CN115367232B - Full-automatic packaging system - Google Patents
Full-automatic packaging system Download PDFInfo
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- CN115367232B CN115367232B CN202210970921.5A CN202210970921A CN115367232B CN 115367232 B CN115367232 B CN 115367232B CN 202210970921 A CN202210970921 A CN 202210970921A CN 115367232 B CN115367232 B CN 115367232B
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- line body
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 119
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000012856 packing Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims description 112
- 238000012546 transfer Methods 0.000 claims description 89
- 230000008275 binding mechanism Effects 0.000 claims description 18
- 238000002372 labelling Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 230000007306 turnover Effects 0.000 claims description 8
- 239000002274 desiccant Substances 0.000 claims description 6
- 238000011144 upstream manufacturing Methods 0.000 claims description 6
- 230000004308 accommodation Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000004323 axial length Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000003028 elevating effect Effects 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
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- 231100000956 nontoxicity Toxicity 0.000 description 1
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- 238000005086 pumping Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/123—Feeding flat bags connected to form a series or chain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/0015—Preparing the labels or articles, e.g. smoothing, removing air bubbles
- B65C2009/0018—Preparing the labels
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The application discloses a full-automatic packaging system, which comprises: a feeding line body for receiving and conveying stacked trays; the binding device is arranged at the downstream of the feeding line body and is used for binding and conveying the stacked trays; the packaging device is arranged at the downstream of the binding device and is used for loading the bound material trays into packaging bags; the corner device is connected between the binding device and the packaging device in a bearing way and can convey the tray to the binding device or the packaging device, and the corner device is used for switching the binding position of the tray; and the blanking equipment is used for taking the packaged material tray out of the packaging equipment. The automatic packing machine can realize automatic packing of the material trays, saves labor and reduces production cost.
Description
Technical Field
The application relates to the technical field of circuit board packaging, in particular to a full-automatic packaging system.
Background
For circuit board products which are tested, the circuit board products need to be delivered to a client for production and assembly. In order to ensure the quality of products delivered to a client, the products need to be packaged so as to facilitate logistics transportation and protect the products, and meanwhile, the temperature and the humidity of the products in the logistics process need to be strictly controlled.
In the prior art, products are put on trays after the test is completed, and a plurality of trays filled with the products are usually stacked into a group for packaging. Before packaging, the inspection of the products before shipment is completed manually according to the requirements, and then PE heat shrinkage films are bound on a plurality of trays through a binding mechanism and are put into a humidity-sensitive card and a drying agent; then, selecting packaging bags with different specifications according to trays of products to be packaged with different sizes, and loading the trays after binding into the packaging bags; finally, the packaging bag is vacuumized and heat-sealed by virtue of a packaging mechanism, so that the packaging is completed.
By adopting the mode, the packaging efficiency is lower due to the fact that the proficiency of manual operation is limited, the cost in the production process is difficult to reduce due to the fact that the labor cost is gradually increased, and in addition, the repeated labor operation mode is not suitable for the modern manufacturing industry.
Accordingly, there is a need for an improvement over the prior art to overcome the deficiencies described in the prior art.
Disclosure of Invention
The application aims to provide a full-automatic packaging system so as to realize automatic packaging of products.
The application aims at realizing the following technical scheme: a fully automatic packaging system comprising: a feeding line body for receiving and conveying stacked trays; the binding device is arranged at the downstream of the feeding line body and is used for binding and conveying the stacked trays; the packaging device is arranged at the downstream of the binding device and is used for loading the bound material trays into packaging bags; the corner device is connected between the binding device and the packaging device in a bearing way and can convey the tray to the binding device or the packaging device, and the corner device is used for switching the binding position of the tray; and the blanking equipment is used for taking the packaged material tray out of the packaging equipment.
Further, the ligating apparatus includes: the first transfer line body is respectively connected with the feeding line body and the corner equipment; the binding mechanism is arranged on the conveying path of the first transfer line body and is used for allowing the feeding disc to pass through; wherein, ligature mechanism is suitable for when the charging tray passes through with thermal shrinkage film ligature in the week side of charging tray.
Further, the corner apparatus includes: the second transfer line body is respectively connected with the binding equipment and the packaging equipment; and the lifting and rotating mechanism is used for adjusting the position of the material arranging disc, is arranged below the second transfer line body and can lift and rotate relative to the second transfer line body.
Further, the second transfer line body is of a drum-type structure, the second transfer line body comprises a first conveying part and a second conveying part which are arranged side by side along the direction perpendicular to the conveying direction, and the lifting rotating mechanism is located between the first conveying part and the second conveying part.
Further, the lifting rotating mechanism comprises a bearing frame and a second driving structure for driving the bearing frame to rotate and lift, the bearing frame comprises two bearing parts which are arranged in a cross shape, a gap for accommodating the bearing parts is formed between the first conveying part and the second conveying part, and gaps for accommodating the bearing parts are formed between two adjacent rollers of the first conveying part and between two adjacent rollers of the second conveying part.
Further, a discharging mechanism for placing the humidity-sensitive card and the drying agent on the material tray is arranged above the second transfer line body.
Further, the feeding line body and the second transfer line body are both provided with positioning mechanisms for positioning the material trays, each positioning mechanism comprises a first positioning component and a second positioning component which are oppositely arranged, and each first positioning component and each second positioning component can move in opposite directions or back directions along the direction perpendicular to the conveying direction.
Further, the feeding line body and the second transferring line body are of roller type structures, gaps are formed between two adjacent rollers of the feeding line body and between two adjacent rollers of the second transferring line body, and the first positioning assembly and the second positioning assembly are accommodated in the gaps.
Further, the first positioning assembly and the second positioning assembly have the same structure, the first positioning assembly comprises positioning columns and a first driving structure for driving the positioning columns to move along the direction perpendicular to the conveying direction, and the number of the positioning columns is multiple and is respectively located in different gaps.
Further, the packaging apparatus includes: the first conveying mechanism is connected with the corner equipment; the heat-sealing vacuumizing mechanism is positioned at the downstream of the first conveying mechanism; a second conveying mechanism; a bag cutting mechanism positioned upstream of the second conveying mechanism; and a packaging station located between the first and second conveying mechanisms; the packaging bag cutting mechanism is used for cutting packaging bags with preset lengths, the second conveying mechanism is used for conveying the packaging bags to the packaging table, the first conveying mechanism is used for conveying the material trays into the packaging bags at the packaging table, and the heat-seal vacuumizing mechanism is used for vacuumizing and heat-sealing the packaging bags.
Further, the packaging device comprises a printing and labeling mechanism for printing labels and labeling the labels on the packaging bags, and the printing and labeling mechanism is positioned on the conveying path of the second conveying mechanism.
Further, the blanking device includes: a material turnover frame; the conveying mechanism is used for taking and placing the packaging bags with the trays, and the conveying mechanism can reciprocate between the material turnover frame and the packaging table.
Further, the fully automatic packaging system includes a scanning camera positioned on the conveying path of the feed line body for identifying the binding tray.
Compared with the prior art, the application has the following beneficial effects: according to the application, the feeding line body, the binding equipment, the corner equipment, the packaging equipment and the discharging equipment are arranged, so that the plurality of positions of the trays stacked and filled with the products can be bound under the cooperation of the binding equipment and the corner equipment, the reliability after binding is improved, the packaging equipment can bag the trays after binding, and the discharging equipment can take the trays after bagging away from the packaging equipment, so that the automatic packaging of the trays is realized, the manpower is saved, the production cost is reduced, and the modern production mode is met.
Drawings
Fig. 1 is a schematic view of the structure of the fully automatic packaging system of the present application.
FIG. 2 is a schematic diagram of the structure of the feeding wire body, the banding apparatus and the corner apparatus of the present application.
Fig. 3 is a schematic view of the structure of the carrier according to the present application.
Fig. 4 is a schematic view of the structure of the packing apparatus of the present application.
Fig. 5 is a schematic view of the structure of fig. 4 in the other direction.
Reference numerals illustrate:
100. a feeding line body; 110. a scanning camera; 200. binding equipment; 210. a first transfer line body; 220. a binding mechanism; 300. a corner device; 310. a second transfer line body; 311. a first conveying section; 312. a second conveying section; 320. a lifting and rotating mechanism; 321. a carrier; 3211. a carrying part; 330. a discharging mechanism; 400. packaging equipment; 410. a first conveying mechanism; 411. a third transfer line body; 412. a horizontal pushing component; 413. a bagging assembly; 4131. a pushing member; 4132. a connecting piece; 420. a heat-sealing vacuumizing mechanism; 430. a second conveying mechanism; 431. a fourth transfer line body; 432. a transfer assembly; 440. a bag cutting mechanism; 441. a receiving roller; 442. a cutter assembly; 443. a driving roller; 450. a packaging table; 460. printing a labeling mechanism; 500. a blanking device; 510. a carrying mechanism; 520. a material turnover frame; 521. a roller; 600. packaging bags; 710. a first positioning assembly; 711. positioning columns; 720. and a second positioning assembly.
Detailed Description
In order that the above objects, features and advantages of the application will be readily understood, a more particular description of the application will be rendered by reference to the appended drawings. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present application are shown in the drawings. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
The terms "comprising" and "having" and any variations thereof herein are intended to cover a non-exclusive inclusion. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those listed steps or elements but may include other steps or elements not listed or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
Referring to fig. 1, a fully automatic packaging system according to a preferred embodiment of the present application includes: a feeding line body 100 for receiving and conveying stacked trays; a binding device 200 disposed downstream of the upper line body 100 and used for binding and conveying the stacked trays; a packing apparatus 400 disposed downstream of the banding apparatus 200 and for packing the banded trays into the packing bag 600; the corner device 300 is received between the binding device 200 and the packaging device 400 and can convey the tray to the binding device 200 or the packaging device 400, and the corner device 300 is used for switching the binding position of the tray; and a discharging device 500 for taking the packaged trays out of the packaging device 400.
According to the application, the feeding line body 100, the binding equipment 200, the corner equipment 300, the packaging equipment 400 and the blanking equipment 500 are arranged, so that the binding equipment 200 and the corner equipment 300 are matched to bind a plurality of positions of the trays which are stacked and filled with products, the reliability after binding is improved, the packaging equipment 400 can bag the trays after binding, and the blanking equipment 500 can take the trays after bagging away from the packaging equipment 400, so that automatic packaging of the trays is realized, the labor is saved, the production cost is reduced, and the modern production mode is met.
Further, referring to fig. 2, the feeding line body 100 is a drum type line body, so that the drum can be selectively replaced when the line body fails, and maintenance cost is reduced. The feeding line body 100 includes a plurality of rollers arranged at intervals along the conveying direction, and the axial length of the rollers is greater than the length of the tray, so as to adapt to trays of different sizes, and improve the universality of the system.
Preferably, in order to position the tray in a direction perpendicular to the conveying direction of the feeding line body 100, a positioning mechanism for positioning the tray is provided on the feeding line body 100, ensuring that the tray flows into the ligating apparatus 200 accurately and reliably. The positioning mechanism comprises a first positioning component 710 and a second positioning component 720 which are oppositely arranged, the material tray is positioned between the first positioning component 710 and the second positioning component 720, and the first positioning component 710 and the second positioning component 720 can move in opposite directions or back directions along the direction vertical to the conveying direction so as to position the material tray.
The gap is formed between two adjacent rollers of the feeding line body 100, and the positioning parts of the first positioning assembly 710 and the second positioning assembly 720 are accommodated in the gap, so that the structure of the feeding line body 100 does not need to be improved, the existing roller line body is directly adopted, and the production cost is reduced.
The first positioning assembly 710 includes a positioning post 711 positioned in the gap and a first drive structure (not shown) positioned below the drum and drivingly connected to the positioning post 711. The locating posts 711 protrude relative to the bearing surface of the drum so as to contact the sides of the tray. The positioning columns 711 can be arranged in a plurality of numbers and are respectively positioned in different gaps, so that a plurality of positions of the tray in the conveying direction can be positioned, and the tray deflection is avoided. The first driving structure may drive the plurality of positioning columns 711 to move along a direction perpendicular to the conveying direction, so as to be capable of adapting to trays of different sizes, and the first driving structure may specifically use a linear electric cylinder or a linear air cylinder, and the plurality of positioning columns 711 may be simultaneously fixed on a mounting frame (not shown) extending along the conveying direction. The structure of the second positioning assembly 720 is the same as that of the first positioning assembly 710, and the present application is not repeated here.
When the tray flows through the positioning mechanism, the positioning posts 711 of the first and second positioning assemblies 710 and 720 move toward each other along the direction perpendicular to the conveying direction, so as to clamp and position the tray, and ensure that the tray accurately flows into the banding device 200.
Further, the fully automatic packaging system includes a scanning camera 110 located on the conveying path of the feeding line body 100, where the scanning camera 110 is used to scan the two-dimensional code on the tray to identify the binding tray, so as to invoke a corresponding program according to the information of the tray, so as to ensure accurate packaging of the tray.
Further, the ligating apparatus 200 comprises a first transfer wire body 210 and a ligating mechanism 220. The first transfer line body 210 is respectively docked with the feeding line body 100 and the corner device 300. The conveying direction of the first transfer line body 210 coincides with the conveying direction of the feeding line body 100. The banding mechanism 220 is disposed on the conveying path of the first transfer line body 210. The binding mechanism 220 is of an existing structure and is provided with a frame in the shape of a Chinese character 'kou' through which a feeding tray passes, and when the feeding tray is positioned in the frame, the binding mechanism 220 can bind the thermal shrinkage film in the peripheral side area of the feeding tray corresponding to the frame.
When the trays flow from the feeding line body 100 to the binding mechanism 220, the length direction of the trays is consistent with the conveying direction, when the first transfer line body 210 conveys the trays and enables the front ends of the trays to be positioned in the binding mechanism 220, the binding mechanism 220 carries out primary binding on the trays, then the first transfer line body 210 continues conveying the trays and enables the rear ends of the trays to be positioned in the binding mechanism 220, and the binding mechanism 220 carries out secondary binding on the trays so that the front ends and the rear ends of the trays are bound, and therefore the relative movement of the trays is limited in the width direction of the trays.
Further, the corner apparatus 300 includes a second transfer line body 310 and a lifting and rotating mechanism 320. The second transfer line body 310 preferably adopts a drum type structure. The second transfer line body 310 is used for conveying the material tray, and the second transfer line body 310 is respectively connected with the first transfer line body 210 and the packaging device 400. The lifting and rotating mechanism 320 is used for adjusting the position of the disc, and the lifting and rotating mechanism 320 is disposed below the second transferring line body 310 and can lift and rotate relative to the second transferring line body 310. The first transfer line body 210 can input trays at the front end and the rear end of the binding into the second transfer line body 310, the second transfer line body 310 can convey the trays to the position right above the lifting and rotating mechanism 320, the lifting and rotating mechanism 320 can lift and support the trays, then the trays are rotated by 90 degrees and descend, at the moment, the width direction of the trays is consistent with the conveying direction, the second transfer line body 310 conveys the trays back to the binding mechanism 220, the binding mechanism 220 carries out binding on the trays again, and therefore the relative movement of the trays can be limited in the length direction of the trays. Preferably, in order to save the heat shrinkage film and improve the binding efficiency, in this embodiment, the heat shrinkage film is preferably bound in the middle area of the tray, that is, the second transfer line 310 transfers the tray by a certain distance, so that the binding mechanism 220 binds the tray when the middle area of the tray in the width direction is located in the binding mechanism 220.
The elevating rotation mechanism 320 includes a carrier 321 and a second driving structure (not shown) driving the carrier 321 to rotate and elevate. The second transfer line body 310 has a back-off gap in the vertical direction so that the carrier 321 passes through the second transfer line body 310 in the vertical direction. The second driving structure can adopt a linear driving piece which is arranged along the vertical direction to be matched with a rotary driving piece so as to realize lifting and rotation, the linear driving piece can be a linear electric cylinder or an air cylinder, and the rotary driving piece can be a rotary motor or an air cylinder.
In order to facilitate the extension of the carrier 321 from the second transfer line body 310 and ensure the reliability of the carrier, the second transfer line body 310 includes a first conveying portion 311 and a second conveying portion 312 arranged side by side along the direction perpendicular to the conveying direction, the first conveying portion 311 and the second conveying portion 312 are independent roller conveying structures, and an avoidance gap for lifting the carrier 321 is formed between the first conveying portion 311 and the second conveying portion 312.
Preferably, referring to fig. 3, in order to make the second transfer line body 310 compact as a whole to reduce the occupied space, in this embodiment, the carrier 321 includes two carrier portions 3211 arranged in a cross shape, wherein one carrier portion 3211 corresponds to a gap between the first conveying portion 311 and the second conveying portion 312, and the other carrier portion 3211 corresponds to a gap between two adjacent rollers of the first conveying portion 311 and between two adjacent rollers of the second conveying portion 312. When the carrier 321 is lifted, the two carrier portions 3211 may respectively extend out of the second transportation line 310 through the gaps. By adopting the above-described structure, the gap between the first conveying portion 311 and the second conveying portion 312 can be set small so that the first conveying portion 311 and the second conveying portion 312 abut against each other. Because carrier 321 is cross structure, four sides of charging tray bottom all can effectively obtain the bearing to guarantee the reliability of bearing, and when carrier 321 rotatory 90 and decline, carrier 321 can still be dodged effectively to second transfer line body 310, makes things convenient for the charging tray corner in, makes second transfer line body 310 compacter.
Preferably, in order to ensure that the second transfer line body 310 accurately transfers the trays to the binding mechanism 220, a positioning mechanism is also disposed on the second transfer line body 310, and a first positioning component 710 and a second positioning component 720 of the positioning mechanism are respectively located on the first conveying portion 311 and the second conveying portion 312, which are not described herein.
Further, a discharging mechanism 330 for placing the humidity sensitive card and the drying agent to the tray is arranged above the second transfer line body 310. The discharging mechanism 330 can specifically adopt a mode of matching a linear module with a vacuum chuck to realize the taking and placing of the humidity sensitive card and the drying agent, and the application is not described herein again.
Further, referring to fig. 1, 4 and 5, the packaging apparatus 400 includes a first conveying mechanism 410, a heat seal evacuating mechanism 420, a second conveying mechanism 430, a bag cutting mechanism 440, and a packaging station 450. The first conveyor 410 is connected to the corner apparatus 300, the heat seal vacuum pump 420 is downstream of the first conveyor 410, the bag cutting mechanism 440 is upstream of the second conveyor 430, and the packaging station 450 is between the first conveyor 410 and the second conveyor 430. The pouch cutting mechanism 440 is used for cutting a predetermined length of the package 600, the second conveying mechanism 430 is used for conveying the package 600 to the packaging station 450, the first conveying mechanism 410 is used for conveying a tray into the package 600 at the packaging station 450, and the heat-seal evacuating mechanism 420 is used for evacuating and heat-sealing the package 600.
Specifically, the first conveying mechanism 410 includes a third transfer line 411 and a translational member 412. The third transfer line 411 is connected to the second transfer line 310 to receive the bound tray. The third transfer line 411 is also of a drum-type structure, so as to be convenient for maintenance and adapt to trays of different sizes. Preferably, a positioning mechanism may also be provided on the third transfer line 411 to position the tray in a direction perpendicular to the conveying direction.
The horizontal pushing assembly 412 can push the tray located on the third transfer line 411 toward the heat seal vacuum pumping mechanism 420. In order to facilitate installation and ensure that the flat pushing assembly 412 pushes the tray smoothly, in the present embodiment, the third transfer line body 411 has a structure similar to that of the second transfer line body 310, so that the middle portion of the third transfer line body 411 has a gap extending from the upstream to the downstream, and the flat pushing assembly 412 is accommodated in the gap.
The flat pushing component 412 may adopt a linear module (not shown) arranged along the conveying direction of the third transfer line 411, and a lifting pushing block cylinder (not shown) is arranged on a sliding block of the linear module, and a pushing block is arranged on the pushing block cylinder. Under normal state, the ejector pad is located the below of the loading surface of third transfer line body 411 to avoid influencing the charging tray and get into third transfer line body 411, when needs promote the charging tray, the ejector pad cylinder rises, so that the ejector pad is corresponding with the side of charging tray, and the slider of sharp module moves to heat-seal evacuating mechanism 420 afterwards, and the ejector pad can push the charging tray to heat-seal evacuating mechanism 420 under the drive of sharp module.
In addition, the first delivery mechanism 410 further includes a bagging assembly 413, the bagging assembly 413 being movable along the delivery direction of the flat push assembly 412 to push the tray into the package 600 from the hot seal vacuum mechanism 420. The bagging assembly 413 may specifically be configured to implement bagging by using a linear module matching pusher 4131 in accordance with the conveying direction of the horizontal pushing assembly 412, where the bagging assembly 413 is disposed outside the third transfer line 411. The pusher 4131 is connected to the linear module of the bagging assembly 413 by a connector 4132 and is positioned directly above the third transfer line 411.
The heat-seal evacuating mechanism 420 is a structure known in the art having an evacuating portion capable of evacuating air in the package 600 after the package 600 is fed into the packing stage 450 by the second conveying mechanism 430 and a heat-seal portion for heat-sealing the opening of the package 600.
The pouch cutting mechanism 440 includes a receiving roller 441 wound with the pouch 600 and actively rotated, and a cutter assembly 442 for cutting the pouch 600, and a plurality of driving rollers 443 are provided between the receiving roller 441 and the second conveying mechanism 430 to reliably input the pouch 600 into the second conveying mechanism 430. The packaging bag 600 is of a hollow structure in the conveying direction, the upstream and downstream of the cutter assembly 442 are both provided with driving rollers 443, the driving rollers 443 located upstream of the cutter assembly 442 can convey the packaging bag 600 to the cutter assembly 442, the cutter assembly 442 can cut the packaging bag 600 and heat-seal one end opening of the packaging bag 600 far away from the heat-seal vacuumizing mechanism 420, and the driving rollers 443 located downstream of the cutter assembly 442 can convey the cut and heat-sealed packaging bag 600 to the second conveying mechanism 430.
The cutter assembly 442 includes a cutter and a heat sealing structure, the heat sealing structure is located at the downstream of the cutter, when the receiving roller 441 releases the packaging bag 600 of a preset length to pass through the cutter, the cutter can move along the vertical direction to cut the packaging bag 600 of the preset length, the cutter is formed by matching an upper cutter head and a lower cutter head, the upper cutter head and the lower cutter head can move relatively or back along the vertical direction, and the packaging bag 600 is located between the upper cutter head and the lower cutter head. The cutting and heat sealing of the package 600 are well known in the art and will not be described in detail herein.
The second conveying mechanism 430 includes a fourth transfer line 431 and a transfer assembly 432, and the fourth transfer line 431 is located downstream of the pouch cutting mechanism 440 to receive the package 600 outputted from the pouch cutting mechanism 440 and to convey the package 600 to the transfer assembly 432.
The packaging table 450 and the transferring component 432 are both located between the third transferring line 411 and the fourth transferring line 431, and the transferring component 432 can transfer the packaging bag 600 on the fourth transferring line 431 onto the packaging table 450. The transfer component 432 specifically adopts a linear module that can move along the vertical direction and the conveying direction of the third transfer line 411 and/or the fourth transfer line 431, and a gripping member (not shown) of a vacuum adsorption structure is disposed on the linear module to transfer the packaging bag 600. Preferably, since the package 600 is flat with a closed opening after being output from the pouch cutting mechanism 440, in order to ensure that the tray can be smoothly loaded into the package 600, in an embodiment, the packaging station 450 may use a vacuum adsorption station to adsorb the bottom surface of the package 600, and the transfer module 432 may adsorb the top surface of the package 600 and gradually open the package 600 as it rises.
Preferably, in this embodiment, the packaging bag 600 adopts an aluminum foil bag, and the aluminum foil bag has a silvery white non-transparent reflective structure, has good barrier property, heat sealing property, optical rotation shielding property, oil resistance, fragrance retention property and softness, and has the characteristics of high temperature resistance, low temperature resistance, no toxicity and no smell, and is suitable for packaging various circuit boards, electronic products, precision mechanical parts, consumer products, industrial products and the like.
Further, the packaging apparatus 400 further includes a label printing and labeling mechanism 460, where the label printing and labeling mechanism 460 is located above the fourth transfer line 431, and when the packaging bag 600 is located on the fourth transfer line 431, the label printing and labeling mechanism 460 can print a label and paste the label on the packaging bag 600.
Further, referring to fig. 1, the blanking apparatus 500 includes a handling mechanism 510 and a material turnover frame 520, the handling mechanism 510 is used for taking and placing the package 600 with trays, and the handling mechanism 510 can reciprocate between the material turnover frame 520 and the packing table 450 to accommodate the package 600 with trays in the material turnover frame 520. The handling mechanism 510 may specifically adopt a manipulator structure, and implements material picking and placing by vacuum adsorption. The bottom of the material transfer frame 520 is preferably provided with rollers 521 to facilitate the transfer of the fully loaded material transfer frame 520 and thereby facilitate the transport of material.
The working process of the application is as follows: placing stacked trays to be packaged on a feeding line body 100, scanning the trays by a scanning camera 110, and calling different production procedures according to the two-dimensional codes; the feeding line body 100 conveys the material tray to the first transferring line body 210, and the binding mechanism 220 binds the material tray; then the first transfer line body 210 conveys the tray to the second transfer line body 310, the discharging mechanism 330 places the humidity-sensitive card and the drying agent on the tray, the lifting and rotating mechanism 320 lifts the tray and rotates for 90 degrees and then descends, the second transfer line body 310 conveys the tray to the first transfer line body 210, the binding mechanism 220 continues to bind the tray, and then the first transfer line body 210 conveys the tray back to the second transfer line body 310; the second transfer line body 310 inputs the material disc after binding into the third transfer line body 411, the bag cutting mechanism 440 conveys the packaging bag 600 with preset length to the fourth transfer line body 431, the printing and labeling mechanism 460 prints the label and attaches the label to the packaging bag 600, the transferring component 432 conveys the packaging bag 600 to the packaging table 450 and opens the packaging bag 600; the flat pushing assembly 412 pushes the tray into the heat-seal vacuumizing mechanism 420, the bagging assembly 413 pushes the tray into the packaging bag 600, at this time, the opening of the packaging bag 600 corresponds to the heat-seal vacuumizing mechanism 420, and the heat-seal vacuumizing mechanism 420 vacuumizes and heat-seals the packaging bag 600; finally, the conveying mechanism 510 conveys the packaging bag 600 filled with the material tray into the material turnover frame 520; the above-mentioned actions are repeated, so that continuous package of the material tray is implemented.
The foregoing description is only of embodiments of the present application, and is not intended to limit the scope of the application, and all equivalent structures or equivalent processes using the descriptions and the drawings of the present application or directly or indirectly applied to other related technical fields are included in the scope of the present application.
Claims (10)
1. A fully automatic packaging system, comprising:
a feeding line body (100) for receiving and conveying stacked trays;
the binding device (200) is arranged at the downstream of the feeding line body (100) and is used for binding and conveying the stacked trays;
a packing device (400) arranged at the downstream of the binding device (200) and used for packing the bound material trays into packaging bags (600);
a corner device (300) which is received between the strapping device (200) and the packaging device (400) and can convey the trays to the strapping device (200) or the packaging device (400), wherein the corner device (300) is used for switching strapping positions of the trays; and
the blanking device (500) is used for taking the packaged trays out of the packaging device (400);
wherein the corner device (300) comprises:
the second transfer line body (310) is respectively connected with the binding equipment (200) and the packaging equipment (400), the second transfer line body (310) is of a drum-type structure, the second transfer line body (310) comprises a first conveying part (311) and a second conveying part (312) which are arranged side by side along the direction vertical to the conveying direction, and a lifting rotating mechanism (320) is positioned between the first conveying part (311) and the second conveying part (312);
lifting and rotating mechanism (320) for adjusting the position of a disc, lifting and rotating mechanism (320) set up second transfer line body (310) below, and can be relative second transfer line body (310) lift and rotation, lifting and rotating mechanism (320) are including bearing frame (321) and drive bearing frame (321) rotatory and the second drive structure that goes up and down, bearing frame (321) are including being two carrier parts (3211) that the cross was arranged, first conveying part (311) with be formed with the accommodation between second conveying part (312) carrier part (3211)'s clearance, between first conveying part (311) two adjacent cylinders and between second conveying part (312) two adjacent cylinders all have the accommodation carrier part (3211's clearance.
2. The fully automatic packaging system according to claim 1, wherein the ligating apparatus (200) comprises:
the first transfer line body (210) is respectively connected with the feeding line body (100) and the corner equipment (300);
a binding mechanism (220) which is arranged on the conveying path of the first transfer line body (210) and is used for a feeding disc to pass through;
wherein, the ligating mechanism (220) is suitable for ligating the thermal shrinkage film on the periphery side of the tray when the tray passes through.
3. The fully automatic packaging system according to claim 1, wherein a discharging mechanism (330) for placing the humidity sensitive card and the desiccant on the tray is arranged above the second transfer line body (310).
4. The fully automatic packaging system according to claim 1, wherein the feeding line body (100) and the second transferring line body (310) are provided with positioning mechanisms for positioning the trays, the positioning mechanisms comprise a first positioning component (710) and a second positioning component (720) which are oppositely arranged, and the first positioning component (710) and the second positioning component (720) can move in opposite directions or back directions along a direction perpendicular to the conveying direction.
5. The fully automatic packaging system according to claim 4, wherein the feeding line body (100) and the second transferring line body (310) are both in a drum type structure, gaps are formed between two adjacent drums of the feeding line body (100) and between two adjacent drums of the second transferring line body (310), and the first positioning component (710) and the second positioning component (720) are accommodated in the gaps.
6. The fully automatic packaging system according to claim 5, wherein the first positioning assembly (710) and the second positioning assembly (720) are identical in structure, the first positioning assembly (710) comprises positioning columns (711) and first driving structures for driving the positioning columns (711) to move along a direction perpendicular to the conveying direction, and the positioning columns (711) are multiple in number and are respectively located in different gaps.
7. The fully automatic packaging system according to claim 1, wherein the packaging apparatus (400) comprises:
a first conveying mechanism (410) connected with the corner equipment (300);
a heat seal vacuum mechanism (420) downstream of the first conveyor mechanism (410);
a second conveying mechanism (430);
a bag cutting mechanism (440) located upstream of the second conveying mechanism (430); and
a packaging station (450) located between the first conveyor (410) and the second conveyor (430);
the packaging bag cutting mechanism (440) is used for cutting a packaging bag (600) with a preset length, the second conveying mechanism (430) is used for conveying the packaging bag (600) to the packaging table (450), the first conveying mechanism (410) is used for conveying a tray into the packaging bag (600) at the packaging table (450), and the heat-seal vacuumizing mechanism (420) is used for vacuumizing and heat-sealing the packaging bag (600).
8. The fully automatic packaging system according to claim 7, wherein the packaging device (400) comprises a printing and labeling mechanism (460) for printing and labeling labels on the packages (600), the printing and labeling mechanism (460) being located on the conveying path of the second conveying mechanism (430).
9. The fully automatic packaging system according to claim 7, wherein the blanking apparatus (500) comprises:
a material transfer frame (520);
and the conveying mechanism (510) is used for taking and placing the packaging bags (600) with the trays, and the conveying mechanism (510) can reciprocate between the material turnover frame (520) and the packaging table (450).
10. The fully automatic packaging system according to claim 1, characterized in that it comprises a scanning camera (110) for identifying the binding tray on the conveying path of the feeding line (100).
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| CN202210970921.5A CN115367232B (en) | 2022-08-14 | 2022-08-14 | Full-automatic packaging system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210970921.5A CN115367232B (en) | 2022-08-14 | 2022-08-14 | Full-automatic packaging system |
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| CN116692182B (en) * | 2023-07-24 | 2023-10-13 | 常州坚正橡塑制品有限公司 | Automobile shock absorber spring pad conveying and packaging production line |
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| CN209956893U (en) * | 2019-01-31 | 2020-01-17 | 昆山同日工业自动化有限公司 | Conveying rotating table |
| CN112498867A (en) * | 2020-12-14 | 2021-03-16 | 苏州鑫富力劲自动化设备有限公司 | Automatic tray packaging machine |
| CN113734505A (en) * | 2021-09-18 | 2021-12-03 | 厦门市未来亚特科技有限公司 | Vacuum packaging equipment and using method thereof |
| CN216660463U (en) * | 2021-07-05 | 2022-06-03 | 东莞市八九十智能科技有限公司 | Ribbon clamping and feeding mechanism |
| WO2022121326A1 (en) * | 2020-12-09 | 2022-06-16 | 广东智源机器人科技有限公司 | Weighing structure, fixed-amount material output mechanism, and automatic food production apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9156575B2 (en) * | 2011-01-21 | 2015-10-13 | Signode Industrial Grop LLC | Bagging, sealing, and labeling system and method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209956893U (en) * | 2019-01-31 | 2020-01-17 | 昆山同日工业自动化有限公司 | Conveying rotating table |
| WO2022121326A1 (en) * | 2020-12-09 | 2022-06-16 | 广东智源机器人科技有限公司 | Weighing structure, fixed-amount material output mechanism, and automatic food production apparatus |
| CN112498867A (en) * | 2020-12-14 | 2021-03-16 | 苏州鑫富力劲自动化设备有限公司 | Automatic tray packaging machine |
| CN216660463U (en) * | 2021-07-05 | 2022-06-03 | 东莞市八九十智能科技有限公司 | Ribbon clamping and feeding mechanism |
| CN113734505A (en) * | 2021-09-18 | 2021-12-03 | 厦门市未来亚特科技有限公司 | Vacuum packaging equipment and using method thereof |
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