CN115848755A - Full-automatic packing machine - Google Patents
Full-automatic packing machine Download PDFInfo
- Publication number
- CN115848755A CN115848755A CN202310013993.5A CN202310013993A CN115848755A CN 115848755 A CN115848755 A CN 115848755A CN 202310013993 A CN202310013993 A CN 202310013993A CN 115848755 A CN115848755 A CN 115848755A
- Authority
- CN
- China
- Prior art keywords
- module
- machine
- full
- manipulator
- materials
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Landscapes
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses a full-automatic packing machine, which belongs to the technical field of packing machines and comprises a first mechanism, a second mechanism, a third mechanism, a fourth mechanism and a fifth mechanism, wherein the first mechanism comprises a discharge hole of the first mechanism, the first mechanism can perform appearance and material stacking detection on materials and then perform primary packing, the second mechanism comprises a pink foam feeding device, a drying agent feeding module, a temperature sensing test paper feeding module, a first manipulator, a pink foam flanging machine and a first packing machine, the second mechanism can perform secondary packing on the materials which are packed by the first mechanism once, and the third mechanism comprises an airtight detection module, a vacuum packing module, a conveying line and a second manipulator. The invention can realize full automation of packaging operation, reduce quality problems caused by negligence of people, improve the return rate of the customers, improve the satisfaction degree of the customers, effectively replace manual operation after full automatic online packaging, and reduce the manpower requirement.
Description
Technical Field
The invention belongs to the technical field of packaging machines, and particularly relates to a full-automatic packaging machine.
Background
The conventional packaging method adopts full manual operation, wherein the operation flow comprises 18 items, namely, printing a label → quality inspection → packaging material → quality inspection → packing of pink foam → quality inspection → unique ID comparison of each product → classification grade of vacuum bag → drying agent/temperature induction test paper → label comparison → vacuum pumping → vacuum leakage inspection → outer box label inspection → weighing comparison → bubble cloth placement and standing for 10 minutes → quality inspection → small box sealing → large bag delivery.
The operation process is tedious, wherein the quality is inspected for 4 times, 14 manual operations are performed, the manpower requirement is increased, meanwhile, the rejection rate is easily increased by the manual operations, the subsequent rework is troublesome and laborious, and the rework cost is increased.
Therefore, in order to solve the above technical problems, it is necessary to provide a fully automatic baler.
Disclosure of Invention
The invention aims to provide a full-automatic packing machine to solve the problems.
In order to achieve the above object, an embodiment of the present invention provides the following technical solutions:
a full-automatic packing machine, which comprises
First mechanism, including first mechanism discharge gate, first mechanism can carry out the outward appearance and fold the material and detect then once beat the area to the material:
the second mechanism comprises a pink bubble cotton feeding device, a drying agent feeding module, a temperature sensing test paper feeding module, a first manipulator, a pink bubble cotton flanging machine and a first tape printing machine, and can print the materials which are printed once by the first mechanism for the second time:
third mechanism, including airtight detection module, vacuum packaging module, transfer chain, second manipulator, aluminium foil bag division bagging-off module and aluminium foil bag feed module, third mechanism can beat the material that the area was accomplished to the second mechanism the secondary and carry out vacuum packaging and carry out airtight detection:
the fourth mechanism comprises an aluminum foil bag edge folding machine, a box folding machine, a third mechanical arm, a bubble cloth turntable feeding module, a conveying belt and a labeling machine, and the fourth mechanism can put the materials of the third mechanism after the airtight detection is completed into the paper box:
and the fifth mechanism comprises a master control cabinet, a box sealing machine and a weighing belt, and can seal the carton and then weigh the carton.
As a further improvement of the invention, the material is in the form of 10 full trays and 1 empty tray, and the 1 empty tray is positioned at the upper end of the 10 full trays.
As a further improvement of the invention, the first manipulator comprises a carrying clamping jaw, and the bottom of the carrying clamping jaw is provided with a stripping plane.
As a further improvement of the invention, the one-time beating belt is in a three-short-one-long form.
As a further improvement of the invention, the secondary beating belt is in the form of two short belts and one long belt.
As a further improvement of the invention, the drying agent loading module and the temperature sensing test paper loading module use hot air to carry out heat treatment on the drying agent and the temperature sensing test paper during loading.
As a further improvement of the invention, the airtightness detection module is double-station airtight.
As a further improvement of the present invention, the first mechanism further includes a stacking detection mechanism, and a sensor is disposed on the stacking detection mechanism.
As a further improvement of the present invention, the first mechanism further includes a code scanning CCD (Charge Coupled Device) mechanism.
As a further improvement of the invention, the total time of the materials passing through the first mechanism, the second mechanism, the third mechanism, the fourth mechanism and the fifth mechanism in sequence is 69-71 seconds.
Compared with the prior art, the invention has the following advantages:
the invention can realize full automation of packaging operation, reduce quality problems caused by negligence of personnel, improve qualification rate and improve customer satisfaction, and can effectively replace manual operation after full-automatic online packaging, thereby reducing manpower requirements.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a fully automatic packing machine according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a first mechanism and a second mechanism of the fully automatic packing machine according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a third mechanism and a fourth mechanism of the fully automatic packing machine according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a fifth mechanism of the full-automatic packing machine according to an embodiment of the present invention.
In the figure: 1. the device comprises a first mechanism, 101, a first mechanism discharge port, 2, a second mechanism, 201, a pink foam feeding device, 202, a drying agent feeding module, 203, a temperature sensing test paper feeding module, 204, a first manipulator, 205, a pink foam flanging machine, 206, a first tape-folding machine, 3, a third mechanism, 301, an air tightness detection module, 302, a vacuum packaging module, 303, a conveying line, 304, a second manipulator, 305, an aluminum foil bag opening module, 306, an aluminum foil bag feeding module, 4, a fourth mechanism, 401, an aluminum foil bag flanging machine, 402, a box-folding machine, 403, a third manipulator, 404, a bubble cloth turntable feeding module, 405, a conveying belt, 406, a labeling machine, 5, a fifth mechanism, 501, a cabinet-making, 502, a box-sealing machine, 503 and a weighing belt.
Detailed Description
The present invention will be described in detail below with reference to embodiments shown in the drawings. The embodiments are not intended to limit the present invention, and structural, methodological, or functional changes made by those skilled in the art according to the embodiments are included in the scope of the present invention.
The full-automatic packing machine disclosed in one embodiment of the invention is shown in fig. 1-4 and comprises a first mechanism 1, wherein the first mechanism 1 comprises a first mechanism discharge hole 101, specifically, the first mechanism 1 can detect the appearance and stacking of all materials in the whole packed material, then a packing belt packs the materials with three short ends and one long end, the incoming material forms of the materials are 10 full trays and 1 empty tray, 1 empty tray is positioned at the upper end of the 10 full trays, the empty tray can play a certain protection effect on the materials on the full trays at the uppermost layer, and the materials on the full trays at the uppermost layer are prevented from being spilled in the transportation or packing process, and the material flows in the direction of an arrow shown in fig. 1.
Referring to fig. 2, first mechanism 1 is provided with the sensor including folding material detection mechanism, can detect the quantity of full charging tray and empty dish promptly through the sensor, and first mechanism 1 still includes that the character detects and sweeps a yard CCD mechanism, and is concrete, can detect through CCD whether empty dish has or not to sweep yard and send data simultaneously and verify, actual quantity and default calculation compare, whether stick up all around through laser detection charging tray, send out data and actual charging tray quantity simultaneously and confirm the comparison.
The first mechanism 1 further comprises a belt beating machine, the belt beating machine can beat the belt of the materials subjected to appearance and stacking detection at one time, the form of beating the belt at one time is three short and one long, and the materials are conveyed to a discharge port 101 of the first mechanism by a belt beating carrying manipulator after the belt beating is completed.
That is, the first mechanism 1 can first perform lot number/positive printing check before the packaging operation to ensure the correctness of the packaged lot, so the mechanism items at this stage include an automatic feeding system → an automatic push rod feeding → an automatic vision inspection system → a fixing belt packaging mechanism to ensure the correctness of the operation lot and effectively replace the in-factory foot scanning and product inspection station, and 3 machines can be saved by 10 machines at present.
Referring to fig. 2, the second mechanism 2 includes a pink foam feeding device 201, a drying agent feeding module 202, a temperature sensing test paper feeding module 203, a first manipulator 204, a pink foam flanging machine 205, and a first taping machine 206, and the second mechanism 2 can perform secondary taping on the material that has been subjected to primary taping by the first mechanism 1, wherein the secondary taping is two short and one long.
Specifically, the first manipulator 204 takes the pink foam from the pink foam feeding device 201 to the pink foam flanging machine 205, then the first manipulator 204 takes the material which is flanged on the first mechanism discharge port 101 to the pink foam flanging machine 205 for pink foam flanging, and after flanging is completed, the first manipulator 204 sends the material which is flanged with the pink foam to the first flanging machine 206 for two short edge flanging.
After the short edge is punched, the first mechanical arm 204 carries out drying agent and temperature sensing test paper feeding, and after the short edge is punched, long edge punching is carried out, the first mechanical arm 204 comprises a conveying clamping jaw, a stripping plane is arranged at the bottom of the conveying clamping jaw, a material tray can be prevented from being damaged easily through the stripping plane, the drying agent feeding module 202 and the temperature sensing test paper feeding module 203 carry out heat treatment on the drying agent and the temperature sensing test paper by using hot air during feeding, and therefore the quality of the drying agent and the test paper can be guaranteed.
Referring to fig. 3, the third mechanism 3 includes an air tightness detection module 301, a vacuum packaging module 302, a conveying line 303, a second manipulator 304, an aluminum foil bag opening module 305, and an aluminum foil bag loading module 306, and the third mechanism 3 can vacuum-package the materials that have been secondarily taped by the second mechanism 2.
Specifically, the second manipulator 304 takes the aluminum foil bag from the aluminum foil bag feeding module 306 to the aluminum foil bag opening module 305, then the second manipulator 304 takes the material after the last tape-punching of the first tape-punching machine 206 to the aluminum foil bag opening module 305 and loads the material into the aluminum foil bag, after the material is bagged, the vacuum packaging module 302 is sent into for vacuum packaging and bag sealing, after the vacuum packaging is completed, the airtight detection module 301 is sent into for airtight detection, after the airtight detection is completed, the second manipulator 304 is carried to the conveying line 303 and is sent out, the airtight detection module 301 is double-station airtight, namely, the airtight material can be additionally detected within a certain time.
Referring to fig. 4, the fourth mechanism 4 includes an aluminum foil bag flanging machine 401, a box folding machine 402, a third robot 403, a bubble cloth turntable feeding module 404, a conveyer belt 405, and a labeling machine 406, and the fourth mechanism 4 can put the materials into the carton after the airtightness detection by the third mechanism 3 is completed.
Specifically, the third manipulator 403 puts the materials after the airtightness detection is completed into the aluminum foil bag flanging machine 401, the carton folding machine 402 folds the cartons and sends out the cartons, the third manipulator 403 puts the bubble cloth into the folded cartons from the bubble cloth turntable loading module 404, then puts the materials into the cartons, and the materials are continuously put into the upper layer of the cartons from the bubble cloth turntable loading module 404, and flow into the conveying belt 405 to be labeled and code-scanned and bound by the labeling machine 406.
The fifth mechanism 5, the fifth mechanism 5 includes a general control cabinet 501, a box sealing machine 502 and a weighing belt 503, and the fifth mechanism 5 can seal the carton.
Specifically, the labeling and code scanning binding materials flow into a box sealing machine through a conveying belt 405 to be sealed, and the labeling and code scanning binding materials flow into a weighing belt to be weighed after the box sealing is finished. Namely, the time for the material to sequentially pass through the first mechanism 1, the second mechanism 2, the third mechanism 3, the fourth mechanism 4 and the fifth mechanism 5 is 69-71 seconds.
During the use, as shown in fig. 1-4, the material is subjected to appearance and stacking detection through the first mechanism 1, the material is subjected to primary banding after the detection is finished, then the material is conveyed to the first mechanism discharge port 101 through the carrying manipulator, the first manipulator 204 takes the material which is banded on the first mechanism discharge port 101 to the pink foam flanging machine 205 for carrying out pink foam flanging, the first manipulator 204 sends the material which is graded with the pink foam flanging to the first banding machine 206 for carrying out two short-edge banding after the flanging is finished, the first manipulator 204 carries out drying agent and temperature sensing test paper feeding after the short-edge banding is finished, and the long-edge banding is carried out after the short-edge banding is finished.
Then, the second manipulator 304 takes the materials which are subjected to the previous belt beating on the first belt beating machine 206 to the aluminum foil bag opening module 305 and puts the materials into an aluminum foil bag, the materials are sent to the vacuum packaging module 302 for vacuum packaging and bag sealing after being bagged, the materials are sent to the air tightness detection module 301 for air tightness detection after the vacuum packaging is finished, and the second manipulator 304 carries out blanking to the conveying line 303 and sends the materials out after the air tightness detection is finished.
The third manipulator 403 puts the material into the aluminum foil bag flanging machine 401 after the airtight detection is completed, the carton folding machine 402 folds the carton and sends out the carton, the third manipulator 403 puts the bubble cloth into the folded carton from the bubble cloth turntable feeding module 404, then puts the material into the carton, the bubble cloth is put into the upper layer of the carton from the bubble cloth turntable feeding module 404, the material flows into the conveyer belt 405 to be labeled and code-scanned and bound by the labeling machine 406, the material flows into the carton sealing machine by the conveyer belt 405 to be sealed after the labeling and code-scanning are bound, the material flows into the weighing belt to be weighed after the sealing is completed, and the total time of the whole packaging process is 69-71 seconds.
According to the technical scheme, the invention has the following beneficial effects:
the invention can realize full automation of packaging operation, reduce quality problems caused by negligence of people, improve the return rate of the customers, improve the satisfaction degree of the customers, effectively replace manual operation after full automatic online packaging, and reduce the manpower requirement.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A full-automatic packing machine is characterized by comprising
First mechanism, including first mechanism discharge gate, first mechanism can carry out the outward appearance and fold the material and detect then once beat the area to the material:
the second mechanism comprises a pink bubble cotton feeding device, a drying agent feeding module, a temperature sensing test paper feeding module, a first manipulator, a pink bubble cotton flanging machine and a first tape printing machine, and can print the materials which are printed once by the first mechanism for the second time:
third mechanism, including airtight detection module, vacuum packaging module, transfer chain, second manipulator, aluminium foil bag division bagging-off module and aluminium foil bag feed module, third mechanism can beat the material that the area was accomplished to the second mechanism the secondary and carry out vacuum packaging and carry out airtight detection:
the fourth mechanism comprises an aluminum foil bag edge folding machine, a box folding machine, a third mechanical arm, a bubble cloth turntable feeding module, a conveying belt and a labeling machine, and the fourth mechanism can put the materials of the third mechanism after the airtight detection is completed into the paper box:
and the fifth mechanism comprises a master control cabinet, a box sealing machine and a weighing belt, and can seal the carton and then weigh the carton.
2. The fully automatic baler according to claim 1, wherein the material is in the form of 10 full trays and 1 empty tray, the 1 empty tray being located at the upper end of the 10 full trays.
3. The fully automatic baler according to claim 1, characterized in that the first manipulator comprises a handling jaw, the bottom of which is provided with a stripper plane.
4. The fully automatic baler of claim 1, wherein the primary beating is in the form of three short and one long.
5. The fully automatic baler of claim 1, wherein the secondary beating is in the form of two short and one long.
6. The full-automatic packing machine according to claim 1, wherein the desiccant feeding module and the temperature sensing test paper feeding module perform heat treatment on the desiccant and the temperature sensing test paper by using hot air during feeding.
7. The fully automatic baler of claim 1, wherein the air-tightness detection module is double-station air-tightness.
8. The fully automatic baler according to claim 1, wherein the first mechanism further comprises a stack detection mechanism, and a sensor is disposed on the stack detection mechanism.
9. The fully automatic baler of claim 8, wherein the first mechanism further comprises a code scanning CCD mechanism.
10. The full-automatic packaging machine according to claim 1, wherein the total time for the materials to pass through the first mechanism, the second mechanism, the third mechanism, the fourth mechanism and the fifth mechanism in sequence is 69-71 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310013993.5A CN115848755A (en) | 2023-01-05 | 2023-01-05 | Full-automatic packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310013993.5A CN115848755A (en) | 2023-01-05 | 2023-01-05 | Full-automatic packing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115848755A true CN115848755A (en) | 2023-03-28 |
Family
ID=85656927
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310013993.5A Pending CN115848755A (en) | 2023-01-05 | 2023-01-05 | Full-automatic packing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115848755A (en) |
-
2023
- 2023-01-05 CN CN202310013993.5A patent/CN115848755A/en active Pending
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108891698A (en) | A kind of Intelligent Selection case vanning pipeline system towards electric business | |
| CN111017350A (en) | PCB packaging line and packaging method | |
| CN112009825A (en) | Double-line automatic outer packing production line | |
| CN206734769U (en) | A kind of intelligent automation packs producing line system | |
| CN108891657A (en) | A kind of mobile phone baling line | |
| CN111252327B (en) | Automatic reel packaging production line and reel packaging method | |
| CN111086811B (en) | Material box storage, sorting and warehouse-in and warehouse-out system | |
| CN112141451B (en) | Automatic silicon wafer packaging method and system | |
| CN114104400A (en) | Flexible device for automatically packaging aerospace initiating explosive device accessories | |
| CN113353380A (en) | Automatic vacuum packaging machine for flexible module | |
| CN216375106U (en) | Packaging equipment | |
| CN114379838B (en) | Packaging technology of side-open type tobacco package | |
| CN111137518A (en) | Automatic packaging line for radioactive medicine boxes | |
| CN115848755A (en) | Full-automatic packing machine | |
| CN115367232B (en) | Full-automatic packaging system | |
| CN211810604U (en) | PCB packaging line | |
| CN217416378U (en) | Full-automatic gift box sealing device | |
| CN116142583A (en) | Automatic packaging production line for semiconductor Reel | |
| CN211996466U (en) | Automatic packaging line of gas collection card medicine box | |
| CN208683179U (en) | A kind of mobile phone baling line | |
| CN212638197U (en) | Intelligent packaging equipment of air bag controller | |
| CN205366138U (en) | Mark production line is pasted in automatic packing of empty in plastics | |
| CN113734505A (en) | Vacuum packaging equipment and using method thereof | |
| CN111169753A (en) | Device for automatically loading gas collection card into aluminum foil bag | |
| CN112938064A (en) | Intelligent opening, packaging and stacking integrated system and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |