CN115364794B - Automatic phosphating solution production equipment and production method thereof - Google Patents
Automatic phosphating solution production equipment and production method thereof Download PDFInfo
- Publication number
- CN115364794B CN115364794B CN202210917226.2A CN202210917226A CN115364794B CN 115364794 B CN115364794 B CN 115364794B CN 202210917226 A CN202210917226 A CN 202210917226A CN 115364794 B CN115364794 B CN 115364794B
- Authority
- CN
- China
- Prior art keywords
- axis
- bag
- pouring
- cutting
- reaction tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0008—Opening and emptying bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
- B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The invention relates to the field of phosphating reaction, and discloses automatic phosphating solution production equipment and a production method thereof, wherein the automatic phosphating solution production equipment comprises a main reaction tank, and a stirring structure, a material pumping structure and an automatic material pouring structure which are arranged on the main reaction tank, wherein the automatic material pouring structure is used for pouring powdery ingredients, and the stirring structure is used for stirring the ingredients entering the main reaction tank in the main reaction tank; the automatic material pouring structure comprises a material feeding part, a material opening part and a material pouring part. The packaged powder is lifted to the pouring part through the feeding part, the pouring part conveys the packaged powder to the cutting part, the cutting part opens the packaged powder, and then the pouring part can easily adjust the powder into the main reaction tank, so that the full-automatic feeding of various ingredients is completed, the contact of the powder or solvent with staff is avoided, and the injury to the staff is reduced. And the automatic material pouring shake is small, so that the flying of dust is reduced, and the pollution to the environment is reduced.
Description
Technical Field
The invention relates to a phosphating reaction, in particular to automatic phosphating solution production equipment and a production method thereof.
Background
When some chemical reactions are carried out, some powdery raw materials are often required to be put in, and powder is easy to fly off in the process of pouring, so that workers adsorb dust. For example, the phosphating solution is prepared by mainly adding zinc ions, dihydrogen phosphate, nitrate radical, hydrogen ions and other components with smaller content into raw materials such as zinc oxide, zinc dihydrogen phosphate, zinc nitrate and the like for reaction, wherein the content range is wider. But zinc oxide is a powder. When these powders are manually added to the reaction vessel, dust is easily generated, which not only pollutes the environment, but also causes physical injury to the person who pours the powders. And the powder is generally packed by a packing bag with a plastic sealing film after being purchased, when a worker performs pouring, the density between dust and the sealing film is large, air is difficult to enter, the pouring is difficult, the whole process is difficult to operate, and the dust is easy to fly off due to large-amplitude shaking.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a phosphating solution production device which is far away from workers and runs automatically and a method for producing phosphating solution by adopting the device.
The technical scheme adopted for solving the technical problems is as follows: an automatic phosphating solution production device comprises a main reaction tank, and a stirring structure, a material pumping structure and an automatic material pouring structure which are arranged on the main reaction tank, wherein the material pumping structure is used for pumping liquid ingredients, the automatic material pouring structure is used for pouring powdery ingredients, and the stirring structure is used for stirring the ingredients entering the main reaction tank in the main reaction tank; the automatic material pouring structure comprises a feeding part, a cutting part and a material pouring part, wherein the feeding part is used for automatic feeding, the cutting part is used for opening a material bag for containing powder, and the material pouring part is used for pouring the powder into the main reaction tank.
As an improvement of the technical scheme, the material pouring part comprises a conveying material pouring structure and a material receiving bag structure, wherein the conveying material pouring structure is used for conveying the material powder in the package to the material opening part and conveying the material powder to the opening part of the main reaction tank after the material bag is opened; the material receiving bag structure is used for receiving the material bag of the material powder when the material powder is poured into the main reaction tank.
As a further improvement of the technical scheme, the conveying and pouring structure is a conveying belt, the material collecting bag structure comprises a pressing roller structure arranged above the conveying belt and a material bag clamping structure arranged at the bottom of the conveying belt, the pressing roller structure is used for pressing down the cut material bag edge and driving the cut material bag edge to the lower side of the conveying belt, and the material bag clamping structure is used for clamping the edge of the material collecting bag and pulling the material bag to a recycling position.
As a further improvement of the technical scheme, the press roller structure comprises a rotating motor, a rotating arm, a rolling motor and a rotating roller, wherein the rotating roller is connected with the rotating motor through the rotating arm and driven by the rotating motor to perform arc-shaped movement, and the rolling motor is arranged at the joint of the rotating roller and the rotating arm and is used for rotationally driving the rotating roller at the joint of the rotating pipe and the rotating arm.
As a further improvement of the technical scheme, the material bag clamping structure comprises a recovery driving part and a recovery clamping part, wherein the recovery clamping part is a clamping jaw cylinder, and the recovery driving part is connected with the clamping jaw cylinder through a recovery arm and drives the clamping jaw cylinder in the Y-axis direction.
As a further improvement of the technical scheme, the material opening part comprises a Y-axis material opening part, an X-axis front material opening part and an X-axis rear material opening part, wherein the Y-axis material opening part is used for trimming the material opening bag in the Y-axis direction, and the X-axis front material opening part and the X-axis rear material opening part are respectively used for trimming the left side and the right side of the material opening bag in the X-axis direction; the Y-axis material opening part comprises a Y-axis material opening driving structure and a Y-axis material opening structure, the X-axis front material opening part comprises an X-axis front material opening driving structure and an X-axis front material opening structure, and the X-axis rear material opening part comprises an X-axis rear material opening driving structure and an X-axis rear material opening structure.
As a further improvement of the technical scheme, the material cutting part is also provided with a Z-axis material cutting driving structure, and the Y-axis material cutting driving structure is arranged on the Z-axis material cutting driving structure and drives in the Z-axis direction through the Z-axis material cutting driving structure; the Y-axis material opening structure is arranged on the Y-axis material opening driving structure and is driven to move in the Y-axis direction by the Y-axis material opening driving structure; the X-axis front material opening driving structure is arranged on the Y-axis material opening driving structure and drives in the Y-axis direction through the Y-axis material opening driving structure, and the X-axis front material opening structure is arranged on the X-axis front material opening driving structure and drives in the X-axis direction through the X-axis front material opening driving structure; the X-axis rear cutting driving structure is fixedly arranged on a supporting piece of the Y-axis cutting driving structure, and is arranged on the X-axis rear cutting driving structure and driven in the X-axis direction through the X-axis rear cutting driving structure.
As a further improvement of the technical scheme, the Y-axis cutting structure comprises a Y-axis cutter and a Y-axis cutter connecting piece, wherein the Y-axis cutter is arranged on the Y-axis cutting driving structure through the X-axis cutter connecting piece, the Y-axis cutter is positioned on the Y-axis side edge of the Y-axis cutter connecting piece, and the length of the Y-axis cutter is larger than that of the Y-axis cutter connecting piece; the X-axis front cutting structure comprises an X-axis front cutter and an X-axis front cutter connecting piece, and the X-axis front cutter is arranged at the right Y-axis edge of the X-axis front cutter connecting piece; the X-axis rear cutting structure comprises an X-axis rear cutter and an X-axis rear cutter connecting piece, and the X-axis rear cutter is arranged at the left Y-axis edge of the X-axis rear cutter connecting piece; the edges of the X-axis front cutter connecting piece and the X-axis rear cutter connecting piece in the Z-axis direction are higher than the top edge of the Y-axis cutter.
As a further improvement of the technical scheme, the feeding part comprises a Z-axis feeding structure and a feeding manipulator, the Z-axis feeding structure is used for lifting the powder in the material bag to a position horizontal to the pouring part, and the feeding manipulator is used for transferring the material bag on the Z-axis feeding structure to the pouring part.
As a further improvement of the technical scheme, the Z-axis feeding structure comprises a feeding platform and a Z-axis feeding driving structure, and the Z-axis feeding driving structure is used for driving the feeding platform to move in the Z-axis direction; the feeding manipulator comprises a manipulator X-axis driving structure, a manipulator Z-axis driving structure, a manipulator telescopic driving device and a manipulator, wherein the manipulator is used for grabbing in the X-axis direction through the manipulator telescopic driving device, the manipulator telescopic driving device and the manipulator are arranged on the manipulator, and the manipulator is arranged on the manipulator X-axis driving structure and moves in the X-axis direction through the manipulator X-axis driving structure.
As a further improvement of the technical scheme, the stirring structure comprises a stirring motor arranged at the top of the main reaction tank and a stirring piece arranged in the main reaction tank, wherein the stirring piece is used for stirring ingredients in the main reaction tank; the main reaction tank is also connected with a material pumping structure, the material pumping structure is communicated with the inside of the main reaction tank, the top of the main reaction tank is also provided with a material pouring opening, and the material pouring structure is used for pouring materials into the main reaction tank from the material pouring opening.
As a further improvement of the technical scheme, the main reaction tank is also provided with a tail gas absorbing device and a heat exchange device, and the tail gas absorbing device is communicated with the main reaction tank through a tail gas pipeline and is used for treating tail gas generated by the main reaction tank; the heat exchange device is communicated with the main reaction tank through a heat exchange pipeline and is used for circularly cooling gas in the main reaction tank.
And an automatic phosphating solution production method, which comprises the following steps:
s1: lifting the packaged powder to a position horizontal to a material pouring opening of the main reaction tank by adopting a Z-axis feeding structure;
s2: conveying the packaged powder by a conveyor belt;
s3: three-side cutting is carried out on the packed powder strip through a cutting part arranged above the conveyor belt;
s4: rolling one surface of the three-side opened material bag towards the direction of the material pouring opening through a compression roller structure;
s5: the conveyor belt sends the material bags with three opened sides to a material pouring opening, and meanwhile, the pressing roller structure rolls one edge of the material bags to the lower part of the conveyor belt;
s6: the conveyor belt continues to convey the powder to the material pouring opening, and the material bag clamping structure clamps the edge of the material bag to pull the material bag at the bottom of the conveyor belt until the powder completely enters the material pouring opening;
s7: the material bag clamping structure pulls the material bag to a material bag recovery position, and meanwhile, the material powder reacts in the main reaction tank;
s8: and (3) circulating the S1-S7.
The beneficial effects are that: the automatic phosphating solution production equipment is provided with the material pumping structure capable of automatically lifting the bagged powder to the material dropping position, and is also provided with an automatic material feeding part, an automatic material opening part and an automatic material pouring part at the material pouring position. The packaged powder is lifted to the pouring part through the feeding part, the pouring part conveys the packaged powder to the cutting part, the cutting part opens the packaged powder, and then the pouring part can easily adjust the powder into the main reaction tank, so that the full-automatic feeding of various ingredients is completed, the contact of the powder or solvent with staff is avoided, and the injury to the staff is reduced. And the automatic material pouring shake is small, so that the flying of dust is reduced, and the pollution to the environment is reduced.
Drawings
The invention will be further described with reference to the drawings and examples.
FIG. 1 is a schematic view of the assembly of the present invention;
FIG. 2 is a schematic view of a Z-axis feeding structure of the present invention;
FIG. 3 is a schematic diagram of a loading manipulator according to the present invention;
FIG. 4 is a schematic diagram of the structure of the blanking portion and the dumping portion of the present invention;
FIG. 5 is a schematic diagram of the structure of the blanking portion of the present invention;
FIG. 6 is a schematic view of a Y-axis blanking structure of the present invention;
FIG. 7 is a schematic view of an X-axis front blanking structure of the present invention;
fig. 8 is a schematic diagram of an X-axis post-blanking structure of the present invention.
11. Y-axis cutting structure; 111. y-axis scribing cutter; 112. y-axis cutter connecting piece; 12. y-axis blanking driving structure; 13. an X-axis front cutting structure; 131. x-axis front scribing cutter; 132. x-axis front cutter connecting piece; 14. an X-axis front cutting driving structure; 15. an X-axis rear cutting structure; 151. scribing the cutter behind the X axis; 152. an X-axis rear cutter connecting piece; 16. an X-axis rear blanking driving structure; 17. a Z-axis cutting driving structure; 2. a Z-axis feeding structure; 21. a feeding platform; 22. a Z-axis feeding driving structure; 3. a feeding manipulator; 31. x-axis driving structure of manipulator; 32. a Z-axis driving structure of the manipulator; 33. a mechanical arm; 34. a mechanical claw; 4. a conveyor belt; 5. a press roll structure; 51. a rotating motor; 52. a rotating arm; 53. a rolling motor; 54. a rotating roller; 6. a material bag clamping structure; 61. a recovery arm; 62. a clamping jaw cylinder; 7. a main reaction tank; 71. a material pouring opening; 72. a stirring structure; 73. a material pumping structure; 8. a tail gas absorbing device; 9. and a heat exchange device.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present invention. It is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present invention based on the embodiments of the present invention. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The technical features in the invention can be interactively combined on the premise of no contradiction and conflict.
Referring to fig. 1, an automated phosphating solution production device comprises a main reaction tank 7, and a stirring structure 72, a pumping structure 73 and an automated pouring structure which are arranged on the main reaction tank 7, wherein the pumping structure 73 is used for pumping liquid ingredients, the automated pouring structure is used for pouring powdery ingredients, and the stirring structure 72 is used for stirring the ingredients entering the main reaction tank 7 in the main reaction tank 7; the stirring structure 72 comprises a stirring motor arranged at the top of the main reaction tank 7 and a stirring piece arranged inside the main reaction tank 7, and the stirring piece stirs ingredients inside the main reaction tank 7; the main reaction tank 7 is further connected with a material pumping structure 73, the material pumping structure 73 is communicated with the inside of the main reaction tank 7, the top of the main reaction tank 7 is further provided with a material pouring opening 71, and the material pouring structure is used for pouring materials into the main reaction tank 7 from the material pouring opening 71.
The main reaction tank 7 has a cylindrical or prismatic tank body, and a cylindrical tank body is selected for convenient stirring. The main reaction tank 7 is made of a corrosion-resistant material, preferably 316 stainless steel. For the apparatus of the present application, the conveying direction of the conveyor belt 4 of the pouring structure is taken as the X-axis direction, the Y-axis direction perpendicular to the horizontal plane of the conveyor belt 4, and the Z-axis direction perpendicular to the vertical plane of the conveyor belt 4. The direction in which the conveyor belt 4 advances is left, and the direction in which the conveyor belt 4 feeds is right. To prepare a large amount of phosphating solution, different chemical reagents need to be added in a larger main reaction tank 7 to enable the phosphating solution to react, in the reaction process, liquid materials and powder are added, a pumping pump in a pumping structure 73 can be adopted for pumping the liquid materials, and the powder is difficult to directly adopt the pumping pump for pumping, so that the full-automatic pouring structure is arranged. The automatic material pouring structure comprises a feeding part, a cutting part and a material pouring part, wherein the feeding part is used for automatic feeding, the cutting part is used for opening a material bag for containing powder, and the material pouring part is used for pouring the powder into the main reaction tank 7. The three main structures are mutually connected to form an automatic feeding, cutting and pouring process, so that manual direct pouring is avoided, the pollution of powdery chemical raw materials to the environment is reduced, and the injury to workers is reduced.
Because the size of main reaction tank 7 is great, and the upper portion of pouring hole offer at main reaction tank 7 just be convenient for the material powder stir in main reaction tank 7 is inside, consequently, the material loading part includes Z axle feeding structure 2 and material loading manipulator 3, Z axle feeding structure 2 be used for with the material powder in the material bag lift to with the horizontally position of pouring part, and the setting of pouring part is in the top of pouring mouth 71, material loading manipulator 3 is used for transferring the material bag on the Z axle feeding structure 2 to the pouring part. The process that the material bag filled with the material powder reaches the top of the main reaction tank from the bottom of the main reaction tank 7 is realized through the Z-axis feeding structure 2 and the feeding manipulator 3, so that manual carrying is avoided, a large amount of labor cost is saved, and the conveying efficiency is improved.
Specifically, referring to fig. 2 and 3, the Z-axis feeding structure 2 includes a feeding platform 21 and a Z-axis feeding driving structure 22, where the Z-axis feeding driving structure 22 is configured to drive the feeding platform 21 to move in the Z-axis direction; the Z-axis feeding driving structure 22 can be selected from a transmission structure such as screw transmission, belt wheel transmission, linear motor transmission and the like. When adopting the lead screw module drive, set up a vertical support in Z axle direction, the one end of vertical support can set up driving motor, and the lead screw of setting on vertical support is connected to the motor, and material loading platform 21 passes through the lead screw slider setting on the lead screw. The feeding manipulator 3 comprises a manipulator X-axis driving structure 31, a manipulator Z-axis driving structure 32, a manipulator 33, a manipulator telescopic driving device and a manipulator claw 34, wherein the manipulator claw 34 is used for grabbing in the X-axis direction through the manipulator telescopic driving device, the manipulator telescopic driving device and the manipulator claw 34 are arranged on the manipulator 33, and the manipulator 33 is arranged on the manipulator X-axis driving structure 31 and moves in the X-axis direction through the manipulator X-axis driving structure 31. The gripper Y-axis driving is mainly for driving the gripper 34 and the bag gripped by the gripper 34 in the X-axis direction after the gripper 34 grips the bag placed on the loading table 21, so that the bag is moved above the conveyor belt 4 of the pouring section. The mechanical arm Z-axis driving can drive the upper and lower positions of the mechanical claw 34, so that the mechanical claw 34 can conveniently grasp the material bag. The X-axis driving and the Z-axis driving of the manipulator can be realized by adopting transmission structures such as screw rod transmission, belt wheel transmission, linear motor transmission and the like. In addition, the mechanical claw 34 adopts an arc-shaped design, and is matched with the shape of two ends of the full packaging bag, so that the packaging bag can be conveniently grasped.
For the packaging bag for containing powder, a plastic film layer is generally arranged in a common bag for preventing the powder from leaking, but the plastic film is not breathable, so that the bag filled with the powder is difficult to pour out when the powder is obtained, therefore, referring to fig. 4, a cutter is adopted to slide at three locking edges of the packaging bag, and the three locking edges of the packaging bag are scratched to enable the packaging bag to be turned into a plane, so that the powder can be easily poured into the main reaction tank 7. Specifically, the material opening part comprises a Y-axis material opening part, an X-axis front material opening part and an X-axis rear material opening part, wherein the Y-axis material opening part is used for trimming the material opening bag in the Y-axis direction, and the X-axis front material opening part and the X-axis rear material opening part are respectively used for trimming the left side trimming and the right side trimming of the material opening bag in the X-axis direction; the Y-axis material opening part comprises a Y-axis material opening driving structure 12 and a Y-axis material opening structure 11, the X-axis front material opening part comprises an X-axis front material opening driving structure 14 and an X-axis front material opening structure 13, and the X-axis rear material opening part comprises an X-axis rear material opening driving structure 16 and an X-axis rear material opening structure 15.
Referring to fig. 5, the whole material cutting structure is disposed on a supporting platform at the upper end of the main reaction tank 7, a Z-axis material cutting driving structure 17 is further disposed on the material cutting portion, the Z-axis material cutting driving structure 17 is disposed on a mounting frame disposed in the Z-axis direction, the Z-axis material cutting determining structure may be a transmission structure such as a screw transmission structure, a belt pulley transmission structure, a linear motor transmission structure, and when the screw transmission structure is adopted, the screw structure and the sliding rail are disposed on the Z-axis mounting frame in parallel, and the Y-axis material cutting driving structure 12 is matched with the screw slider through the screw to realize movement in the Z-axis direction. The Y-axis material opening driving structure 12 is arranged on the Z-axis material opening driving structure 17, and drives in the Z-axis direction through the Z-axis material opening driving structure 17; for the Y-axis feeding driving structure 12, a transmission structure such as a screw transmission, a belt wheel transmission, a linear motor transmission and the like can be adopted, and since the feeding part at the front side of the X-axis is required to be driven in the same direction, preferably, the Y-axis feeding driving structure 12 adopts a linear motor driving, and the feeding part at the Y-axis and the feeding part at the front side of the X-axis are both arranged on the linear motor through motor sliders and then are controlled through a control system respectively. The Y-axis material opening structure 11 is arranged on the Y-axis material opening driving structure 12 and is driven to move in the Y-axis direction by the Y-axis material opening driving structure 12; the X-axis front blanking driving structure 14 is arranged on the Y-axis blanking driving structure 12 and drives in the Y-axis direction through the Y-axis blanking driving structure 12, and the X-axis front blanking structure 13 is arranged on the X-axis front blanking driving structure 14 and drives in the X-axis direction through the X-axis front blanking driving structure 14; the X-axis rear cutting driving structure 16 is fixedly arranged on a supporting piece of the Y-axis cutting driving structure 12, and the X-axis rear cutting structure 15 is arranged on the X-axis rear cutting driving structure 16 and drives in the X-axis direction through the X-axis rear cutting driving structure 16.
Referring to fig. 6, 7 and 8, the Y-axis cutting structure 11 includes a Y-axis cutter 111 and a Y-axis cutter connector 112, the Y-axis cutter 111 is disposed on the Y-axis cutting driving structure 12 by the Y-axis cutter connector 112, the Y-axis cutter 111 is located at a Y-axis side of the Y-axis cutter connector 112, and a length of the Y-axis cutter 111 is greater than a length of the Y-axis cutter connector 112; when the packing bag is scratched by the scratcher, in order to scratch the opposite angle of the joint between the Y-axis direction and the Y-axis direction, the length of the Y-axis scratcher 111 is extended until the joint does not interfere with the X-axis front scratcher connector 132 and the X-axis rear scratcher connector 152, so that the scratching range of the Y-axis scratcher 111 can be prolonged, and the situation that the joint between the Y-axis and the Y-axis on the packing bag cannot be scratched is avoided. The X-axis front cutting structure 13 comprises an X-axis front scraper 131 and an X-axis front scraper connecting piece 132, wherein the X-axis front scraper 131 is arranged at the right Y-axis edge of the X-axis front scraper connecting piece 132; the X-axis rear cutting structure 15 includes an X-axis rear cutter 151 and an X-axis rear cutter connector 152, where the X-axis rear cutter 151 is disposed at the left Y-axis edge of the X-axis rear cutter connector 152; the edges of the X-axis front scribe connector 132 and the X-axis rear scribe connector 152 in the Z-axis direction are each higher than the top edge of the Y-axis scribe 111. The three cutters can be driven by adopting driving structures such as screw rod transmission, belt wheel transmission, linear motors, air cylinders and the like, and the directions and the speeds are controlled by a control system. The driving process of the three scribing cutters comprises the following steps: the X-axis front side cutter is located at one end of the X-axis front side driving structure, which is far away from the Y-axis cutter 111, and slides in the direction of the Y-axis cutter 111 after starting, the Y-axis cutter 111 is located at the left side, slides in the right direction after starting, the X-axis rear side cutter is located at the right end of the Y-axis cutter 111, and slides in the direction far away from the Y-axis cutter 111 after starting, so that all three adjacent edges of the powder packaging bag can be cut off under the condition of no interference with each other, shaking during pouring is avoided while efficiency is ensured, and environmental pollution during pouring is reduced.
Referring to fig. 4, the pouring section includes a transfer pouring structure for transferring the powder in the package to the opening section and transferring the powder to the opening of the main reaction tank 7 after the opening of the bag, and a receiving bag structure; the material receiving bag structure is used for receiving the material bag of the material powder when the material powder is poured into the main reaction tank 7. The conveying and pouring structure is a conveying belt 4, the material collecting bag structure comprises a pressing roller structure 5 arranged above the conveying belt 4 and a material bag clamping structure 6 arranged at the bottom of the conveying belt 4, the pressing roller structure 5 is used for pressing down cut material bag edges and driving the cut material bag edges to the lower side of the conveying belt 4, and the material bag clamping structure 6 is used for clamping the edges of material bags and pulling the material bags to a recycling position. The conveyer belt 4 of pouring structure extends to pouring mouth 71 department from the material loading structure part, and the division material part sets up in the top of conveyer belt 4, and when conveyer belt 4 drove the material bag and convey to the position that the division material part corresponds, the division material part starts to open the material bag. The cut-out pockets are then rolled by a press roll arrangement 5 arranged behind the cutting arrangement at the end of the conveyor belt 4, so that the pockets can be retrieved by a pocket gripping arrangement 6.
Specifically, the press roller structure 5 includes a rotating motor 51, a rotating arm 52, a rolling motor 53, and a rotating roller 54, where the rotating roller 54 is connected to the rotating motor 51 through the rotating arm 52 and is driven to perform an arc motion by the rotating motor 51, and the rolling motor 53 is disposed at a connection between the rotating roller 54 and the rotating arm 52 and rotationally drives the rotating roller 54 at a connection between the rotating roller 54 and the rotating arm 52. When the rotating roller 54 presses the separated material bags, the rotating roller rotates to a position where the material bags are separated by the Y-axis cutter 111, and then pushes the separated material bags at the position, so that the edges of the separated material bags are pushed to the edge of the conveyor belt 4, and then pushed to the lower part of the conveyor belt 4, and the material bags are clamped by the material bag clamping structure 6. The material bag clamping structure 6 comprises a recovery driving part and a recovery clamping part, the recovery clamping part is a clamping jaw cylinder 62, and the recovery driving part is connected with the clamping jaw cylinder 62 through a recovery arm 61 and drives the clamping jaw cylinder 62 in the Y-axis direction. A recovery tank for recovering the material bag can be arranged at the bottom of the conveyor belt 4, and the clamping jaw cylinder 62 clamps the material bag and is driven by the recovery part to move towards the recovery tank. The recovery driving part can adopt driving structures such as screw rod transmission, belt wheel transmission, linear motor, air cylinder and the like, so that the effect of rapid recovery can be achieved, the environment is protected, the recovery and reutilization are realized, and the waste of materials is reduced.
As a further improvement of the technical scheme, the main reaction tank is also provided with a tail gas absorbing device 8 and a heat exchange device 9, and the tail gas absorbing device 8 is communicated with the main reaction tank through a tail gas pipeline and is used for treating tail gas generated by the main reaction tank; the heat exchange device 9 is communicated with the main reaction tank through a heat exchange pipeline and is used for circularly cooling the gas in the main reaction tank.
The production of the phosphating solution by the equipment also comprises an automatic phosphating solution production method, which comprises the following steps:
s1: the packaged powder is lifted to a position horizontal to a pouring opening 71 of the main reaction tank 7 by adopting a Z-axis feeding structure;
because the size of main reaction tank 7 is great, and the upper portion of pouring hole offer at main reaction tank 7 just be convenient for the material powder stir in main reaction tank 7 is inside, consequently, the material loading part includes Z axle feeding structure 2 and material loading manipulator 3, Z axle feeding structure 2 be used for with the material powder in the material bag lift to with the horizontally position of pouring part, and the setting of pouring part is in the top of pouring mouth 71, material loading manipulator 3 is used for transferring the material bag on the Z axle feeding structure 2 to the pouring part. The process that the material bag filled with the material powder reaches the top of the main reaction tank from the bottom of the main reaction tank 7 is realized through the Z-axis feeding structure 2 and the feeding manipulator 3, so that manual carrying is avoided, a large amount of labor cost is saved, and the conveying efficiency is improved.
S2: conveying the packaged powder by a conveyor belt 4;
because the Z-axis feeding structure only lifts in the Z-axis direction when lifting the packaged powder, a certain distance exists between the powder and the pouring opening 71 in the horizontal direction, so that the packaged powder can be conveyed by adopting the conveyor belt 4, the conveying mode is simple and stable, and the placement of the Z-axis feeding structure is convenient for the later material opening process.
S3: three-side cutting is carried out on the packed powder strip through a cutting part arranged above the conveyor belt 4;
for the packaging bag for containing powder, a plastic film layer is generally arranged in a common bag for preventing the powder from leaking, but the plastic film is not breathable, so that the bag filled with the powder is difficult to pour out when the powder is obtained, therefore, referring to fig. 4, a cutter is adopted to slide at three locking edges of the packaging bag, and the three locking edges of the packaging bag are scratched to enable the packaging bag to be turned into a plane, so that the powder can be easily poured into the main reaction tank 7. Specifically, the material opening part comprises a Y-axis material opening part, an X-axis front material opening part and an X-axis rear material opening part, wherein the Y-axis material opening part is used for trimming the material opening bag in the Y-axis direction, and the X-axis front material opening part and the X-axis rear material opening part are respectively used for trimming the left side trimming and the right side trimming of the material opening bag in the X-axis direction; the Y-axis material opening part comprises a Y-axis material opening driving structure 12 and a Y-axis material opening structure 11, the X-axis front material opening part comprises an X-axis front material opening driving structure 14 and an X-axis front material opening structure 13, and the X-axis rear material opening part comprises an X-axis rear material opening driving structure 16 and an X-axis rear material opening structure 15.
Y axle feed opening part, X axle front feed opening part and X axle back feed opening part all are provided with the dividing knife on the three division of material structure, and the drive process of three dividing knives is: the X-axis front side cutter is located at one end of the X-axis front side driving structure, which is far away from the Y-axis cutter 111, and slides in the direction of the Y-axis cutter 111 after starting, the Y-axis cutter 111 is located at the left side, slides in the right direction after starting, the X-axis rear side cutter is located at the right end of the Y-axis cutter 111, and slides in the direction far away from the Y-axis cutter 111 after starting, so that all three adjacent edges of the powder packaging bag can be cut off under the condition of no interference with each other, shaking during pouring is avoided while efficiency is ensured, and environmental pollution during pouring is reduced.
S4: rolling one side of the three-side opened material bag towards the material pouring opening 71 through a compression roller structure 5;
s5: the conveyor belt 4 sends the material bags with three opened sides to the material pouring opening 71, and meanwhile, the press roller structure 5 rolls one edge of the material bags to the lower part of the conveyor belt 4;
the conveyer belt 4 of pouring structure extends to pouring mouth 71 department from the material loading structure part, and the division material part sets up in the top of conveyer belt 4, and when conveyer belt 4 drove the material bag and convey to the position that the division material part corresponds, the division material part starts to open the material bag. The cut-out pockets are then rolled by a press roll arrangement 5 arranged behind the cutting arrangement at the end of the conveyor belt 4, so that the pockets can be retrieved by a pocket gripping arrangement 6.
Specifically, the press roller structure 5 includes a rotating motor 51, a rotating arm 52, a rolling motor 53, and a rotating roller 54, where the rotating roller 54 is connected to the rotating motor 51 through the rotating arm 52 and is driven to perform an arc motion by the rotating motor 51, and the rolling motor 53 is disposed at a connection between the rotating roller 54 and the rotating arm 52 and rotationally drives the rotating roller 54 at a connection between the rotating roller 54 and the rotating arm 52. When the rotating roller 54 presses the separated material bags, the rotating roller rotates to a position where the material bags are separated by the Y-axis cutter 111, and then pushes the separated material bags at the position, so that the edges of the separated material bags are pushed to the edge of the conveyor belt 4, and then pushed to the lower part of the conveyor belt 4, and the material bags are clamped by the material bag clamping structure 6.
S6: the conveyor belt 4 continues to convey the powder to the material pouring opening 71, and meanwhile, the material bag clamping structure clamps the edge of the material bag to pull the material bag at the bottom of the conveyor belt 4 until the powder completely enters the material pouring opening 71;
the material bag clamping structure 6 comprises a recovery driving part and a recovery clamping part, the recovery clamping part is a clamping jaw cylinder 62, and the recovery driving part is connected with the clamping jaw cylinder 62 through a recovery arm 61 and drives the clamping jaw cylinder 62 in the Y-axis direction. A recovery tank for recovering the material bag can be arranged at the bottom of the conveyor belt 4, and the clamping jaw cylinder 62 clamps the material bag and is driven by the recovery part to move towards the recovery tank. The recovery driving part can adopt driving structures such as screw rod transmission, belt wheel transmission, linear motor, air cylinder and the like, so that the effect of rapid recovery can be achieved, the environment is protected, the recovery and reutilization are realized, and the waste of materials is reduced.
S7: the material bag clamping structure pulls the material bag to a material bag recovery position, and meanwhile, the material powder reacts in the main reaction tank 7;
s8: and (5) cycling the steps S1-S7.
While the preferred embodiment of the present invention has been described in detail, the present invention is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention, and these equivalent modifications or substitutions are included in the scope of the present invention as defined in the appended claims.
Claims (10)
1. An automatic change phosphating solution production facility which characterized in that: the automatic material pouring device comprises a main reaction tank, and a stirring structure, a material pumping structure and an automatic material pouring structure which are arranged on the main reaction tank, wherein the material pumping structure is used for pumping liquid ingredients, the automatic material pouring structure is used for pouring powdery ingredients, and the stirring structure is used for stirring the ingredients entering the main reaction tank in the main reaction tank; the automatic material pouring structure comprises a material feeding part, a material opening part and a material pouring part, wherein the material feeding part is used for automatic material feeding, the material feeding part comprises a Z-axis material feeding structure and a material feeding manipulator, the material opening part is used for carrying out trilateral material opening on a material bag containing material powder, the material pouring part comprises a material conveying material pouring structure and a material receiving bag structure, the material conveying material pouring structure is a conveying belt, the material opening part is arranged above the conveying belt, the material receiving bag structure comprises a press roller structure arranged above the conveying belt and a material bag clamping structure arranged at the bottom of the conveying belt, the Z-axis material feeding structure is used for lifting a material bag containing material powder to a position horizontal to the material pouring part, the material bag on the Z-axis material feeding structure is used for conveying the material bag containing material powder to the conveying belt, the material bag is used for carrying out trilateral material opening on the material bag through the material opening part and conveying the material bag to a main reaction groove after the material bag is opened, the material bag is used for clamping the material bag to the side edge of the material bag, and the material bag is used for clamping the material bag is pulled to the position to the side of the material pouring structure after the material bag is opened, and the material bag is pulled to the material pouring edge is clamped to the position; the cutting part comprises a Y-axis cutting part, an X-axis front cutting part and an X-axis rear cutting part, wherein the Y-axis cutting part is used for cutting the overlock of the cutting bag in the Y-axis direction, and the X-axis front cutting part and the X-axis rear cutting part are respectively used for cutting the left overlock and the right overlock of the cutting bag in the X-axis direction.
2. An automated phosphating solution production facility according to claim 1, wherein: the compression roller structure comprises a rotating motor, a rotating arm, a rolling motor and a rotating roller, wherein the rotating roller is connected with the rotating motor through the rotating arm and driven by the rotating motor to perform arc-shaped movement, and the rolling motor is arranged at the joint of the rotating roller and the rotating arm and rotationally drives the rotating roller at the joint of a rotating pipe and the rotating arm.
3. An automated phosphating solution production facility according to claim 1, wherein: the material bag clamping structure comprises a recovery driving part and a recovery clamping part, wherein the recovery clamping part is a clamping jaw cylinder, and the recovery driving part is connected with the clamping jaw cylinder through a recovery arm and drives the clamping jaw cylinder in the Y-axis direction.
4. An automated phosphating solution production facility according to claim 1, wherein: the Y-axis material opening part comprises a Y-axis material opening driving structure and a Y-axis material opening structure, the X-axis front material opening part comprises an X-axis front material opening driving structure and an X-axis front material opening structure, and the X-axis rear material opening part comprises an X-axis rear material opening driving structure and an X-axis rear material opening structure.
5. An automated phosphating solution production facility according to claim 4, wherein: the material cutting part is also provided with a Z-axis material cutting driving structure, and the Y-axis material cutting driving structure is arranged on the Z-axis material cutting driving structure and drives in the Z-axis direction through the Z-axis material cutting driving structure; the Y-axis material opening structure is arranged on the Y-axis material opening driving structure and is driven to move in the Y-axis direction by the Y-axis material opening driving structure; the X-axis front material opening driving structure is arranged on the Y-axis material opening driving structure and drives in the Y-axis direction through the Y-axis material opening driving structure, and the X-axis front material opening structure is arranged on the X-axis front material opening driving structure and drives in the X-axis direction through the X-axis front material opening driving structure; the X-axis rear cutting driving structure is fixedly arranged on a supporting piece of the Y-axis cutting driving structure, and is arranged on the X-axis rear cutting driving structure and driven in the X-axis direction through the X-axis rear cutting driving structure.
6. An automated phosphating solution production facility according to claim 4, wherein: the Y-axis cutting structure comprises a Y-axis cutter and a Y-axis cutter connecting piece, the Y-axis cutter is arranged on the Y-axis cutting driving structure through the X-axis cutter connecting piece, the Y-axis cutter is positioned on the Y-axis side edge of the Y-axis cutter connecting piece, and the length of the Y-axis cutter is larger than that of the Y-axis cutter connecting piece; the X-axis front cutting structure comprises an X-axis front cutter and an X-axis front cutter connecting piece, and the X-axis front cutter is arranged at the right Y-axis edge of the X-axis front cutter connecting piece; the X-axis rear cutting structure comprises an X-axis rear cutter and an X-axis rear cutter connecting piece, and the X-axis rear cutter is arranged at the left Y-axis edge of the X-axis rear cutter connecting piece; the edges of the X-axis front cutter connecting piece and the X-axis rear cutter connecting piece in the Z-axis direction are higher than the top edge of the Y-axis cutter.
7. An automated phosphating solution production facility according to claim 1, wherein: the Z-axis feeding structure comprises a feeding platform and a Z-axis feeding driving structure, and the Z-axis feeding driving structure is used for driving the feeding platform to move in the Z-axis direction; the feeding manipulator comprises a manipulator X-axis driving structure, a manipulator Z-axis driving structure, a manipulator telescopic driving device and a manipulator, wherein the manipulator is used for grabbing in the X-axis direction through the manipulator telescopic driving device, the manipulator telescopic driving device and the manipulator are arranged on the manipulator, and the manipulator is arranged on the manipulator X-axis driving structure and moves in the X-axis direction through the manipulator X-axis driving structure.
8. An automated phosphating solution production facility according to claim 1, wherein: the stirring structure comprises a stirring motor arranged at the top of the main reaction tank and a stirring piece arranged in the main reaction tank, and the stirring piece stirs ingredients in the main reaction tank; the main reaction tank is also connected with a material pumping structure, and the material pumping structure is communicated with the inside of the main reaction tank.
9. An automated phosphating solution production facility according to claim 1, wherein: the main reaction tank is also provided with a tail gas absorption device and a heat exchange device, wherein the tail gas absorption device is communicated with the main reaction tank through a tail gas pipeline and is used for treating tail gas generated by the main reaction tank; the heat exchange device is communicated with the main reaction tank through a heat exchange pipeline and is used for circularly cooling gas in the main reaction tank.
10. An automated phosphating solution production method, which adopts the automated phosphating solution production equipment as defined in any one of claims 1 to 9, and is characterized in that: the method comprises the following steps:
s1: lifting a material bag containing material powder to a position horizontal to a material pouring part by adopting a Z-axis feeding structure;
s2: conveying the material bags filled with the material powder through a conveyor belt;
s3: three-side cutting is carried out on the material bag containing the material powder through a cutting part arranged above the conveyor belt;
s4: rolling one surface of the material bag with three sides opened towards the direction of the material pouring opening of the main reaction tank through a compression roller structure;
s5: the conveying belt conveys the material bags with three opened sides to a material pouring opening, and meanwhile, the pressing roller structure rolls one edge of the material bags to the lower part of the conveying belt;
s6: the conveyor belt continues to convey the powder to the material pouring opening direction, and meanwhile, the material bag clamping structure clamps the edge of the material bag and pulls the material bag at the bottom of the conveyor belt until the powder completely enters the material pouring opening;
s7: the material bag clamping structure pulls the material bag to a material bag recovery position, and meanwhile, the material powder reacts in the main reaction tank;
s8: and (3) circulating the S1-S7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210917226.2A CN115364794B (en) | 2022-08-01 | 2022-08-01 | Automatic phosphating solution production equipment and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210917226.2A CN115364794B (en) | 2022-08-01 | 2022-08-01 | Automatic phosphating solution production equipment and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115364794A CN115364794A (en) | 2022-11-22 |
| CN115364794B true CN115364794B (en) | 2023-06-27 |
Family
ID=84063562
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210917226.2A Active CN115364794B (en) | 2022-08-01 | 2022-08-01 | Automatic phosphating solution production equipment and production method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115364794B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101487386B (en) * | 2008-10-11 | 2012-06-27 | 胜利油田胜利工程设计咨询有限责任公司 | Automatic feeding apparatus for powder lot in bags |
| KR101212307B1 (en) * | 2011-06-20 | 2012-12-13 | 나기오 | Auto uncasing apparatus of powder |
| CN106742449A (en) * | 2017-03-15 | 2017-05-31 | 汉瑞普泽粉粒体技术（上海）有限公司 | A kind of automatic Unpacking of small intelligent |
| CN108045976B (en) * | 2017-12-18 | 2023-06-02 | 湖南三德科技股份有限公司 | Automatic feeding equipment for samples |
| CN213133178U (en) * | 2020-08-20 | 2021-05-07 | 安徽韵佳新材料科技有限公司 | Mixing and stirring device for processing iron-based phosphating solution |
| CN216637817U (en) * | 2021-11-23 | 2022-05-31 | 河北紫薇山制药有限责任公司 | Simple automatic feeding device in powder liquid preparation process |
-
2022
- 2022-08-01 CN CN202210917226.2A patent/CN115364794B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN115364794A (en) | 2022-11-22 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN114789805A (en) | Automatic packaging system for flexible container bag | |
| CN111203148B (en) | Mixing device for civil construction | |
| CN115364794B (en) | Automatic phosphating solution production equipment and production method thereof | |
| CN1616305A (en) | Full-automatic carton opening method and equipment | |
| CN115973545A (en) | Bag opening equipment | |
| CN210761427U (en) | Automatic change vacuum packaging machine | |
| CN211442987U (en) | Emulsion explosive bagging and bag sewing equipment | |
| CN101537888B (en) | Multi-component small powder automatic packaging palletizing method | |
| CN210084414U (en) | Multi-axis moving and automatic feeding manipulator | |
| CN100349782C (en) | System for opening package of paper case | |
| CN216186243U (en) | Full-automatic secondary packaging device for hot melt adhesive | |
| CN115447862A (en) | Automatic vacuum packaging and corner folding device for support plate and packaging and corner folding method | |
| CN212829226U (en) | Slitting packing automation equipment | |
| CN210133672U (en) | Bale dumping device | |
| CN113307029A (en) | Inner bag feeding transmission line | |
| CN217260946U (en) | Radial pipe material transfer device and pipe material packaging device | |
| JP2842197B2 (en) | Packaging equipment | |
| CN219561408U (en) | Neodymium iron boron magnet sintering production line | |
| CN221138851U (en) | Automatic straight tube bag sleeving and packaging machine | |
| CN115477057B (en) | Digital electronic detonator packaging mechanism | |
| CN215972330U (en) | Bagging device for packaging kit | |
| CN214326392U (en) | Carrier band charging equipment of welding process | |
| CN210761380U (en) | Inorganic heat preservation cream material packing plant convenient to it is quick bagged | |
| CN220221189U (en) | Fodder bagging apparatus | |
| CN215476049U (en) | Metal particle packing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |