CN115654908B - Efficient stoving preheating device in wave beam steel guardrail manufacturing process - Google Patents
Efficient stoving preheating device in wave beam steel guardrail manufacturing process Download PDFInfo
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- CN115654908B CN115654908B CN202211103199.1A CN202211103199A CN115654908B CN 115654908 B CN115654908 B CN 115654908B CN 202211103199 A CN202211103199 A CN 202211103199A CN 115654908 B CN115654908 B CN 115654908B
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 27
- 239000010959 steel Substances 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000001035 drying Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 24
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 13
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 13
- 241001330002 Bambuseae Species 0.000 claims description 13
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 13
- 239000011425 bamboo Substances 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000011148 porous material Substances 0.000 description 7
- 241001233242 Lontra Species 0.000 description 3
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the field of beam steel guardrails, and particularly relates to a high-efficiency drying and preheating device in the manufacturing process of a corrugated beam steel guardrail. According to the invention, the inclination angle of the inclined plate is required to be adjusted according to specific conditions such as the weight and the length of the guardrail before use, the inclined angle of the inclined plate can be adjusted by moving the sliding block in the fixed cylinder to the corresponding position and fixing the position through the fixing pin, and the movable plate can counteract the relative movement between the inclined plate and the vertical rod in the horizontal direction, so that the application range of the whole device is wider.
Description
Technical Field
The invention belongs to the field of beam steel guardrails, and particularly relates to a drying and preheating device with high efficiency in the manufacturing process of a corrugated beam steel guardrail.
Background
The guardrail is a commonly used part which can play a role in protection, can be designed into different shapes according to the difference of using occasions, is commonly used for the protection of guiding reading on two sides of a highway, is difficult to convey through traditional conveying equipment in production and processing due to the particularity of the shape of the waveform beam steel guardrail, is inconvenient to use in the processing processes such as drying and preheating, and is difficult to fix and easy to take place the situation of position deviation.
Disclosure of Invention
The invention aims to solve the problems and provides a drying and preheating device with high efficiency in the manufacturing process of a corrugated beam steel guardrail.
In order to achieve the above purpose, the present invention adopts the following technical scheme: the utility model provides a efficient stoving preheating device in wave beam steel guardrail manufacturing process, includes the processing platform that the level set up, fixed mounting has step motor in the processing platform, the stoving intervention heating device is installed to processing platform interior bottom surface, the intercommunicating pore has been seted up to processing bench upper side wall, the axis of rotation that the level set up is connected with to intercommunicating pore internal rotation, step motor's output and the coaxial fixed connection of axis of rotation, axis of rotation week lateral wall fixedly connected with polylith evenly arranges's transport otter board, the fixed plate of the vertical setting of processing bench upper side wall fixedly connected with, rotate on the fixed plate and be connected with the hang plate, be equipped with conveying mechanism on the hang plate, processing platform inside is equipped with actuating mechanism.
In the efficient stoving preheating device in the above-mentioned wave beam steel guardrail manufacturing process, the polylith the length of carrying the otter board is all shorter than the axis of rotation setting, the intercommunicating pore sets up with axis of rotation and polylith carry the otter board matching.
In the drying and preheating device with high efficiency in the manufacturing process of the corrugated beam steel guardrail, each conveying screen plate is arranged along the radial direction of the rotating shaft.
In the efficient stoving preheating device among the above-mentioned wave beam steel guardrail manufacturing process, conveying mechanism includes two parallel arrangement's outer baffle and interior baffle in the hang plate of sliding connection, outer baffle and interior baffle all set up with the hang plate is perpendicular, outer baffle and interior baffle upper end all extend to the hang plate outside setting, outer baffle and interior baffle lower extreme all fixedly connected with rack.
In the efficient stoving preheating device in above-mentioned wave beam steel guardrail manufacturing process, two be equipped with the drive shaft between the rack, the drive shaft rotates with the hang plate to be connected, fixed cover is equipped with the master gear of coaxial setting in the drive shaft, two be equipped with a pair of pinion between the rack, two the pinion is all rotated with the hang plate and is connected, master gear and two pinion cover jointly have the drive belt outward, tooth has all been seted up on the drive belt inner and outer lateral wall, the drive belt inside wall is connected with master gear and two pinion meshing, the drive belt outside lateral wall is connected with two racks meshing.
In the drying and preheating device with high efficiency in the manufacturing process of the corrugated beam steel guardrail, the inclined plate is internally provided with the sliding holes matched with the outer baffle plate, the inner baffle plate and the two racks.
In the efficient stoving preheating device in the above-mentioned wave beam steel guardrail manufacturing process, actuating mechanism includes the riser of fixed connection at processing bench top surface, sliding connection has the drive plate that the level set up on the lateral wall that the riser is close to the intercommunicating pore, be connected with the drive roller through the coil spring rotation in the processing bench, the drive roller overlaps jointly in with the drive shaft in the hang plate and is equipped with the drive belt, the drive belt runs through processing bench upper lateral wall setting.
In the drying and preheating device with high efficiency in the manufacturing process of the corrugated beam steel guardrail, the connecting rope is wound on the rotating shaft of the driving roller, and the other end of the connecting rope penetrates through the vertical plate and is fixedly connected with the driving plate.
In the efficient stoving preheating device in the above-mentioned wave beam steel guardrail manufacturing process, still include adjustment mechanism, adjustment mechanism includes the fixed section of thick bamboo of the vertical setting of fixed connection at processing bench upper side wall, sliding connection has the sliding block in the fixed section of thick bamboo, lateral wall fixedly connected with montant on the sliding block, the upper end of montant extends to the outside setting of fixed section of thick bamboo, fixed section of thick bamboo externally mounted has the fixed pin.
In the efficient stoving preheating device in the above-mentioned wave beam steel guardrail manufacturing process, the connecting rod fixedly connected with fixed button is passed through to the lateral wall under the hang plate, the cover is equipped with swing joint's fly leaf on the fixed button, lateral wall fixed connection under montant upper end and the fly leaf.
Compared with the prior art, the efficient stoving preheating device in this wave form girder steel guardrail manufacturing process has the advantage that:
1. According to the invention, the driving mechanism is arranged, when the device is used, the stepping motor drives the rotating shaft to intermittently rotate for a certain angle, each guardrail is placed on the two conveying net plates, and the guardrail can be dried and preheated by the drying and preheating device in the processing table in the process of moving the guardrail from the upper port of the communication hole;
The drive plate is driven to move upwards through the connecting rope in the process of moving upwards by the intermittent dial-up drive plate in the process of rotating the multiple conveying screen plates, so that the conveying mechanism can be driven to automatically convey the guardrails through the driving belt on the drive plate, and a coil spring between the drive roller and the processing table can play a reset role, so that the whole process can be realized without additional power equipment.
2. According to the invention, the conveying mechanism is arranged, the rotating driving roller drives the driving shaft to rotate through the driving belt, the main gear on the driving shaft drives the two racks which are meshed with the driving shaft to move under the conveying of the two auxiliary gears, the two racks move in opposite directions, the outer baffle plate is driven to move towards the inside of the inclined plate, the inner baffle plate moves towards the outside of the inclined plate, and the guardrail between the outer baffle plate and the inner baffle plate slides onto the corresponding conveying screen plate, so that the automatic feeding of the guardrail is realized, and the automatic feeding of the guardrail is more convenient to use.
3. According to the invention, the inclination angle of the inclined plate is required to be adjusted according to specific conditions such as the weight and the length of the guardrail before use, the inclined angle of the inclined plate can be adjusted by moving the sliding block in the fixed cylinder to the corresponding position and fixing the position through the fixing pin, and the movable plate can counteract the relative movement between the inclined plate and the vertical rod in the horizontal direction, so that the application range of the whole device is wider.
Drawings
FIG. 1 is a schematic diagram of the internal structure of a drying and preheating device with high efficiency in the manufacturing process of a corrugated beam steel guardrail;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1 at A;
fig. 3 is a schematic top view structure of a drying and preheating device with high efficiency in the manufacturing process of the corrugated beam steel guardrail.
In the figure, a processing table 1, a stepping motor 2, a communication hole 3, a rotation shaft 4, a conveying screen 5, a fixed plate 6, an inclined plate 7, an outer baffle 8, an inner baffle 9, a rack 10, a driving shaft 11, a main gear 12, a pinion 13, a driving belt 14, a vertical plate 15, a driving plate 16, a driving roller 17, a driving belt 18, a connecting rope 19, a fixed cylinder 20, a sliding block 21, a vertical rod 22, a fixed button 23 and a movable plate 24
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
As shown in fig. 1-3, a high-efficiency drying and preheating device in the manufacturing process of a corrugated beam steel guardrail comprises a processing table 1 which is horizontally arranged, wherein a stepping motor 2 is fixedly arranged in the processing table 1, a drying and heating device is arranged on the inner bottom surface of the processing table 1, the drying and preheating device is in the prior art, drying and preheating can be realized by heating air, a communication hole 3 is formed in the upper side wall of the processing table 1, a rotating shaft 4 which is horizontally arranged is rotationally connected with the communication hole 3, and the output end of the stepping motor 2 is fixedly connected with the rotating shaft 4 in a coaxial manner.
The utility model provides a conveyer screen 5 that axis of rotation 4 week lateral wall fixedly connected with polylith evenly arranged, it is worth mentioning, every conveyer screen 5 all extends axis of rotation 4 radial direction setting, as shown in fig. 1, and the polylith conveyer screen 5's length is all shorter than axis of rotation 4 setting, and the guardrail of being convenient for falls easily on processing platform 1 after passing through 3 opposite side edges of intercommunicating pore, and the length overlength is inconvenient on the shorter guardrail falls processing platform 1, intercommunicating pore 3 matches the setting with axis of rotation 4 and polylith conveyer screen 5, the fixed plate 6 of the vertical setting of lateral wall fixedly connected with on processing platform 1, rotate on the fixed plate 6 and be connected with inclined plate 7, place a plurality of guardrails side by side on inclined plate 7 during the use, utilize the gravity effect of guardrail self to realize automatic conveying.
Be equipped with conveying mechanism on the hang plate 7, specifically, conveying mechanism includes two parallel arrangement's outer baffle 8 and interior baffle 9 in hang plate 7, and outer baffle 8 and interior baffle 9's shape size can go deep into the wave form guardrail inside and carry out fixed in position to it to control the transport of a plurality of guardrails, outer baffle 8 and interior baffle 9 all set up with hang plate 7 perpendicularly, outer baffle 8 and interior baffle 9 upper end all extend to hang plate 7 outside setting, outer baffle 8 and interior baffle 9 lower extreme all fixedly connected with rack 10, what needs to be explained is, offer in the hang plate 7 with outer baffle 8, interior baffle 9 and two rack 10 match the slide hole that sets up, the position of outer baffle 8, interior baffle 9 and two rack 10 of being convenient for moves.
The two racks 10 are provided with a driving shaft 11 therebetween, the driving shaft 11 is rotationally connected with the inclined plate 7, a main gear 12 coaxially arranged is fixedly sleeved on the driving shaft 11, a pair of auxiliary gears 13 are arranged between the two racks 10, the two auxiliary gears 13 are rotationally connected with the inclined plate 7, a driving belt 14 is sleeved outside the main gear 12 and the two auxiliary gears 13, teeth are arranged on the inner side wall and the outer side wall of the driving belt 14, the inner side wall of the driving belt 14 is in meshed connection with the main gear 12 and the two auxiliary gears 13, as shown in fig. 2, the outer side wall of the driving belt 14 is in meshed connection with the two racks 10, and the conveying mechanism can realize automatic feeding of guardrails and is more convenient to use.
The inside actuating mechanism that is equipped with of processing platform 1, it should be noted that, actuating mechanism includes riser 15 of fixed connection at processing platform 1 interior top surface, sliding connection has the drive plate 16 that the level set up on the lateral wall that riser 15 is close to the intercommunicating pore 3, be connected with drive roller 17 through the disc spring rotation in the processing platform 1, the disc spring is used for the reset of drive roller 17, the common cover is equipped with drive belt 18 on drive shaft 17 and the drive shaft 11 in the inclined plate 7, drive belt 18 runs through processing platform 1 upper side wall setting.
The connecting rope 19 is wound on the rotating shaft of the driving roller 17, the other end of the connecting rope 19 penetrates through the vertical plate 15 to be fixedly connected with the driving plate 16, holes matched with the connecting rope 19 are formed in the vertical plate 15, the driving mechanism is in transmission connection with the conveying mechanism, and the whole process can be achieved without additional electric equipment.
Still include adjustment mechanism, adjustment mechanism includes the fixed section of thick bamboo 20 of the vertical setting of lateral wall on processing platform 1 of fixed section of thick bamboo 20 sliding connection has slider 21, lateral wall fixedly connected with montant 22 on the slider 21, the upper end of montant 22 extends to the outside setting of fixed section of thick bamboo 20, fixed section of thick bamboo 20 externally mounted has the fixed pin, a plurality of locating holes that match the setting with the fixed pin have been seted up to fixed section of thick bamboo 20 lateral wall, just can realize the regulation of inclined plate 7 inclination, make the application range of whole device wider.
The lower side wall of the inclined plate 7 is fixedly connected with a fixed button 23 through a connecting rod, a movable plate 24 which is movably connected is sleeved on the fixed button 23, the upper end of the vertical rod 22 is fixedly connected with the lower side wall of the movable plate 24, and the movable plate 24 can offset the relative movement between the inclined plate 7 and the vertical rod in the horizontal direction.
When the invention is used, the inclination angle of the inclined plate 7 is required to be adjusted according to specific conditions such as the weight, the length and the like of the guardrail before use, the inclined angle of the inclined plate 7 can be adjusted by moving the sliding block 21 in the fixed cylinder 20 to the corresponding position and fixing the position through the fixing pin, and the movable plate 24 can counteract the relative movement between the inclined plate 7 and the vertical rod 22 in the horizontal direction.
The stepping motor 2 is started, the stepping motor 2 drives the rotating shaft 4 to intermittently rotate for a certain angle, each guardrail is placed on the two conveying net plates 5, and the guardrail can be dried and preheated by the drying and preheating device in the processing table 1 in the process of moving the guardrail from the upper port of the communication hole 3.
The driving plate 16 is intermittently stirred upwards in the process of rotating the plurality of conveying net plates 5, the driving plate 16 is driven to move upwards, the driving roller 17 is pulled to rotate through the connecting rope 19 in the process of moving upwards, and the coil spring between the driving roller 17 and the processing table 1 can play a reset role.
The driving roller 17 which rotates drives the driving shaft 11 to rotate through the driving belt 18, the main gear 12 on the driving shaft 11 drives the two racks 10 which are meshed and connected with the driving shaft 11 to move under the conveying of the two auxiliary gears 13, the two racks 10 move in opposite directions and drive the outer baffle plate 8 to move towards the inside of the inclined plate 7, the inner baffle plate 9 moves towards the outside of the inclined plate 7, and guardrails between the outer baffle plate 8 and the inner baffle plate 9 slide onto the corresponding conveying screen plate 5, so that the automatic feeding of guardrails is realized.
In the present invention, unless explicitly specified and limited otherwise, the terms "slide", "rotate", "fixed", "provided" and the like are to be construed broadly, and may be, for example, welded, bolted, or integrated; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (5)
1. Efficient stoving preheating device in wave beam steel guardrail manufacturing process, including processing platform (1) of level setting, its characterized in that: the automatic drying and heating device is characterized in that a stepping motor (2) is fixedly installed in the processing table (1), a drying and heating device is installed on the inner bottom surface of the processing table (1), a communication hole (3) is formed in the upper side wall of the processing table (1), a rotating shaft (4) which is horizontally arranged is rotationally connected to the communication hole (3), the output end of the stepping motor (2) is fixedly connected with the rotating shaft (4) coaxially, a plurality of conveying net plates (5) which are uniformly distributed are fixedly connected to the peripheral side wall of the rotating shaft (4), a fixing plate (6) which is vertically arranged is fixedly connected to the upper side wall of the processing table (1), an inclined plate (7) is rotationally connected to the fixing plate (6), a conveying mechanism is arranged on the inclined plate (7), and a driving mechanism is arranged inside the processing table (1);
The conveying mechanism comprises two outer baffle plates (8) and two inner baffle plates (9) which are connected in parallel in the inclined plate (7), the outer baffle plates (8) and the inner baffle plates (9) are all arranged perpendicular to the inclined plate (7), the upper ends of the outer baffle plates (8) and the inner baffle plates (9) are all extended to the outside of the inclined plate (7) to be arranged, and racks (10) are fixedly connected to the lower ends of the outer baffle plates (8) and the inner baffle plates (9);
A driving shaft (11) is arranged between the two racks (10), the driving shaft (11) is rotationally connected with the inclined plate (7), a main gear (12) which is coaxially arranged is fixedly sleeved on the driving shaft (11), a pair of auxiliary gears (13) are arranged between the two racks (10), the two auxiliary gears (13) are rotationally connected with the inclined plate (7), a driving belt (14) is jointly sleeved outside the main gear (12) and the two auxiliary gears (13), teeth are respectively arranged on the inner side wall and the outer side wall of the driving belt (14), the inner side wall of the driving belt (14) is in meshed connection with the main gear (12) and the two auxiliary gears (13), and the outer side wall of the driving belt (14) is in meshed connection with the two racks (10);
Sliding holes matched with the outer baffle plate (8), the inner baffle plate (9) and the two racks (10) are formed in the inclined plate (7);
The driving mechanism comprises a vertical plate (15) fixedly connected to the inner top surface of the processing table (1), a driving plate (16) which is horizontally arranged is connected to the side wall, close to the communication hole (3), of the vertical plate (15), a driving roller (17) is connected in the processing table (1) through coil spring rotation, a driving belt (18) is sleeved on the driving roller (17) and a driving shaft (11) in the inclined plate (7) together, and the driving belt (18) penetrates through the upper side wall of the processing table (1);
The connecting rope (19) is wound on the rotating shaft of the driving roller (17), and the other end of the connecting rope (19) penetrates through the vertical plate (15) and is fixedly connected with the driving plate (16).
2. The efficient drying and preheating device for the manufacturing process of the corrugated beam steel guardrail according to claim 1, which is characterized in that: the lengths of the conveying net plates (5) are shorter than that of the rotating shafts (4), and the communication holes (3) are matched with the rotating shafts (4) and the conveying net plates (5).
3. The efficient drying and preheating device for the manufacturing process of the corrugated beam steel guardrail according to claim 2, which is characterized in that: each conveying screen plate (5) is arranged along the radial direction of the rotating shaft (4).
4. The efficient drying and preheating device for the manufacturing process of the corrugated beam steel guardrail according to claim 3, which is characterized in that: still include adjustment mechanism, adjustment mechanism includes fixed section of thick bamboo (20) of the vertical setting of lateral wall on processing platform (1), fixed section of thick bamboo (20) sliding connection has slider (21), lateral wall fixedly connected with montant (22) on slider (21), the upper end of montant (22) extends to fixed section of thick bamboo (20) outside setting, fixed section of thick bamboo (20) externally mounted has the fixed pin.
5. The efficient drying and preheating device for the manufacturing process of the corrugated beam steel guardrail according to claim 4, which is characterized in that: the lower side wall of the inclined plate (7) is fixedly connected with a fixed button (23) through a connecting rod, a movable plate (24) which is movably connected is sleeved on the fixed button (23), and the upper end of the vertical rod (22) is fixedly connected with the lower side wall of the movable plate (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211103199.1A CN115654908B (en) | 2022-09-09 | 2022-09-09 | Efficient stoving preheating device in wave beam steel guardrail manufacturing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211103199.1A CN115654908B (en) | 2022-09-09 | 2022-09-09 | Efficient stoving preheating device in wave beam steel guardrail manufacturing process |
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| CN115654908A CN115654908A (en) | 2023-01-31 |
| CN115654908B true CN115654908B (en) | 2024-06-04 |
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