CN115367200B - Forming container boxing line - Google Patents
Forming container boxing line Download PDFInfo
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- CN115367200B CN115367200B CN202211135678.1A CN202211135678A CN115367200B CN 115367200 B CN115367200 B CN 115367200B CN 202211135678 A CN202211135678 A CN 202211135678A CN 115367200 B CN115367200 B CN 115367200B
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- conveying device
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- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 239000000463 material Substances 0.000 claims abstract description 47
- 238000012856 packing Methods 0.000 claims abstract description 16
- 230000007306 turnover Effects 0.000 claims description 24
- 238000007599 discharging Methods 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000007493 shaping process Methods 0.000 claims description 9
- 230000009471 action Effects 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000013459 approach Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000000465 moulding Methods 0.000 abstract description 15
- 230000008901 benefit Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 12
- 230000008569 process Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000003860 storage Methods 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/40—Arranging and feeding articles in groups by reciprocating or oscillatory pushers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/08—Packaging groups of articles, the articles being individually gripped or guided for transfer to the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/08—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to stop, or to control the speed of, the machine as a whole
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The application relates to a molding container packing line. The application relates to a molding container packing line, which comprises: the feeding and conveying device is used for conveying the forming containers to the stacking and overturning device, the stacking and overturning device comprises a stacking mechanism, a material ejection mechanism, a material pushing mechanism and an overturning mechanism, the stacking mechanism is arranged at the tail end of the feeding and conveying device in a crossing mode, the material ejection mechanism ejects the forming containers away from the feeding and conveying device along the stacking direction and feeds the forming containers into the stacking mechanism, the overturning mechanism and the stacking mechanism are arranged in parallel, and the material pushing mechanism pushes the forming containers into the overturning mechanism from the stacking mechanism. The formed container packing line has the advantage of improving efficiency.
Description
Technical Field
The application relates to the field of production of molded containers, in particular to a molded container boxing line.
Background
The production and packaging of the measuring cup are carried out through semi-automatic equipment, after the measuring cup is molded through the processes such as injection molding, the measuring cup is taken out from the mold by the manipulator, the measuring cup is stacked by a worker and then placed in the packing box, or the measuring cup is taken out from the mold by the manipulator, stacked and placed on the conveying line, the measuring cup is conveyed to the tail end through the conveying line, and then the stacked measuring cup is placed in the packing box by the worker. Moreover, since the diameter of the measuring cups is small, and the stacking height is generally relatively high, the measuring cups are easy to collapse in the stacking process, serious production faults are caused, in the boxing process, the vertically stacked measuring cups need to be overturned and then are placed in the packaging box in parallel, the measuring cups positioned at the middle section are easy to collapse, and the whole stack of measuring cups are scattered, so that the boxing is easy to be disordered no matter the mechanical arm operation or the manual operation is inconvenient. At present, corresponding stacking equipment is also used for stacking and overturning operation, for example, patent application number CN202210114455.0, entitled "efficient cold and hot forming container stacking and arranging equipment" discloses stacking and arranging equipment, a material storage mechanism is fixedly arranged above a material ejection mechanism, a material storage plate which is arranged in parallel and provided with a plurality of material holes, a plurality of connecting columns which are connected with the material storage plate and encircle the material holes, a material receiving overturning mechanism is arranged above the material storage mechanism and is mutually connected with a lifting mechanism arranged behind the material feeding mechanism, and a material pushing mechanism is vertically and fixedly arranged on the lifting mechanism. However, the stacking equipment has complex procedures, the stacking height of the containers is limited by the structure, and a plurality of stacked container stacks need to be stacked secondarily or sleeved when being packaged, so that the difficulty of the subsequent packaging procedure is increased, and the efficiency is reduced.
Disclosure of Invention
Based on this, an object of the present application is to provide a forming container packing line, which has an advantage of improving efficiency.
The utility model provides a shaping container vanning line, includes feeding conveyor and piles up turning device, feeding conveyor be used for to pile up turning device and carry shaping container, pile up turning device and include stacking mechanism, liftout mechanism, pushing equipment and turning mechanism, stacking mechanism strides to be established feeding conveyor is terminal, liftout mechanism is lifted shaping container along the stacking direction from feeding conveyor and is sent into stacking mechanism, turning mechanism with stacking mechanism sets up side by side, pushing equipment is with shaping container follow stacking mechanism pushes into turning mechanism.
The molding container boxing line can be well connected with molding equipment, realizes automatic stacking, overturning and boxing operation after mold stripping of molding containers, and improves production efficiency. Meanwhile, compared with the existing equipment, the structure of the stacking and overturning device does not need to strictly limit the stacking height of the containers, the stacking quantity is greatly increased, secondary stacking or sleeving is not needed, and boxing is facilitated.
Further, the stacking mechanism comprises a stacking supporting table, a guide frame, a first fixing frame, a first limiting frame and a baffle plate, wherein a material hole is formed in the stacking supporting table, the guide frame comprises a plurality of guide pieces which encircle the material hole to form a first stacking channel, the guide pieces are arranged on one side of the stacking supporting table and extend towards the feeding conveying device, a supporting block is rotatably arranged on the guide pieces, the supporting block is pushed to deflect by a jacked forming container and is reset and supported by gravity, the first fixing frame is arranged on the other side of the stacking supporting table, the first limiting frame is rotatably arranged on one side of the first fixing frame, the first limiting frames are symmetrically arranged and are in cohesion to form a second stacking channel which is communicated with and coaxial with the first stacking channel, and the baffle plate is provided with a material blocking part which slides back and forth on the stacking supporting table to enable the material blocking part to cover or keep away from the material hole. The stacking mechanism can realize the stacking of the formed containers in the vertical direction, and enables the formed containers to transversely move into the turnover mechanism, so that the stacking height is not limited by the turnover mechanism, and the stacking quantity is improved. Meanwhile, when the whole container is jacked into the second stacking channel, the moving distance of the container pile is the distance between the supporting block and the stacking supporting table, the jacking distance of the jacking mechanism is greatly reduced, the time consumption of the jacking process is shortened, the continuity of jacking operation is improved, the container is prevented from accumulating and staying in the feeding and conveying device due to continuous feeding, and the operation flow is simplified.
Further, the first limiting frame is provided with a reset block rotating along with the first limiting frame, and the reset block is connected with a reset spring. The first limiting frame is automatically folded.
Further, the pushing mechanism comprises a pushing plate and a pushing driving cylinder for driving the pushing plate to move, and the pushing plate is driven by the pushing driving cylinder to move towards the first limiting frame through the second stacking channel. The pushing mechanism opens the first limiting frame in the pushing process, so that the container pile can be transversely conveyed.
Further, tilting mechanism includes upset platform, second mount, second spacing, upset actuating cylinder, rotary actuating cylinder and rotary actuating cylinder fixing base, the fixed setting of upset platform, the second mount rotates to set up on the upset platform, the second spacing rotates to set up second mount one side, second spacing symmetry sets up and embraces and forms one and hold the chamber, hold the chamber and be used for holding by the shaping container that the pushing plate released stacking mechanism, the drive of upset actuating cylinder the second mount upset, the rotary actuating cylinder passes through rotary actuating cylinder fixing base sets up on the second mount, the output of rotary actuating cylinder with the second spacing is connected, thereby drives the outside upset of second spacing. The turnover mechanism is stable in operation, does not need to additionally adjust the height through lifting, and is simple in structure.
Further, the turnover mechanism further comprises an air tap, and the air tap is arranged in the bottom of the second fixing frame in a penetrating mode and corresponds to the accommodating cavity. The air tap blows high-pressure gas to the measuring cup stack, blows the measuring cup stack to the top of the second fixing frame to move, and enables the measuring cup stack to accurately fall into the guide cover.
Further, the turnover mechanism further comprises a buffer, and the buffer is arranged on the turnover platform and faces the second fixing frame. The buffer supports and limits the second fixing frame.
Further, the production line still includes ejection of compact conveyor, vanning conveyor and handling arm, ejection of compact conveyor will accomplish the shaping container of piling up and overturning to vanning conveyor, vanning conveyor includes support frame, angle adjustment mechanism, chassis and side bearer, chassis one side passes through angle adjustment mechanism and sets up on the support frame, the opposite side with the support frame articulates, the side bearer sets up the chassis is kept away from ejection of compact conveyor's one side, the chassis is toward the side bearer direction downward sloping, it is provided with a plurality of first cylinders to rotate on the chassis, first cylinder is driven by the rolling motor, the roll is provided with a plurality of second cylinders on the side bearer, handling arm carries shaping container to be located in the box on the vanning conveyor. The underframe of the discharging conveying device is obliquely arranged, so that a container pile placed in the box body moves towards the oblique direction under the action of gravity and is mutually close to the container pile, the placement position during carrying is not required to be accurately controlled, the boxing difficulty is reduced, and the boxing efficiency is improved.
Further, the angle adjusting mechanism comprises a sliding block and a guide block, wherein the guide block is arranged on the supporting frame and provided with an arc-shaped slotted hole, and the sliding block is connected with the underframe and slides along the arc-shaped slotted hole through a fixing piece so as to adjust the inclination angle of the underframe. The angle adjusting mechanism can adjust the inclination of the underframe and ensure the stability of the angle of the underframe.
Further, the handling mechanical arm comprises a handling mechanism, the handling mechanism is arranged at the moving end of the mechanical body and comprises a handling bottom plate connected with the mechanical body, first clamping jaws arranged at two ends of the handling bottom plate and second clamping jaws arranged in the middle of the handling bottom plate, the first clamping jaws are symmetrically arranged and driven by a cylinder to approach or depart from each other to clamp two axial ends of a forming container, and the second clamping jaws are arranged on the handling bottom plate through clamping jaw cylinders and clamp the forming container along the radial direction of the forming container. The carrying mechanism clamps the two ends of the container pile through the first clamping jaw and clamps the middle section of the container pile through the second clamping jaw, so that the middle section of the container pile is prevented from falling down during clamping, and the falling of the container pile caused by collapse of the waist is avoided.
For a better understanding and implementation, the present application is described in detail below with reference to the drawings.
Drawings
FIG. 1 is a block diagram of a forming container packing line according to the present application;
FIG. 2 is a partial block diagram of the pick-up robot;
FIG. 3 is a top view of the feed conveyor;
FIG. 4 is a block diagram of a feed conveyor and a stack inverter;
FIG. 5 is a block diagram of a stacking mechanism;
FIG. 6 is a block diagram of a guide;
FIG. 7 is a block diagram of a stacking mechanism and a flipping mechanism;
FIG. 8 is a partial block diagram of the flipping mechanism;
FIG. 9 is a side view of the outfeed conveyor;
FIG. 10 is an axial view of the outfeed conveyor;
FIG. 11 is a partial block diagram of a transfer robot;
reference numerals illustrate:
1. a pick-up mechanical arm; 11. a piece taking bottom plate; 12. a pick-up head; 2. a feed conveyor; 21. a feed conveyor belt; 22. a driving device; 23. a guide bar; 24. a guide bracket; 3. a stack turning device; 311. a liftout driving cylinder; 312. a top block; 313. a material sensor; 321. stacking a support table; 3211. a material hole; 322. a guide frame; 3221. a first guide bar; 3222. a second guide bar; 3223. a first mounting hole; 3224. a second mounting hole; 323. a support block; 324. a first fixing frame; 325. a first limiting frame; 3251. a reset block; 3252. a return spring; 326. a striker plate; 3261. an avoidance groove; 327. a material blocking driving cylinder; 328. a support plate; 331. a pushing plate; 332. a pushing driving cylinder; 341. a turnover platform; 342. the second fixing frame; 343. the second limiting frame; 344. a turnover driving cylinder; 345. a rotary driving cylinder; 346. a rotary driving cylinder fixing seat; 347. an air tap; 348. a buffer; 4. a frame; 5. a discharge conveying device; 51. a discharge conveyor belt; 52. a blanking guide cover; 6. a boxing and conveying device; 61. a support frame; 62. an angle adjusting mechanism; 621. a sliding block; 622. a guide block; 63. a chassis; 631. a first roller; 64. a side frame; 641. a second drum; 65. a positioning mechanism; 7. a handling robot arm; 71. carrying a bottom plate; 72. a first jaw; 73. and a second clamping jaw.
Detailed Description
Referring to fig. 1-11, fig. 1 is a block diagram of a forming container packing line according to the present application; FIG. 2 is a partial block diagram of the pick-up robot; FIG. 3 is a top view of the feed conveyor; FIG. 4 is a block diagram of a feed conveyor and a stack inverter; FIG. 5 is a block diagram of a stacking mechanism; FIG. 6 is a block diagram of a guide; FIG. 7 is a block diagram of a stacking mechanism and a flipping mechanism; FIG. 8 is a partial block diagram of the flipping mechanism; FIG. 9 is a side view of the outfeed conveyor; FIG. 10 is an axial view of the outfeed conveyor; fig. 11 is a partial configuration view of the transfer robot.
The application discloses a molding container packing line which is matched with molding equipment (such as a die casting machine, an injection molding machine and the like) for use, wherein the molding equipment is used for preparing molding containers, the molding containers comprise measuring cups and the like, and a part taking mechanical arm 1 is used for transferring the molding containers to the molding container stacking and arranging production line. The forming container stacking and arranging production line comprises a feeding conveying device 2, a stacking and overturning device 3, a discharging conveying device 5, a boxing conveying device 6 and a carrying mechanical arm 7, wherein the stacking and overturning device 3 is arranged at the tail end of the feeding conveying device 2 in a crossing mode, the discharging conveying device 5 corresponds to the stacking and overturning device 3 at the initial end of the stacking and overturning device, the boxing conveying device 6 corresponds to the tail end of the discharging conveying device 5, and the carrying mechanical arm 7 is used for transferring forming containers from the discharging conveying device 5 to the boxing conveying device 6.
The picking mechanical arm 1 comprises a picking bottom plate 11 and a picking head 12 arranged on the picking bottom plate 11, in this embodiment, a vacuum adsorption mode is adopted for picking, and the picking head 12 is a sucker. The pick-up mechanical arm 1 acquires a forming container in a die through a sucker and transfers the forming container to the feeding and conveying device 2.
The feeding conveying device 2 and the stacking and overturning device 3 are arranged on the frame 4. The feeding conveyor 2 comprises a feeding conveyor belt 21 and a driving device 22 for driving the feeding conveyor belt 21 to rotate. The feeding conveyer belts 21 are arranged in a group of two and are parallel at intervals. The tail end of the feeding conveying device 2 is provided with a guiding mechanism, the guiding mechanism comprises guiding strips 23 symmetrically arranged on two sides of each group of feeding conveying belts 21 and guiding brackets 24 for fixing the guiding strips 23, and the front ends of the guiding strips 23 are outwards opened, so that the formed container is guided and limited. The part taking mechanical arm 1 places the forming container on the feeding conveyor belt 21, so that the forming container spans the same group of feeding conveyor belts 21, and the driving device 22 drives the feeding conveyor belts 21 to rotate, thereby driving the forming container to move towards the rear end.
The stacking and overturning device 3 comprises a material ejection mechanism, a stacking mechanism, a pushing mechanism, an overturning mechanism and a control mechanism. In this embodiment, for improving efficiency, the feeding conveyor 21 has two sets, and the stack turning device 3 has two sets and corresponds to the ends of the feeding conveyor 21, respectively.
The ejection mechanism may have various structural forms, and in this embodiment, the ejection mechanism includes an ejection driving cylinder 311 and an ejection block 312 disposed at an output end of the ejection driving cylinder 311. The ejector driving cylinder 311 is disposed in the frame 4, and the ejector block 312 penetrates through the frame 4 to eject the molded container from the feed conveyor 21. In order to ensure that the forming container is ejected after being in place, the stacking and turning device 3 further comprises an in-place sensor 313, and the in-place sensor 313 monitors whether the forming container is in place.
The stacking mechanism includes a stacking support 321, a guide 322, a first fixing frame 324, and a first limiting frame 325. The stacking support table 321 is disposed on the frame 4, and a material hole 3211 is formed. The bottom of the stacking support 321 is provided with a guide frame 322, and the guide frame 322 includes a plurality of guides disposed around the material holes 3211 to form a first stacking path, and the guides are disposed at one side of the stacking support 321 and extend toward the feeding conveyor 2.
The guide member may have various structural forms, in this embodiment, the guide member is formed by combining a first guide rod 3221 and a second guide rod 3222 in parallel, the first guide rod 3221 is connected to the stacking support table 321 through a guide rod fixing block, the second guide rod 3222 is disposed on the first guide rod 3221 and is located on a side close to the first stacking channel, and the top end of the second guide rod 3222 penetrates into the material hole 3211. The guide member is rotatably provided with a supporting block 323, and a plurality of stacked forming containers can be accommodated between the supporting block 323 and the stacking support table 321.
The supporting block 323 is rotatably arranged on the first guide rod 3221, and the supporting block 323 is pushed to deflect by the jacked forming container and resets and supports the forming container under the action of gravity. Still be provided with first locating part and the second locating part that carries out spacing to supporting shoe 323 rotation on the guide, first mounting hole 3223 has been seted up on the first guide arm 3221, first locating part wears to establish in the first mounting hole 3223, works as when the supporting shoe 323 deflects to maximum rotation angle, first locating part with the top conflict of supporting shoe 323, set up second mounting hole 3224 on the second guide arm 3222, the second locating part wears to establish in the second mounting hole 3224, works as when the supporting shoe 323 position holds up the measuring cup, the second locating part with supporting shoe 323 bottom conflict. To prevent scratching of the molded container, the supporting block 323 is made of copper material.
The first fixing frame 324 is disposed at the top of the stacking support 321 and has a zigzag structure, the first limiting frame 325 is rotatably disposed at one side of the first fixing frame 324, and the first limiting frame 325 is symmetrically disposed and is bonded to form a second stacking channel that is communicated with the first stacking channel. The top end of the second stacking channel is shielded by the first fixing frame 324 to prevent the stacked molded containers from being separated from the second stacking channel from the top end. The first stacking channel, the second stacking channel and the ejector driving cylinder 311 are coaxially arranged along the vertical direction. The first limiting frame 325 is provided with a reset block 3251 rotating along with the first limiting frame 325, and the reset block 3251 is connected with a reset spring 3252.
The stacking mechanism further comprises a baffle plate 326, a baffle driving cylinder 327 and a supporting plate 328, wherein the baffle plate 326 is driven by the baffle driving cylinder 327, and the baffle driving cylinder 327 is fixedly arranged on the supporting plate 328. The baffle plate 326 is provided with a material blocking portion, and the baffle plate 326 slides reciprocally on the stacking support table 321, so that the material blocking portion covers or is far away from the material hole 3211. The material blocking part is provided with an avoidance groove 3261, the groove width of the avoidance groove 3261 is larger than that of the top block 312 and smaller than the diameter of the forming container, and the top block 312 is reset in the process of blocking the forming container. Preferably, the stacking support 321 is provided with a sliding groove, and the striker plate 326 slides in the sliding groove.
The pushing mechanism comprises a pushing plate 331 and a pushing driving cylinder 332 for driving the pushing plate 331 to move, the pushing plate 331 is located in the first fixing frame 324, and the pushing driving cylinder 332 drives the pushing plate 331 to move, so that the forming container in the stacking channel is pushed to the first limiting frame 325, and the first limiting frame 325 is extruded to turn outwards against the tensile force of the spring. When the first limiting frame 325 is turned outwards to a certain opening degree, the forming container passes through the first limiting frame 325 and leaves the second stacking channel under the action of thrust.
The turnover mechanism is arranged in parallel with the stacking mechanism and comprises a turnover platform 341, a second fixing frame 342, a second limiting frame 343, a turnover driving cylinder 344, a rotation driving cylinder 345, a rotation driving cylinder fixing seat 346 and an air nozzle 347. The overturning platform 341 is fixedly arranged on the stacking support table 321 or the rack 4, and the second fixing frame 342 is rotatably arranged on the overturning platform 341 and correspondingly arranged on the front side of the first limiting frame 325. The second limiting frame 343 is rotatably disposed on the second fixing frame 342, and the second limiting frame 343 is symmetrically disposed and enfolded to form a receiving cavity, and the receiving cavity is used for receiving the formed container after stacking and being pushed out of the stacking mechanism by the pushing plate 331. The output end of the overturning driving cylinder 344 is connected with the second fixing frame 342, and the other end is rotatably connected with the supporting plate 328, so as to drive the second fixing frame 342 to overturn by 90 degrees, so that the stacked forming containers in the accommodating cavity are dumped from the vertically stacked posture to the horizontally stacked posture. The rotary driving cylinder 345 is disposed on the second fixing frame 342 through the rotary driving cylinder fixing seat 346, and an output end of the rotary driving cylinder 345 is connected with the second limiting frame 343, so as to drive the second limiting frame 343 to turn outwards. The air nozzle 347 is disposed at the bottom of the second fixing frame 342 and corresponds to the accommodating cavity.
The turnover mechanism further comprises a buffer 348, the buffer 348 is disposed on the turnover platform 341 and faces the second fixing frame 342, and when the second fixing frame 342 is reset, the buffer 348 is abutted against the second fixing frame 342 to realize buffering.
The discharging and conveying device 5 comprises a discharging and conveying belt 51 and a blanking guide cover 52 arranged on the discharging and conveying belt 51, a plurality of baffles arranged at intervals are arranged on the discharging and conveying belt 51, and the interval distance of the baffles is designed according to the size of a forming container. The blanking guide cover 52 is provided with a guide channel for receiving the formed container falling from between the second limiting frames 343 and guiding the formed container to fall between the baffles.
The boxing conveyer 6 comprises a supporting frame 61, an angle adjusting mechanism 62, a bottom frame 63, a side frame 64 and a positioning mechanism 65. One side of the bottom frame 63 is arranged on the supporting frame 61 through an angle adjusting mechanism 62, and the other side is hinged with the supporting frame 61. The side frame 64 is disposed on a side of the bottom frame 63 away from the outfeed conveyor 5 and forms an angle with the bottom frame 63, which is 90 degrees in this embodiment because the box is a cube structure. The chassis 63 is rotatably provided with a plurality of first rollers 631, and the first rollers 631 are driven by a rolling motor to convey the cabinet placed on the chassis 63. The side frame 64 is provided with a plurality of second rollers 641 in a rolling manner, thereby reducing friction between the case and the side frame 64. The angle adjusting mechanism 62 includes a sliding block 621 and a guiding block 622, the guiding block 622 is disposed on the supporting frame 61 and provided with an arc slot, the sliding block 621 is connected with the chassis 63, and slides along the arc slot or is locked with the guiding block 622 by a fixing piece, so as to adjust the inclination angle of the chassis 63. Preferably, the bottom frame 63 is inclined downward toward the side frame 64. The positioning mechanism 65 is used for positioning the box body position for box filling.
The carrying mechanical arm 7 comprises a carrying mechanism, the carrying mechanism is arranged at the moving end of the mechanical body and comprises a carrying bottom plate 71 connected with the mechanical body, a first clamping jaw 72 arranged at two ends of the carrying bottom plate 71 and a second clamping jaw 73 arranged in the middle of the carrying bottom plate 71, the first clamping jaws 72 are symmetrically arranged and driven by a cylinder to approach or depart from each other, the two axial ends of the forming container are clamped, and the second clamping jaw 73 is arranged on the carrying bottom plate 71 through a clamping jaw cylinder and clamps the middle section along the radial direction of the forming container so as to avoid collapsing.
Taking the production of measuring cups as an example, the working principle of the device is approximately as follows.
After the measuring cup is injection molded by the injection molding machine, the measuring cup is taken out by the taking mechanical arm and placed on the feeding conveyor belt with the opening facing downwards. The measuring cup moves to the bottom of the stacking and overturning device along with the feeding conveyer belt. When the material sensor detects that the measuring cup is in place, the material ejection mechanism ejects the measuring cup into the first stacking channel. In the moving process, the bottom of the measuring cup pushes up the supporting block so as to further move upwards and be sleeved in the last measuring cup to form a measuring cup stack, the supporting block is reset immediately, at the moment, the material ejection mechanism is reset, the measuring cup moves downwards under the action of gravity and is put on the supporting block, and the stacking action of the measuring cup is completed. The number of measuring cups in the measuring cup stack can be set according to actual needs, for example, in this embodiment, the stacking number is 80, and along with the increasing height of the measuring cup stack in the stacking process, the measuring cup located at the top part passes through the material inlet from the first stacking channel to enter the second stacking channel in the stacking process.
When the stacking quantity is reached, the stroke of the material ejection mechanism is prolonged, the whole measuring cup stack is pushed into the second stacking channel, and meanwhile, the material opening is covered by the material blocking plate, so that the falling of the measuring cup stack is avoided. At this time, the pushing mechanism is started to push the measuring cup stack to the overturning mechanism, and in the process, the measuring cup stack pushes the first limiting frame to outwards overturn against the tensile force of the reset spring, so that enough gaps are formed for the measuring cup stack to pass through. After the measuring cup stack enters the accommodating cavity, the air tap blows high-pressure gas to the measuring cup stack, so that the measuring cup stack moves to the top of the second fixing frame, and the overturning driving cylinder drives the second fixing frame to overturn outwards, so that the measuring cup stack is dumped from a vertically stacked posture to a horizontally stacked posture. And then the rotary driving cylinder is started to enable the second limiting frame to be outwards turned over, so that enough gaps are formed to enable the measuring cup stack to fall out of the turnover mechanism under the action of gravity and fall on the discharging conveying device along the guide channel in the guide cover.
The box body for boxing moves along a boxing conveying line. The first clamping jaw of the carrying mechanism clamps the measuring cup stack longitudinally, and the second clamping jaw clamps the middle part of the measuring cup stack radially, so that the whole measuring cup stack is stably carried away from the discharging conveying line and placed in the box body. Due to the fact that the underframe is obliquely arranged, the box body is obliquely arranged, the measuring cup stack placed in the box body moves towards the oblique direction under the action of gravity, the placing of the measuring cup stack after boxing is enabled to be more compact and tidier, the carrying mechanical arm is not needed to carry out accurate control of placing, and boxing efficiency is improved.
The molding container boxing line can be well connected with molding equipment, realizes automatic stacking, overturning and boxing operation after mold stripping of molding containers, and improves production efficiency. Meanwhile, compared with the existing equipment, the structure of the stacking and overturning device does not need to strictly limit the stacking height of the containers, the stacking quantity is greatly increased, secondary stacking or sleeving is not needed, and the boxing efficiency is improved.
It is to be understood that in the description of the present application, the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. The terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, i.e., features defining "first," "second," may explicitly or implicitly include one or more such features. Furthermore, unless otherwise indicated, the meaning of "a plurality" is two or more.
It should be noted that, in the description of the present application, unless explicitly specified and defined otherwise, the terms "disposed," "connected," and "hollow" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
The above examples illustrate only a few embodiments of the application, which are described in detail and are not to be construed as limiting the scope of the application. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the spirit of the application, and the application is intended to encompass such modifications and improvements.
Claims (9)
1. The utility model provides a shaping container vanning line, includes feeding conveyor and piles up turning device, feeding conveyor is used for to pile up turning device and carry shaping container, its characterized in that:
the stacking and overturning device comprises a stacking mechanism, a material ejection mechanism, a material pushing mechanism and an overturning mechanism, wherein the stacking mechanism is arranged at the tail end of the feeding conveying device in a crossing manner, the material ejection mechanism ejects a forming container away from the feeding conveying device along the stacking direction and sends the forming container into the stacking mechanism, the overturning mechanism is arranged in parallel with the stacking mechanism, and the material pushing mechanism pushes the forming container into the overturning mechanism from the stacking mechanism;
the stacking mechanism comprises a first fixing frame and a first limiting frame, wherein the first limiting frame is rotatably arranged on one side of the first fixing frame, and the first limiting frame is symmetrically arranged and is cohesive to form a second stacking channel;
the pushing mechanism comprises a pushing plate and a pushing driving cylinder for driving the pushing plate to move, and the pushing plate passes through the second stacking channel to move towards the first limiting frame under the driving of the pushing driving cylinder.
2. A formed container packing line according to claim 1, wherein: the stacking mechanism comprises a stacking supporting table, a guide frame and a baffle plate, wherein a material hole is formed in the stacking supporting table, the guide frame comprises a plurality of guide pieces which encircle the material hole to form a first stacking channel, the guide pieces are arranged on one side of the stacking supporting table and extend towards the feeding conveying device, supporting blocks are rotatably arranged on the guide pieces, the supporting blocks are pushed to deflect by a jacked forming container and reset and support the forming container under the action of gravity, the first fixing frame is arranged on the other side of the stacking supporting table, the second stacking channel is communicated with the first stacking channel and is coaxial, the baffle plate is provided with a material blocking part, and the baffle plate slides back and forth on the stacking supporting table to enable the material blocking part to cover or be far away from the material hole.
3. A formed container packing line according to claim 2, wherein: the first limiting frame is provided with a reset block rotating along with the first limiting frame, and the reset block is connected with a reset spring.
4. A formed container packing line according to claim 3, wherein: the turnover mechanism comprises a turnover platform, a second fixing frame, a second limiting frame, a turnover driving cylinder, a rotary driving cylinder and a rotary driving cylinder fixing seat, wherein the turnover platform is fixedly arranged, the second fixing frame is rotatably arranged on the turnover platform, the second limiting frame is rotatably arranged on one side of the second fixing frame, the second limiting frame is symmetrically arranged and is cohesive to form a containing cavity, the containing cavity is used for containing a formed container of the pushing plate pushing stacking mechanism, the turnover driving cylinder drives the second fixing frame to turn over, the rotary driving cylinder is arranged on the second fixing frame through the rotary driving cylinder fixing seat, and the output end of the rotary driving cylinder is connected with the second limiting frame so as to drive the second limiting frame to turn outwards.
5. A formed container packing line according to claim 4, wherein: the turnover mechanism further comprises an air tap, and the air tap is arranged in the bottom of the second fixing frame in a penetrating mode and corresponds to the accommodating cavity.
6. A formed container packing line according to claim 4, wherein: the turnover mechanism further comprises a buffer, and the buffer is arranged on the turnover platform and faces the second fixing frame.
7. A shaped container line according to claim 4 or 5 or 6, characterized in that: the forming container boxing line further comprises a discharging conveying device, a boxing conveying device and a carrying mechanical arm, the discharging conveying device conveys the formed containers which are stacked and turned over to the boxing conveying device, the boxing conveying device comprises a supporting frame, an angle adjusting mechanism, a bottom frame and a side frame, one side of the bottom frame is arranged on the supporting frame through the angle adjusting mechanism, the other side of the bottom frame is hinged to the supporting frame, the side frame is arranged on one side of the bottom frame away from the discharging conveying device, the bottom frame is inclined downwards in the direction of the side frame, a plurality of first rollers are rotatably arranged on the bottom frame and driven by a rolling motor, a plurality of second rollers are arranged on the side frame in a rolling mode, and the carrying mechanical arm conveys the formed containers to a box body on the boxing conveying device.
8. A formed container packing line according to claim 7, wherein: the angle adjusting mechanism comprises a sliding block and a guide block, wherein the guide block is arranged on the supporting frame and provided with an arc-shaped slotted hole, and the sliding block is connected with the underframe and slides along the arc-shaped slotted hole through a fixing piece so as to adjust the inclination angle of the underframe.
9. A formed container packing line according to claim 7, wherein: the carrying mechanical arm comprises a mechanical body and a carrying mechanism, wherein the carrying mechanism is arranged at the moving end of the mechanical body and comprises a carrying bottom plate connected with the mechanical body, first clamping jaws arranged at two ends of the carrying bottom plate and second clamping jaws arranged in the middle of the carrying bottom plate, the first clamping jaws are symmetrically arranged and driven by a cylinder to approach or depart from each other to clamp two axial ends of a forming container, and the second clamping jaws are arranged on the carrying bottom plate through clamping jaw cylinders and clamp the forming container along the radial direction of the forming container.
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| CN202211135678.1A CN115367200B (en) | 2022-09-19 | 2022-09-19 | Forming container boxing line |
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| CN202211135678.1A CN115367200B (en) | 2022-09-19 | 2022-09-19 | Forming container boxing line |
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| CN115367200B true CN115367200B (en) | 2023-11-10 |
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| CN114455333A (en) * | 2022-01-30 | 2022-05-10 | 刘杰 | Efficient cold and hot forming container stacking and arranging equipment |
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| EP0636557A1 (en) * | 1993-06-30 | 1995-02-01 | Kao Corporation | Method and apparatus for accommodating goods in container |
| DE102016219074A1 (en) * | 2016-09-30 | 2018-04-05 | Rudholzer Technologien GmbH | Stacking station for a thermoforming plant |
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| CN115367200A (en) | 2022-11-22 |
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