 51 corresponding to the cutting stations are configured on the second wire cutting unit 32, and two flange lifting units 51 corresponding to each cutting station along the second direction are configured on each cutting station.
With respect to the pelt lift unit, the pelt lift unit can comprise: a mount and a stabilizing assembly. Please refer to fig. 25, which is a schematic structural diagram of a lifting unit of the present application in an embodiment of a device for discharging a flaw-piece. Referring to fig. 22 to 25, the flaw-piece lifting unit 51 includes: a mount 511 and a stabilizing assembly 512 disposed on the mount.
The mounting seat is a mounting part of the flaw-piece lifting unit, can provide the flaw-piece lifting unit to be mounted on other devices or structures, and can be used as a carrier of other parts in the flaw-piece lifting unit.
As shown in fig. 25, the mounting block 511 may be mounted on the mounting beam 324 of the wire cutting apparatus, and the mounting block 511 may include two oppositely disposed ears, and mounting holes are formed on the two ears, and the mounting block is fixed on the mounting beam 324 by locking elements (e.g., screws, bolts, rivets, bolts, etc.) passing through the mounting holes. However, the mounting of the lift units is not limited thereto, and in some embodiments, the mounting base may be mounted to a frame, other device or structure.
The stabilizing assembly includes: the supporting piece is controlled to do stretching movement, then the supporting piece supports the bottom of the edge leather, and the supporting piece is controlled to do stretching movement, then the side portion of the edge leather is supported to lift the edge leather.
As shown in fig. 25, the stabilizing assembly 512 includes: a support 513, a support 514, and a drive unit 515.
The supporting piece is used for supporting the bottom of the flaw-piece, namely, the supporting piece is controlled by the driving unit and supports the bottom of the flaw-piece after stretching movement under the control of the driving unit. As shown in fig. 25, the support member 513 may be, for example, a support plate for supporting the bottom of the flaw-piece. The supporting plate is of a flat plate structure, the shape of the supporting plate is not limited, for example, the supporting plate is suitable for square plates, arc plates, circular plates, trapezoidal plates, polygonal plates and special-shaped plates, and only the supporting plate needs to be in effective contact with the bottom of the edge leather and has supporting force capable of achieving edge leather lifting. In other embodiments, the support member may have other structures, for example, the support member may be a fork, and the fork includes at least two fork strips, and the at least two inserting strips may be staggered or arranged in parallel.
In some embodiments, the bottom of the edge skin is not a flat plane, and the bottom surface may have unevenness, so that a bump structure may be added on the contact surface of the support plate contacting with the bottom of the edge skin to adapt to the uneven bottom of the edge skin, so as to ensure at least effective contact with the bottom of the edge skin.
In some embodiments, a cushioning structure may be added to the support plate at the interface with the bottom of the flaw-piece, including but not limited to a cushion pad, a cushioning coating, etc.
In some embodiments, a stopping portion may be further disposed at a connecting end of the supporting plate connected to the driving unit (the connecting end is relatively far away from the flaw-piece) for stopping the supporting plate after the supporting plate enters the bottom of the flaw-piece for a predetermined distance, so as to prevent the supporting plate from continuously entering and colliding against the silicon rod main body. The stopping portion may be, for example, a protrusion provided at the connecting end of the supporting plate, and during the process of driving the supporting plate to extend by using the driving unit, the protrusion moves along with the supporting plate until the protrusion interferes with the outer edge of the edge leather, that is, the outer edge of the edge leather blocks the protrusion to prevent the protrusion and the supporting plate from extending further.
The support member supports the side of the pelt, i.e. the support member is controlled by the drive unit and supports the side of the pelt after an extension movement under the control of the drive unit. As shown in fig. 25, the supporting member 514 includes at least two edge rollers 514 disposed on opposite sides of the supporting member 513, and the edge rollers 514 are disposed on a mounting member 5141, for example, the edge rollers 514 are coupled to the mounting member 5141, i.e., the edge rollers 514 can rotate relative to the mounting member 5141. In some embodiments, the mounting member 5141 can be, for example, a rod-like structure that can be either vertically disposed or can be disposed at an oblique angle (e.g., a leading anteversion angle). The mounting member 5141 and the edge roller 514 thereon are controlled to extend toward the edge until the edge roller 514 contacts the edge and eventually abuts the edge to provide support.
In the present embodiment of the present invention, the support member is used to support the bottom of the pelt, and the support member supports the side of the pelt, so that the position of the at least two pelt-blocking wheels 514 is higher than the position of the support member 513.
In some embodiments, the portion of the edge dam wheel 514 that contacts the edge bead is beveled or radiused to achieve as much contact area with the edge bead as possible. As is known, the silicon rod to be cut is a cylindrical structure with a circular cross section, the outer peripheral edge of the edge skin formed after the silicon rod to be cut is subjected to cutting and evolution by the wire cutting device is arc-shaped, the inner side of the edge skin baffle wheel 514 is contacted with the edge skin earlier than the outer side of the edge skin baffle wheel, and therefore, the inner side of the edge skin baffle wheel 514 is provided with an inclined surface or an arc surface, and the radian of the arc surface is matched with or equal to the outer peripheral edge of the edge skin.
In other embodiments, the supporting member may have other structures, for example, the supporting plate may be a supporting rod or a supporting plate, and the supporting rod or the supporting plate is arranged at a position higher than the position of the supporting member.
The driving unit is connected to the bearing piece and the supporting piece and used for driving the bearing piece and the supporting piece to do telescopic motion. As shown in fig. 25, the driving unit 515 includes: a driving source 5151, a first guide rod 5152, and a second guide rod 5153.
The first guide bar is used for connecting the driving source and the support member. As shown in fig. 25, the driving unit in this embodiment includes at least two first guide rods 5152, the first guide rods 5152 are disposed in the second direction, a first end of the first guide rod 5152 is connected to the driving source 5151, and a second end of the first guide rod 5152 is connected to the supporter 513. As mentioned above, the supporting member 513 is a supporting plate, and the supporting plate 513 is connected to the first guiding rod 5152 through a rotating connection structure. The switching structure may be, for example, a switching plate, and the second ends of the two first guide rods 5152 are connected to the switching plate in a parallel manner. Of course, the first ends of both the first guide bars 51515152 are connected to the driving source 5151.
The second guide bar is used to connect the driving source and the support. As shown in fig. 25, the driving unit in this embodiment includes at least two second guide rods 5153, the second guide rods 5153 are disposed in the second direction, a first end of the second guide rod 5153 is connected to the driving source 5151, and a second end of the second guide rod 5153 is connected to the support 514. As described above, the supporting member 514 is the edge roller 514, and the edge roller 514 is coupled to the top end of the mounting member 5141, which is, for example, a bar-shaped structure, so that the first ends of the two second guide bars 5153 are coupled to the bottom end of the mounting member 5141 in a parallel manner.
The driving source is connected with the first guide rod and the second guide rod. In some embodiments, the first ends of the two first guide rods are respectively connected to a driving source, and the first ends of the two second guide rods are connected to the driving source. In some embodiments, the first ends of the two first guide rods are connected with the driving source through a first switching structure, and the first ends of the two second guide rods are connected with the driving source through a second switching structure. In some embodiments, the first ends of the two first guide bars and the first ends of the two second guide bars are connected to the driving source through a common transfer structure. As shown in fig. 25, the driving unit further includes a common coupling structure 5154, and first ends of the two first guide rods 5152 and first ends of the two second guide rods 5153 are connected to the driving source 5151 through the common coupling structure 5154. The common adapter 5154 may be, for example, an adapter plate, first ends of the two first guide rods 5152 are connected to a central region of the common adapter 5154, and first ends of the two second guide rods 5153 are connected to two sides of the common adapter 5154.
In addition, in order to make the first guide rod and the second guide rod stably installed and stably perform the telescopic motion, in this embodiment, as shown in fig. 25, the first guide rod 5152 and the second guide rod 5153 are installed on the installation base 511, that is, the installation base 511 is provided with an installation hole, the first guide rod 5152 is inserted into the installation base 511 through the installation hole, and the second guide rod 5153 is inserted into the installation base 511 through the installation hole.
With respect to the second guide bar 5153, in some embodiments, the second guide bar may further be provided with an elastic member, which may act on a support member on the second guide bar, such that the support member may abut against and support the edging with sufficient force under the action of the elastic member. Referring to fig. 26, a top view of the driving unit of fig. 25 is shown. As shown in fig. 26, in some embodiments, the elastic member 5155 may be a spring, and the spring 5155 is sleeved on the second guide rod 5153 and acts on a support 514 at the end of the second guide rod 5153, and the support 514 is a side edge blocking wheel, so that the side edge blocking wheel 514 abuts against and supports the side edge 102 with sufficient force under the action of the spring 5155.
Returning to the drive source, the cylinder may for example be a cylinder with a cylinder rod. As shown in fig. 25, the driving source 5151 is an air cylinder, the air cylinder 5151 is fixedly mounted on the mounting seat 511, and a cylinder rod of the air cylinder 5151 is directly connected to or connected to the first guide rod 5152 and the second guide rod 5153 through a switching structure (e.g., a common switching structure 5154), so that the air cylinder 5151 can drive the cylinder rod to perform a telescopic motion to drive the supporting member 513 on the first guide rod 5152 and the supporting member 514 on the second guide rod 5153 to move away from or close to the leather 102. Specifically, as shown in fig. 25 and 26, the cylinder 5151 drives the cylinder rod to perform a retracting motion, the retracted cylinder rod drives the common adapting structure 5154 to approach the mounting seat 511, such that the first guide rod 5152 on the common adapting structure 5154 drives the supporting plate 513 connected to the second end thereof to move from the initial position to approach the flaw-piece 102 and protrude into the position right below the flaw-piece 102, and the second guide rod 5153 on the common adapting structure 5154 drives the flaw-piece blocking wheel 514 connected to the second end thereof to move from the initial position to approach the flaw-piece 102 and abut against the outer side surface of the flaw-piece 102. And the cylinder 5151 drives the cylinder rod to extend, and the extended cylinder rod drives the common adapting structure 5154 to move away from the mounting seat 511, so that the first guide rod 5152 on the common adapting structure 5154 drives the supporting plate 513 connected to the second end thereof to move away from the flaw-piece 102 and return to the initial position, and the second guide rod 5153 on the common adapting structure 5154 drives the flaw-piece catch wheel 514 connected to the second end thereof to move away from the flaw-piece 102 and return to the initial position.
Of course, the embodiment using the cylinder as the driving source can be modified, for example, in other embodiments, the driving source can be a screw rod and a servo motor, wherein the servo motor is fixedly installed on the installation seat, a motor shaft of the servo motor is associated with the screw rod, and the screw rod is directly connected or connected with the first guide rod and the second guide rod through a switching structure. The positive rotation is made to servo motor drive lead screw, and positive rotation's lead screw can drive sharing switching structure and be close to the mount pad, so, make the first guide bar on the switching structure of sharing drive the bearing board that its second end is connected remove in order to be close to the flaw-piece and visit into the flaw-piece by initial position under, and, make the second guide bar on the switching structure of sharing drive the flaw-piece fender wheel that its second end is connected remove in order to be close to the flaw-piece and support the lateral surface that props the flaw-piece by initial position. And the servo motor drives the screw rod to rotate reversely, the reversely rotating screw rod can drive the shared switching structure to be far away from the mounting seat, so that the first guide rod on the shared switching structure drives the bearing plate connected with the second end of the first guide rod to be far away from the flaw-piece and return to the initial position, and the second guide rod on the shared switching structure drives the flaw-piece catch wheel connected with the second end of the second guide rod to be far away from the flaw-piece and return to the initial position.
In the embodiment shown in fig. 22 and 24, the pelt lifting unit in the pelt discharging device of the present application is arranged on the wire cutting device, i.e. the mounting seat in the pelt lifting unit is fixedly mounted on the mounting beam of the wire cutting unit, so that the pelt lifting unit can be moved up and down with the wire cutting unit. That is, when the at least one linear cutting unit 32 moves downward in the vertical direction relative to the cutting frame 31 via the lifting mechanism, the flaw-piece lifting unit follows the linear cutting unit 32 to move downward, and when the at least one linear cutting unit 32 moves upward in the vertical direction relative to the cutting frame 31 via the lifting mechanism, the flaw-piece lifting unit follows the linear cutting unit 32 to move upward.
Taking the multi-station squaring apparatus in fig. 24 as an example, when the silicon rod to be cut 100 is subjected to a cutting and squaring operation using a wire cutting device and the silicon rod to be cut is formed into two vertical cut planes and two edges, the cylinder rod is driven to contract by a driving source (such as a cylinder 5151) in a flaw-piece lifting unit arranged on the linear cutting unit corresponding to two sides of the silicon rod to be cut, the contracted cylinder rod drives the common switching structure 5154 to be close to the mounting seat 511, in this way, the first guide rod 5152 of the common adapter 5154 drives the supporting plate 513 connected to the second end thereof to move from the initial position to approach the leather edge 102 and protrude to the position right below the leather edge 102, and, the second guide rod 5153 of the common adapter structure 5154 drives the edge leather blocking wheel 514 connected with the second end thereof to move from the initial position to be close to the edge leather 102 and support against the outer side surface of the edge leather 102, so as to form the state shown in fig. 27. Then, when the at least one wire cutting unit 32 is moved upward in the vertical direction relative to the cutting frame by the lifting mechanism, the flaw-piece lifting unit follows the wire cutting unit 32 to move upward, so that the top end of the flaw-piece 102 protrudes out of the silicon rod 100 to be cut or the cut silicon rod 101.
Of course, other variations on the embodiment of the pelt lift unit described above are possible, and in other embodiments, the pelt lift unit in the present application can include an independent lift drive mechanism. For example, the mount pad in the flaw-piece lifting unit is arranged on the base, the lifting driving mechanism may include a lifting guide and a lifting driving source, the lifting guide is arranged vertically and is used for setting the mount pad, and the lifting driving source is used for driving the mount pad and the stabilizing component thereon to move along the lifting guide, so that the flaw-piece supported and supported by the stabilizing component is lifted relative to the silicon rod main body.
This application is applied to flaw-piece discharge apparatus of multistation evolution equipment, flaw-piece discharge apparatus includes stabilizing assembly, utilizes the supporting piece and the support piece among the stabilizing assembly can stabilize the flaw-piece that will unload, ensures that the flaw-piece keeps stable when being promoted, avoids the flaw-piece risk such as camber, lodging, slide to appear.
The flaw-piece discharging device applied to the multi-station squaring equipment can further comprise a flaw-piece clamping unit used for clamping and pulling up the flaw-piece behind the top end of the flaw-piece, wherein the flaw-piece is separated from the cut silicon rod and the flaw-piece is transported away.
The flaw-piece clamping unit comprises: the support frame is arranged on the base through an advancing and retreating mechanism; the mounting part is arranged on the supporting frame in a lifting way through a lifting mechanism; at least one flaw-piece fixture is connected to through the swing arm the installation department for the centre gripping protrusion the flaw-piece of cut silicon rod promotes the flaw-piece breaks away from the cut silicon rod to and controlled rotate around the swing arm pivot with the flaw-piece is transported to the flaw-piece uninstallation district.
This application is applied to flaw-piece discharge apparatus of multistation evolution equipment, flaw-piece discharge apparatus includes flaw-piece centre gripping unit, flaw-piece centre gripping unit includes support frame, installation department, an at least flaw-piece fixture, wherein, the support frame is located through advancing and retreating mechanism on the frame, the installation department passes through elevating system and locates liftably on the support frame, flaw-piece fixture passes through the swing arm and is connected to the installation department, so, can realize the nimble removal of flaw-piece centre gripping unit, shorten the transfer route, improve the efficiency that the flaw-piece centre gripping was transported, reduce time cost and economize equipment space.
Please refer to fig. 28 and 29, which are schematic structural views of the edge strip clamping unit of the edge strip discharging device according to an embodiment of the present application.
As shown in the figure, the flaw-piece clamping unit 52 comprises a support frame 521 arranged on the machine base 1 of the multi-station silicon rod squaring device, and the support frame 521 can be arranged on the machine base 1 through a moving mechanism. The supporting frame 521 is directly disposed on the base 1 or disposed on the base 1 through a mounting structure 5211, and the supporting frame 521 can move forward and backward relative to the mounting structure 5211 or the base 1 through a forward and backward mechanism.
In the embodiment shown in fig. 28 and 29, the mounting structure 5211 can be, for example, a mounting frame, the supporting frame 521 includes supporting columns arranged in a vertical direction, the number of the supporting columns can be one or more, and a mounting plate is arranged at the bottom of the supporting columns 521. Of course, other variations of the support bracket 521 and mounting structure 5211 are possible.
The support frame 521 is movable forward and backward relative to the mounting structure 5211 by a forward and backward mechanism. The advancing and retreating mechanism includes: a forward-backward guide rail 5221 and a forward-backward drive unit 5222.
In the embodiment shown in fig. 28 and 29, the advance/retreat rails 5221 are provided on the housing or a mounting structure 5211 of the housing. The advancing and retreating guide rails 5221 are arranged along the advancing and retreating direction, and the number of the advancing and retreating guide rails can be one, two, three or the like, and in an actual scene, the number of the advancing and retreating guide rails can be comprehensively determined based on the number of the support frame 521 and the flaw-piece clamping mechanisms carried by the support frame, the total weight of the support frame and the flaw-piece clamping mechanisms, and other factors. The advancing and retreating direction is the second direction.
The forward and backward driving unit 5222 is used for driving the supporting frame to move along the forward and backward guide rail, i.e., the forward and backward driving unit can be used for driving the supporting frame 521 and the edge leather clamping mechanism thereon to approach or separate from the wire cutting device 3.
In certain embodiments, the forward and backward drive unit 5222 comprises: a driving and reversing rack, a driving gear and a driving power source. Wherein the advancing and retreating rack is provided along an advancing and retreating direction (i.e., a second direction), the driving gear is engaged with the advancing and retreating rack, and the driving power source is used for driving the driving gear. The driving power source may be, for example, a servo motor, and a motor shaft of the servo motor is connected to the driving gear.
Therefore, the forward and backward driving unit can be used for driving the support frame and the flaw-piece clamping mechanism on the support frame to move forward and backward along the forward and backward direction. For example, referring to fig. 1, 28 and 29, when the driving gear is driven to rotate in the forward direction by the driving power source, the driving gear rotating in the forward direction drives the supporting bracket 521 to move along the advancing-retreating rack to approach the wire cutting device 3. When the driving gear is driven to rotate reversely by the driving power source 335, the driving gear rotating reversely drives the supporting frame 521 to move along the advancing and retreating rack so as to be away from the wire cutting device 3.
In some embodiments, the forward and backward driving unit may include: the device comprises an advancing and retreating screw rod and a servo motor, wherein the advancing and retreating screw rod is connected with a support frame, and a motor shaft of the servo motor is connected with the advancing and retreating screw rod. As such, when the forward rotation of the advance and retreat screw rod is driven by the servo motor, the forward rotation advance and retreat screw rod drives the support frame 521 to move along the advance and retreat rack to be close to the wire cutting device 3. When the advance and retreat screw rod is driven to rotate reversely by the servo motor, the support frame 521 is driven by the advance and retreat screw rod to move along the advance and retreat rack to be away from the wire cutting device 3.
The mounting portion 523 is disposed on the supporting frame 521, the mounting portion 523 can serve as a switching portion between the bark clamping mechanism 525 and the supporting frame 521, and in some examples, the mounting portion 523 is, for example, a bearing structure movably disposed or fixedly disposed on the supporting frame 521.
The at least one leather clamping mechanism 525 is connected to the mounting portion 523 through a swing arm 524.
In some examples, the mounting portion 523 is fixed at a predetermined height of the support frame 521, such as a top of the support frame 521, to ensure that a bark gripping mechanism 525 coupled to the mounting portion 523 can lift the bark off of the cut silicon rod after gripping the bark.
In some examples, the flaw-piece discharging device further includes a lifting mechanism for driving the mounting portion 523 to move up and down on the supporting frame 521. Here, based on elevating system control installation department 523 makes elevating movement along support frame 521, can drive the flaw-piece fixture 525 who is connected to installation department 523 and in spatial elevating movement, flaw-piece fixture 525 can realize the centre gripping and the promotion to the flaw-piece by this, for example, after the cutting forms the flaw-piece, elevating system drives installation department 523 and descends so that the flaw-piece fixture 525 of configuration on installation department 523 contacts and centre gripping by the flaw-piece of being promoted protrusion cut silicon rod, and elevating system then can drive the flaw-piece fixture 525 under the clamping state and rise and make the flaw-piece break away from the cut silicon rod.
In some embodiments, as shown in fig. 28 and 29, the supporting frame 521 includes supporting columns arranged in a vertical direction, and the supporting columns 521 can also be used as guiding columns, so that the lifting mechanism can include a first lifting driving unit for driving the mounting portion 523 to move up and down along the supporting columns 521. The first elevation driving unit may include: the lifting screw 5231 and the servo motor 5232 connected with the lifting screw 5231, the lifting screw 5231 can be in threaded connection with the mounting part 523, and a motor output shaft of the servo motor 5232 is associated with the lifting screw 5231. For example, when the servo motor 5232 is used to drive the lifting screw 5231 to rotate forward, the lifting screw 5231 rotating forward will drive the screwed mounting portion 523 and the flaw-piece clamping mechanism 525 thereon to move upward along the supporting column serving as the supporting frame 521; when the servo motor 5232 is used to drive the lifting screw rod 5231 to rotate reversely, the lifting screw rod 5231 rotating reversely can drive the screwed mounting portion 523 and the flaw-piece clamping mechanism 525 thereon to move downwards along the supporting column serving as the supporting frame 521.
In certain embodiments, the lift mechanism may comprise: the lifting guide rod and the first lifting driving unit.
The lifting guide rod is used for arranging the installation part. The lifting guide rod is arranged along a third direction (vertical), and the first lifting driving unit is used for driving the installation part to move up and down along the lifting guide rod. The first elevation driving unit may include: the lifting screw 5231 and the servo motor 5232 connected with the lifting screw 5231, the lifting screw 5231 can be in threaded connection with the mounting part 523, and a motor output shaft of the servo motor 5232 is associated with the lifting screw 5231. For example, when the servo motor 5232 is used to drive the lifting screw 5231 to rotate in the forward direction, the lifting screw 5231 rotating in the forward direction drives the screwed mounting portion 523 and the flaw-piece clamping mechanism 525 thereon to move upward along the lifting guide rod; when the servo motor 5232 is used to drive the lifting screw 5231 to rotate reversely, the lifting screw 5231 rotating reversely can drive the screwed mounting part 523 and the flaw-piece clamping mechanism 525 thereon to move downwards along the lifting guide rod.
In addition, other variations of the lifting mechanism are possible.
For example, in one embodiment, the first elevation driving unit includes: the lifting connecting rod is connected with the mounting part, and a cylinder rod of the cylinder is associated with the lifting connecting rod. For example, when the cylinder rod is driven by the cylinder to extend (or retract), the extending (or retracting) cylinder rod drives the mounting portion 523 and the flaw-piece clamping mechanism 525 thereon to move up (or down) along the lifting guide rod; when the cylinder rod is driven by the cylinder to contract (or extend), the contracted (or extended) cylinder rod drives the mounting part 523 and the flaw-piece clamping mechanism 525 thereon to do descending movement (or ascending movement) along the lifting guide rod.
In one embodiment, the first elevation driving unit includes: a drive chain and at least one locking device. The drive chain is around locating on two drive sprocket that set up from top to bottom, and wherein, a drive sprocket sets up in the bottom of support frame, and another drive sprocket sets up in the top of support frame, just, at least one drive sprocket hub joint in two drive sprocket is in the sprocket drive source, the sprocket drive source can be for example driving motor, driving motor's motor shaft with at least one drive sprocket is relevant. At least one locking device is arranged on the mounting part and used for converting the mounting part and the transmission chain between two states of locking and moving. When using, for example, actuate at least a locking device, make the installation department with be in the locking state between the drive chain, use sprocket drive source drive sprocket forward to rotate, forward pivoted drive sprocket drives drive chain forward and removes to the drive with drive chain is in the installation department of locking state and makes and rise the removal, after rising to predetermined position, actuates at least a locking device, makes the installation department with be in the active state between the drive chain. Actuate at least one locking device, the installation department with be in the locking state between the drive chain, use sprocket drive source drive sprocket antiport, antiport's drive sprocket drives drive chain antiport to the installation department that drives and drive chain and be in the locking state moves down, after dropping to predetermined position, actuates at least one locking device, makes the installation department with be in the active state between the drive chain
The flaw-piece clamping mechanism is a component for clamping and transferring the flaw-piece.
In some embodiments, the flaw-piece discharging device comprises at least one set of flaw-piece clamping mechanisms, each set of flaw-piece clamping mechanisms comprises at least one pair of flaw-piece clamping mechanisms, and each pair of flaw-piece clamping mechanisms shares the same swing arm or uses a swing arm independently.
At least a set of waviness fixture 525 is connected to through swing arm 524 installation department 523, wherein, swing arm 524 has near-end and distal end, installation department 523 is located to swing arm 524 near-end, and waviness fixture 525 locates the swing arm 524 distal end and also extends the end.
The flaw-piece clamping mechanism 525 is controlled to rotate around the swing arm rotating shaft 5241, in some examples, the set of flaw-piece clamping mechanisms 525 is the flaw-piece clamping mechanism 525 which is respectively arranged at the extending ends of different swing arms 524 which are commonly used for the same swing arm rotating shaft 5241, as shown in fig. 28 and 29, the set of flaw-piece clamping mechanisms 525 comprises two flaw-piece clamping mechanisms 525, each flaw-piece clamping mechanism 525 is arranged at the extending end of one swing arm 524, and the proximal ends of the different swing arms 524 in the set of flaw-piece clamping mechanisms 525 are connected to the same swing arm rotating shaft 5241. Here, the different swing arms 524 connected to the swing arm rotating shafts 5241 corresponding to the set of the bark clamp mechanisms 525 may have equal length (in the embodiment shown in fig. 28), and of course, may have different lengths; in practical scenarios, the included angle between the different swing arms 524, the length of the swing arms 524, and the position of the swing arm rotating shaft 5241 may be determined based on the position of the silicon rod carrying structure 23, where the position of the flaw-piece on the horizontal plane is determined by the positions of the silicon rod carrying structure 23 and the cutting wire saw, it should be understood that one flaw-piece clamping mechanism 525 may be used to clamp the flaw-piece formed after the silicon rod on one silicon rod carrying structure 23 is cut, when the set of flaw-piece clamping mechanisms 525 includes a plurality of flaw-piece clamping mechanisms 525, each flaw-piece clamping mechanism 525 corresponds to the silicon rod on one silicon rod carrying structure 23, that is, the position of the swing arm rotating shaft 5241, the length of the swing arms 524, and the included angle between the swing arms 524 may be determined based on the position of the silicon rod carrying structure 23 (or the position of the silicon rod placed vertically), for example, the position of the swing arm rotating shaft 5241 when the flaw-piece is preset based on the installation portion 523, and the connecting line between the position of the swing arm rotating shaft 5241 and the different silicon rod carrying structure 23 is determined And (4) an angle.
For example, as shown in the embodiment of fig. 1, each set of the flaw-piece clamping mechanisms 525 clamps and transports a flaw-piece formed by cut silicon rods on two silicon rod carrying structures 23 based on the silicon rod carrying structures 23 on the multi-station silicon rod squaring apparatus at equal intervals, the rotating shafts 5241 of the swing arms are located on the midperpendicular planes of the two silicon rod carrying structures 23 when the flaw-piece is lifted from the silicon rod carrying structures 23, and the corresponding two swing arms 524 connected with the rotating shafts 5241 of the swing arms are equal in length.
In some embodiments, each of the at least one set of the edge skin clamping mechanisms comprises at least one pair of edge skin clamping mechanisms, i.e., the edge skin clamping mechanisms comprised in the silicon rod unloading device may be one set, two sets, three sets, four sets, etc.; the number of the flaw-piece clamping mechanisms in one group of flaw-piece clamping mechanisms can be one pair, two pairs or three pairs.
In the embodiment shown in fig. 1, the multi-station squaring apparatus comprises at least one set of silicon rod carrying structures, each set comprising at least one pair of silicon rod carrying structures, as previously described. In the embodiment shown in fig. 1, the multi-station squaring apparatus includes two silicon rod carrying devices 2, each silicon rod carrying device 2 includes a carrying platform 21, two groups of silicon rod carrying structures are disposed on the carrying platform 21, the group of silicon rod carrying structures includes a pair of silicon rod carrying structures 23, and a pair of silicon rod carrying structures 23 in the group of silicon rod carrying structures is disposed at one side end of the carrying platform. In this way, the entire multi-station squaring apparatus comprises four groups of silicon rod carrying structures 23, wherein, when two groups of silicon rod carrying structures 23 are located in the cutting area, the other two groups of silicon rod carrying structures 23 are located in the loading and unloading area. Thus, in this embodiment, the flaw-piece discharge apparatus 5 includes two sets of flaw-piece grippers, each set of flaw-piece grippers including a pair of flaw-piece grippers, and two of the pair of flaw-piece grippers 525 share the same swing arm 524.
In some examples, the swing arm spindle 5241 further comprises a rotation driving device for driving the flaw-piece clamping mechanism 525 connected to the swing arm extension end of the swing arm spindle 5241 to rotate a predetermined angle after clamping the flaw-piece and driving the flaw-piece to disengage from the cut silicon rod, so as to transfer the flaw-piece to a flaw-piece unloading zone. In one implementation, the rotation driving device may be, for example, a rotation motor, the swing arm rotating shaft 5241 is connected to a power output shaft of the rotation motor, the rotation motor controls the swing arm rotating shaft 5241 to rotate, so as to drive the swing arm connected to the swing arm rotating shaft 5241 to rotate by a corresponding angle, and the bark clamping mechanism 525 at the extending end of the swing arm is transferred to the bark unloading area or other positions through an arc-shaped path formed by the forward rotation.
The flaw-piece clamping mechanism 525 can rotate around the swing arm rotating shaft 5241, and through the space above the base 1, when flaw-piece transfer is not needed, for example, when multi-station silicon rod squaring equipment is in a rest state, the flaw-piece clamping mechanism 525 can be accommodated above the base 1 based on the rotation of the swing arm rotating shaft 5241, so that the equipment space can be saved; furthermore, the flaw-piece clamping mechanism 525 has a rotational degree of freedom based on the rotation of the swing arm rotating shaft 5241, and the flaw-piece transfer through an arc path can reduce the transfer distance compared with a linear path, thereby increasing the transfer efficiency of the flaw-piece.
In some examples, when the mounting portion 523 is provided with swing arm rotating shafts 5241 on two opposite sides, the swing arm rotating shafts 5241 on the two sides are rotated in opposite directions in the state of the transfer of the edge skin, for example, in the state shown in fig. 28 and 29, the projections of the edge skin clamping mechanisms 525 on the two sides of the mounting portion 523 on the horizontal plane are located on the silicon rod carrying structure 23, the direction of rotation of the left set of edge skin clamping mechanisms 525 in the transfer around the swing arm rotating shafts 5241 is shown by the left arrow in fig. 28, and the rotation direction is followed within a certain angle range, and the edge skin clamping mechanisms 525 are far away from the machine base; correspondingly, the direction of rotation of the right set of the bark holding devices 525 in the view around the swing arm rotating shaft 5241 in the transfer is as shown by the right arrow in fig. 28, and the bark holding devices 525 are far away from the machine base within a certain angle range. Of course, the bark clamps 525 on both sides of the mounting portion 523 can rotate independently, for example, each group of bark clamps 525 is configured with a rotation driving device corresponding to the swing arm rotating shaft 5241, and the direction of the rotation of the bark clamps 525 around the corresponding swing arm rotating shaft 5241 is not limited thereto, and the description herein includes: based on the position of the swing arm spindle 5241, the rotation direction of the hem clamping mechanism 525 corresponding to the swing arm spindle 5241 is away from the mounting portion 523 (or the support column) when transferring the hem.
In some embodiments, the mount further comprises at least one movement mechanism providing movement in at least one direction for setting the swing arm pivot.
The flaw-piece clamping mechanism connected to the swing arm of the swing arm rotating shaft and the extending end of the swing arm can move along at least one direction provided by the at least one moving mechanism along the swing arm rotating shaft. Therefore, the moving freedom degree of the flaw-piece clamping mechanism can be increased to extend the moving range, so that the flaw-piece can be transferred to the unloading area within the moving range of the flaw-piece clamping mechanism; meanwhile, the mounting part and at least one moving mechanism included by the mounting part are positioned above the machine base, so that the space of the equipment can be saved.
In some examples, a set of flaw-piece clamping mechanisms are respectively arranged on two opposite sides of the mounting part through a swing arm rotating shaft. As shown in fig. 28 and 29, two sides of the mounting portion 523 are respectively provided with a moving mechanism, which is shown as a linear moving mechanism in the illustrated embodiment, the linear moving mechanism includes a linear guide rail, the linear guide rail is arranged along the width direction of the silicon rod multi-station squaring device, and the swing arm rotating shaft 5241 moves along the linear guide rail to drive a group of corresponding flaw-piece clamping mechanisms to be far away from or close to the silicon rod carrying structure 23. In some examples, the moving mechanism further includes a moving driving device, such as a traveling motor, disposed on the swing arm rotating shaft 5241, and the traveling motor may be connected to the linear guide rail through a traveling screw rod, for example, so as to drive the swing arm rotating shaft 5241 to move along the linear guide rail through the traveling motor.
In one embodiment, the moving mechanism may include a linear guide and a movement driving device, wherein the movement driving device includes a telescopic rod and a driving source arranged along a direction of the linear guide. In this example, the linear guide is provided to the mounting portion 523 and arranged in the width direction of the housing; the telescopic link with linear guide collineation sets up, the telescopic link has distal end and near-end, wherein, the telescopic link near-end is connected to the driving source, the telescopic link distal end is connected to swing arm pivot 5241 under the driving source drive the telescopic link distal end is along telescopic link axial motion in order to drive swing arm pivot 5241 moves along linear guide.
In other implementation manners, the telescopic rod can be replaced by a screw rod in threaded connection with the swing arm rotating shaft, and the screw rod rotates along the screw rod shaft under the action of a driving source to be converted into linear motion along the axial direction of the screw rod at the swing arm rotating shaft; and the swing arm rotating shaft is driven by a servo motor to move along a linear guide rail, and the application is not limited.
In certain examples, each of the at least one set of flaw-piece clamping mechanisms comprises: the clamping assembly is used for clamping or releasing the top end of the side skin; and the second lifting driving unit is used for driving the clamping assembly to do lifting motion.
With continued reference to fig. 28 and 29, the flaw-piece clamping mechanism 525 includes a second lift driving unit and a clamping assembly disposed at a bottom of the second lift driving unit. In an embodiment, the second lifting driving unit is configured to drive the clamping assembly to perform a lifting motion, and the second lifting driving unit may be, for example, a lifting cylinder with a lifting rod, where the lifting rod is connected to the clamping assembly, and the lifting cylinder is configured to control the lifting rod to extend and retract to drive the clamping assembly to perform the lifting motion, but not limited thereto. For example, the second lifting driving unit can also be a screw rod assembly driven by a motor, the screw rod assembly is connected with the clamping assembly, and the motor is used for driving the screw rod assembly to lift so as to drive the clamping assembly to move up and down.
The clamping assembly is the location for clamping the hem, and in some examples, the clamping assembly includes a cover and a retractable clamp. The cover body is used for covering and locates the boundary leather, the telescopic holder is located cover internal, the holder with form between the cover body main part and supply the centre gripping space of boundary leather.
Please refer to fig. 30 and 31 in combination, wherein fig. 30 is a schematic structural view of a clamping assembly of the present application in one embodiment of the present application, and fig. 31 is a schematic sectional view of the clamping assembly of the present application in one embodiment of the present application.
As shown, the clamping assembly includes a housing 5251 and a retractable clamping member 5252, the retractable clamping member 5252 is disposed inside the housing 5251, and a clamping space for clamping the flaw-piece is formed between the clamping member 5252 and the housing 5251. In an embodiment, the cover body 5251 is used for covering the edge leather, the cover body 5251 can cover a cross-sectional circle with a size slightly larger than that of the silicon rod to be cut, and the cover body 5251 is configured as a closed or non-closed circular cover, an elliptical cover, a long circular cover, or the like, but is not limited thereto.
In some examples, the body of the cover 5251 has an opening at the top for the flaw-piece to be lifted to protrude from the cover 5251, it being understood that when the flaw-piece protrudes from the cover 5251, the contact area between the retaining member 5252 and the flaw-piece that is engaged with the cover 5251 for retaining is maximized, which can be used to ensure the stability of the retaining member for retaining the flaw-piece.
In some examples, the inner wall of the housing 5251 is provided with a nylon castellated strip for contacting the clamped flaw-piece, such that the friction between the outer side of the flaw-piece and the housing 5251 is increased to facilitate lifting of the flaw-piece.
The structure of the clamping assembly is not limited to this, and in other embodiments, the clamping assembly includes an arc-shaped plate and a retractable clamping member, and a clamping space for clamping the flaw-piece is formed between the clamping member and the arc-shaped plate.
In some examples, the clamping member is a movable clamping block controlled by a cylinder, and the movable clamping block is connected with the cylinder through a rotating arm.
In some examples, the rotating arm has a first rotating shaft, a first cantilever and a first connecting portion located in the middle of the first cantilever, wherein the proximal end of the first cantilever is connected to the first rotating shaft, the distal end of the first cantilever is connected to the movable clamping block, and the first connecting portion is connected to the piston rod of the cylinder.
In one embodiment, as shown in fig. 31, a base 52511 for carrying the clamping member is disposed inside the housing 5251, the base 52511 carries the clamping member which protrudes into the recessed area between the cut silicon rod and the flaw piece, the cylinder 52521 is fixed on the side wall of the base 52511 and has a piston rod, the first rotating shaft 52522 of the rotating arm is hinged to a supporting seat fixed on the bottom of the base 52511 so that the second cantilever can rotate around the first rotating shaft 52522, the first rotating shaft 52522 is arranged at the proximal end of the first cantilever 52523, the movable clamping block 52531 is fixedly connected to the distal end of the first cantilever 52523, the first connecting portion 52524 located between the proximal end and the distal end of the first cantilever 52523 is hinged to the piston rod of the cylinder 52521, the cylinder 52521 pushes the piston rod to move telescopically to drive the first cantilever 52523 to rotate around the first rotating shaft 52522, that is, the first rotating shaft 52522 is taken as a fulcrum, the piston rod of the cylinder 52521 is a force action point, and the first cantilever 52523 is stressed to drive the movable clamping block 52531 at the distal end of the first cantilever 52523 to move, so that the movable clamping block 52531 at the distal end of the first cantilever 52523 approaches or leaves the cover 5251 in the process that the first cantilever 52523 rotates around the first rotating shaft 52522, and the clamping space between the movable clamping block 52531 and the cover 5251 can be adjusted. In addition, the bottom of the base 52511 is provided with an opening, with which the pressing head of the silicon rod pressing device can be avoided so that the two do not interfere. In a specific application, the opening is a closed opening or a non-closed opening, which may be, for example, a U-shaped opening or the like.
It should be understood that only the first suspension arm 52523 is needed to form a lever with a fulcrum, the movable clamp block 52531 connected with the distal end of the first suspension arm 52523 can be far away from or close to the housing 5251 by the rotation of the first suspension arm 52523, in the example shown in fig. 31, the first rotation shaft 52522 arranged as the force application point of the first suspension arm 52523 is located at the proximal end of the suspension arm, the first connection portion 52524 as the force application point of the transmission cylinder piston rod is arranged in the middle of the first suspension arm 52523, in the example shown in fig. 31, when the cylinder piston rod is contracted, the proximal end of the first suspension arm 52523 is applied with an upward lifting force, the distal end of the first suspension arm 52523 moves upward and makes the movable clamp block 52531 far away from the housing 5251 to increase the clamping space, and in this state, the clamped flaw strip can be released. When the rimmer needs to be clamped, the cylinder 52521 drives the piston rod to extend, so as to drive the proximal end of the first cantilever 52523 to move downward around the first rotating shaft 52522, the proximal end of the first cantilever 52523 descends around the first rotating shaft 52522 to drive the movable clamping block 52531 to approach the cover 5251 and abut against the rimmer, and the piston rod of the cylinder keeps extending, so that the rimmer can be maintained in a clamped state.
In some examples, the first connecting portion may also be connected to a motor-driven lead screw assembly or a telescopic rod, so as to drive the first cantilever to rotate around the first rotating shaft, thereby achieving the pressing or releasing of the movable clamping block on the hem.
In some embodiments, the rotating arm has a second cantilever, a second connecting portion, and a second rotating shaft located in the middle of the second cantilever, wherein the second connecting portion is disposed at the proximal end of the second cantilever and connected to the piston rod of the cylinder, and the distal end of the second cantilever is connected to the movable clamping block.
Referring to fig. 32, a cross-sectional view of another embodiment of the clamping assembly is shown. As shown in the figure, a base 52511 for carrying the clamping member 5252 is disposed inside the cover body 5251, the base 52511 carries the clamping member 5252, the clamping member 5252 protrudes into the recessed area between the cut silicon rod and the bark, the cylinder 52521 is fixed on the side wall of the base 52511 and has a piston rod, the second rotating shaft 52529 of the rotating arm is hinged to a support base fixed at the bottom of the base 52511, so that the second cantilever 52528 can rotate around the second rotating shaft 52529, the movable clamping block 52532 is fixedly connected to the distal end of the second cantilever 52528, the proximal end of the second cantilever 52528 of the rotating arm is hinged to the piston rod of the cylinder 52521, the cylinder 52521 pushes the piston rod to extend and retract to drive the second cantilever 52528 to rotate around the second rotating shaft 52529, that is, the piston rod of the cylinder 52521 is a force application point, that is, the second rotating shaft 52529 is used as a fulcrum in the force application point in the force-applied lever of the second cantilever 52528, that is, the piston rod of the cylinder 52521 can drive the movable clamping block 52532 at the distal end of the second cantilever 52528 to move, the movable clamping block 52532 at the distal end of the second suspension arm 52528 approaches or leaves the cover body 5251 during the rotation of the second suspension arm 52528 around the second rotation shaft 52529, so that the clamping space between the movable clamping block 52532 and the cover body 5251 can be adjusted. In addition, the bottom of the base 52511 is provided with an opening, with which the pressing head of the silicon rod pressing device can be avoided so that the two do not interfere. In a specific application, the opening is a closed opening or a non-closed opening, which may be, for example, a U-shaped opening or the like.
It should be understood that the second cantilever 52528 only needs to form a lever with a fulcrum, and the movable clamping block 52532 connected to the distal end of the second cantilever 52528 can be far away from or close to the cover 5251 by the rotation of the second cantilever 52528, in the example shown in fig. 32, the second connecting portion 52527 connected to the cylinder piston rod, which is set as the force-applying point of the second cantilever 52528, is located at the proximal end of the cantilever, and the second rotating shaft 52529 as the rotation fulcrum is arranged in the middle of the cantilever, and when the cylinder piston rod is contracted, the proximal end of the second cantilever 52528 is subjected to an upward lifting force, and the distal end of the second cantilever 52528 moves downward and makes the movable clamping block 52532 close to the cover 5251, so as to press the flaw piece against the cover 5251 (as shown by the arrow in fig. 32). When the rimmer needs to be released, the cylinder 52521 drives the piston rod to extend, so as to drive the proximal end of the second cantilever 52528 to move downwards around the second rotating shaft 52529, the proximal end of the second cantilever 52528 rises around the second rotating shaft 52529 to drive the movable clamping block 52532 to move away from the cover body 5251, i.e., the movable clamping block 52532 returns to an initial state, and the clamping space between the movable clamping block 52532 and the cover body 5251 is increased, so that the rimmer is released.
Here, it should be understood that the retraction and extension movements of the cylinder piston rod are different corresponding to the state that the movable clamping block 52532 releases or presses the flaw-piece, based on the direction in which the cylinder piston rod is connected to the second connecting portion 52527, for example, in the embodiment shown in fig. 32, the cylinder piston rod is connected above the proximal end of the second cantilever 52528, and the movable clamping block 52532 is driven to press the flaw-piece by the retraction of the piston rod; in other examples, when the cylinder piston rod is coupled to the second boom 52528 below the proximal end, the cylinder piston rod extends to lift the second boom 52528 upward and rotate the proximal end upward, thereby causing the movable clamp block 52532 to approach and compress the edging during the downward movement.
In some examples, the second connecting portion may also be connected to a screw rod assembly or a telescopic rod driven by a motor, so as to drive the second cantilever to rotate around the second rotating shaft, thereby compressing or releasing the movable clamping block on the flaw-piece.
It should be noted that the number of the clamping members in the bark clamping mechanism may be changed correspondingly based on the form of the wire cutting device in the silicon rod multi-station squaring device, for example, when the wire cutting device in the silicon rod multi-station squaring device has a single-wire cutting unit, four uniaxial surface cutting steps are required to be performed for cutting a silicon rod to be cut based on a cutting wire saw formed in the single-wire cutting unit, in this embodiment, the number of the clamping members is set to be one. The method comprises the steps of executing first uniaxial face cutting to form a flaw-piece, clamping the flaw-piece by using a clamping piece, transferring the flaw-piece by using one or more of a first lifting driving unit, a second lifting driving unit, a shifting mechanism and a swing arm rotating shaft, adjusting a cutting surface of a silicon rod to be cut (for example, enabling a silicon rod bearing structure to rotate 90 degrees around the axis of the silicon rod), executing second uniaxial face cutting, forming the flaw-piece again, repeatedly carrying out the clamping and transferring, and not repeatedly described herein. In other embodiments, each wire cutting device comprises two wire cutting units, wherein two wire cutting units form two relatively parallel cutting wires, and wherein two parallel axial surfaces are cut in one cutting operation, in which embodiment the clamping members are arranged in two opposite positions. The cutting of two parallel axial planes is carried out for the first time to form two edges, the two edges formed on the corresponding positions are clamped and conveyed to an unloading area by utilizing two clamping pieces, the cutting surface of the silicon rod to be cut is adjusted again (for example, the silicon rod bearing structure rotates for 90 degrees around the axis of the silicon rod), the cutting is carried out for the second time to form two parallel axial planes and form two edges, and the two edges formed on the corresponding positions are clamped, clamped and conveyed out by utilizing the two clamping pieces again.
In some examples, to avoid the movable clamping blocks from contacting the edging, causing wear and injury to each other during long-term clamping, in some embodiments the movable clamping blocks are provided with a cushion for contacting the edging. The buffer pad is made of elastic rubber material, or silica gel or other materials with elastic deformation, damping property or buffering property, so as to prevent the surface of the edge skin from being scratched or cracked during clamping and transportation.
In some examples, the flaw-piece discharging device further comprises a flaw-piece barrel arranged in the flaw-piece discharging area. In some implementations, the opening of the side leather tube can be designed to be large or to be a horn opening, so that the side leather can be conveniently placed in an unobstructed manner, and the height of the arm of the side leather tube is also high, so that the placed side leather can be ensured not to overturn and the like. So, by the centre gripping transfer unit moves the flaw-piece by the cutting district to a flaw-piece section of thick bamboo, then can be followed the flaw-piece by operating personnel take out in the flaw-piece section of thick bamboo.
The following describes the flaw-piece clamping and transferring process performed by the flaw-piece discharging device of the present application. In the utility model provides an in the flaw-piece clamping unit of flaw-piece discharge apparatus, the flaw-piece fixture transports the flaw-piece to the flaw-piece uninstallation district through the swing arm around swing arm pivot after predetermineeing the angle, predetermine the angle and can be based on the position determination in flaw-piece uninstallation district. As shown in fig. 28, in an actual scene of performing the bark clamping and transferring, after the bark is cut and formed, the bark clamping mechanism 525 is driven by the first driving device to descend to the end surface of the silicon rod in compliance with the mounting portion 523, the bark is protruded out of the end surface of the silicon rod by the bark lifting unit, the bark clamping mechanism 525 can clamp the bark, the movable clamping blocks in the clamping assembly abut the bark against the cover body or the arc-shaped plate, and then the first driving device drives each bark clamping mechanism 525 connected to the mounting portion to ascend so as to lift the bark and separate from the cut silicon rod; the rotating driving device drives the flaw-piece clamping mechanism 525 to rotate by a preset angle, a group of flaw-piece clamping mechanisms 525 are respectively arranged on two sides of the installation part 523, each group of flaw-piece clamping mechanisms 525 rotates in a direction far away from the installation part 523 under the driving of the corresponding rotating driving device so as to reach the position above the flaw-piece unloading area, then the flaw-piece clamping mechanisms 525 are driven by the lifting mechanism to descend along with the installation part 523, the movable clamping blocks in the clamping assemblies are far away from the flaw-pieces to increase the clamping space, the clamped flaw-pieces are placed on a flaw-piece collecting device, such as the flaw-piece barrel, in the flaw-piece unloading area, and after the flaw-pieces are unloaded, the flaw-piece clamping mechanisms 525 are driven to ascend along with the installation part 523 and rotate by a certain angle to return to the waiting position; after a new flaw-piece is formed by cutting, the transportation process is repeated, and the flaw-piece can be unloaded again. Of course, it should be understood that the above-described processes of raising and lowering the bark clamp 525 may also be driven by the second lift drive unit, or by both the lift mechanism and the second lift drive unit.
In one embodiment, the flaw-piece discharging device comprises a flaw-piece conveying structure, the flaw-piece conveying structure is arranged in the flaw-piece discharging area and is used for conveying the flaw-pieces operated by the flaw-piece clamping mechanism, and in one implementation mode, the flaw-piece conveying structure can be a conveying belt. It should be understood that the flaw-piece unloading area is an area where the flaw-pieces are unloaded in the silicon rod multi-station squaring device, and specifically, the flaw-piece unloading area is an area corresponding to the lower side of the silicon rod multi-station squaring device after the flaw-pieces are transported away from the cutting area by the flaw-piece clamping mechanism. In actual operation, the flaw-piece is transferred from the cutting area to the flaw-piece unloading area by the flaw-piece clamping mechanism, and a clamping assembly in the flaw-piece clamping mechanism is loosened to release the flaw-piece to a conveying belt serving as a flaw-piece conveying structure, so that the flaw-piece is conveyed out by the conveying belt.
Of course, the discharging of the flaw-piece formed after the cutting of the silicon rod to be cut is not limited thereto. For example, in other embodiments, the flaw-piece discharge device may include both a flaw-piece drum and a flaw-piece conveying structure, wherein the flaw-piece conveying structure may be, for example, a conveyor belt, and the flaw-piece drum is disposed adjacent to the starting end of the conveyor belt (e.g., the flaw-piece drum is located beside or directly above the starting end of the conveyor belt, etc.). The barrel opening of the side leather barrel can be designed to be large or be a horn opening, so that the side leather can be conveniently placed in the barrel without obstacles, and the height of the barrel arm of the side leather barrel is also high, so that the placed side leather cannot overturn and the like. In practical application, the edge leather tube can be in a turnover design, and each edge leather in the edge leather tube can be smoothly transferred to the conveying belt by turning over the edge leather tube. For example, the bottom of the edge leather tube is provided with a turnover driving mechanism, and the turnover driving mechanism may include a turnover plate, a rotating shaft, and a turnover driving source (e.g., a turnover motor or a turnover cylinder). Therefore, after the flaw-piece is transferred into the flaw-piece cylinder from the cutting area by the flaw-piece clamping mechanism, the flaw-piece in the flaw-piece cylinder is driven to be transferred onto the conveying belt by the turnover of the flaw-piece cylinder, and the flaw-piece is conveyed out by the conveying belt.
Here, the application discloses a flaw-piece discharge apparatus for silicon rod multistation evolution equipment, flaw-piece discharge apparatus can accomodate in the space of silicon rod multistation evolution equipment frame top in order to save the whole equipment space that occupies of silicon rod multistation evolution equipment at idle state, and below the flaw-piece centre gripping transport state leather clamping mechanism accessible swing arm is rotatory in order to transport the flaw-piece of centre gripping to the flaw-piece uninstallation district around the swing arm pivot, shortens the transfer route from this, and simultaneously, the silicon rod that can set up multiunit flaw-piece fixture and multistation silicon rod evolution equipment among the flaw-piece uninstallation apparatus bears the structure one-to-one to improve the efficiency that the flaw-piece centre gripping was transported, reduction time cost.
The above embodiments are merely illustrative of the principles and utilities of the present application and are not intended to limit the application. Any person skilled in the art can modify or change the above-described embodiments without departing from the spirit and scope of the present application. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical concepts disclosed in the present application shall be covered by the claims of the present application.
Claims (16)
1. The silicon rod bearing device is characterized by being applied to multi-station squaring equipment, wherein the multi-station squaring equipment comprises a base and a wire cutting device; the silicon rod carrying device comprises:
a support platform;
at least one group of silicon rod bearing structures arranged on the bearing platform; each group of silicon rod bearing structures comprises at least one pair of silicon rod bearing structures for bearing the silicon rods which are vertically placed; each pair of silicon rod bearing structures is provided with a silicon rod rotating mechanism used for driving the silicon rods borne by each silicon rod bearing structure in the pair of silicon rod bearing structures to rotate; and
and the bearing platform conversion mechanism is used for driving the bearing platform to perform conversion motion so as to convert the silicon rod bearing structure on the bearing platform between the loading and unloading area and the cutting area.
2. The silicon rod carrying device as claimed in claim 1, wherein the carrying platform switching mechanism is located in a central region of the carrying platform, a first configuration region and a second configuration region are respectively arranged on two sides of the carrying platform opposite to the central region, a first group of silicon rod carrying structures are arranged on the first configuration region, and a second group of silicon rod carrying structures are arranged on the second configuration region; and when the first group of silicon rod bearing structures are positioned in the loading and unloading area, the second group of silicon rod bearing structures are positioned in the cutting area, or when the first group of silicon rod bearing structures are positioned in the cutting area, the second group of silicon rod bearing structures are positioned in the loading and unloading area.
3. The silicon rod carrying device as claimed in claim 1, characterized in that the carrying table changeover mechanism is located in a central region of the carrying table, a configuration region is provided in the carrying table on a side opposite to the central region, and a group of silicon rod carrying structures is provided in the configuration region.
4. The silicon rod carrying device as set forth in claim 1, wherein the silicon rod rotating mechanism comprises:
a first rotating member coupled to a rotating shaft of a first one of the pair of silicon rod carrying structures;
the second rotating part is coupled with a rotating shaft of a second silicon rod bearing structure in the pair of silicon rod bearing structures in a shaft mode;
the connecting rod part is movably connected with the first rotating part and the second rotating part;
a transmission assembly associated with the first rotating member or the second rotating member;
when the transmission component is controlled, the related first rotating part or the related second rotating part is driven to drive the first silicon rod bearing structure or the second silicon rod bearing structure to rotate, and the second silicon rod bearing structure or the first silicon rod bearing structure is driven to rotate through the connecting rod part.
5. The silicon rod carrying device as recited in claim 4, wherein the transmission assembly is a cylinder, and a cylinder rod of the cylinder is movably connected to the first rotating member or the second rotating member.
6. The silicon rod carrier device as claimed in claim 4, characterized in that the direction of rotation of the first silicon rod carrier structure coincides with the direction of rotation of the second silicon rod carrier structure, the angle of rotation of the first and second silicon rod carrier structures being 90 °.
7. The silicon rod carrying device as set forth in claim 4, wherein the silicon rod rotating mechanism further comprises a stopper member disposed adjacent to the link member.
8. The silicon rod carrying device as set forth in claim 1, wherein the susceptor conversion mechanism comprises:
the rotating shaft is coupled to the bearing platform; and
and the rotation driving unit is used for driving the rotating shaft to rotate so as to drive the bearing platform to rotate.
9. The silicon rod carrying device as set forth in claim 8, wherein the rotary drive unit comprises:
the rotating gear is arranged on the rotating shaft;
a driving gear engaged with the rotating gear; and
and the driving power source is used for driving the driving gear.
10. The silicon rod carrying device as claimed in claim 8, wherein the susceptor conversion mechanism further comprises a positioning structure for positioning the susceptor after the susceptor has been rotated by a predetermined angle to form a locked state.
11. The silicon rod carrying device as set forth in claim 10, wherein the positioning structure comprises:
the first positioning part is arranged on the bearing platform; and
and the second positioning part is arranged on the machine base.
12. The silicon rod carrying device as claimed in claim 11, wherein the first positioning portion is a positioning hole or a positioning groove formed in a bottom of the susceptor, and the second positioning portion is a positioning pin or a positioning protrusion formed on the base.
13. The silicon rod carrying device as set forth in claim 1, wherein the susceptor table has a tapered waist.
14. The silicon rod carrying device as set forth in claim 1, wherein the silicon rod carrying structure comprises:
a silicon rod carrying table; and
and the flaw-piece jacking structure is arranged on the periphery of the silicon rod bearing table.
15. The silicon rod carrying device as set forth in claim 14, wherein the edge skin jacking arrangement comprises a ram.
16. A multi-station squaring apparatus, comprising:
the base is provided with a silicon rod processing platform;
the silicon rod carrying device as set forth in any one of claims 1 to 15, which is disposed on the silicon rod processing platform and is used for carrying a plurality of silicon rods which are vertically disposed; and
provided is a wire cutting device.
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CN202120168894.0U CN214562088U (en) | 2021-01-21 | 2021-01-21 | Silicon rod bearing device and multi-station squaring equipment |
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