CN115226678A - First-instar silkworm breeding line in full-instar industrial silkworm breeding and silkworm breeding process thereof - Google Patents
First-instar silkworm breeding line in full-instar industrial silkworm breeding and silkworm breeding process thereof Download PDFInfo
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- CN115226678A CN115226678A CN202210822591.5A CN202210822591A CN115226678A CN 115226678 A CN115226678 A CN 115226678A CN 202210822591 A CN202210822591 A CN 202210822591A CN 115226678 A CN115226678 A CN 115226678A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/033—Rearing or breeding invertebrates; New breeds of invertebrates
- A01K67/04—Silkworms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
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- Biodiversity & Conservation Biology (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Fodder In General (AREA)
Abstract
The invention discloses a first-instar silkworm breeding line in full-instar industrial silkworm breeding and a silkworm breeding process thereof, wherein the silkworm breeding line comprises a conveying line, and a unstacker, a feed extruder, a silkworm egg feeding machine and a stacker which are arranged along the conveying line; the cultivation process comprises (1) unstacking one-year-old cultivation frames; (2) feeding the feed for one year; (3) silkworm eggs are thrown; (4) one-year-old cultivation frame codes; (5) cultivation for one year. The invention designs independent silkworm breeding steps and silkworm breeding conditions for hatching the silkworm eggs into the newly-hatched silkworms, realizes the production line type feed and silkworm eggs, greatly accelerates the efficiency of culturing the silkworm eggs into the newly-hatched silkworms, and can realize large-scale and uninterrupted silkworm egg hatching. The process for breeding silkworms of one year basically achieves full-automatic mechanical operation, saves time and labor, and does not need to invest a large amount of manpower resources.
Description
Technical Field
The invention belongs to the field of industrial silkworm breeding, and particularly relates to a first-instar silkworm breeding line in full-age industrial silkworm breeding and a silkworm breeding process thereof.
Background
The silkworm is commonly called a baby silkworm, also called a silkworm, and is one of economic insects for spinning and cocooning by taking mulberry leaves as foodstuff. Belonging to the order Lepidoptera, family Bombycidae. The silkworm originates from China, the development temperature of the silkworm is 7-40 ℃, the breeding temperature is 20-30 ℃, and the silkworm is mainly distributed in temperate zones, subtropical zones and tropical zones.
The silkworm passes through silkworm eggs, newly-hatched silkworms, silkworm babies, silkworm cocoons and silkworm moths for a lifetime of more than forty days. The silkworm baby just hatched from the egg is dark in color and called as the silkworm, and the silkworm is full of fine hair, and the fine hair is not obvious after about two days. After the silkworm comes out of the shell, it begins to peel after a certain period of feeding, and the time of peeling is about one day, called "dormancy". After one-time peeling, the silkworm grows into second-instar larvae, and the silkworm needs to peel for four times to become fifth-instar larvae to start spinning and cocooning.
The transmission breeding mode is a family-type workshop breeding mode, a small bamboo basket is generally adopted for breeding, and the small group frame is simple in structure, convenient to manufacture, capable of being manually woven and low in cost; the individual workshop type breeding is a full-artificial breeding method, the artificial operation from silkworm egg imagoes to cocoon collection is realized, the time and labor are wasted, the breeding efficiency is very low, the breeding is limited by seasonal conditions, the silkworm can be bred only at a specific time, the annual output of the silkworm cocoons is extremely low, the requirements of the current society cannot be met at all, and the individual workshop type breeding is gradually eliminated by the society.
In order to make up the defects of traditional workshop type silkworm breeding, the large-scale silkworm breeding technology is applied, a centralized silkworm breeding mode is adopted, and the silkworm breeding efficiency is improved by researching and developing feeds, but the large-scale silkworm breeding technology also has obvious defects:
in the breeding process, refined instar-divided breeding is not achieved, the breeding time of the same device is long, more waste materials are accumulated in the device, the growth environment of the silkworm is poor, and the quality of the silkworm and the silkworm cocoon is affected. Particularly, in the silkworm egg adult silkworm breeding, independent and proper breeding conditions and breeding steps are not provided, so that the problems of low adult silkworm rate, poor quality of the silkworm and low breeding efficiency are caused.
Disclosure of Invention
The invention aims to provide a first-instar silkworm breeding line in full-instar industrial silkworm breeding and a silkworm breeding process thereof, which are used for designing independent silkworm breeding steps and silkworm breeding conditions for hatching silkworm eggs into the ant silkworms, realize the pipeline type feed and silkworm eggs, greatly accelerate the efficiency of breeding the ant silkworms from the silkworm eggs, and can realize large-scale uninterrupted silkworm egg breeding.
A first-instar silkworm breeding line in full-age industrial silkworm breeding is characterized in that: including the transfer chain and install in the fodder extruder of transfer chain:
the conveying line is used for conveying the first-age cultivation frames;
and the feed extruder is used for extruding the feed into the first-age cultivation frame.
Further, the conveying line is also provided with a unstacker, and the unstacker is used for splitting the stacked one-year-old culture frames and conveying the culture frames to the conveying line. The unstacker unstacks the stacked one-year-old cultivation frames into a single frame, so that each cultivation frame can complete one-year-old operation in sequence, the aim of continuous operation is fulfilled, and the one-year-old operation efficiency is obviously improved.
Further, the conveyor line is also provided with a stacker crane, and the stacker crane is used for stacking the cultivation frames of one age. The stacking machine stacks the first-age cultivation frames, the stacked first-age cultivation frames are convenient to carry, store and cultivate, the floor area of the equal number of first-age cultivation frames is obviously reduced, and large-scale first-age cultivation is realized.
Further, the conveying line consists of a chain conveyor and comprises a feeding line at the front end, an operating line in the middle and a feeding line at the rear end, and the front end and the rear end of the operating line are respectively connected with the feeding line and the feeding line. The invention divides the conveying line into 3 sections, the sections are matched with each other for operation, a plurality of groups of stacked first-age cultivation frames can be prestored in the feeding line, the feeding line is convenient to be sufficiently supplied to the operating line at any time, the operating line finishes operations such as feed throwing, silkworm egg throwing and the like, and the feeding line is intensively sent out by the sending-out line, thereby realizing systematic assembly line type first-age operation and obviously improving the efficiency.
Furthermore, 1-8 operation lines are arranged, and the front end and the rear end of each operation line are respectively connected with a feeding line and a discharging line. The operation lines are of a multi-line structure, the operation lines are respectively sent into the stacked first-age cultivation frames from the feeding lines, the operation lines synchronously complete first-age operation, and finally the operation lines are collectively sent into the stacker crane of the feeding line for stacking; compared with a single conveying line, the multiple operating lines which run together can synchronously complete one-year operation of multiple cultivation frames in unit time, so that the working efficiency is greatly improved, and the cultivation efficiency is improved.
Further, the feeding line is provided in a straight line type or a U-shaped type. The linear type feeding line has simple structure and smooth operation; the U-shaped feeding line can prestore a plurality of groups of stacked one-year-old breeding frames and is small in space occupancy.
Further, the conveying line is provided with a rotary conveyor, and the conveying line is turned by the rotary conveyor. The rotary conveyor has a rotary function, can complete the switching of the conveying direction of the first-age rearing frames, and is favorable for flexibly designing the direction and the layout of the conveying line based on the rotary conveyor, so that the direction and the layout are adaptive to the first-age rearing; the rotary conveyor is arranged at a corner position and comprises a corner only used for steering and joints of the feeding line, the operating line and the discharging line, and the feeding line and the discharging line are used for feeding the first-age cultivation frames into the operating line and the discharging line correspondingly through steering action, so that the rotary conveyor is ingenious in design.
Further, the first-age silkworm breeding line also comprises a feed processing line which is independently arranged, and feeds are supplied to the first-age breeding frame through the feed processing line; the starting end of the feed processing line is provided with a feed extruder, and the feed extruder extrudes feed to the feed processing line. According to the invention, the feed is pre-extruded for standby through the feed processing line, and when the feed is put in, the standby feed is put in the first-age rearing frame, so that the feed putting position is automatically controlled, the requirements of silkworm egg incubation and the spacing of first-age silkworm rearing are met, the excessive or insufficient density is avoided, and the design is ingenious.
Further, a feed carrier is laid on the feed processing line, and a feed extruder extrudes feed to the feed carrier. The carrier is applied to each feed through an independent feed processing line, a good incubation environment is provided for silkworm eggs based on the carrier, and the carrier can pocket waste feed and other impurities, so that the one-year-old breeding frame can be kept clean for a long time. The invention lays the carrier on the feed processing line, and can gradually unreel along with the conveying of the feed processing line, thereby realizing the feeding of the feed to the feed carrier in a production line manner, having high working efficiency and accurate feed feeding position.
Further, the feed processing line is also equipped with a feed frame, which feeds the feed to the feed frame, which feeds the conveyor line. Conveniently deposit the fodder temporarily, and be convenient for carry to the fodder input position.
Further, the conveying line is also provided with a silkworm egg feeding machine for feeding silkworm eggs into the first-age breeding frame. The silkworm eggs are sequentially and automatically put into the first-age rearing frame through the silkworm egg putting machine, the putting quantity of the silkworm eggs is basically kept constant, the putting is uniform, and the silkworm egg hatching and the first-age silkworm rearing are facilitated; the silkworm egg feeding machine can complete the silkworm egg feeding of the first-age breeding frame quickly, remarkably improves the working efficiency, and avoids the problems of time and labor waste caused by artificial feed feeding.
A first-instar silkworm breeding process in full-instar industrial silkworm breeding is characterized by comprising the following steps of:
(1) And (3) feed putting: feeding feed in the first-age cultivation frame;
(2) Silkworm eggs are put in: putting silkworm eggs in a first-age cultivation frame;
(3) Cultivating for one year: silkworm eggs are hatched into the newly-hatched silkworms, and the newly-hatched silkworms are cultivated into silkworm worms in the first age stage.
And (3) after optimization, sequentially conveying the first-age cultivation frames by a conveying line, and carrying out the feed feeding in the step (1) and the silkworm egg feeding in the step (2) in the conveying process. The conveying line is used as an logistics line for conveying the first-age cultivation frames, the first-age cultivation frames are sequentially conveyed, feed feeding and silkworm egg feeding are completed in the conveying process, the pipelined first-age operation is realized, and the first-age operation efficiency is remarkably improved.
After optimization, feeding the first-age cultivation frames into a conveying line in a stacking mode, and sequentially conveying the first-age cultivation frames on the conveying line after unstacking; and (3) after the silkworm eggs are thrown in the step (2), re-stacking the first-age breeding frames, and sending out the stacked breeding frames from the conveying line. The stacked one-year-old cultivation frames are unstacked into a single frame through unstacking, so that each cultivation frame can complete one-year-old operation in sequence, the aim of continuous operation is fulfilled, and the one-year-old operation efficiency is remarkably improved. The first-age cultivation frames are stacked through the wood stacks, the first-age cultivation frames are convenient to carry, store and cultivate after stacking, the floor area of the equal number of the first-age cultivation frames is obviously reduced, and large-scale first-age cultivation is achieved.
And after optimization, unstacking and stacking of the first-age breeding frame are respectively realized through an unstacker and a stacker. The unstacker and the stacker complete mechanical and automatic unstacking and stacking operation, and are convenient to operate and high in unstacking and stacking efficiency.
And after the selection, sequentially putting the feed into the first-age cultivation frame through a feed extruder on the conveying line. This fodder mode of puting in cooperates the transfer chain, breeds the frame transportation process at one age and puts in the fodder in proper order, is showing and is promoting fodder and puts in efficiency.
Preferably, step (1): the conveying line can also comprise an independent feed processing line, a feed extruder is installed at the starting end of the feed processing line, the feed extruder extrudes feed to the feed processing line, then the feed is put into the feed frame, and the feed is taken from the feed frame and put into the first-age breeding frame. According to the invention, the feed is pre-extruded for standby through the feed processing line, and when the feed is put in, the standby feed is put in the first-age breeding frame, so that the feed putting position is automatically controlled, the requirements of silkworm egg incubation and first-age silkworm breeding spacing are met, the excessive or insufficient density is avoided, and the design is ingenious.
Preferably, a feed carrier is laid on the feed processing line, a feed extruder extrudes the feed to the feed carrier, and the feed carrier are integrated. The carrier is applied to each feed through an independent feed processing line, a good incubation environment is provided for silkworm eggs based on the carrier, and the carrier can pocket waste feed and other impurities, so that the one-year-old breeding frame can be kept clean for a long time. The invention lays the carrier on the feed processing line, and can gradually unreel along with the conveying of the feed processing line, thereby realizing the feeding of the feed to the feed carrier in a production line manner, having high working efficiency and accurate feed feeding position.
Preferably, the feed extruded by the feed extruder is of a sheet structure, and the sheet feed has a large coverage area and is easier to attract the silkworm to eat.
Preferably, step (2): the silkworm eggs are packaged in cotton paper, the cotton paper is disassembled and put into the first-age breeding frame except the other positions where the feed is placed. The hatched silkworm climbs to the feed for feeding from all directions uniformly, the feed is supplied uniformly, and the balanced development of the silkworm is facilitated. Preferably, the putting position of the carrier is the periphery of the feed, so that the newly-hatched silkworms can conveniently crawl to the feed.
Preferably, the silkworm eggs are put into a first-age cultivation frame by a silkworm egg putting machine. The silkworm eggs are sequentially and automatically put into the first-age rearing frame through the silkworm egg putting machine, the putting quantity of the silkworm eggs is basically kept constant, the putting is uniform, and the silkworm egg hatching and the first-age silkworm rearing are facilitated; the silkworm egg feeding machine can complete the silkworm egg feeding of the first-age breeding frame quickly, remarkably improves the working efficiency, and avoids the problems of time and labor waste caused by artificial feed feeding.
After optimization, the stacked one-year-old culture frames are conveyed into a feeding line of a conveying line and conveyed into an operation line through the feeding line; unstacking the first-age cultivation frames in an operation line, feeding the first-age cultivation frames to a feeding line after the steps (1) and (2), and stacking the first-age cultivation frames and then feeding the first-age cultivation frames out. The feeding line of the cultivation frames can store a plurality of groups of stacked cultivation frames of one year on one hand, so that the cultivation frames of one year can be conveniently fed at any time, the supply is sufficient, and the problems of gear failure and supply failure are prevented; on the other hand, the stacked first-age silkworm breeding frame groups can be sequentially and continuously provided for the unstacker, so that continuous first-age silkworm breeding operation is realized, and the first-age silkworm breeding efficiency is improved.
Preferably, the first-age cultivation frames are conveyed to the operation line once per travel in the feeding line, and the travel distance of each travel is based on the first-age cultivation frames fed into the group of stacks. The stacked one-year-old cultivation frames are orderly conveyed to an operation line, so that the problems of delivery by mistake and delivery omission are avoided.
Preferably, the operation lines comprise 1 to 8, and each operation line operates synchronously. The operation lines are of a multi-line structure, the operation lines are respectively sent into the stacked first-age cultivation frames from the feeding lines, the operation lines synchronously complete first-age operation, and finally the operation lines are collectively sent into the stacker crane of the feeding line for stacking; compared with a single conveying line, the multiple operating lines which run together can synchronously complete one-year operation of multiple cultivation frames in unit time, so that the working efficiency is greatly improved, and the cultivation efficiency is improved.
Due to the adoption of the technical scheme, the method has the following beneficial effects:
according to the first-instar silkworm breeding line in full-age industrial silkworm breeding and the silkworm breeding process thereof, independent breeding steps and breeding conditions are designed for hatching silkworm eggs into the ant silkworms, the production line type feed and silkworm eggs are realized, the efficiency of breeding the silkworm eggs into the ant silkworms is greatly accelerated, and the silkworm eggs can be hatched in a large scale and uninterrupted manner. The process for breeding silkworms of one year basically achieves full-automatic mechanical operation, automatically completes the operations of unstacking, stacking, feed throwing, silkworm egg throwing and carrying of the breeding frames of one year, is time-saving and labor-saving, has higher technological content, and brings technical innovation for the industry.
The invention realizes refined instar-divided cultivation of the first-age cultivation of the silkworm, adopts a special first-age cultivation frame to cultivate silkworm eggs, and avoids the problem that more waste materials are accumulated in the cultivation device due to long-term use of the cultivation device; provides a good growth environment for the cultivation of one-year silkworm eggs, and improves the silkworm egg formation rate and the quality of silkworm and cocoon.
The first-age silkworm breeding line is of a multi-line structure, feeding lines respectively feed stacked first-age breeding frames to each operating line, each line synchronously completes unstacking, feed throwing and silkworm egg throwing, and finally collectively feeds the stacked first-age silkworm breeding frames to a stacker crane of a feeding line for stacking, the conveying line is ingenious in structural layout and reasonable in design, and the operating lines cannot conflict with one another; compare in single transfer chain, many operation lines of concurrent operation can accomplish the fodder and the silkworm egg of a plurality of breed frames in unit interval and put in, promote work efficiency greatly, improve cultivation efficiency.
The carrier is applied to each feed through an independent feed processing line, a good incubation environment is provided for silkworm eggs based on the carrier, and the carrier can pocket waste feed and other impurities, so that the one-year-old breeding frame can be kept clean for a long time. The invention lays the carrier on the feed processing line, and can gradually unreel along with the conveying of the feed processing line, thereby realizing the feeding of the feed to the feed carrier in a production line manner, having high working efficiency and accurate feed feeding position.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a flow chart of a first instar silkworm rearing process according to the present invention;
FIG. 2 is a schematic view of the structure of the conveying line for one year of the present invention;
FIG. 3 is a schematic view of an unstacker;
FIG. 4 is a schematic view of a palletizer;
FIG. 5 is a schematic view of a feed extruder;
FIG. 6 is a schematic view of the structure of a feed processing line;
fig. 7 is a schematic view of the feed being dispensed in the form of tissue paper.
FIG. 8 is a schematic view of a silkworm egg feeding machine;
FIG. 9 is a schematic view of the structure of the silkworm egg feeding machine;
FIG. 10 is a schematic side view of a worm gear elevator;
FIG. 11 is a schematic view of a traverse screw;
FIG. 12 is a schematic view of the structure of the suction head;
FIG. 13 is a schematic view of a growing delivery line.
Detailed Description
The invention aims to provide a first-instar silkworm breeding line in full-instar industrial silkworm breeding and a silkworm breeding process thereof, which are used for designing independent breeding steps and breeding conditions for hatching silkworm eggs into the ant silkworms, realize the pipeline type feed 19 and silkworm eggs, greatly accelerate the efficiency of breeding the silkworm eggs into the ant silkworms, and can realize large-scale and uninterrupted silkworm egg hatching. The process for breeding silkworms of one year basically achieves full-automatic mechanical operation, automatically completes the operations of unstacking, stacking, feed 19 throwing, silkworm egg throwing and carrying of the breeding frames of one year, is time-saving and labor-saving, has higher technological content, and brings technical innovation for the industry.
The invention is illustrated in detail below by way of examples:
example 1
A first-instar silkworm breeding line in full-instar industrial silkworm breeding comprises a conveying line, and a unstacker 2, a feed extruder 3, a silkworm egg feeding machine 4 and a stacker 5 which are arranged along the conveying line 1:
the conveying line 1 is used for conveying the first-age cultivation frames 15;
the unstacker 2 is used for splitting the stacked first-age breeding frame 15;
the feed extruder 3 is used for extruding the feed 19 into the first-age cultivation frame 15;
and the stacker crane 5 is used for stacking the first-age cultivation frames 15.
The conveying line 1 consists of a chain conveyor and comprises a front end feeding line 11, a middle operating line 12 and a rear end discharging line 13; the feeding line 11 and the discharging line 13 are respectively provided with one, 1-8 operating lines 12 are arranged, the front end and the rear end of each operating line 12 are respectively connected with the feeding line 11 and the discharging line 13, each operating line 12 is sequentially provided with a unstacker 2, a feed extruder 3 and a silkworm egg feeding machine 4, and the discharging line 13 is provided with a stacker 5; the one-year-old silkworm breeding line is of a multi-line structure, stacked one-year-old silkworm breeding frames 15 are respectively sent to all the operation lines 12 through the feeding line 11, unstacking, feed 19 feeding and silkworm egg feeding are synchronously completed by all the lines, and finally the lines are intensively sent into the stacker crane 5 of the feeding line 13 for stacking, the conveying line 1 is ingenious in structural layout and reasonable in design, and the operation lines 12 cannot conflict with one another; compared with a single conveying line 1, the multiple operating lines 12 which run together can complete the feeding of the feed 19 and the silkworm eggs of the multiple one-year-old breeding frames 15 in unit time, so that the working efficiency is greatly improved, and the breeding efficiency is improved.
The feed line 11 is provided in a straight line shape or a U-shape. The linear type feeding line 11 has simple structure and smooth operation; the U-shaped feeding line 11 can prestore a plurality of groups of stacked one-year-old breeding frames 15, and the space occupancy rate is small.
The conveyor line 1 is provided with a rotary conveyor 14, which is turned by the rotary conveyor 14. The rotary conveyor 14 has a rotating function, can complete the switching of the conveying direction of the first-instar silkworm breeding frames 15, and is favorable for flexibly designing the direction and the layout of the conveying line 1 based on the rotary conveyor 14, so that the direction and the layout are adaptive to the first-instar silkworm breeding; the rotary conveyor 14 is arranged at a corner position and comprises a corner only used for turning and joints of the feeding line 11, the operating line 12 and the feeding line 13, and the first-age cultivation frame 15 is correspondingly fed into the operating line 12 and the feeding line 13 through turning action, so that the design is ingenious.
The unstacker 2 comprises a machine body, lifting mechanisms, clamps and corresponding induction positioning mechanisms, wherein the lifting mechanisms are respectively arranged on two sides of the machine body, the clamps are arranged on the lifting mechanisms on the two sides, the clamps on the two sides are matched with each other, the purpose of lifting the first-age breeding frame 15 is achieved in the lifting process, the first-age breeding frame 15 at the bottom is left on the conveyor line 1, the first-age breeding frame 15 at the bottom is sent out by the conveyor line 1, then the first-age breeding frame 15 is repeatedly lifted, the first-age breeding frame 15 at the bottom is disassembled and sent out in the same mode, and the process is repeated to achieve the purpose of unstacking. The unstacker 2 unstacks the stacked first-age culture frames 15 into a single frame, so that each culture frame can complete first-age operation in sequence, the aim of continuous operation is fulfilled, and the efficiency of first-age operation is obviously improved.
The stacker crane 5 and the unstacker 2 have basically the same structure, and are also composed of a machine body, lifting mechanisms, clamps and corresponding induction positioning mechanisms, wherein the lifting mechanisms are respectively arranged on two sides of the machine body, the clamps are arranged on the lifting mechanisms on the two sides, and the clamps on the two sides are mutually matched, so that the aim of lifting all the first-age culture frames 15 is fulfilled in the lifting process, and after the next first-age culture frame 15 enters, the lifted first-age culture frame 15 is lowered to form stacking; and then, repeatedly lifting the first-age cultivation frame 15, and palletizing the fed first-age cultivation frames 15 in the same way to finally achieve the purpose of palletizing. The stacking machine 5 stacks the first-age cultivation frames 15, the stacked first-age cultivation frames are convenient to carry, store and cultivate, the occupied area of the equal number of first-age cultivation frames 15 is obviously reduced, and large-scale first-age cultivation is realized.
Example 2
On the basis of the embodiment 1, the silkworm egg feeding and placing machine 4 is further arranged, the silkworm egg feeding and placing machine 4 is installed on the conveying line 1, silkworm eggs are sequentially and automatically fed to the first-age rearing frame 15 through the silkworm egg feeding and placing machine 4, the feeding quantity of the silkworm eggs is basically kept constant, the feeding is uniform, and the silkworm egg hatching and the first-age silkworm rearing are facilitated; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, the working efficiency is obviously improved, and the problem that the artificial feed feeding 19 wastes time and labor is avoided.
The silkworm egg feeding machine 4 comprises a rack, a worm gear elevator 7, a sucker frame 8, a tray 9, a transverse screw 92 and a negative pressure pump 82, wherein the rack is composed of side frames 41 at two sides and a top frame 42 at the upper end, the top frame 42 is installed between the side frames 41, the worm gear elevator 7 is installed in the top frame 42, the worm gear elevator 7 comprises a servo motor 71, a hyperboloid gear reducer 72, a gear transmission box 73, a transmission shaft 74, a transmission box 75 and a lifting screw 77, the servo motor 71 is connected with the hyperboloid gear reducer 72, the hyperboloid gear reducer 72 is connected with the gear transmission box 73, the gear transmission box 73 is connected with the transmission box 75 through the transmission shaft 74, the transmission box 75 is downwards connected with the lifting screw 77, the lifting screw 77 downwards penetrates out of the top frame 42 and is connected with the sucker frame 8, the lower end of the sucker frame 8 is uniformly provided with suckers 81, the sucker 81 is connected with the negative pressure pump 82 installed on the top frame 42 through an air pipe 83, and the negative pressure pump 82 is externally connected with an air outlet pipe; the side frames 41 on the two sides are provided with transverse screw rods 92 which are matched with each other, the transverse screw rods 92 are connected with trays 9, the trays 9 on the two sides are matched with each other and used for installing the silkworm egg frame 91, and the trays 9 are positioned below the suction disc frame 8 and driven by the transverse screw rods 92 to move back and forth.
Silkworm eggs are sequentially and automatically thrown into the first-age breeding frame 15 through the silkworm egg throwing machine 4, the silkworm eggs in the silkworm egg frame 91 are sucked in an air draft mode, the amount of the silkworm eggs sucked by each suction head 81 is basically the same, and the deviation is very small, so that the aim of uniformly throwing the silkworm eggs is fulfilled; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, and the problem that the artificial feed 19 feeding is time-consuming and labor-consuming is avoided.
The worm gear lifter 7 is used as a lifting control mechanism, can stably drive the sucker frame 8 to lift, and is simple in structure and convenient to control.
The suction cup frame 8 is used for installing the suction head 81, and the silkworm egg feeding effect required by design can be obtained by arranging the installation position of the suction head 81, so that the silkworm egg cultivation effect is improved; the suction cup frame 8 is firm and stable in structure, and can prevent the problems of movement, shaking and the like in the lifting process.
The tray 9 is also provided with a transverse screw 92, the transverse screw 92 drives the tray 9 and the silkworm egg frame 91 on the tray 9 to move forwards and backwards, so that the silkworm egg frame 91 can be conveniently moved in or out, silkworm eggs are sucked or thrown in by matching with the suction head 81, and the purposes of automatically sucking and throwing the silkworm eggs are achieved.
The traversing lead screw 92 comprises a lead screw motor 921, a lead screw 922, a lead screw nut seat 923 and a lead screw nut 924, the lead screw motor 921 is connected with the lead screw 922, the lead screw 922 is provided with the lead screw nut seat 923 and the lead screw nut 924, and the lead screw nut seat 923 is connected with the tray 9 through a connecting rod.
The negative pressure pump 82 achieves the purpose of air suction by creating a negative pressure environment, an air inlet of the negative pressure pump is provided with a multi-way joint 821, the multi-way joints 821 are all connected with an air pipe 83, and then the air pipe 83 is connected with a suction head 81, so that air suction is realized at the same time, and silkworm eggs are sucked at the same time.
The hyperboloid gear reducer 72 is respectively connected with a gear transmission case 73 to the left side and the right side of the hyperboloid gear reducer, each gear transmission case 73 is connected with two transmission case bodies 75, and the two transmission case bodies 75 are connected through an intermediate connecting piece 76; the hyperboloid gear reducer 72 can transmit power in two directions to the gear transmission boxes 73 on two sides respectively, the gear transmission boxes 73 transmit power to the two connected transmission boxes 75 simultaneously, the two connected transmission boxes 75 drive the screw to lift, and therefore the purpose of lifting the suction disc frame 8 is achieved.
The lower end of the sucking disc is provided with a mounting groove, the mounting groove is matched with the sucking head 81, the port of the air pipe 83 is connected into the mounting groove, the sucking head 81 is provided with a connector 811, the connector 811 is connected with the port of the air pipe 83 in a threaded manner, and a sealing gasket is arranged in the mounting groove; the suction head 81 is provided with a suction hole 812, and the layout of the suction head 81 and the suction hole 812 is determined according to the silkworm eggs throwing requirement. This mounting groove structure and threaded connection mode have realized this suction head 81 easy dismounting's advantage, are convenient for change, maintain or wash suction head 81.
Example 3
On the basis of the embodiment 1, the invention designs other installation modes of the feed extruder 3, and is provided with an additional feed processing line 6, the feed extruder 3 is installed at the starting end of the feed processing line 6, the feed carrier 61 is paved on the feed processing line 6, the feed carrier 61 is continuously supplied to the feed processing line 6, and the feed extruder 3 extrudes the feed 19 to the feed carrier 61; the feed processing line 6 further comprises a feed frame which collects feed 19 loaded with feed carriers 61. The carrier is applied to each feed 19 through the independent feed processing line 6, a good hatching environment is provided for silkworm eggs based on the carrier, and the carrier can pocket the waste feed 19 and other impurities, so that the one-year-old breeding frame 15 can be kept clean for a long time. The invention lays the carrier on the feed processing line 6, and can gradually unreel along with the conveying of the feed processing line 6, thereby realizing the pipeline type feed 19 to the feed carrier 61, having high working efficiency and accurate feed 19 throwing position.
Example 4
A first-instar silkworm breeding process in full-age industrial silkworm breeding comprises the following steps:
(1) Unstacking the first-age culture frame 15: the stacked first-age cultivation frames 15 are split in the unstacker 2 and are sent to the conveying line 1 one by one after being split;
(2) And (3) feeding 19: the first-age cultivation frames 15 are conveyed to a feed 19 throwing position one by one through a conveying line 1, and feed 19 is thrown into the first-age cultivation frames 15 through a first-age feed extruder 3; the feed 19 extruded by the feed extruder 3 is of a sheet structure, and the sheet feed 19 has a large coverage area and is easier to attract the silkworm to eat.
(3) Silkworm egg feeding: the first-age breeding frame 15 is conveyed to the silkworm egg putting position one by the conveying line 1, and the silkworm eggs are put into the first-age breeding frame 15 in sequence, which specifically comprises the following steps:
the silkworm eggs are packed in the tissue paper 191, and the tissue paper 191 is unpacked and thrown into the first-age rearing frame 15 except for the other positions where the feed 19 is placed. The hatched silkworm climbs to the feed 19 to eat uniformly from all directions, and the feed 19 is supplied uniformly, so that the balanced development of the silkworm is facilitated. Preferably, the putting position of the carrier is the periphery of the feed 19, so that the newly-hatched silkworms can conveniently climb onto the feed 19.
(4) Stacking the first-age cultivation frames 15: the first-age cultivation frames 15 are conveyed to the stacker crane 5 one by one through the conveying line 1, and the first-age cultivation frames 15 are stacked through the first-age stacker crane 5;
(5) Cultivating for one year: the stacked one-year-old breeding frames 15 are conveyed from the conveying line 1 by a conveying robot and conveyed to a one-year-old breeding room, and silkworm eggs are grown into worms after being bred for one year.
The front end of the conveying line 1 is provided with a culture frame feeding line 11, a conveying robot is used for feeding the piled clean first-age culture frames 15 into the culture frame feeding line 11, each time the culture frame feeding line 11 advances, a group of piled first-age culture frames 15 are conveyed into the unstacker 2, and the distance of each advancing is based on the feeding of the group of piled first-age culture frames 15; the one-year-old silkworm breeding process is synchronously carried out by two or more than two operating lines 12, a stacked one-year-old breeding frame 15 is fed into each operating line 12, and the stacked one-year-old breeding frames 15 are all provided and fed by a breeding frame feeding line 11; the unstacking of the first-age cultivation frames 15, the feeding of the feed 19 and the feeding of the silkworm eggs are successively completed, and finally the first-age cultivation frames 15 of all the operation lines 12 are conveyed to the same stacker crane 5 through the rotary conveyor 14 to be stacked and then conveyed to a first-age cultivation room for cultivation.
The breeding frame feeding line 11 can store a plurality of groups of piled one-year-old breeding frames 15 on one hand, so that the one-year-old breeding frames 15 can be conveniently fed at any time, the supply is sufficient, and the problems of gear failure and supply failure are prevented; on the other hand, the stacked first-instar silkworm breeding frames 15 can be sequentially and continuously provided for the unstacker 2, so that continuous first-instar silkworm breeding operation is realized, and first-instar silkworm breeding efficiency is improved.
The one-year-old silkworm breeding process adopts a multi-line operation mode, comprises 1-8 operation lines, and the lines synchronously complete unstacking, feed 19 feeding and silkworm egg feeding, so that the working efficiency is greatly improved.
In the unstacking in the step (1), the unstacking machine 2 lifts the first-age culture frames 15 except the bottom, and the first-age culture frames 15 at the bottom are conveyed on the conveying line 1; then, the whole stacked one-year-old cultivation frames 15 are put down, the one-year-old cultivation frames 15 except the bottom are lifted up again, and the bottom one-year-old cultivation frames 15 are conveyed on the conveying line 1 in the same way, and the steps are repeated in a circulating mode until all the stacked one-year-old cultivation frames 15 are separated one by one and conveyed on the conveying line 1; the conveying distance of the first-age cultivation frames 15 on the conveying line 1 is kept between 20 and 250cm. The stacked one-year-old cultivation frames 15 are separated one by one through unstacking and are sent out, so that the purpose that the one-year-old cultivation frames 15 are sequentially conveyed on the conveying line 1 is achieved, the one-year-old cultivation frames 15 are continuously and orderly conveyed on the one-year-old conveying line 1, and a foundation is provided for a subsequent assembly line type process.
In the stacking in the step (4), the stacker crane 5 lifts the fed first-age culture frames 15, after the next first-age culture frame 15 is fed, the lifted first-age culture frames 15 are placed downwards and stacked on the just fed first-age culture frame 15, and all the first-age culture frames 15 are lifted again together with the first-age culture frames; and after the next one-year-old culture frame 15 is fed in, repeating the stacking process, repeating the process in a circulating manner until the stacking of the group of one-year-old culture frames 15 is completed, and feeding out the stacked group of one-year-old culture frames 15. The one-year-old breeding frames 15 after one-year-old operation are stacked through stacking and are sent into the one-year-old breeding room in a concentrated mode, conveying and carrying are facilitated, the space of the one-year-old breeding room is fully utilized, more one-year-old breeding frames 15 can be stored in a unit area, and more silkworm eggs are cultivated.
Example 5
On the basis of the embodiment 4, in the silkworm egg throwing in the step (3), an automatic silkworm egg throwing machine 4 is installed at the silkworm egg throwing position of the conveying line 1; when the first-age rearing frame 15 reaches the silkworm egg putting machine 4, each suction head 81 of the silkworm egg putting machine 4 sucks a certain amount of silkworm eggs from the moved silkworm egg frame 91, then the silkworm eggs are moved out of the silkworm egg frame 91, the suction heads 81 descend into the first-age rearing frame 15 after the silkworm eggs are moved out, the sucked silkworm eggs are released, the silkworm eggs are put in corresponding positions of the first-age rearing frame 15, the suction heads 81 ascend after the silkworm eggs are put in, and the first-age rearing frame 15 is sent out; when the next one-year-old breeding frame 15 is fed in, repeating the process, and completing the silkworm eggs feeding of each one-year-old breeding frame 15 in such a circulating reciprocating manner; the arrangement position of the suction head 81 and the arrangement mode of the suction holes 812 in the suction head 81 are determined according to the designed silkworm eggs throwing requirement. The silkworm eggs are sequentially and automatically put in the first-age breeding frame 15 through the silkworm egg putting machine 4; the silkworm eggs in the silkworm egg frame 91 are sucked in an air draft mode, the amount of the silkworm eggs sucked by each suction head 81 is basically the same, and the deviation is very small, so that the aim of uniformly throwing the silkworm eggs is fulfilled; the silkworm egg feeding machine 4 can be used for quickly feeding silkworm eggs of the first-age breeding frame 15, and the problem that the artificial feed 19 feeding is time-consuming and labor-consuming is avoided.
The silkworm egg frame 91 is arranged on the trays 9 at two sides of the silkworm egg feeding machine 4, the trays 9 are connected with the traversing lead screw 92 of the silkworm egg feeding machine 4, and the silkworm egg feeding machine 4 is controlled to move in or out of the silkworm egg frame 91 through the traversing lead screw 92; enough silkworm eggs are stored in the silkworm egg frame 91, and when the stock of the silkworm eggs is less than 1/6 of the volume of the silkworm egg frame 91, the silkworm eggs are added in time; when the silkworm egg frame 91 is removed, the silkworm eggs are sorted by the brush plate, and the silkworm eggs are uniformly distributed in the silkworm egg frame 91. The silkworm egg frame 91 is moved in or out through transverse movement, the silkworm eggs are provided, and the throwing of the silkworm eggs is not influenced, so that the design is ingenious, and the practicability is high; due to the characteristic of being capable of moving out, the silkworm egg frame 91 is convenient to take, replace, clean, maintain and the like. The brush plate is used for arranging the silkworm eggs so as to keep the silkworm eggs evenly distributed and tiled in the silkworm egg frame 91, ensure that the silkworm eggs sucked by each suction head 81 basically keep equal quantity and meet the specified requirements, and prevent the sucking effect from being influenced by overhigh or overlow silkworm eggs.
Example 6
On the basis of the embodiment 4, the invention designs other feed 19 putting modes, the conveying line 1 can also comprise an independent feed processing line 6, the feed extruder 3 is installed at the starting end of the feed processing line 6, the feed extruder 3 is provided with a feed extrusion head 31 of one year, feed 19 with a designed shape is extruded to the feed processing line 6 through the feed extrusion head 31, a feed carrier 61 is laid on the feed processing line 6, the feed 19 is carried by the feed carrier 61, taken out of the feed processing line 6 and placed in a feed frame for later use; the feed 19 is then transferred to the first-instar farming frame 15 together with the carrier. The carrier is applied to each feed 19 through the independent feed processing line 6, a good hatching environment is provided for silkworm eggs based on the carrier, and the carrier can pocket the waste feed 19 and other impurities, so that the one-year-old breeding frame 15 can be kept clean for a long time.
Example 7
On the basis of the embodiment 4, the step (5) is that the cultivation conveying lines 10 are arranged in the first-age cultivation room, and the cultivation conveying lines 10 are arranged in a tooth shape in the first-age cultivation room; the start end is a feeding conveyor 101 and the end is a discharging conveyor 102; the conveying robot sends the stacked first-age culture frames 15 to the feeding conveyor 101, and then the feeding conveyor 101 conveys the stacked first-age culture frames to the culture conveying line 10; after the cultivation of the first-age cultivation frames 15 is completed, the first-age cultivation frames are sent out from the end of the cultivation conveyor line 10 to the sending-out conveyor 102 to be sent out. The fed first-age culture frames 15 are sequentially sequenced through the culture conveying line 10, the feeding sequence and the culture time of the first-age culture frames 15 can be known without marking, the cultured first-age culture frames 15 can be conveniently and sequentially fed out according to the culture time, and the design is ingenious.
The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made on the basis of the present invention to solve the same technical problems and achieve the same technical effects are all covered in the protection scope of the present invention.
Claims (24)
1. A first-instar silkworm breeding line in full-age industrial silkworm breeding is characterized in that: comprising a conveyor line and a feed extruder mounted on the conveyor line:
the conveying line is used for conveying the first-age cultivation frames;
the feed extruder is used for extruding feed into the first-age cultivation frame.
2. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: the conveying line is further provided with a unstacker, and the unstacker is used for disassembling the stacked one-year-old culture frames and conveying the culture frames to the conveying line.
3. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 2, wherein: the conveying line is further provided with a stacking machine, and the stacking machine is used for stacking the first-age cultivation frames.
4. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 1, wherein: the conveying line consists of a chain conveyor and comprises a feeding line at the front end, a middle operating line and a feeding line at the rear end, wherein the front end and the rear end of the operating line are respectively connected with the feeding line and the feeding line.
5. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 4, wherein: the number of the operation lines is 1-8, and the front end and the rear end of each operation line are respectively connected with the feeding line and the discharging line.
6. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 4, wherein: the feeding line is linear or U-shaped.
7. The first instar silkworm breeding line of the whole instar industrial silkworms according to claim 4, wherein: the conveying line is provided with a rotary conveyor, and the rotary conveyor turns to.
8. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: the first-age silkworm breeding line also comprises an independently arranged feed processing line, and feed is supplied to the first-age breeding frame through the feed processing line; the feed extruder is arranged at the starting end of the feed processing line, and the feed extruder extrudes feed to the feed processing line.
9. The first-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 8, wherein: the feed processing line is paved with a feed carrier, and the feed extruder extrudes feed to the feed carrier.
10. The one-instar silkworm breeding line in the whole-instar industrial silkworm breeding according to claim 8 or 9, wherein: the feed processing line is also equipped with a feed frame to which feed is delivered, the feed frame supplying feed to the delivery line.
11. The first-instar silkworm breeding line in whole-instar industrial silkworms according to claim 1, wherein: and the conveying line is also provided with a silkworm egg feeding machine for feeding silkworm eggs into the first-age breeding frame.
12. A first-instar silkworm breeding process in full-age industrial silkworm breeding is characterized by comprising the following steps:
(1) And (3) feed putting: feeding feed in the first-age cultivation frame;
(2) Silkworm egg feeding: putting silkworm eggs in a first-age cultivation frame;
(3) Cultivating in the first year: silkworm eggs are hatched into the newly-hatched silkworms, and the newly-hatched silkworms are cultivated into silkworm worms in the first age stage.
13. The process for rearing a silkworm at one instar among full-aged industrial silkworms according to claim 12, wherein: and (3) sequentially conveying the first-age cultivation frames by a conveying line, and feeding the feed in the step (1) and feeding the silkworm eggs in the step (2) in the conveying process.
14. The process for rearing a silkworm at one instar among full-aged industrial silkworms according to claim 13, wherein: conveying the first-age cultivation frames to the conveying line in a stacking mode, and conveying the first-age cultivation frames on the conveying line in sequence after unstacking; and (3) after the silkworm eggs are thrown in the step (2), re-stacking the first-age breeding frames, and sending out the stacked breeding frames from the conveying line.
15. The process for one-instar silkworm breeding in whole-instar industrial silkworm breeding according to claim 14, wherein: unstacking and stacking of the first-age breeding frames are realized through an unstacker and a stacker respectively.
16. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 13, wherein: the step (1): and sequentially putting the feed into the first-age cultivation frame through a feed extruder on the conveying line.
17. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 13, wherein: the step (1): the conveying line can also comprise an independent feed processing line, a feed extruder is installed at the starting end of the feed processing line, the feed extruder extrudes feed to the feed processing line, then the feed is put into the feed frame, and the feed is taken from the feed frame and put into the first-age breeding frame.
18. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 17, wherein: laying a feed carrier on the feed treatment line, extruding the feed to the feed carrier by a feed extruder, and integrating the feed and the feed carrier.
19. The process for one-instar silkworm breeding in whole-instar industrial silkworm breeding according to claim 16 or 17, wherein: the feed extruded by the feed extruder is of a sheet structure.
20. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 12, wherein: the step (2): the silkworm eggs are packaged in cotton paper, the cotton paper is disassembled and put into the first-age breeding frame except the other positions where the feed is placed.
21. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 12, wherein: the step (2): and throwing the silkworm eggs into a one-year culture frame through a silkworm egg throwing machine.
22. The process for one-instar silkworm breeding in whole-instar industrial silkworm breeding according to claim 14, wherein: the stacked first-age cultivation frames are conveyed to a feeding line of a conveying line and conveyed to an operation line by the feeding line; and (3) unstacking the first-age culture frames in the operation line, conveying the first-age culture frames to a conveying line after the step (1) and the step (2), and conveying the first-age culture frames out after stacking.
23. The process for one-instar silkworm breeding in whole-instar industrial silkworms according to claim 22, wherein: and conveying a group of stacked first-age culture frames into the operation line once every time the first-age culture frames travel in the feeding line, wherein the travel distance of each time is based on the feeding of the group of stacked first-age culture frames.
24. The process for one-instar silkworm breeding in whole-instar industrial silkworm breeding according to claim 22, wherein: the operation lines comprise 1 to 8, and each operation line synchronously operates.
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