CN115383005B - Equipment for machining and forming handlebar accessory of electric bicycle - Google Patents
Equipment for machining and forming handlebar accessory of electric bicycle Download PDFInfo
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- CN115383005B CN115383005B CN202211278989.3A CN202211278989A CN115383005B CN 115383005 B CN115383005 B CN 115383005B CN 202211278989 A CN202211278989 A CN 202211278989A CN 115383005 B CN115383005 B CN 115383005B
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- 238000003754 machining Methods 0.000 title claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims abstract 3
- 230000000670 limiting effect Effects 0.000 claims description 54
- 238000000465 moulding Methods 0.000 claims 2
- 238000005452 bending Methods 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229920001821 foam rubber Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/86—Making other particular articles other parts for bicycles or motorcycles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
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Abstract
The invention relates to the technical field of electric bicycle manufacturing, and discloses equipment for processing and forming handlebar accessories of an electric bicycle, which comprises: the system comprises a numerical control pipe bender, a control module, a carrying and transferring mechanism, an AGV body and a storage mechanism; the control module is arranged on the front side of the top end of the numerical control pipe bender and is electrically connected with the numerical control pipe bender; the carrying and transferring mechanism is arranged at the left end of the outer side of the numerical control pipe bender; the AGV body is connected with the numerical control pipe bender through a remote network; receiving mechanism sets up the top of AGV automobile body. This an equipment for electric bicycle handlebar accessory machine-shaping can realize the automatic unloading operation of electric bicycle butterfly handlebar after tubular product bending process to realize with the cooperation of automatic unloading operation, the butterfly handlebar work piece is accomodate in order and automatic handling, need not the staff and manually sorts, improves machining efficiency and degree of automation.
Description
Technical Field
The invention relates to the technical field of electric bicycle manufacturing, in particular to equipment for processing and forming handlebar accessories of an electric bicycle.
Background
An electric bicycle is a mechatronic personal transportation tool which takes a storage battery as auxiliary energy and is provided with a motor, a controller, the storage battery, a rotating handle brake handle and other control components and a display instrument system on the basis of a common bicycle, wherein the handlebar of the electric bicycle is divided into a butterfly handle and a bent handle, wherein the butterfly handle is named because the butterfly handle is shaped like a winged butterfly, and the butterfly handle has a plurality of handle positions, so that a rider can more finely adjust the riding posture during the riding process, the discomfort of the body is reduced, and the butterfly handle can be kept in a posture for a long time during long distance riding, so that certain positions of the body can easily generate symptoms such as aching pain and the like, and the handle positions can be changed when the discomfort occurs, so that the parts can be relaxed, the butterfly handle has strong overall comfort, which is very suitable for long distance riding with large physical strength consumption, but has the defects of large weight, large processing difficulty, higher requirements on the quality and the structural strength of materials, and higher cost;
in the prior art, electric bicycle butterfly handlebar needs the staff to manually carry out the unloading operation after tubular product bending process to because the abnormal shape structure of electric bicycle butterfly handlebar, what lead to its to concentrate to stack in the transportation transports leads to butterfly type handlebar structure intercrossing easily, needs the staff to manually sort, and then influences follow-up machining efficiency.
Disclosure of Invention
The invention aims to provide equipment for processing and forming a handlebar accessory of an electric bicycle, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an apparatus for machine-forming a handlebar fitting for an electric bicycle, comprising: the automatic pipe bending machine comprises a numerical control pipe bending machine, a control module, a carrying and transferring mechanism, an AGV body and a receiving mechanism;
control module installs the top front side of numerical control bending machine, control module and numerical control bending machine electric connection, transport transfer mechanism set up the outside left end of numerical control bending machine, the AGV automobile body sets up the outside of numerical control bending machine, AGV automobile body and numerical control bending machine remote network connect, storage mechanism sets up the top of AGV automobile body.
Preferably, in order to realize the transfer of the workpiece between the storage mechanism and the machining end of the numerical control pipe bender for the bent butterfly, adjust the workpiece to a vertical state to be inserted into the storage mechanism in a matching manner, and avoid the normal pipe bending operation of the numerical control pipe bender, the carrying and transferring mechanism includes: the device comprises a horizontal moving module, a three-axis moving module, a first rotating module, an installation frame, a second rotating module and a clamping module; the number of the horizontal moving modules is two, the two horizontal moving modules are respectively arranged at the front end and the rear end of the outer side of the numerical control pipe bender along the left-right direction, and the horizontal moving modules are electrically connected with the control module; the three-axis moving module is arranged at the moving ends of the front horizontal moving module and the rear horizontal moving module along the front-rear direction, and the three-axis moving module is electrically connected with the control module; the first rotating module is arranged at the moving end of the three-axis moving module and is electrically connected with the control module; the mounting rack is fixedly arranged at the rotating end of the first rotating module; the second rotating module is arranged at the top of the bottom end of the mounting rack and is electrically connected with the control module; the number of the clamping modules is two, the two clamping modules are respectively arranged on the left side and the right side of the rotating end of the second rotating module, and the clamping modules are electrically connected with the control module.
Preferably, in order to realize taking in the work piece in order to the butterfly after buckling, be convenient for shift the transportation to the work piece, receiving mechanism includes: accomodate the shell and set up the top delivery end at the AGV automobile body along left right direction, accomodate the inner chamber of shell and be separated and accomodate the groove for seven at least, and every inner chamber of accomodating the groove all is provided with the fixed subassembly of work piece.
Preferably, in order to cooperate with the receiving of the workpiece, the workpiece is moved out of or moved into the inner cavity of the receiving shell, and the workpiece fixing assembly comprises: the rotating frame, the first electric push rod, the fixing frame, the rotating rod, the second electric push rod and the connecting seat; the rotating frame is rotatably connected to the lower portion of the left side of the inner cavity of the containing shell through a pin shaft seat in the left-right direction; one end of a first electric push rod is rotatably connected to the bottom end of the inner cavity of the containing shell through a pin shaft seat, the other end of the first electric push rod is rotatably connected with the right side of the bottom end of the rotating frame through a pin shaft, and the first electric push rod is electrically connected with the AGV body; the fixed frame is arranged on the right side of the top end of the rotating frame along the up-down direction; the number of the rotating rods is two, and one ends of the two rotating rods are respectively and rotatably connected to the upper side and the lower side of the fixing frame through pin shaft seats; one end of a second electric push rod is rotatably connected to the bottom end of the left side of the fixing frame through a pin shaft seat, the other end of the second electric push rod is rotatably connected with the inner side of the rotating rod at the bottom through a pin shaft, and the second electric push rod is electrically connected with the AGV body; the connecting seat is arranged on the left side of the fixing frame, and the upper end and the lower end of the inner side of the connecting seat are respectively and rotatably connected with the other ends of the two rotating rods through pin shafts.
Preferably, insert to handlebar work piece position inboard of buckling in order to realize spacing unit to the cooperation is realized fixing the support of butterfly to the work piece position of buckling, avoids violence to remove in the handling to lead to the position of buckling atress fracture, the fixed subassembly of work piece still includes: the device comprises a shell, a multistage electric push rod, a folding frame and a limiting unit; the shell is arranged on the left side of the connecting seat along the up-down direction; the number of the multistage electric push rods is two, the two multistage electric push rods are respectively arranged on the upper side and the lower side of the inner cavity of the shell, the telescopic ends of the two multistage electric push rods respectively extend out of the outer wall of the shell, and the multistage electric push rods are electrically connected with the AGV body; the number of the folding frames is two, the number of each group of folding frames is four, and one end of each group of folding frames is respectively arranged at the upper end and the lower end of the outer side of the four edges of the shell; the number of the limiting units is two, and the two limiting units are respectively arranged on the upper side and the lower side of the shell.
Preferably, in order to adapt to the fixation of different bending positions and directions of the handlebar workpiece, the limiting unit comprises: the limiting unit comprises a limiting unit shell, a miniature air pump, a miniature electric push rod and a mounting plate; the limiting unit shell is arranged on the outer side of the shell, and the outer wall of the limiting unit shell is fixedly connected with the other end of the folding frame; the miniature air pump is arranged in the inner cavity of the limiting unit shell and electrically connected with the AGV body; the number of the micro electric push rods is two, the two micro electric push rods are respectively arranged on the left side and the right side of the inner cavity of the limiting unit shell, the telescopic end of each micro electric push rod extends out of the outer wall of the limiting unit shell, and the micro electric push rods are electrically connected with the AGV body; the number of the mounting plates is two, and the left mounting plate and the right mounting plate are respectively arranged at the outer sides of the telescopic ends of the two miniature electric push rods; wherein, the outside of controlling two the mounting panel all is provided with fixed part.
Preferably, in order to achieve external fixation of the handle bar workpiece, the fixing member includes: the device comprises a fixed clamping ring, a first mounting groove, a first air bag, a limiting wheel, a micro motor, a rotating wheel, a rotating clamping ring, a second mounting groove and a second air bag; the fixed snap ring is arranged on the outer side of the mounting plate; the first mounting groove is formed in the inner side of the fixed clamping ring along the circumferential direction; the first air bag is arranged in the inner cavity of the first mounting groove and can be connected with an air outlet of the miniature air pump through a conduit; the number of the limiting wheels is two, and the left limiting wheel and the right limiting wheel are respectively connected to the left side and the front side of the top end of the fixed clamping ring in a rotating mode through pin shafts; the micro motor is arranged on the rear side of the bottom end of the fixed clamping ring, the output end of the micro motor extends out of the upper surface of the fixed clamping ring, and the micro motor is electrically connected with the AGV body; the rotating wheel screw is connected with the output end of the micro motor; the rotating clamping ring is clamped at the inner sides of the two limiting wheels and the rotating wheel; the second mounting groove is formed in the inner side of the rotary clamping ring along the circumferential direction; the second air bag is arranged in the inner cavity of the second mounting groove and can be connected with the air outlet of the miniature air pump through a conduit.
Preferably, the fixed snap ring and the rotary snap ring are both in the shape of an open ring.
Compared with the prior art, the invention has the beneficial effects that:
1. the horizontal moving module drives the three-axis moving module to move horizontally, the three-axis moving module drives the first rotating module to drive the clamping module to move in the three-axis direction, after the clamping module clamps a workpiece, the first rotating module drives the mounting frame to drive the clamping module to rotate and parallel to the rear side of the containing shell, and the second rotating module drives the clamping module to drive the handlebar workpiece to rotate to a vertical state;
2. the rotating frame is driven to rotate upwards by the first electric push rod, the bottom rotating rod is driven to rotate upwards by the second electric push rod, the connecting seat drives the shell to move out of an inner cavity of the containing shell, the multistage electric push rods drive the upper shell at a corresponding position to move outwards, the limiting unit is inserted into the inner side of a bending position of a handlebar workpiece, the miniature electric push rod extends to drive the mounting plate to drive the fixing clamp ring to move outwards, the fixing clamp ring is sleeved on the outer side of the handlebar workpiece, the miniature motor drives the rotating wheel to rotate, the rotating clamp ring rotates under the action of friction force of the rotating wheel, the second mounting groove rotates to the other side of the handlebar workpiece under the limiting action of the limiting wheel, the miniature air pump injects air into the first air bag and the second air bag respectively, the first air bag and the second air bag are wrapped outside the handlebar to fix the first air bag and the second air bag, the limiting unit drives an external workpiece to move to the inner cavity of the containing shell to realize ordered containing through shortening of the first electric push rod and the second electric push rod, and the worker controls the AGV body to move to the inner cavity of a subsequent processing device through the control module to realize automatic transportation of the workpiece;
thereby can realize the automatic unloading operation of electric bicycle butterfly handlebar after tubular product bending process to realize with automatic unloading operation cooperation, the butterfly handlebar work piece is accomodate in order and automatic handling, need not the staff and sorts manually, improves machining efficiency and degree of automation, accords with the production increase of enterprise more and falls this theory.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the transfer mechanism of FIG. 1;
FIG. 3 is an exploded view of the storage mechanism of FIG. 1;
FIG. 4 is an enlarged view of FIG. 3 at A;
fig. 5 is an exploded view of the spacing unit of fig. 1.
In the figure: 1. the numerical control pipe bender, 2, a control module, 3, a carrying transfer mechanism, 31, a horizontal movement module, 32, a three-axis movement module, 33, a first rotation module, 34, a mounting frame, 35, a second rotation module, 36, a clamping module, 4, an AGV body, 5, a receiving mechanism, 51, a receiving shell, 52, a rotating frame, 53, a first electric push rod, 54, a fixing frame, 55, a rotating rod, 56, a second electric push rod, 57, a connecting seat, 58, a shell, 59, a multi-stage electric push rod, 510, a folding frame, 6, a limiting unit, 61, a limiting unit shell, 62, a micro air pump, 63, a micro electric push rod, 64, a mounting plate, 65, a fixing clamp ring, 66, a first mounting groove, 67, a first air bag, 68, a limiting wheel, 69, a micro motor, 610, a rotating wheel, 611, a rotating clamp ring, 612, a second mounting groove, 613 and a second air bag.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: an apparatus for machine-forming a handlebar fitting for an electric bicycle, comprising: the automatic pipe bending machine comprises a numerical control pipe bending machine 1, a control module 2, a carrying and transferring mechanism 3, an AGV body 4 and a receiving mechanism 5, wherein the numerical control pipe bending machine 1 can be controlled by the control module 2, and the numerical control pipe bending machine 1 can bend a pipe workpiece into a butterfly-shaped structure to form a butterfly handlebar; the control module 2 is installed on the front side of the top end of the numerical control pipe bender 1, the control module 2 is electrically connected with the numerical control pipe bender 1, and a network module is arranged in the control module 2; the carrying and transferring mechanism 3 is arranged at the left end of the outer side of the numerical control pipe bender 1; the AGV comprises a numerical control pipe bender 1, an AGV body 4, a control module 2, a control assembly and a plurality of electric devices, wherein the AGV body 4 is arranged on the outer side of the numerical control pipe bender 1, the AGV body 4 is connected with the numerical control pipe bender 1 through a remote network, the AGV body 4 can be controlled through the control module 2, and the control assembly is arranged in the AGV body 4 and can be remotely controlled through the control module 2 to control the electric devices which are installed in the control assembly; the storage mechanism 5 is provided on the top of the AGV body 4.
Preferably, as shown in fig. 2, the transfer mechanism 3 further includes: a horizontal movement module 31, a three-axis movement module 32, a first rotation module 33, a mounting frame 34, a second rotation module 35, and a clamping module 36; the number of the horizontal moving modules 31 is two, the two horizontal moving modules 31 are respectively arranged at the front end and the rear end of the outer side of the numerically-controlled pipe bender 1 along the left-right direction, the horizontal moving modules 31 are electrically connected with the control module 2, the horizontal moving modules 31 can be controlled by the control module 2, and the horizontal moving modules 31 can drive the three-axis moving modules 32 to move left and right in the horizontal direction; the three-axis moving module 32 is arranged at the moving ends of the front horizontal moving module 31 and the rear horizontal moving module 31 along the front-rear direction, the three-axis moving module 32 is electrically connected with the control module 2, the three-axis moving module 32 can be controlled by the control module 2, and the three-axis moving module 32 can drive the first rotating module 33 to move in the three-axis direction; the first rotating module 33 is installed at the moving end of the three-axis moving module 32, the first rotating module 33 is electrically connected with the control module 2, the first rotating module 33 can be controlled by the control module 2, and the first rotating module 33 can drive the mounting frame 34 to rotate clockwise or counterclockwise; the mounting bracket 34 is fixedly mounted at the rotating end of the first rotating module 33; the second rotating module 35 is arranged at the top of the bottom end of the mounting frame 34, the second rotating module 35 is electrically connected with the control module 2, the second rotating module 35 can be controlled by the control module 2, and the second rotating module 35 can drive the clamping module 36 to rotate clockwise or counterclockwise; the number of the clamping modules 36 is two, the two clamping modules 36 are respectively arranged on the left side and the right side of the rotating end of the second rotating module 35, the clamping modules 36 are electrically connected with the control module 2, the clamping modules 36 can be controlled through the control module 2, and the clamping modules 36 can clamp the butterfly handle bar workpiece.
Preferably, as shown in fig. 3 and 4, the storage mechanism 5 further includes: accomodate shell 51 and set up the top delivery end at AGV automobile body 4 along the left and right directions, accomodate shell 51's inner chamber and be separated for seven at least grooves of accomodating, accomodate shell 51 inside can install the foam-rubber cushion additional in order to avoid transportation in butterfly handle bar work piece collision damage, and every inner chamber of accomodating the groove all is provided with the fixed subassembly of work piece, and the fixed subassembly of work piece includes: the rotating frame 52, the first electric push rod 53, the fixed frame 54, the rotating rod 55, the second electric push rod 56, the connecting seat 57, the shell 58, the multistage electric push rod 59, the folding frame 510 and the limiting unit 6; the rotating frame 52 is rotatably connected to the lower left side of the inner cavity of the containing shell 51 through a pin shaft seat along the left-right direction; one end of a first electric push rod 53 is rotatably connected to the bottom end of an inner cavity of the containing shell 51 through a pin shaft seat, the other end of the first electric push rod 53 is rotatably connected with the right side of the bottom end of the rotating frame 52 through a pin shaft, the first electric push rod 53 is electrically connected with the AGV body 4, the first electric push rod 53 is controlled by the control module 2 through the AGV body 4, and the first electric push rod 53 can extend to drive the rotating frame 52 to upwards or downwards rotate by taking the rotating connection position of the pin shaft of the containing shell 51 as a vertex; the fixed frame 54 is arranged on the right side of the top end of the rotating frame 52 along the up-down direction; the number of the rotating rods 55 is two, and one ends of the two rotating rods 55 are respectively and rotatably connected to the upper side and the lower side of the fixing frame 54 through pin shaft seats; one end of a second electric push rod 56 is rotatably connected to the bottom end of the left side of the fixing frame 54 through a pin shaft seat, the other end of the second electric push rod 56 is rotatably connected with the inner side of the bottom rotating rod 55 through a pin shaft, the second electric push rod 56 is electrically connected with the AGV body 4, the second electric push rod 56 is controlled by the control module 2 through the AGV body 4, and the second electric push rod 56 can drive the bottom rotating rod 55 to rotate upwards or downwards by taking the rotating connection position of the pin shaft of the fixing frame 54 as a vertex through self extension; the connecting base 57 is arranged on the left side of the fixing frame 54, and the upper end and the lower end of the inner side of the connecting base 57 are respectively and rotatably connected with the other ends of the two rotating rods 55 through pin shafts; the housing 58 is installed at the left side of the connection seat 57 in the up-down direction; the number of the multistage electric push rods 59 is two, the two multistage electric push rods 59 are respectively arranged on the upper side and the lower side of the inner cavity of the shell 58, the telescopic ends of the two multistage electric push rods 59 respectively extend out of the outer wall of the shell 58, the multistage electric push rods 59 are electrically connected with the AGV body 4, the multistage electric push rods 59 are controlled by the control module 2 through the AGV body 4, and the multistage electric push rods 59 can drive the limiting unit 6 to move outwards or inwards through self multistage telescopic driving; the number of the folding frames 510 is two, the number of each group of folding frames 510 is four, one end of each group of folding frames 510 is respectively arranged at the upper end and the lower end of the outer sides of the four sides of the shell 58, and the folding frames 510 can be telescopically folded in multiple stages to limit the position of the position limiting unit 6 in the moving process; the number of the limiting units 6 is two, and the two limiting units 6 are respectively arranged on the upper side and the lower side of the shell 58.
As a preferable scheme, further, as shown in fig. 5, the limiting unit 6 includes: a limiting unit shell 61, a micro air pump 62, a micro electric push rod 63 and a mounting plate 64; the limiting unit shell 61 is arranged on the outer side of the shell 58, and the outer wall of the limiting unit shell 61 is fixedly connected with the other end of the folding frame 510; the micro air pump 62 is arranged in the inner cavity of the limiting unit shell 61, the micro air pump 62 is electrically connected with the AGV body 4, the micro air pump 62 is controlled by the control module 2 through the AGV body 4, and the micro air pump 62 respectively injects air into the first air bag 67 and the second air bag 613; the number of the micro electric push rods 63 is two, the two micro electric push rods 63 are respectively arranged on the left side and the right side of the inner cavity of the limiting unit shell 61, the telescopic ends of the micro electric push rods 63 extend out of the outer wall of the limiting unit shell 61, the micro electric push rods 63 are electrically connected with the AGV body 4, the micro electric push rods 63 are controlled by the control module 2 through the AGV body 4, and the micro electric push rods 63 can shorten through self elongation to drive the mounting plate 64 to drive the fixing clamp ring 65 to move outwards or inwards; the number of the mounting plates 64 is two, and the left and right mounting plates 64 are respectively arranged at the outer sides of the telescopic ends of the two miniature electric push rods 63; wherein, the outside of controlling two mounting panels 64 all is provided with fixed part, and fixed part includes: a fixed clamping ring 65, a first mounting groove 66, a first air bag 67, a limiting wheel 68, a micro motor 69, a rotating wheel 610, a rotating clamping ring 611, a second mounting groove 612 and a second air bag 613; the fixing snap ring 65 is arranged on the outer side of the mounting plate 64; the first mounting groove 66 is formed on the inner side of the fixing snap ring 65 along the circumferential direction; the first air bag 67 is arranged in the inner cavity of the first mounting groove 66, and the first air bag 67 can be connected with the air outlet of the micro air pump 62 through a conduit; the number of the limiting wheels 68 is two, the left and right limiting wheels 68 are respectively connected to the left side and the front side of the top end of the fixed clamping ring 65 in a rotating mode through pin shafts, and the limiting wheels 68 can limit the fixed clamping ring 65; the micro motor 69 is arranged at the rear side of the bottom end of the fixing snap ring 65, the output end of the micro motor 69 extends out of the upper surface of the fixing snap ring 65, the micro motor 69 is electrically connected with the AGV body 4, the micro motor 69 is controlled by the control module 2 through the AGV body 4, and the micro motor 69 can drive the rotating wheel 610 to rotate clockwise or anticlockwise; the rotating wheel 610 is connected with the output end of the micro motor 69 through a screw; the rotary clamping ring 611 is clamped at the inner sides of the two limiting wheels 68 and the rotary wheel 610; the second mounting groove 612 is formed in the inner side of the rotary snap ring 611 along the circumferential direction, and both the fixed snap ring 65 and the rotary snap ring 611 are in open circular ring shapes; the second air bag 613 is disposed in the inner cavity of the second mounting groove 612, the second air bag 613 can be connected with the air outlet of the micro air pump 62 through a conduit, and the first air bag 67 and the second air bag 613 are wrapped outside the handlebar to fix the same.
The working principle is as follows:
step 1: the method comprises the steps that a worker controls a control module 2 to start a numerical control pipe bender 1 to machine a pipe, the pipe is bent into a handlebar shape, the control module 2 sequentially starts a horizontal moving module 31, a three-axis moving module 32, a clamping module 36, a first rotating module 33 and a second rotating module 35, the horizontal moving module 31 drives the three-axis moving module 32 to horizontally move left and right to a specified position, the clamping module 36 moves above a handlebar workpiece under the cooperation of the first rotating module 33, an installation frame 34 and the second rotating module 35, the three-axis moving module 32 drives the first rotating module 33 and enables the first rotating module 33 to drive the clamping module 36 to move in the three-axis direction under the cooperation of the installation frame 34 and the second rotating module 35, the clamping module 36 is enabled to move to the outer side of the handlebar workpiece, after the clamping module 36 clamps the workpiece, the clamping module 36 drives the clamping module 36 to drive the workpiece to move to a specified position on the outer side of an AGV body, the first rotating module 33 drives the installation frame 34 to drive the clamping module 36 to rotate to a position parallel to the rear side of an accommodating shell 51, and the second rotating module 35 drives the clamping module to rotate to a vertical state;
step 2: the staff control module 2 starts the first electric push rod 53, the second electric push rod 56, the multistage electric push rod 59, the micro electric push rod 63 and the micro air pump 62 in sequence through the AGV body 4, the first electric push rod 53 extends to drive the rotating frame 52 to rotate upwards by taking the pin shaft rotating connection part of the containing shell 51 as a vertex, the second electric push rod 56 extends to drive the bottom rotating rod 55 to rotate upwards by taking the pin shaft rotating connection part of the fixing frame 54 as a vertex, and drives the connecting seat 57 to drive the housing 58 to move upwards out of the inner cavity of the accommodating shell 51 under the limiting action of the top rotating rod 55, the worker controls the control module 2 and enables the clamping module 36 to drive the workpiece to move to the outer side of the housing 58 under the coordination of the three-axis moving module 32, the multistage electric push rod 59 drives the upper housing 58 at the corresponding position to move outwards under the limiting action of the folding frame 510 through self extension, so that the position-limiting unit 6 is inserted into the inner side of the bending position of the handle bar workpiece, the micro electric push rod 63 extends to drive the mounting plate 64 to drive the fixing snap ring 65 to move outwards, so that the fixed snap ring 65 is sleeved outside the handle bar workpiece, the micro motor 69 drives the rotating wheel 610 to rotate, thereby the rotating snap ring 611 rotates under the friction force of the rotating wheel 610, and the second mounting groove 612 rotates to the other side of the handle bar workpiece under the limit action of the limit wheel 68, the micro air pump 62 injects air into the first air bag 67 and the second air bag 613 respectively, so that the first air bag 67 and the second air bag 613 are wrapped on the outer portion of the handlebar to fix the same, the limiting unit 6 drives the external workpiece to move to the inner cavity of the containing shell 51 to realize orderly containing by shortening the first electric push rod 53 and the second electric push rod 56, and a worker controls the AGV body 4 to move to the interior of a subsequent processing device through the control module 2 to realize automatic conveying of the workpiece;
in conclusion, the automatic blanking device can realize the automatic blanking operation of the electric bicycle butterfly handle after the pipe is bent, and is matched with the automatic blanking operation, so that the butterfly handle workpieces are orderly stored and automatically carried, the manual sorting by workers is not needed, and the processing efficiency and the automation degree are improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An apparatus for machine-shaping a handlebar fitting for an electric bicycle, comprising:
a numerical control pipe bender (1);
the control module (2) is installed on the front side of the top end of the numerical control pipe bender (1), and the control module (2) is electrically connected with the numerical control pipe bender (1);
the conveying and transferring mechanism (3) is arranged at the left end of the outer side of the numerical control pipe bender (1);
the AGV body (4) is arranged on the outer side of the numerical control pipe bender (1), and the AGV body (4) is connected with the numerical control pipe bender (1) through a remote network;
the storage mechanism (5) is arranged at the top end of the AGV body (4);
the conveyance transfer mechanism (3) includes:
the number of the horizontal moving modules (31) is two, the two horizontal moving modules (31) are respectively arranged at the front end and the rear end of the outer side of the numerical control pipe bender (1), and the horizontal moving modules (31) are electrically connected with the control module (2);
the three-axis moving module (32) is arranged at the moving ends of the front horizontal moving module (31) and the rear horizontal moving module (31), and the three-axis moving module (32) is electrically connected with the control module (2);
the first rotating module (33) is installed at the moving end of the three-axis moving module (32), and the first rotating module (33) is electrically connected with the control module (2);
the mounting frame (34) is fixedly mounted at the rotating end of the first rotating module (33);
the second rotating module (35) is arranged at the top of the bottom end of the mounting frame (34), and the second rotating module (35) is electrically connected with the control module (2);
the number of the clamping modules (36) is two, the two clamping modules (36) are respectively arranged on the left side and the right side of the rotating end of the second rotating module (35), and the clamping modules (36) are electrically connected with the control module (2);
the storage mechanism (5) includes:
the AGV comprises a containing shell (51), wherein the containing shell (51) is arranged at the carrying end at the top end of the AGV body (4), the inner cavity of the containing shell (51) is divided into at least seven containing grooves, and a workpiece fixing assembly is arranged in the inner cavity of each containing groove;
the workpiece holding assembly includes:
the rotating frame (52) is rotatably connected to the lower part of the left side of the inner cavity of the containing shell (51) through a pin shaft seat;
one end of the first electric push rod (53) is rotatably connected to the bottom end of the inner cavity of the containing shell (51) through a pin shaft seat, the other end of the first electric push rod (53) is rotatably connected with the right side of the bottom end of the rotating frame (52) through a pin shaft, and the first electric push rod (53) is electrically connected with the AGV body (4);
a fixed frame (54) arranged at the right side of the top end of the rotating frame (52);
the number of the rotating rods (55) is two, and one ends of the two rotating rods (55) are respectively and rotatably connected to the upper side and the lower side of the fixing frame (54) through pin shaft seats;
one end of a second electric push rod (56) is rotatably connected to the bottom end of the left side of the fixing frame (54) through a pin shaft seat, the other end of the second electric push rod (56) is rotatably connected with the inner side of the rotating rod (55) at the bottom through a pin shaft, and the second electric push rod (56) is electrically connected with the AGV body (4);
and the connecting seat (57) is arranged on the left side of the fixing frame (54), and the upper end and the lower end of the inner side of the connecting seat (57) are respectively and rotatably connected with the other ends of the two rotating rods (55) through pin shafts.
2. The apparatus of claim 1, wherein the workpiece fixture assembly further comprises:
a housing (58) mounted on the left side of the connection seat (57);
the number of the multistage electric push rods (59) is two, the two multistage electric push rods (59) are respectively arranged on the upper side and the lower side of an inner cavity of the shell (58), the telescopic ends of the two multistage electric push rods (59) respectively extend out of the outer wall of the shell (58), and the multistage electric push rods (59) are electrically connected with the AGV body (4);
the number of the folding frames (510) is two, the number of each folding frame (510) is four, and one end of each folding frame (510) is respectively arranged at the upper end and the lower end of the outer side of the four sides of the shell (58);
the number of the limiting units (6) is two, and the two limiting units (6) are respectively arranged on the upper side and the lower side of the shell (58).
3. The apparatus for machining and shaping an electric bicycle handlebar accessory according to claim 2, characterized in that the stop unit (6) comprises:
the limiting unit shell (61) is arranged on the outer side of the shell (58), and the outer wall of the limiting unit shell (61) is fixedly connected with the other end of the folding frame (510);
the micro air pump (62) is arranged in an inner cavity of the limiting unit shell (61), and the micro air pump (62) is electrically connected with the AGV body (4);
the number of the micro electric push rods (63) is two, the two micro electric push rods (63) are respectively arranged on the left side and the right side of the inner cavity of the limiting unit shell (61), the telescopic end of each micro electric push rod (63) extends out of the outer wall of the limiting unit shell (61), and the micro electric push rods (63) are electrically connected with the AGV body (4);
the number of the mounting plates (64) is two, and the left mounting plate (64) and the right mounting plate (64) are respectively arranged on the outer sides of the telescopic ends of the two miniature electric push rods (63);
wherein, the outer sides of the left and right mounting plates (64) are provided with fixing components.
4. The apparatus of claim 3, wherein the fixing member comprises:
a fixing snap ring (65) arranged outside the mounting plate (64);
a first mounting groove (66) which is opened on the inner side of the fixed snap ring (65) along the circumferential direction;
the first air bag (67) is arranged in the inner cavity of the first mounting groove (66);
the number of the limiting wheels (68) is two, and the left limiting wheel (68) and the right limiting wheel (68) are respectively connected to the left side and the front side of the top end of the fixed clamping ring (65) in a rotating mode through pin shafts;
the micro motor (69) is arranged on the rear side of the bottom end of the fixing clamp ring (65), the output end of the micro motor (69) extends out of the upper surface of the fixing clamp ring (65), and the micro motor (69) is electrically connected with the AGV body (4);
the rotating wheel (610) is connected to the output end of the micro motor (69) through a screw;
the rotary clamping ring (611) is clamped at the inner sides of the two limiting wheels (68) and the rotary wheel (610);
a second mounting groove (612) which is opened at the inner side of the rotary clamping ring (611) along the circumferential direction;
and a second air bag (613) arranged in the inner cavity of the second mounting groove (612).
5. The equipment for processing and forming the handlebar accessory of the electric bicycle according to claim 4, wherein the fixing snap ring (65) and the rotating snap ring (611) are both in a split ring shape.
6. The apparatus for machining and molding handlebar accessory for electric bicycle according to claim 4, characterized in that the first air bag (67) can be connected with the air outlet of the micro air pump (62) through a conduit.
7. The apparatus for manufacturing and molding handlebar accessory for electric bicycle according to claim 4, characterized in that the second air bag (613) can be connected with the outlet of the micro air pump (62) through a conduit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211278989.3A CN115383005B (en) | 2022-10-19 | 2022-10-19 | Equipment for machining and forming handlebar accessory of electric bicycle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211278989.3A CN115383005B (en) | 2022-10-19 | 2022-10-19 | Equipment for machining and forming handlebar accessory of electric bicycle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115383005A CN115383005A (en) | 2022-11-25 |
| CN115383005B true CN115383005B (en) | 2023-03-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211278989.3A Active CN115383005B (en) | 2022-10-19 | 2022-10-19 | Equipment for machining and forming handlebar accessory of electric bicycle |
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| Country | Link |
|---|---|
| CN (1) | CN115383005B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102861832B (en) * | 2012-09-28 | 2015-03-11 | 天津博信汽车零部件有限公司 | Automatic basketing system for workpieces |
| CN210059424U (en) * | 2019-06-14 | 2020-02-14 | 温州庆瓯科技股份有限公司 | Bending mechanism for processing motorcycle handlebar |
| CN112045004A (en) * | 2020-08-28 | 2020-12-08 | 郭文辉 | Car handle processing is with integrative equipment of bending of location |
| CN215391809U (en) * | 2021-07-03 | 2022-01-04 | 海安金隆金属科技有限公司 | Mountain bike handlebar equipment of bending |
| CN114055499B (en) * | 2021-12-20 | 2023-04-07 | 山西庆丰源科技有限公司 | Automatic control system and control method for externally-added numerically controlled lathe |
| CN115106413A (en) * | 2022-06-22 | 2022-09-27 | 徐州百事利电动车业有限公司 | Pipe bending device for electric bicycle pipe fitting production |
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| Publication number | Publication date |
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| CN115383005A (en) | 2022-11-25 |
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Denomination of invention: A device for processing and forming electric bicycle handlebar accessories Granted publication date: 20230324 Pledgee: Jiangsu Jiangnan Rural Commercial Bank Limited by Share Ltd. Pledgor: Changzhou Meiqi Automobile Co.,Ltd. Registration number: Y2024980023913 |