CN115271360A - System and method for generating batches in universal production process - Google Patents
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Abstract
The invention provides a universal system and a method for generating batches in a production process, which comprises a basic data material management module, a batch coding rule and a batch generation module, wherein the basic data material management module is used for inputting basic material information, setting a batch management mode of materials, setting generation time of batches and binding with the batch coding rule for batch generation of the materials; the batch coding rule modeling module is used for automatically generating batch codes; the production management module is used for creating a production work order, and generating batches and printing labels in the work order according to the batch management mode of the materials set by the basic data material management module; the tracing management module is used for inquiring the production process data of a certain batch. The invention can meet the requirements of different industries on batch splitting in the production process. Different batch splitting opportunities and rules can be set according to different materials, so that the management requirements of various complex services are met, and the system is convenient and fast to operate for users. The planning quantity of a single batch can be flexibly controlled, and flexible adjustment during production is facilitated.
Description
Technical Field
The invention relates to a production management system of a factory, in particular to a universal system and a method for generating batches in a production process.
Background
In the factory production process of the manufacturing industry, products which need to be managed according to batches exist, used raw materials and production processing data are recorded in the batches, and if quality problems are found after product inspection or delivery, processing records and used raw material records can be inquired through batch numbers; meanwhile, products have definite batch marks and are stored in a separated mode in a warehouse and a processing field, and the time and the splitting rule for splitting batches in the production process of different industries are different;
in order to solve the problem, the following methods are mostly adopted in factories:
the traditional method 1: the factory information system is not available, manual work is adopted to split the work order in batches, the paper processing order is used to record the batch number of the product, the product is circulated along with the product in the production process, and the ex-warehouse batch is recorded when the product is ex-warehouse. The disadvantages of this approach: (1) the manual splitting workload is large, and the efficiency is low; (2) batches are easily disordered in the product circulation process; (3) after the records are filled in, a special counter is needed to gather to trace back the records in subsequent query, which wastes manpower cost.
The traditional method 2: in some industries, professional software of the industry or an internally customized information system is used, for example, the semiconductor manufacturing industry, an internal system can also perform batch generation and station-passing system customized according to the semiconductor processing characteristics, and can also perform splitting of production batches and record production data of the batches;
the disadvantages of this technique are: the industry professional software and the customized information system are designed and developed according to the management mode of a single industry or an enterprise, and are difficult to adapt to other enterprises of the same type in rule setting and modeling, and are more difficult to have popularization in other industries, because the time and the rule for generating batches according to the production current situations of different enterprises are slightly different in the processing process. Therefore, a specially integrated rule set for splitting batches for different industries is lacked, and in addition, the splitting rules for the batches in the software of a single industry or a customized system are insufficient.
Disclosure of Invention
In order to solve the above technical problems, the present invention discloses a universal system method for generating batches in a production process, and the technical solution of the present invention is implemented as follows:
a system for generating batches in a universal production process comprises a basic data material management module, a batch coding rule modeling module, a production management module and a tracing management module;
wherein the content of the first and second substances,
the basic data material management module is used for inputting basic material information, setting a batch management mode of the material, setting generation time of a batch and binding with a batch coding rule for batch generation of the material;
the batch coding rule modeling module is used for automatically generating batch codes for the materials according to information such as production work orders, material information, production dates and the like;
the production management module is used for creating a production work order, and generating batches and printing labels in the work order according to the batch management mode of the materials set by the basic data material management module;
the tracing management module is used for inquiring the production process data of a certain batch.
Preferably, the basic data material management module comprises a material basic data database, a material information input terminal and a material batch management unit;
the material information input terminal is used for inputting material information;
the material information comprises a material code, a material name, a material type, a material version, a material specification and a material process route;
the material batch management unit is used for setting a batch management mode of materials, a generation time of batches and a coding rule of the batches;
the batch management mode of the material can be set as that batch management is not started or is started;
if the batch management is started, the generation time of the batch needs to be set;
the generation time of the batch comprises automatic generation when a work order is issued, manual generation when the work order is issued and automatic generation of process work report;
if the automatic generation is set when the work order is issued, the number of the single batch which is automatically generated and the processing mode when the remainder appears need to be set, and the processing mode can be selected to be overlapped to the last batch or a remainder batch is newly generated;
if the automatic generation of the work report is set, a generation process is required to be set;
the material basic data database is used for storing the input information;
preferably, the batch coding rule modeling module comprises coded constituent elements and applicable factories of coding rules;
the encoded component elements comprise a work order number, date and time, factory information, material information, serial number and a connector;
the applicable factory of the coding rule is used for setting the factory and material basic data which can be used for system creation of the coding rule, and the basic data is created based on a certain factory; which materials the encoding rules can adapt is restricted according to the above settings.
Preferably, the production management module comprises a production work order creating and issuing module, a batch generating module, a portable code scanning and inputting terminal, a label printing and labeling module and an information access module;
the production work order creating and issuing module can select materials to create a production work order, input the planned output quantity of the materials, and issue a factory and then issue the work order;
the batch generation module inquires the batch management mode setting of the material when the work order is issued, and generates the batch according to the generation time of the batch;
the label printing and labeling module is used for driving a label printer to complete label printing according to a label template through a label printing interface according to batch label templates in the system; manually pasting the label on the material;
the portable code scanning and inputting terminal is used for scanning the batch label identification batch code to report workers during production execution reporting, and recording reporting account information, time information and data acquisition information on batches;
the information access module is used for transmitting batch information and production information collected by the portable code scanning and inputting terminal into the system for storage.
Preferably, the tracing management module comprises a batch tracing temporary database, a production information database and a tracing management unit;
the batch tracing temporary database is used for storing batch production execution work reporting information generated and reported by a factory on the same day, and synchronizing data to the production information database for storage;
the storage time of the production information database is longer than that of the batch tracing temporary database; and the tracing management unit is used for inquiring the production process information of the intermediate product in the batch tracing temporary database or the production information database.
A method for generating batches in a universal production process comprises the following steps,
s1, setting a batch management mode of materials in a basic data material management module;
s2, setting generation time of batches in the basic data material management module;
s3, creating a production work order in the production management module;
s4, the batch coding rule modeling module automatically generates batch codes of the materials after receiving the information in the basic data material management module and the production management module;
s5, the production management module issues the work order of the associated material information to a factory for production;
s6, storing work reporting records related to product batches in the factory production process into a production information database;
and S7, finishing the batch after the batch is executed to the end of the last working procedure, and finishing the batch production.
Preferably, the logic for calculating the planned number of the single batch of the batch generation occasions in S2 is as follows:
s2.1, if the material batches are set to be automatically generated when the work order is issued, the batches are generated when the work order is issued, the number of a single batch is a numerical value set when the material batches are managed, and the single batch is added to the last batch or a remainder batch is newly generated when remainder exists;
s2.2, if the material batch is set to be manually generated after the work order is issued, the batch cannot be automatically generated when the work order is issued, the work order page is required to be entered, the batch generation button is clicked, the number of generated batches is input to carry out manual batch generation, the number contained in a single batch is recorded in the first process report working hour of the subsequent production execution, the number contained in the single batch is reported in the single batch as the number contained in the single batch, the work can be reported for multiple times, and the number is subjected to superposition calculation;
s2.3, if the material batch is set to be automatically generated after work reporting of the process, the material is automatically generated into one batch from the execution of the subsequent production to the set work reporting of the process each time, and the number contained in a single batch is the number of work reporting;
preferably, the system further comprises SR, batch tracing, and a system operator queries a work report record associated with the product batch through a tracing management module.
The advantages of the invention are as follows:
1. the universal method for generating batches in the production process integrates the splitting time of different industries on the production batches, and can support flexible configuration of the batch generation time;
2. the batch generation in any process of production can be supported, and the requirements of enterprises on different process control granularities in the production process can be met;
3. the calculation logic of the system for the planned number of the batches can support the fixed number of a single batch, and can also support the unfixed number of a single batch, and the actual number of the work reports is taken as the planned number;
4. the system can support operators to generate batches manually, and can also generate batches automatically according to the configuration rules, so that the manual splitting work of the operators is reduced, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only one embodiment of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a main flow of a system for setting a batch split to end of a batch;
FIG. 2 is the logic for calculating the projected quantity of a single lot when the lot is split.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive step based on the embodiments of the present invention, are within the scope of protection of the present invention.
Examples
In a specific embodiment, as shown in fig. 1 and 2, a system for generating batches in a universal production process includes a basic data material management module, a batch coding rule modeling module, a production management module, and a trace management module;
wherein the content of the first and second substances,
the basic data material management module is used for inputting basic material information, setting a batch management mode of the material, setting a batch generation time and binding with a batch coding rule for batch generation of the material;
the basic data material management module comprises a material basic data database, a material information input terminal and a material batch management unit;
the material information input terminal is used for inputting material information;
the material information comprises a material code, a material name, a material type, a material version, a material specification and a material process route;
the material batch management unit is used for setting a batch management mode of materials, a generation time of batches and a coding rule of the batches;
the batch management mode of the material can be set as that batch management is not started or is started;
if the batch management is started, the generation time of the batch needs to be set;
the generation time of the batch comprises automatic generation when a work order is issued, manual generation when the work order is issued and automatic generation of process work report;
if the automatic generation is set when the work order is issued, the number of the single batch which is automatically generated and the processing mode when the remainder appears need to be set, and the processing mode can be selected to be overlapped to the last batch or a remainder batch is newly generated;
if the automatic generation of the work report is set, a generation process is required to be set;
the material basic data database is used for storing the input information;
the batch coding rule modeling module is used for automatically generating batch codes for the materials according to information such as production work orders, material information, production dates and the like;
the batch coding rule modeling module comprises coded constituent elements and applicable factories of coding rules;
the encoded component elements comprise work order numbers, dates and times, factory information, station information, equipment information, shift information, material information, serial numbers and connectors;
the applicable factory of the coding rule is used for setting the factory and material basic data which can be used for system creation of the coding rule, and the basic data is created based on a certain factory; which materials the encoding rules can be adapted to are restricted according to the above settings.
The production management module is used for creating a production work order, and generating batches and printing labels in the work order according to the batch management mode of the materials set by the basic data material management module;
the production management module comprises a production work order creating and issuing module, a batch generating module, a portable code scanning and inputting terminal, a label printing and labeling module and an information accessing module;
the production work order creating and issuing module can select materials to create a production work order, input the planned output quantity of the materials and issue the work order after selecting a factory;
the batch generation module inquires the batch management mode setting of the material when the work order is issued, and generates the batch according to the generation time of the batch;
the label printing and labeling module is used for driving a label printer to complete label printing according to a label template through a label printing interface according to batch label templates in the system;
the portable code scanning and inputting terminal is used for scanning the batch label identification batch code to report workers during production execution reporting, and recording reporting account information, time information and data acquisition information on batches;
the information access module is used for transmitting batch information and production information collected by the portable code scanning and inputting terminal into the system for storage.
The tracing management module is used for inquiring the production process data of a certain batch.
The tracing management module comprises a batch tracing temporary database, a production information database and a tracing management unit;
the batch tracing temporary database is used for storing batch production execution work reporting information generated and reported by a factory on the same day, and synchronizing data to the production information database for storage;
the storage time of the production information database is longer than that of the batch tracing temporary database; and the tracing management unit is used for inquiring the production process information of the intermediate product in the batch tracing temporary database or the production information database.
The system in this embodiment can operate on the mobile side and the computer side.
In this embodiment, after the work order is issued, the batch can be automatically generated according to the batch splitting time and the rule preset by the work order for producing the materials, and the system user can bind the work reporting record on the generated batch for inquiry.
The method of use of the system is as follows,
s1, setting a batch management mode of materials in a basic data material management module;
s2, setting generation time of batches in the basic data material management module;
the logic for calculating the single batch plan number of the batch generation opportunity is as follows:
s2.1, if the material batch is set to be generated when the work order is issued, the batch is generated when the work order is issued, the number of the single batch is a numerical value set when the material batch is managed, and if a remainder exists, the material batch is added to the last batch or a remainder batch is newly generated;
s2.2, if the material batch is set to be manually generated after the work order is issued, the batch cannot be automatically generated when the work order is issued, the work order page is required to be entered, the batch generation button is clicked, the number of generated batches is input for manual batch generation, the number of workers in a single batch is recorded in the first work report working hour of the subsequent production execution as the number of workers in a single batch, the workers can be reported for multiple times, and the number is subjected to superposition calculation;
s2.3, if the material batch is set to be automatically generated after work reporting, the material automatically generates a batch every time the work reporting is carried out on the set generation process, and the number contained in a single batch is the number of work reporting;
the production enterprises in different industries and even different enterprises with different management requirements of the same industry have different batch management modes of materials, the embodiment combs the requirements of the production enterprises in different industries on batch splitting in the production process, integrates the commonality of the requirements, and forms batch generation opportunity rule logic and calculation logic of single batch planning quantity. When most production enterprises manage the material production process, the material batch management mode meeting the current production batch management requirement can be found out or actively set.
S3, creating a production work order in the production management module;
s4, the batch coding rule modeling module automatically generates batch codes of the materials after receiving the information in the basic data material management module and the production management module;
s5, the production management module issues the work order of the associated material information to a factory for production;
s6, storing work reporting records related to product batches in the factory production process into a production information database;
and S7, finishing the batch after the batch is executed to the end of the last working procedure, and finishing the batch production.
And SR, batch tracing, wherein a system operator inquires a work report record associated with a product batch through a tracing management module.
The invention can meet the requirements of different industries on batch splitting in the production process.
Different batch splitting opportunities and rules can be set according to different materials, the management requirements of various complex services are met, and the system is convenient to operate by users.
The planning quantity of a single batch can be flexibly controlled, and flexible adjustment during production is facilitated.
It should be understood that the above-described embodiments are merely exemplary of the present invention, and are not intended to limit the present invention, and that any modification, equivalent replacement, or improvement made without departing from the spirit and principle of the present invention shall fall within the protection scope of the present invention.
Claims (8)
1. A system for generating batches in a universal production process is characterized by comprising a basic data material management module, a batch coding rule modeling module, a production management module and a tracing management module;
wherein the content of the first and second substances,
the basic data material management module is used for inputting basic material information, setting a batch management mode of the material, setting a batch generation time and binding with a batch coding rule for batch generation of the material;
the batch coding rule modeling module is used for automatically generating batch codes for the materials according to production work orders, material information, production dates and other information;
the production management module is used for creating a production work order, and generating batches and printing labels in the work order according to the batch management mode of the materials set by the basic data material management module;
the tracing management module is used for inquiring the production process data of a certain batch.
2. The system for generating batches in a universal production process according to claim 1, wherein the basic data material management module comprises a material basic data database, a material information input terminal and a material batch management unit;
the material information input terminal is used for inputting material information;
the material information comprises a material code, a material name, a material type, a material version, a material specification and a material process route;
the material batch management unit is used for setting a batch management mode of the material, a generation time of the batch and a coding rule of the batch;
the batch management mode of the materials can be set to be that batch management is not started or is started;
if the batch management is started, the generation time of the batch is required to be set;
the generation time of the batch comprises automatic generation when a work order is issued, manual generation when the work order is issued and generation when the work order is set in a process report;
if the automatic generation is set when the work order is issued, the number of the single batch which is automatically generated and the processing mode when the remainder appears need to be set, and the processing mode can be selected to be overlapped to the last batch or a remainder batch is newly generated;
if the automatic generation is set in the process report time, a generation process is required to be set;
the material basic data database is used for storing the input information.
3. The system for generating lots in a universal production process as claimed in claim 2, wherein the lot coding rule modeling module comprises coded constituent elements, applicable factories of coding rules;
the encoded component elements comprise work order numbers, date and time, factory information, material information, serial numbers and connectors;
the applicable factory of the coding rule is used for setting the factory and material basic data which can be used for system creation of the coding rule, and the basic data is created based on a certain factory; which materials the encoding rules can adapt is restricted according to the above settings.
4. The universal batch generation system in the production process as claimed in claim 3, wherein the production management module comprises a production worksheet creation and issuing module, a batch generation module, a portable code scanning and entering terminal, a label printing and labeling module and an information access module;
the production work order creating and issuing module can select materials to create a production work order, input the planned output quantity of the materials, and issue a factory and then issue the work order;
the batch generation module inquires the batch management mode setting of the material when the work order is issued, and generates the batch according to the generation time of the batch;
the label printing and labeling module is used for printing labels according to batch label templates in the system, and the label generating unit drives the label printer through the label printing interface to print the labels according to the label templates;
the portable code scanning and inputting terminal is used for scanning the batch label identification batch code for reporting during production execution reporting, and recording reporting account information, time information and data acquisition information on batches;
the information access module is used for transmitting batch information and production information collected by the portable code scanning and inputting terminal into the system for storage.
5. The system for generating lots in a universal production process as claimed in claim 4, wherein the trace back management module comprises a lot trace back temporary database, a production information database and a trace back management unit;
the batch tracing temporary database is used for storing batch production execution reporting information generated and reported by factories on the same day, and synchronizing data to the production information database for storage;
the storage time of the production information database is longer than that of the batch tracing temporary database; and the tracing management unit is used for inquiring the production process information of the intermediate product in the batch tracing temporary database or the production information database.
6. A method for generating batches in a universal production process is characterized by comprising the following steps,
s1, setting a batch management mode of materials in a basic data material management module;
s2, setting generation time of batches in the basic data material management module;
s3, creating a production work order in the production management module;
s4, the batch coding rule modeling module automatically generates batch codes of the materials after receiving the information in the basic data material management module and the production management module;
s5, the production management module issues the work order of the associated material information to a factory for production;
s6, storing the work reporting records related to the product batches in the factory production process into a production information database;
and S7, finishing the batch after the batch is executed to the end of the last working procedure, and finishing the batch production.
7. The method of claim 6, wherein the logic for calculating the planned number of the single lot for the lot creation opportunity in S2 is as follows:
s2.1, if the material batch is set to be generated when the work order is issued, the batch is generated when the work order is issued, the number of the single batch is a numerical value set when the material batch is managed, and if a remainder exists, the material batch is added to the last batch or a remainder batch is newly generated;
s2.2, if the material batch is set to be manually generated after the work order is issued, the batch cannot be automatically generated when the work order is issued, the work order page is required to be entered, the batch generation button is clicked, the number of generated batches is input for manual batch generation, the number of workers in a single batch is recorded in the first work report working hour of the subsequent production execution as the number of workers in a single batch, the workers can be reported for multiple times, and the number is subjected to superposition calculation;
s2.3, if the material batch is set to be automatically generated after work reporting of the process, the material is automatically generated into one batch from the execution of subsequent production to the set process, and the number contained in each batch is the number of work reporting;
8. the method of claim 6, further comprising SR, lot tracing, wherein the system operator queries the reporter record associated with the product lot through the tracing management module.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117370466A (en) * | 2023-11-01 | 2024-01-09 | 江苏达科数智技术有限公司 | Data synchronization method, equipment and medium based on industrial lake bin |
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| CN117370466A (en) * | 2023-11-01 | 2024-01-09 | 江苏达科数智技术有限公司 | Data synchronization method, equipment and medium based on industrial lake bin |
| CN117370466B (en) * | 2023-11-01 | 2024-03-29 | 江苏达科数智技术有限公司 | Data synchronization method, equipment and medium based on industrial lake bin |
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