CN110580572B - Product life-span traceability system - Google Patents
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- CN110580572B CN110580572B CN201910777160.XA CN201910777160A CN110580572B CN 110580572 B CN110580572 B CN 110580572B CN 201910777160 A CN201910777160 A CN 201910777160A CN 110580572 B CN110580572 B CN 110580572B
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Abstract
The invention discloses a product life-span traceability system, which belongs to the technical field of product traceability, and comprises: the system comprises a WeChat tracing system platform, a tracing system server, a tracing system database and a production tool software cluster; the WeChat tracing system platform is connected with a tracing system server for bidirectional communication, the tracing system server is connected with a tracing system database, and the production tooling software cluster is connected with the tracing system database. In the embodiment, the enterprise micro-communication platform is used for directly acquiring the enterprise organization architecture, and business promotion is carried out among business departments through message pushing on the product life flow based on the project, so that complicated and low-efficiency business communication is reduced; meanwhile, based on the enterprise WeChat platform, the traceability system can be operated on a desktop computer or mobile equipment, and flexible selectivity is provided for working time and working places of workers.
Description
Technical Field
The invention relates to the technical field of product tracing, in particular to a product life-span tracing system.
Background
At present, in view of the operation mechanisms of most electric power product manufacturing companies, from project standpoint, all links from planning, production, quality inspection, storage, logistics, on-site operation and maintenance and the like are respectively participated by different departments, information is dispersed, and information islands are respectively formed, so that the control of a system for maintaining the whole process from production to on-site later is not facilitated. The main reason is that: the failure of smooth connection among departments causes the propulsion delay of the whole project; when a problem occurs in a field product, the problem analysis result is not fully utilized, so that the optimization and improvement of the product quality are not facilitated; the traditional information collection and arrangement is carried out manually, hidden danger exists in the accuracy and objectivity of data, and the problem data acquisition is not timely, so that the found time of the problem can be delayed, and the result of mass reworking is even more serious; the traditional flow information transmission adopts paper file signature to carry out inter-department circulation, consumes time and labor, and greatly influences project progress efficiency.
The traditional product tracing implementation mode is singly dependent on a desktop system or a special matched handheld terminal, the content is mainly concentrated on the whole-process monitoring of a processing enterprise on a supply chain or the quality anti-counterfeiting of a product, the functional targets and the searching conditions are single, the tracing content range of the product is limited, most of the product tracing content is concentrated on simple information such as product production, repair and scrapping, meanwhile, the traced information does not form an information closed loop, and the traced data information of the product cannot be fully utilized.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and realize the whole service life tracing of products.
In order to achieve the above object, the present invention adopts a product life tracing system, comprising: the system comprises a WeChat tracing system platform, a tracing system server, a tracing system database and a production tool software cluster; the WeChat tracing system platform is connected with a tracing system server for bidirectional communication, the tracing system server is connected with a tracing system database, and the production tool software cluster is connected with the tracing system database; wherein:
the WeChat tracing system platform is used for running on the client and sending a system application request to the tracing system server;
the traceability system server is used for responding to the system application request based on data interaction between the IOT and the traceability system database;
the production tool software cluster is used for transmitting data of the whole production process of the product to the traceability system database based on the redis cache database and the IOT;
the traceability system database is used for storing client application data transmitted by the traceability system server and data of the whole production process of the product generated by the production tool software cluster.
Further, the WeChat tracing system platform comprises a right management module, a business logic module, a tracing searching module, a message pushing module and an analysis mining module;
the authority management module is used for distributing user authorities for the user according to the user functions;
the business logic module is used for controlling the whole life flow of each product after the product stands;
the traceability searching module is used for searching information according to the input query condition by the user;
the message pushing module is used for realizing a message reminding service;
and the analysis mining module is used for analyzing the data in the traceability system database.
Further, the business logic module comprises a planning business unit, a production business unit, a quality inspection business unit, a storage business unit and an operation and maintenance business unit;
the planning business unit is used for planning purchasing and planning scheduling according to the product model number, the quantity and the warehouse inventory condition;
the production business unit is used for managing the process, production, inspection and maintenance business of the production link of the product;
the quality inspection service unit is used for controlling the quality of the produced products according to the set standard;
the warehouse business unit is used for monitoring and recording warehouse in and out of parts and finished products;
the operation and maintenance service unit is used for monitoring the maintenance applied to the site after the product leaves the factory.
Further, the production business unit comprises a process flow management subunit, a production process data consulting subunit, a product sending management subunit and a product maintenance subunit;
the process flow management subunit is used for adding or selecting a process flow according to the type of the project product;
the production process data consulting subunit is used for inquiring the test result data of the product according to the inquiry conditions;
the product inspection management subunit is used for submitting an inspection application after the inspection of the inspection products passes;
the product maintenance subunit is used for submitting maintenance application to a product maintenance center when the product is abnormal.
Further, the quality inspection service unit comprises a quality inspection online auditing management subunit, a quality inspection state inquiring subunit and a quality inspection standard template management subunit;
the quality inspection online auditing management subunit is used for modifying the quality inspection state of the corresponding batch of products to be audited after the product inspection submitting management subunit submits an inspection submitting application, and updating the quality inspection state to be audited success or audited failure according to the quality inspection result after the auditing is finished;
the quality inspection state inquiry subunit is used for a user to check the quality inspection state of the product according to the time period or the product type;
the quality inspection standard template management subunit is used for managing the quality inspection standard template.
Further, the warehouse business unit comprises a warehouse management subunit, a warehouse ex-warehouse management subunit and a warehouse goods detail query subunit;
the warehouse-in management subunit is used for checking the number and the model of the parts and the finished products, and storing relevant information to the traceability system database after warehouse-in is completed;
the warehouse-out management subunit is used for recording the material receiving personnel, date, quantity and type and model;
the warehouse goods detail inquiring subunit is used for inquiring the warehouse product detail.
Further, the operation and maintenance service unit comprises an operation and maintenance field monitoring subunit and an operation and maintenance operation management subunit;
the operation and maintenance field monitoring subunit is used for monitoring the real-time geographic position of the field operation and maintenance personnel and the execution condition of the corresponding operation and maintenance project;
the operation management subunit is used for carrying out on-site operation record feedback by operation and maintenance implementation personnel.
Further, the traceability searching module comprises a first searching unit and a second searching unit;
the first search unit is used for carrying out clear search according to the query conditions, wherein the query conditions comprise a project order number, a flow number, a device two-dimensional code identifier, a device one-dimensional code identifier and a device project name;
and the second searching unit is used for carrying out fuzzy searching when the query condition is ambiguous.
Further, the message pushing module comprises a fixed message pushing unit and a user-defined message pushing unit;
the fixed message pushing is used for pushing quality inspection task messages and warehouse-in and warehouse-out task messages;
and the user-defined message pushing unit is used for configuring a message reminding service of key parameter indexes according to a data table stored in the traceability system database.
Further, the analysis mining module comprises a data analysis unit and a data mining unit;
the data analysis unit is used for inquiring the production condition, quality inspection condition and warehouse-in and warehouse-out condition of the product in a certain time period by utilizing the data stored in the traceability system database;
the data mining unit is used for mining potential relations among any variable information by utilizing the data stored in the traceability system database.
Compared with the prior art, the invention has the following technical effects: according to the invention, by arranging the traceability system server and carrying out data interaction between the IOT suite technology and the traceability system database, various service applications of the multi-client platform are realized; the traceability system database stores the whole process data of assembly, test and package collected by the production tool software cluster and the client application data transmitted by the system server; and the WeChat tracing system platform is connected with the tracing system server to send a system application request to the tracing system server. Compared with the existing traceability system, the scheme directly acquires the organization architecture of the company by means of the enterprise WeChat platform, and performs service propulsion between each service department through message pushing based on the whole life flow of the product, so that complicated and low-efficiency service communication is reduced; meanwhile, based on the enterprise WeChat platform, the traceability system can be operated on a desktop computer or mobile equipment, and flexible selectivity is provided for working time and working places of workers.
Drawings
The following detailed description of specific embodiments of the invention refers to the accompanying drawings, in which:
FIG. 1 is a schematic diagram of a product life-cycle tracing system;
fig. 2 is a schematic structural diagram of a WeChat tracing system platform;
fig. 3 is a schematic diagram of the architecture of a service logic module.
Detailed Description
For a further description of the features of the present invention, refer to the following detailed description of the invention and the accompanying drawings. The drawings are for reference and illustration purposes only and are not intended to limit the scope of the present invention.
As shown in fig. 1, the present embodiment discloses a product life-span tracing system, a WeChat tracing system platform 10, a tracing system server 20, a tracing system database 30 and a production tooling software cluster 40; the WeChat tracing system platform 10 is connected with the tracing system server 20 for bidirectional communication, the tracing system server 20 is connected with the tracing system database 30, and the production tooling software cluster 40 is connected with the tracing system database 30; wherein: the WeChat traceability system platform 10 is configured to run on a client, which includes a desktop system or a mobile device, and send a system application request to the traceability system server 20; the traceability system server 20 is configured to implement a response to the system application request based on data interaction between the IOT internet of things and the traceability system database 30; the production tooling software cluster 40 is used for collecting data of the whole production process of the product and transmitting the data of the whole production process of the product to the traceability system database 30 based on the redis cache database and the IOT internet of things; the traceability system database 30 is used for storing the client application data transmitted by the traceability system server 20 and the data of the whole production process of the product generated by the production tool software cluster 40.
Further, as shown in fig. 2, the WeChat traceability system platform 10 includes a rights management module 11, a business logic module 12, a traceability search module 13, a message pushing module 14 and an analysis mining module 15;
the rights management module 11 is configured to allocate user rights to a user according to the user functions, the rights management module 11 can make full use of a corporate organization architecture provided by an enterprise WeChat platform to closely associate the user rights with the functions of the user in a corporation, and for each functional module of the WeChat traceability system platform 10, all enterprise users have reference rights, operators have service operation rights in departments where the operators are located, and managers have rights to allocate operation rights to related services in the departments where the operators are located and sub-departments;
the business logic module 12 is used for controlling the whole life flow of each product after the product stands;
the retrospective search module 13 is used for searching information according to the input query condition by the user;
the message pushing module 14 is used for realizing a message reminding service;
the analysis mining module 15 is used for analyzing the data in the traceback system database 30.
Further, the business logic module 12 mainly comprises a planning business unit, a production business unit, a quality inspection business unit, a storage business unit and an operation and maintenance business unit, wherein each business unit runs through the whole life flow of the product after project establishment: the planning business unit mainly realizes planning purchase and planning production scheduling according to the product model number, the quantity and the storage inventory condition after project setting; the production business unit mainly realizes the business of the process, production (assembly, test, package), inspection, maintenance and the like of the production link of the product; the quality inspection business unit mainly performs control on the quality of the produced products according to national network standards; the warehouse business unit mainly monitors and records warehouse in and out of parts and finished products, and is convenient for checking and summarizing; the operation and maintenance business is mainly used for monitoring related maintenance work applied to the field after the product leaves the factory, and is convenient for controlling the application condition of the life cycle after the product and monitoring maintenance personnel.
Further, the planning business unit comprises a planning purchasing subunit and a planning production scheduling subunit, and after project standing, the planning purchasing subunit is used for carrying out planning purchasing by combining warehouse inventory according to the product type and the supply quantity; the planning and scheduling subunit is used for planning and scheduling production according to production capacity experience.
Further, the production business unit comprises a process flow management subunit, a production process data consulting subunit, a product sending management subunit and a product maintenance subunit;
the process flow management subunit is used for adding or selecting a process flow according to the type of the project product, specifically for adding or selecting the process flow according to the type of the project product by a production department, wherein each process step involved in the process flow is realized by adopting tool software to perform functions of product assembly, test, packaging and the like, and the result data of the tool is uploaded to the database through a redis cache database and the IOT suite technology. The corresponding process links of the assembly test adopt one-dimensional code identifiers to carry out unique identifier penetration test data, the matching links correlate the one-dimensional code identifiers of all components in a set of products with the unique two-dimensional code identifiers of the products, the packaging links serve as the last link of the process flow, the unique two-dimensional code identifiers of the equipment are correlated with the unique one-dimensional code identifiers of the components and the unique item identifiers, and further, the correlation of test result data of all the components of the set of products is realized;
the production process data consulting subunit is used for inquiring the test result data of the product according to the inquiry conditions, specifically, a user can search according to the conditions of unique two-dimensional code identification of the product, one-dimensional code of a product component or a project order number and the like, so that the consulting of the test result data of all the products in the product or the project is realized;
the product delivery management subunit is used for submitting delivery application after the delivery product auditing passes, specifically, after a packaging link, one set of equipment production flow is finished, in the production scheduling process, a producer assigned with delivery authority can receive delivery information reminding at eight points every day, and an operator can check the number of finished products on the same day at the product delivery module, and confirms that the confirmation button is clicked to submit the delivery application without error;
the product maintenance subunit is used for submitting a maintenance application to a product maintenance center when the product is abnormal, mainly aiming at the problem that the product is abnormal in production, quality inspection or later maintenance, a product abnormality finder is submitted to the product maintenance center after submitting the maintenance application, and the maintenance center is divided into a successful maintenance flow to be sent to a warehouse and failed to be scrapped according to a maintenance result through maintenance and inspection, so that the root cause of a product problem is determined, positioned to a part and the maintenance result is submitted. And (5) counting the accumulated results to form report information periodically and pushing the report information to a research and development center, and providing references for product model selection of developers.
Further, the quality inspection service unit comprises a quality inspection online auditing management subunit, a quality inspection state inquiring subunit and a quality inspection standard template management subunit;
the quality inspection online auditing management subunit is used for modifying the quality inspection state of the corresponding batch of products to be audited after the product inspection management subunit submits an inspection application, and specifically comprises the following steps: after a production operator submits a product inspection request, an enterprise WeChat pushes the message to an operator of a quality inspection department, the quality inspection state of the corresponding batch of products is to be inspected, and the batch quality inspection appears in a quality inspection module home page task list to be inspected. The security operator enters a quality inspection state query module, and a state column displays states such as to-be-inspected/inspected success/inspected failure: clicking the to-be-inspected state to jump to an online quality inspection management module, displaying a corresponding product quality inspection test item template by an interface according to the type of the product submitted by inspection, randomly extracting a certain proportion of equipment by quality inspection personnel according to the corresponding inspection batch to carry out the selective inspection, refreshing the quality inspection state of the current batch of equipment to be inspected successfully if the 100% of the selective inspection equipment is qualified, analyzing the unqualified products in the selective inspection, selecting the problem category and filling details in the result description, and refreshing the quality inspection state of the current batch of equipment to be inspected failed; clicking the status button of success or failure of examination, and displaying the corresponding information of the spot check equipment and the spot check result description by the popup window.
The quality inspection state inquiry subunit is used for enabling a user to inspect the quality inspection state of the concerned product or item according to the time slot or the product type or item, and meanwhile, periodically issuing a statistical report to be shown in a homepage of a traceability system.
The quality inspection standard template management subunit is used for managing the quality inspection standard template: template editing expansion is generally needed when new products are brought into a production plan, or the problem comparison set of field maintenance statistics can guide the new addition of quality inspection standard clauses.
Further, the warehouse business unit comprises a warehouse management subunit, a warehouse ex-warehouse management subunit and a warehouse goods detail query subunit;
the warehouse entry management subunit is used for checking the number and the model of the parts and the finished products, and storing the related information of the parts to the traceability system database 30 after the warehouse entry is completed.
The method comprises the following steps:
the warehouse entry of the warehouse parts is mainly carried out according to a BOM list of the product types after the project is established, when the warehouse entry is completed, warehouse management personnel check the number and the model of the parts, and after the warehouse entry is completed, the information of the parts suppliers, the type model, the number, the storage shelf number and the like is submitted to the system for storage.
The warehouse finished product warehouse-in module is applied to two occasions: and (5) project warehouse entry and external borrowing return warehouse entry. Aiming at the products returned by borrowing, an operator can newly establish the external borrowing and returning warehouse entry through the enterprise WeChat point warehouse entry module, the two-dimension code of the code scanning and returning equipment records the information such as the returning time, the returning personnel, the position of a storage shelf and the like. For products qualified in project quality inspection, when the quality inspection state is updated to be inspected successful, enterprise WeChat pushes a warehouse entry application message to warehouse manager, an operator can see a newly added backlog on a project warehouse entry task list to be processed by a warehouse entry module, click an audit button to enter a warehouse entry audit page, the operator can audit against project and equipment information applied to warehouse entry and project and equipment information displayed by a warehouse entry audit interface, and click an audit pass button after checking and confirming equipment is correct, and the equipment state of a corresponding batch is updated to be warehouse entry. When the warehousing quantity is consistent with the data in the product information sheet flow, the equipment quantity of the project passing through the production quality inspection and the warehousing flow reaches the project warehousing requirement, a warehousing operator and a project management center can receive a message prompt that the project stock pushed by the enterprise WeChat is completed and waits for warehousing, the project is input into a warehousing operation module to check out the corresponding project warehousing task, and the warehousing operator can sort the tasks according to the actual shipping plan.
The warehouse-out management subunit is used for recording the material-receiving personnel, date, quantity and type and model.
The method comprises the following steps: the warehouse-out warehouse of the warehouse-out parts mainly records information such as material-receiving personnel, date, quantity, type and model in detail when the project plan purchasing is completed and the plan scheduling begins to be executed and the production department submits the material-receiving application to obtain the approval.
The warehouse finished product ex-warehouse module is applied to two occasions: project and lending. For ex-warehouse lending: through the warehouse-out module of enterprise WeChat, the operator can newly build the out-borrowing and out-out item, sweep the two-dimensional code of the out-borrowing equipment, record information such as out-borrowing time, out-borrowing personnel and estimated return time. For project delivery: after the logistics and all the preparation works are contacted, a storage operator enters a storage and delivery module to find out the corresponding item to click and enter, an interface comprises a code scanning and delivery button and a delivery equipment information frame, the code scanning and delivery button is clicked to scan two-dimensional code information (comprising a unique product identifier) on an outer packing box of a scanning device before the equipment delivery and loading, the background can compare the scanned two-dimensional code with the two-dimensional code of the product produced by the associated item, if the scanned two-dimensional code comprises the former, the scanning is successful, otherwise, the code exiting scans to prompt a user to carry out item and product verification confirmation so as to avoid errors. And after the code scanning is finished, the background compares the number of scanned equipment with the number of product information list items, if the number of scanned equipment is inconsistent, the product information which is not displayed in the warehouse-out code scanning list for the item production list is listed, so that a warehouse manager can carry out equipment forward locking, if the equipment forward locking is performed, the equipment forward locking is performed by a borrower, the equipment forward locking is performed by the warehouse manager, if the equipment forward locking is performed by the warehouse manager, and if the equipment forward locking is performed by the warehouse manager, the corresponding product is retrieved from a warehouse-in storage shelf, so that the shipping process is completed.
The warehouse goods detail inquiring subunit is used for inquiring the warehouse product detail.
Further, the operation and maintenance service unit comprises an operation and maintenance field monitoring subunit and an operation and maintenance operation management subunit;
and an operation and maintenance field monitoring subunit: the system is mainly used for the operation and maintenance department to lead overall view on-site operation and maintenance states: the real-time geographic position of the on-site operation and maintenance personnel and the execution condition of the corresponding operation and maintenance project are convenient to manage, so that the work of the on-site operation and maintenance personnel can be inspected, the project is scheduled temporarily nearby, and the like.
An operation management subunit: the system is mainly used for operation and maintenance implementation personnel to carry out on-site operation record feedback. After the product is sent to the site, operation and maintenance personnel go to the site to carry out operations such as debugging and installation on the product according to project properties and customer work arrangement, the operation is completed, enterprise WeChat of an operator enters an operation and maintenance management module, a sweep of product two-dimension code information is scanned, corresponding project information and product information are called out by a system background and displayed on an interface for the operator to check, meanwhile, the enterprise WeChat calls a gps module to obtain the real-time real position of the operator and display the real-time real position on the interface, the operator can select working properties, fill in working contents, time consumption, description of working problems and the like according to actual conditions, and files or pictures can be uploaded according to requirements. If the function of the equipment is abnormal during equipment maintenance, the maintenance application can be selected from the operation and maintenance management page beyond the resolution range, and the maintenance application can be transmitted to maintenance personnel of a product maintenance center in a message pushing mode after the application.
Further, the traceback searching module 13 includes a first searching unit and a second searching unit; the first search unit is used for carrying out clear search according to the query conditions, wherein the query conditions comprise a project order number, a flow number, a device two-dimensional code identifier, a device one-dimensional code identifier and a device project name; and the second searching unit is used for carrying out fuzzy searching when the query condition is ambiguous.
Specifically, the traceability search module is mainly used for searching the states of the items and the products by the user through conditions such as item command numbers, flow numbers, equipment two-dimensional code identifications, equipment one-dimensional code identifications, equipment item names and the like, and the fuzzy search is supported when the target conditions of the user are ambiguous until the states of the items or the products focused by the user are matched for review. The information such as project name, order number, project product type, project product quantity, project production start-stop time, project warehouse-in time, project current progress and the like can be consulted for the consulting result of the project. The product review results can be reviewed for the project to which the product belongs, the two-dimensional code information of the product, the test result data of the product production links from the test, assembly and packaging links, whether rework exists, whether the product is subjected to selective inspection, such as the selective inspection result, whether the product is reworked, the time of warehouse entry and exit, whether the product is subjected to ex-warehouse and the date of lending and returning, the operation time and state of field installation, debugging, defect elimination and the like.
Further, the message pushing module 14 includes a fixed message pushing unit and a user-defined message pushing unit; the fixed message pushing is used for pushing quality inspection task messages and warehouse-in and warehouse-out task messages; the user-defined message pushing unit is configured to configure a message reminding service of the key parameter index according to the data table stored in the traceability system database 30. The fixed message pushing unit comprises a business logic flow circulation notice, such as a quality inspection task message reminder that a quality inspection department can receive after a production and submission of a delivery application, a warehousing task message reminder that a warehousing department can receive after a quality inspection qualified quantity reaches the standard of project supply and submission of a warehousing application, and the like. The user-defined message pushing unit comprises important index out-of-limit early warning notification, critical time node out-of-limit early warning notification and the like, and is used for tracing a special data table in the system database 30 to be used for configuring message reminding services of key parameter indexes of each module according to the IOT suite technology, a user can configure a message reminding out-of-limit range of certain index parameters in the message pushing module 14 according to service requirements, edit a message template, select a message pusher and the like, for example, the user can configure message pushing of the project with out-of-limit scheduled delivery time, and can continuously increment the function level of a message receiver according to out-of-limit days so as to be convenient for paying attention; for example, a user may configure a process to have a test qualification rate of less than 80% and notify the corresponding production line manager to perform an on-site survey of whether a potential hazard exists, etc. The embodiment plays a role in reducing ineffective communication and objectively controlling the progress of the project through setting message pushing.
It should be noted that, the message pushing module 14 includes a flow stream notification message and an out-of-limit notification message of a key index parameter in the flow. Wherein the flow class message notification comprises: after the project stands, the planning department can receive the project starting message prompt, plan purchasing can be carried out according to the inventory, and plan scheduling production can be carried out according to purchasing experience; the method comprises the steps that a purchase part stock completion plan submits a part stock application, a stock department and a production department simultaneously receive message reminding, and the stock checking and stock storage and material receiving production are respectively carried out; in the production process, the daily work ends to submit the inspection application of the product on the same day, so that the quality inspection department can conveniently inspect the quality of the product on the next day; the quality inspection is unqualified and a message is pushed to the production for problem inspection, and when the quality inspection qualified quantity reaches the project supply quantity requirement, the message prompts a storage department to store finished products, and meanwhile, the message is pushed to an operation and maintenance department to facilitate on-site contact confirmation of the delivery time; after the warehouse-out is completed, the information is pushed to an operation and maintenance department, so that the scheduling of on-site implementation personnel can be planned conveniently; all nodes are pushed to a project responsible person, so that the project progress can be controlled integrally.
Further, the analysis mining module 15 includes a data analysis unit and a data mining unit;
the data analysis unit is used for inquiring the production condition, quality inspection condition and warehouse-in and warehouse-out condition of the product in a certain time period by utilizing the data stored in the traceability system database 30;
the data mapping unit is configured to map the potential relationship between any variable information by using the data stored in the traceback system database 30, such as the relationship between the season and the order quantity, the part model and the reworking and repairing times, etc., where the reliability of the relationship is based on a certain data quantity accumulation.
It should be noted that, the user may query the focused index parameter according to the product type or time as one dimension, and may select the display form of the query result, such as a table, a pie chart, a trend chart, a scatter chart, and the like. For explicit relational data, the corresponding report can be provided for daily work summary; the data indexes with non-explicit relations can be combined with the existing data and the hypothesized data relations are introduced to analyze and research the data indexes, so that potential quality improvement and synergy factors are mined.
The foregoing description of the preferred embodiments of the invention is not intended to limit the invention to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the invention are intended to be included within the scope of the invention.
Claims (6)
1. A product life cycle traceability system, comprising: the system comprises a WeChat tracing system platform, a tracing system server, a tracing system database and a production tool software cluster; the WeChat tracing system platform is connected with a tracing system server for bidirectional communication, the tracing system server is connected with a tracing system database, and the production tool software cluster is connected with the tracing system database; wherein:
the WeChat tracing system platform is used for running on the client and sending a system application request to the tracing system server;
the traceability system server is used for responding to the system application request based on data interaction between the IOT and the traceability system database;
the production tool software cluster is used for transmitting data of the whole production process of the product to the traceability system database based on the redis cache database and the IOT;
the traceability system database is used for storing client application data transmitted by the traceability system server and data of the whole production process of the product generated by the production tool software cluster;
the WeChat tracing system platform comprises a right management module, a business logic module, a tracing searching module, a message pushing module and an analysis mining module;
the authority management module is used for distributing user authorities for the user according to the user functions;
the business logic module is used for controlling the whole life flow of each product after the product stands;
the traceability searching module is used for searching information according to the input query condition by the user;
the message pushing module is used for realizing a message reminding service;
the analysis mining module is used for analyzing the data in the traceability system database;
the business logic module comprises a planning business unit, a production business unit, a quality inspection business unit, a storage business unit and an operation and maintenance business unit;
the planning business unit is used for planning purchasing and planning scheduling according to the product model number, the quantity and the warehouse inventory condition;
the production business unit is used for managing the process, production, inspection and maintenance business of the production link of the product;
the quality inspection service unit is used for controlling the quality of the produced products according to the set standard;
the warehouse business unit is used for monitoring and recording warehouse in and out of parts and finished products;
the operation and maintenance service unit is used for monitoring maintenance applied to the site after the product leaves the factory;
the production business unit comprises a process flow management subunit, a production process data consulting subunit, a product sending management subunit and a product maintenance subunit;
the process flow management subunit is used for adding or selecting a process flow according to the type of the project product;
the production process data consulting subunit is used for inquiring the test result data of the product according to the inquiry conditions;
the product inspection management subunit is used for submitting an inspection application after the inspection of the inspection products passes;
the product maintenance subunit is used for submitting a maintenance application to a product maintenance center when the product is abnormal;
the traceability searching module comprises a first searching unit and a second searching unit;
the first search unit is used for carrying out clear search according to the query conditions, wherein the query conditions comprise a project order number, a flow number, a device two-dimensional code identifier, a device one-dimensional code identifier and a device project name;
and the second searching unit is used for carrying out fuzzy searching when the query condition is ambiguous.
2. The product life-span traceability system of claim 1, wherein said quality inspection business unit comprises a quality inspection on-line audit management subunit, a quality inspection status query subunit, and a quality inspection standard template management subunit;
the quality inspection online auditing management subunit is used for modifying the quality inspection state of the corresponding batch of products to be audited after the product inspection submitting management subunit submits an inspection submitting application, and updating the quality inspection state to be audited success or audited failure according to the quality inspection result after the auditing is finished;
the quality inspection state inquiry subunit is used for a user to check the quality inspection state of the product according to the time period or the product type;
the quality inspection standard template management subunit is used for managing the quality inspection standard template.
3. The product life cycle tracing system of claim 1, wherein said warehouse business unit comprises a warehouse entry management subunit, a warehouse exit management subunit, and a warehouse cargo detail query subunit;
the warehouse-in management subunit is used for checking the number and the model of the parts and the finished products, and storing relevant information to the traceability system database after warehouse-in is completed;
the warehouse-out management subunit is used for recording the material receiving personnel, date, quantity and type and model;
the warehouse goods detail inquiring subunit is used for inquiring the warehouse product detail.
4. The product life-span traceability system of claim 1, wherein said operation and maintenance business unit comprises an operation and maintenance field monitoring subunit and an operation and maintenance management subunit;
the operation and maintenance field monitoring subunit is used for monitoring the real-time geographic position of the field operation and maintenance personnel and the execution condition of the corresponding operation and maintenance project;
the operation management subunit is used for carrying out on-site operation record feedback by operation and maintenance implementation personnel.
5. The product life-span traceability system of claim 1, wherein said message pushing module comprises a fixed message pushing unit and a user-defined message pushing unit;
the fixed message pushing is used for pushing quality inspection task messages and warehouse-in and warehouse-out task messages;
and the user-defined message pushing unit is used for configuring a message reminding service of key parameter indexes according to a data table stored in the traceability system database.
6. The product life cycle tracing system of claim 1, wherein said analysis mining module comprises a data analysis unit and a data mining unit;
the data analysis unit is used for inquiring the production condition, quality inspection condition and warehouse-in and warehouse-out condition of the product in a certain time period by utilizing the data stored in the traceability system database;
the data mining unit is used for mining potential relations among any variable information by utilizing the data stored in the traceability system database.
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| CN111401920B (en) * | 2020-03-04 | 2023-05-23 | 贵州省分析测试研究院 | Intelligent configurable food safety traceability information system |
| CN111461913B (en) * | 2020-03-23 | 2022-07-26 | Oppo（重庆）智能科技有限公司 | Monitoring method and device for terminal equipment manufacture, medium and electronic equipment |
| CN113516425A (en) * | 2020-04-10 | 2021-10-19 | 北京京东振世信息技术有限公司 | Inventory tracking method and device |
| CN112434987A (en) * | 2020-11-09 | 2021-03-02 | 广汽本田汽车有限公司 | Material warehouse entry and exit management system |
| CN113435693B (en) * | 2021-05-20 | 2022-08-12 | 莆田市日晶玻璃制品有限公司 | Glass product production management system |
| CN113487267B (en) * | 2021-07-23 | 2024-02-02 | 航天海鹰(镇江)特种材料有限公司 | System and method for managing full life cycle of material and automatically calculating life |
| CN115826521B (en) * | 2022-11-22 | 2023-10-20 | 广州致远仪器有限公司 | Production process control method and device, electronic equipment and storage medium |
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