CN115613004A - Plastic pipe with coated inner wall and preparation method thereof - Google Patents

Plastic pipe with coated inner wall and preparation method thereof Download PDF

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Publication number
CN115613004A
CN115613004A CN202110783398.0A CN202110783398A CN115613004A CN 115613004 A CN115613004 A CN 115613004A CN 202110783398 A CN202110783398 A CN 202110783398A CN 115613004 A CN115613004 A CN 115613004A
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China
Prior art keywords
resistance
plastic pipe
coated
wall
diamond
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CN202110783398.0A
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Chinese (zh)
Inventor
陈强
杨丽珍
刘忠伟
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Beijing Institute of Graphic Communication
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Beijing Institute of Graphic Communication
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Priority to CN202110783398.0A priority Critical patent/CN115613004A/en
Publication of CN115613004A publication Critical patent/CN115613004A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/04Coating on selected surface areas, e.g. using masks
    • C23C16/045Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/26Deposition of carbon only
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/40Oxides
    • C23C16/403Oxides of aluminium, magnesium or beryllium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • C23C16/40Oxides
    • C23C16/405Oxides of refractory metals or yttrium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/50Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/12Rigid pipes of plastics with or without reinforcement

Abstract

A plastic pipe with a coated inner wall and a preparation method thereof belong to the technical field of plastic pipe application. The plastic pipe with a coated inner wall is characterized in that the coated inner wall of the plastic pipe is provided with a coated film, the coated film is titanium oxide, aluminum oxide or diamond-like carbon, the thickness of the coated film is 10-1000 nm, and the coated film is bonded to the surface of a plastic pipe base body through chemical bonds. The plastic pipe is made of PVC, PP, PE or PET, and has a thickness of 100-5000 μm. The deposited coating film has the following excellent properties of gas, liquid and oil barrier, migration resistance, adhesion resistance, low friction, scouring resistance and wear resistance, and the plastic pipe has the excellent properties of acid and alkali resistance, corrosion resistance, scratch resistance, moisture resistance, water absorption resistance, deliquescence resistance, water absorption resistance, small molecule migration resistance and adsorption resistance, and can be directly used for subsequent processes. The plastic pipe has good coating film adhesion on the inner wall, can resist liquid flowing and washing, resist adhesion, can be stored at low temperature, resist falling, have no damage and have long service life.

Description

Plastic pipe with coated inner wall and preparation method thereof
Technical Field
The invention belongs to the technical field of plastic pipe application, relates to a plastic pipe with a coated inner wall and a preparation method thereof, and particularly relates to a functional plastic pipe with an inner surface coated with titanium oxide, aluminum oxide and diamond-like carbon (DLC) coated films and a preparation method thereof.
Background
The traditional plastic pipe has loose structure, rough surface, large friction coefficient, high air permeability, water permeability and water absorption, low corrosion resistance, low hardness, large friction coefficient, poor micromolecule migration and aging performance, and cannot be placed in a vacuum state for a long time. At present, in order to improve the performance of the plastic pipe, the plastic pipe is mainly made of special materials or coated with organic coating on the inner surface. But the special material has single performance or high hardness and high friction coefficient; or only moisture and oxygen are blocked, and the oxygen and the water vapor cannot be blocked simultaneously; the problems of pollution of stored objects, short storage time, poor weather resistance, low adhesive force after soaking, low hardness, poor wear resistance and the like exist when the surface of the plastic pipe is coated with the organic coating. In addition, the preparation method of the plastic pipe also has the problems of complex process, high cost, difficult recycling, substandard environmental protection and the like.
The titanium oxide, aluminum oxide and diamond-like carbon (DLC) coating film has high barrier (moisture and oxygen barrier) performance, and has the characteristics of moisture resistance, water absorption resistance, deliquescence resistance, water loss resistance, high weather resistance, acid and alkali corrosion resistance, small molecule migration resistance, mildew and silkworm food resistance, oil seepage resistance, high hardness, small friction coefficient, wear resistance, scouring resistance, direct subsequent processes, no need of surface retreatment, no need of surface reactivation and the like. Therefore, the titanium oxide, the aluminum oxide and the diamond-like carbon (DLC) have wide application prospect when being coated on the inner surface of the plastic pipe.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a plastic pipe with a coated inner wall, and the specific technical scheme is as follows:
the plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is provided with a coated film, the coated film is titanium oxide, aluminum oxide or diamond-like carbon (DLC), the thickness of the coated film is 10-1000 nm, and the coated film is bonded to the surface of a plastic pipe base body through chemical bonds.
Furthermore, the plastic pipe is made of PVC, PP, PE or PET, and the thickness of the plastic pipe is 100-5000 microns.
Furthermore, the thickness of the plated film is 50-500 nm.
The invention aims to provide a preparation method of a plastic pipe with a coated inner wall, which comprises the following steps:
A. placing the plastic tube in a plasma environment, and introducing discharge gas and reaction gas;
B. inputting a monomer for depositing a nano titanium oxide, aluminum oxide and diamond-like carbon (DLC) coating film, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing the nano titanium oxide, aluminum oxide or DLC coating film on the inner wall surface of the base plastic pipe.
Further, the discharge gas is argon, nitrogen or a mixed gas thereof.
Further, the plasma environment is electron beam, ion beam, capacitive coupling, inductive coupling, microwave, surface wave, helicon wave, electron cyclotron resonance, dielectric barrier discharge, or jet plasma.
Further, the titanium oxide is TiO x Wherein 1 is<x<2 or TiO 2 The aluminum oxide is AlO x Wherein 1<x<1.5 or Al 2 O 3 And the diamond-like carbon (DLC) is a-C and H coating film.
Further, the monomer of the titanium oxide is TiCl 4 Ethyl titanate or butyl titanate, etc.; the monomer of the aluminum oxide is AlCl 3 Trimethylaluminum, triethylaluminum, or the like; the diamond-like monomer is CH 4 、C 2 H 2 Or C 2 H 5 OH and the like.
Further, the reaction gas is O 2 、N 2 O or CO 2 And the like.
The functional plastic pipe with the nano titanium oxide, aluminum oxide and diamond-like carbon (DLC) coating on the inner wall prepared by the invention has the advantages of moisture barrier (moisture and oxygen barrier) performance, moisture and water resistance, deliquescence resistance, water loss resistance, strong weather resistance, acid and alkali corrosion resistance, micromolecule migration resistance, mildew and silkworm resistance, oil leakage resistance, scouring resistance, high hardness, small friction coefficient and wear resistance, can be directly subjected to subsequent processes, does not need surface retreatment, and does not influence the color of the plastic pipe. The specific properties are barrier properties: oxygen permeability of less than 10 -2 ml/pack/24h, typically 1-3X 10 -2 ml/pack/24h (PET tube); water vapor permeability of less than 10 -3 g/pack/24h, typically 1-3X 10 -3 g/pack/24h (PET tube); mechanical properties: hardness greater than 10GPa (or 4H), generally 12GPa, and friction coefficient less than 0.3, generally 0.2.
The invention discloses a functional plastic pipe with a nano titanium oxide, aluminum oxide and a diamond-like carbon (DLC) layer coated on the surface of the inner wall, wherein a coating film or layer is realized by Plasma Enhanced Chemical Vapor Deposition (PECVD), monomers are introduced into plasmas such as electron beams, ion beams, capacitive coupling, inductive coupling, microwaves, surface waves, helicon waves, electron cyclotron resonance, dielectric barrier discharge and jet plasmas, and are dissociated and ionized in a plasma environment to form a precursor, the precursor reacts with ionic oxygen and atomic oxygen to generate a nano cluster, and the nano cluster reacts with a functional group on the surface of the plastic pipe to form C-O-X (X is Ti, al or C) Chemical bond bonding, so that a compact coating film is grown on the surface.
The method is characterized in that the nano-plating film is directly prepared on the surface of the inner wall of the plastic pipe by adopting an advanced plasma technology, and a-C-O-C-O-X (X is Ti, al or C) chemical bond is formed by the reaction of a precursor and hydroxyl functional groups on the surface of the plastic pipe, so that the binding force between the plating film and the plastic pipe is increased. The compact inorganic material structure can prevent gas, moisture, grease and various small molecules from passing and migrating, and has the advantages of scour resistance, high hardness, small friction coefficient and wear resistance. The deposited coating film has certain functions, and subsequent processes can be directly carried out on the surface of the coating film.
The deposited coating film has the advantages of gas, liquid and oil blocking, migration resistance, adhesion resistance, low friction, scouring resistance and wear resistance, and the plastic pipe has the advantages of acid and alkali resistance, corrosion resistance, scratch resistance, moisture resistance, water absorption resistance, deliquescence resistance, water absorption resistance, small molecule migration resistance, adsorption resistance, and the like, and can be directly used for subsequent processes. The nanometer titanium oxide, aluminum oxide and diamond-like carbon (DLC) coating film is prepared on the inner wall of a common plastic pipe, and the precursor in deposition reacts with hydroxyl in the plastic pipe to form C-O-X (X is Ti, al or C) chemical bond combination, so that the inner wall coating film of the plastic pipe has good adhesion, can resist liquid flow scouring and adhesion, can be stored at low temperature, resists falling, is free from damage and has long service life.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the specific embodiments. It is to be understood that the described embodiments are merely exemplary of some, and not necessarily all, embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without making creative efforts based on the embodiments of the present invention, belong to the protection scope of the present invention.
Example 1
The plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is coated with titanium oxide, and the thickness of the coated film is 50 nm. The plastic pipe is made of PVC and has the thickness of 100 mu m.
The preparation method comprises the following steps:
A. placing the plastic tube in a plasma environment, and introducing discharge gas and reaction gas, wherein the discharge gas is argon, nitrogen or a mixed gas thereof, and the reaction gas is O 2 、N 2 O or CO 2 . The plasma environment is electron beam, ion beam, capacitive coupling, inductive coupling, microwave, surface wave, helicon, electron cyclotron resonance, dielectric barrier discharge or jet plasma.
B. Inputting and depositing nano titanium oxide monomer, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing a nano titanium oxide coating film on the surface of the inner wall of the matrix plastic pipe. The monomer of the titanium oxide is TiCl 4 Ethyl titanate or butyl titanate.
Example 2
The plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is coated with aluminum oxide, and the thickness of the coated film is 200 nm. The plastic pipe is made of PE and has the thickness of 1000 mu m.
The preparation method comprises the following steps:
A. placing the plastic pipe in a plasma environment, introducing discharge gas and reaction gas, wherein the discharge gas is argon, nitrogen or a mixed gas thereof, and the reaction gas is O 2 、N 2 O or CO 2 . The plasma environment is electron beam, ion beam, capacitive coupling, inductive coupling, microwave, surface wave, helicon, electron cyclotron resonance, dielectric barrier discharge or jet plasma.
B. Inputting and depositing nano aluminum oxide monomer, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing a nano titanium oxide coating on the surface of the inner wall of the matrix plastic pipe. The monomer of the aluminum oxide is AlCl 3 Trimethylaluminum or triethylaluminum.
Example 3
The plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is coated with a diamond-like carbon film, and the thickness of the coated film is 500 nm. The plastic pipe is made of PP and has the thickness of 1500 mu m.
The preparation method comprises the following steps:
A. placing the plastic tube in a plasma environment, and introducing discharge gas and reaction gas, wherein the discharge gas is argon, nitrogen or a mixed gas thereof, and the reaction gas is O 2 、N 2 O or CO 2 . The plasma environment is electron beam, ion beam, capacitive coupling, inductive coupling, microwave, surface wave, helicon, electron cyclotron resonance, dielectric barrier discharge or jet plasma.
B. Inputting and depositing nanometer diamond-like carbon monomer, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing a nanometer titanium oxide coating film on the surface of the inner wall of the base plastic pipe. The diamond-like monomer is CH 4 、C 2 H 2 Or C 2 H 5 OH。
Example 4
The plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is coated with aluminum oxide, and the thickness of the coated film is 500 nm. The plastic pipe is made of PP and has the thickness of 5000 microns.
The preparation method comprises the following steps:
A. placing the plastic tube in a plasma environment, introducing discharge gas and reaction gas, wherein the discharge gas is argon, nitrogen or a mixed gas thereof, and the discharge gas is argon, nitrogen or a mixed gas thereofThe reaction gas is O 2 、N 2 O or CO 2 . The plasma environment is electron beam, ion beam, capacitive coupling, inductive coupling, microwave, surface wave, helicon, electron cyclotron resonance, dielectric barrier discharge or jet plasma.
B. Inputting and depositing a nano alumina monomer, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing a nano titanium oxide coating on the surface of the inner wall of the matrix plastic pipe. The monomer of the aluminum oxide is AlCl 3 Trimethylaluminum or triethylaluminum.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (8)

1. The plastic pipe with the coated inner wall is characterized in that the coated inner wall of the plastic pipe is provided with a coated film, the coated film is titanium oxide, aluminum oxide or diamond-like carbon, the thickness of the coated film is 10-1000 nm, and the coated film is bonded to the surface of a plastic pipe base body through chemical bonds.
2. A plastics pipe according to claim 1, wherein the plastics pipe is of PVC, PP, PE or PET and has a thickness of 100 to 5000 μm.
3. A plastics pipe according to claim 1, wherein the coating has a thickness of from 50 to 500 nm.
4. A method of producing a plastic tube according to any one of claims 1 to 3, comprising the steps of:
A. placing the plastic tube in a plasma environment, and introducing discharge gas and reaction gas;
B. inputting a monomer for depositing the nano titanium oxide, the aluminum oxide and the diamond-like carbon coating film, carrying out chemical vapor deposition reaction on discharge gas and reaction gas in a plasma environment, and depositing the nano titanium oxide, the aluminum oxide or the diamond-like carbon coating film on the surface of the inner wall of the base plastic pipe.
5. The method according to claim 4, wherein the discharge gas is argon, nitrogen, or a mixed gas thereof.
6. The method according to claim 4, wherein the titanium oxide is TiO x Wherein 1 is<x<2 or TiO 2 The aluminum oxide is AlO x Wherein 1 is<x<1.5 or Al 2 O 3 And the diamond-like carbon is a-C and H coating film.
7. The method according to claim 4, wherein the monomer of titanium oxide is TiCl 4 Ethyl titanate or butyl titanate; the monomer of the aluminum oxide is AlCl 3 Trimethylaluminum or triethylaluminum; the diamond-like monomer is CH 4 、C 2 H 2 Or C 2 H 5 OH。
8. The method according to claim 4, wherein the reaction gas is O 2 、N 2 O or CO 2
CN202110783398.0A 2021-07-12 2021-07-12 Plastic pipe with coated inner wall and preparation method thereof Pending CN115613004A (en)

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CN101560648A (en) * 2009-05-15 2009-10-21 大连民族学院光电子技术研究所 Device and method for depositing acid-resistant and alkaline-resistant diamond film on surface of compact disc
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CN103917361A (en) * 2011-08-05 2014-07-09 百事可乐公司 Inorganic nanocoating primed organic film
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CN109576669A (en) * 2018-12-19 2019-04-05 北京建筑大学 A kind of hollow cathode discharge system and the method for preparing DLC film
CN110029318A (en) * 2019-04-27 2019-07-19 孙建军 A kind of film plating process of isolation-type vacuum coating pipe fitting
CN110205608A (en) * 2019-07-09 2019-09-06 深圳扑浪创新科技有限公司 A kind of guard method at the nano material film edge of luminescence generated by light
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