CN115193753A - Intelligent matching goods picking method in vertical warehouse - Google Patents
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- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 300
- 238000004806 packaging method and process Methods 0.000 claims abstract description 30
- 238000012545 processing Methods 0.000 claims description 6
- 238000012856 packing Methods 0.000 claims description 4
- 238000000354 decomposition reaction Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
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- 238000012216 screening Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
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- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06315—Needs-based resource requirements planning or analysis
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- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/083—Shipping
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- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention provides an intelligent matching goods picking method in a vertical warehouse, which comprises material packaging and a tray, wherein one or more material demand tasks are established in an ERP management system, the material demand tasks are combined, goods are picked according to the material tasks with multi-task numbers, the goods picking result and information display are carried out, the tasks are issued to complete the goods picking, the material demand tasks are dispersed in a series of modes to carry out intelligent matching operation, the goods are picked once, a plurality of tasks are processed, the low goods picking efficiency caused by single-task single-time goods picking is avoided, and the system blockage caused by a plurality of single tasks is avoided.
Description
Technical Field
The invention relates to the field of intelligent warehousing management, in particular to an intelligent matching goods picking method in a vertical warehouse.
Background
At present, the intelligent sorting system mainly carries out automatic material sorting, automatically distributes trays according to the quantity of required materials, and binds the trays sorted out according to the first-in first-out rule.
Retrieving materials: after the required materials are delivered, the system automatically searches the bound tray in the system where the materials are located.
First-in first-out rule: in practical applications, the material may exist on a plurality of trays, and the amount of the material on the plurality of trays is not fixed, and follows the first-in first-out logic of the trays.
The current sorting system has the following defects: 1, most goods picking in the market are carried out from trays meeting the quantity of task materials, so that if the goods are not met, advanced trays can be stored in stock all the time, and the materials can be damaged for a long time;
2, pick the goods in-process, can't carry out the multitask and merge and pick the goods, when material demand task is many, can cause the task to block up, influence the efficiency of construction.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides an intelligent matching goods picking method in a vertical warehouse.
The materials are parts required by the production of industrial enterprise products; a material code is pasted on the material, and the material code is the unique identity code of the material; the material codes comprise bar codes and two-dimensional codes;
the material packaging is a material box for packaging materials, a material packaging code is pasted on the material box, and the material packaging code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code;
the tray is used for placing materials and is a standardized carrier for conveying and carrying of the automatic guided transport vehicle; the tray is provided with a tray code which is the unique identity code of the tray; the tray code comprises a bar code and a two-dimensional code;
s1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to actual conditions, wherein the picking demand task comprises the following contents: the required materials, the corresponding material codes and the material quantity; packing and stacking materials and stacking pallets; numbering one or more material demand tasks respectively to obtain single task numbers;
the single task number and the single material requirement task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task with the single task number;
a single material box bears single or multiple materials; correspondingly, a single material packaging code corresponds to a single or a plurality of material codes;
the material tasks with single task numbers comprise single or multiple material boxes;
s2: material demand task merging: when a plurality of material demand tasks are created, merging the material demand tasks, merging a plurality of single task numbers to generate a multi-task number;
and performing task merging in the ERP management system according to the single task number, wherein the merging content comprises the following steps: materials and corresponding material codes, material quantity and material packaging codes;
the material task with the multitask number is used for summarizing the materials and the material quantity of the material tasks corresponding to the multiple single task numbers, meanwhile, the summarized information comprises material corresponding material codes and material packaging codes, the trays are distributed according to the material tasks with the multitask number, and the tray codes are counted and summarized;
s3: picking according to the material tasks with the multi-task numbers;
issuing order picking retrieval according to the material tasks with the multi-task numbers in the ERP management system, carrying out order picking operation by an execution end, carrying out inventory screening according to the material tasks with the multi-task numbers, and picking according to a first-in first-out rule;
one or more trays execute all picking tasks which are counted and summarized in the material tasks with the multi-task numbers; the quantity of the trays is determined according to the quantity of the material boxes summarized in the material tasks bearing the multi-task numbers;
one or more trays correspond to all material boxes gathered in the material tasks with the multitask numbers, namely one or more tray codes correspond to all material packaging codes gathered in the material tasks with the multitask numbers;
s4: displaying the picking result and information;
after picking, displaying the material task detail of the current multitask number in an ERP management system, wherein the information in the material task detail of the multitask number comprises: materials in the multi-task numbered material task, corresponding material codes and material quantity; the material box and the corresponding material packaging code, and the pallet code; a plurality of single task numbered material tasks corresponding to the multiple task numbered material tasks, and materials in the single task numbered material tasks, corresponding material codes and material quantity; the material box and the corresponding material packaging code;
when the inventory meets the material task of the current multi-task number, the success of picking is displayed in the ERP management system; when the inventory does not meet the material task of the current multi-task number, prompting that the inventory is insufficient in an ERP management system, and displaying the materials with the inventory missing, corresponding material codes and material quantity;
s5: issuing a task to complete picking;
after the material task with the current multi-task number is picked, a picking record corresponding to the task which prompts successful picking is issued to continue executing instructions, after the picking is successfully issued, an executive worker completes task decomposition according to the detail of the material task with the multi-task number, and the executive worker respectively continues processing according to the material task with the multi-task number which corresponds to a plurality of single-task numbers;
clearing the material task record with the current multi-task number from the picking record corresponding to the task prompting the insufficient inventory;
the continuous processing comprises sorting and shipping;
further, S6 is included, and the material requirement task is resolved:
the material tasks with the current multi-task numbers are disassembled into a plurality of material tasks with single-task numbers according to the merging method in the S2, and the material tasks with the single-task numbers are sorted according to the materials with the current stock missing in the S4, the corresponding material codes and the content of the material quantity; or the materials are input into the ERP management system to be subjected to material demand task combination again, and S3 is used for picking according to the material tasks with the multi-task numbers.
Compared with the prior art, the invention has the beneficial effects that: (1) The multi-task and multi-demand material combination is carried out, the goods are picked at one time, a plurality of tasks are processed, the low goods picking efficiency caused by single-task and single-time goods picking is avoided, and the system blockage caused by a plurality of single tasks is avoided; (2) In the goods picking process, the pallets which are put in storage can be searched, the goods picking processing is carried out according to the sequence of the time of putting in storage, the first-in first-out rule is followed, and the damage caused by overlong storage time of the materials in the storage is avoided.
Drawings
Fig. 1 is a schematic flow chart of embodiment 1 of the present invention.
Detailed Description
In order to further understand the objects, structures, features and functions of the present invention, the following embodiments are described in detail.
Embodiment 1, as shown in fig. 1, a picking method for intelligent matching in a vertical warehouse comprises materials, material packages and trays.
The materials are parts required by the production of industrial enterprise products; a material code is pasted on the material, and the material code is the unique identity code of the material; the material code comprises a bar code and a two-dimensional code.
The material packaging is a material box for packaging materials, a material packaging code is pasted on the material box, and the material packaging code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code.
The tray is used for placing materials and is a standardized carrier for conveying and carrying of the automatic guided transport vehicle; the tray code is a unique tray identity code; the tray code comprises a bar code and a two-dimensional code.
S1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to the actual situation, wherein the picking demand task comprises the following contents: the required materials, the corresponding material codes and the material quantity; packaging and stacking materials and stacking trays; and numbering one or more material demand tasks respectively to obtain single task numbers.
The ERP management system (Enterprise Resource Planning) refers to an Enterprise Resource Planning system, and ERP is a management system for implementing information integration, and is a system for exchanging and sharing information directly among all business departments within an Enterprise or between the Enterprise and external partners, which is not described herein in detail.
The single task number and the single material requirement task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task with the single task number;
a single material box bears single or multiple materials; correspondingly, a single material packaging code corresponds to a single or a plurality of material codes;
the single-task numbered material task comprises a single material box or a plurality of material boxes.
The established unique identity relation can systematize materials, material boxes and trays, and statistics and display are carried out in an ERP management system by means of material codes, material packaging codes and tray codes in sequence.
S2: merging material demand tasks: when a plurality of material demand tasks are created, the material demand tasks are combined, and a plurality of single task numbers are combined to generate a multi-task number.
And performing task merging in the ERP management system according to the single task number, wherein the merging content comprises the following steps: materials and corresponding material codes, material quantity and material packaging codes.
The material task with the multitask serial number is that the material and the material quantity of the material task corresponding to a plurality of single task serial numbers are gathered, and the information that gathers simultaneously includes that the material corresponds the material sign indicating number, material packing sign indicating number to according to the material task distribution tray of multitask serial number, statistics and gathering tray sign indicating number.
The combination of the material tasks with the single task numbers saves tray resources, prevents low goods picking efficiency when a large number of material tasks with the single task numbers are picked, and avoids system blockage caused by a plurality of single tasks.
S3: and picking according to the material tasks with the multi-task numbers.
Issuing order picking retrieval according to the material tasks with the multi-task numbers in the ERP management system, carrying out order picking operation by an execution end, carrying out inventory screening according to the material tasks with the multi-task numbers, and picking according to a first-in first-out rule;
one or more trays execute all picking tasks which are counted and summarized in the material tasks with the multi-task numbers; the quantity of the trays is determined according to the quantity of the material boxes gathered in the material task bearing the multitask serial number.
One or more trays correspond to all material boxes summarized in the multi-task numbered material tasks, that is, one or more tray codes correspond to all material packaging codes summarized in the multi-task numbered material tasks.
The number of pallets is determined by the total number of material tasks of the multitask number after merging, but the number of pallets must be the optimal number at this time.
S4: picking results and information display;
after picking, displaying the material task detail of the current multitask number in an ERP management system, wherein the information in the material task detail of the multitask number comprises: materials in the multi-task numbered material task, corresponding material codes and material quantity; the material box and the corresponding material packaging code, and the pallet code; a plurality of material tasks with single task numbers in the material tasks with multi-task numbers, and materials in the material tasks with single task numbers, corresponding material codes and material quantity; material box and corresponding material packing sign indicating number.
When the inventory meets the material task of the current multi-task number, successful picking is displayed in the ERP management system; when the inventory does not meet the material task of the current multitask serial number, the lack of inventory is prompted in the ERP management system, the materials with the stock missing and the corresponding material codes and the material quantity are displayed, and then replenishment is carried out.
S5: issuing a task to complete picking;
after the material task with the current multi-task number is picked, the picking record corresponding to the task which prompts successful picking is issued to continue executing instructions, after the picking is successfully issued, the executing personnel finish task decomposition according to the detail of the material task with the multi-task number, and continue processing respectively according to the material task with the multi-task number, which corresponds to the material tasks with the single-task numbers.
And clearing the material task record with the current multi-task number from the picking record corresponding to the task which prompts the stock shortage.
The continuous processing comprises sorting and shipping;
in this embodiment, further, the method further includes S6, the task of material demand is resolved:
the material tasks with the current multi-task numbers are disassembled into a plurality of material tasks with single-task numbers according to the merging method in the S2, and the material tasks with the single-task numbers are sorted according to the materials with the current stock missing in the S4, the corresponding material codes and the content of the material quantity; or entering an ERP management system to re-merge material demand tasks, and S3 picking according to the material tasks with the multi-task numbers.
When the material task with the single task number is picked, the material or the material quantity in the material task with the single task number is relatively small, and the picking can be directly finished at the moment.
The method comprises the steps of entering an ERP management system to re-merge material demand tasks, and S3 picking up goods according to the material tasks with multi-task numbers, wherein at the moment, replenishment is synchronously carried out; and after the material task recording operation of the current multi-task number is emptied, merging the material demand tasks again, and continuing to perform efficient goods picking operation.
The present invention has been described in relation to the above embodiments, which are only exemplary of the implementation of the present invention. It should be noted that the disclosed embodiments do not limit the scope of the invention. Rather, it is intended that all such modifications and variations be included within the spirit and scope of this invention.
Claims (5)
1. An intelligent matching goods picking method in a vertical warehouse is characterized in that: comprises materials, material packages and a tray;
the materials are parts required by the production of industrial enterprise products; a material code is pasted on the material, and the material code is the unique identity code of the material; the material codes comprise bar codes and two-dimensional codes;
the material packaging is a material box for packaging materials, a material packaging code is pasted on the material box, and the material packaging code is a unique identity code of the material box; the material packaging code comprises a bar code and a two-dimensional code;
the tray is used for placing materials and is a standardized carrier for conveying and carrying of the automatic guided transport vehicle; the tray is provided with a tray code which is the unique identity code of the tray; the tray code comprises a bar code and a two-dimensional code;
the method comprises the following steps:
s1: creating one or more material demand tasks in an ERP management system: creating a material demand task according to the actual situation, wherein the picking demand task comprises the following contents: the required materials, the corresponding material codes and the material quantity; packing and stacking materials and stacking pallets; numbering one or more material demand tasks respectively to obtain single task numbers; s2: merging material demand tasks: when a plurality of material demand tasks are created, merging the material demand tasks, and merging a plurality of single task numbers to generate a multi-task number;
and performing task merging in the ERP management system according to the single task number, wherein the merging content comprises the following steps: materials and corresponding material codes, material quantity and material packaging codes; s3: picking according to the material tasks with the multi-task numbers;
issuing order picking retrieval according to the material tasks with the multi-task numbers in the ERP management system, carrying out order picking operation by an execution end, carrying out inventory screening according to the material tasks with the multi-task numbers, and picking according to a first-in first-out rule;
s4: and (4) picking results and information display: after picking, displaying the material task detail of the current multitask number in an ERP management system, wherein the information in the material task detail of the multitask number comprises: materials in the multi-task numbered material task, corresponding material codes and material quantity; the material box and the corresponding material packaging code, and the pallet code; a plurality of single task numbered material tasks corresponding to the multiple task numbered material tasks, and materials in the single task numbered material tasks, corresponding material codes and material quantity; material box and corresponding material packaging code
S5: issuing a task to complete picking;
after the material task with the current multi-task number is picked, a picking record corresponding to the task which prompts successful picking is issued to continue executing instructions, after the picking is successfully issued, an executive worker completes task decomposition according to the detail of the material task with the multi-task number, and the executive worker respectively continues processing according to the material task with the multi-task number which corresponds to a plurality of single-task numbers;
and clearing the material task record with the current multi-task number from the picking record corresponding to the task which prompts the shortage of the stock.
2. The method of claim 1, wherein the picking method comprises: still include S6, the material demand task is dissolved:
the material tasks with the current multi-task numbers are disassembled into a plurality of material tasks with single-task numbers according to the merging method in the S2, and the material tasks with the single-task numbers are sorted according to the materials with the current stock missing in the S4, the corresponding material codes and the content of the material quantity; or entering an ERP management system to re-merge material demand tasks, and S3 picking according to the material tasks with the multi-task numbers.
3. The method of picking in-store intelligent matching according to claim 1, wherein: in S1, the single task number and the single material requirement task are in a unique identity corresponding relation; the material demand task corresponding to the single task number is a material task with the single task number;
a single material box bears single or multiple materials; correspondingly, a single material packaging code corresponds to a single or a plurality of material codes;
the single-task numbered material task comprises a single material box or a plurality of material boxes.
4. The method of claim 1, wherein the picking method comprises: in S2, the material tasks with the multitask numbers are the material and material quantity summary of the material tasks corresponding to the single multitask numbers, and the summary information comprises material corresponding material codes and material packaging codes, the trays are distributed according to the material tasks with the multitask numbers, and the tray codes are counted and summarized.
5. The method of picking in-store intelligent matching according to claim 1, wherein: in S4, when the stock meets the material task of the current multi-task number, successful picking is displayed in the ERP management system; when the inventory does not meet the material task of the current multitask number, the lack of inventory is prompted in the ERP management system, and the materials missing in the inventory, the corresponding material codes and the quantity of the materials are displayed.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115983767A (en) * | 2023-03-21 | 2023-04-18 | 深圳美云集网络科技有限责任公司 | Replenishment method and system based on multiple commodities |
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