CN114372654A - Intelligent storage material detection system and method based on RFID - Google Patents
Intelligent storage material detection system and method based on RFID Download PDFInfo
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Abstract
The invention provides an intelligent storage material detection system and method based on RFID, wherein the intelligent storage is divided into a horizontal storage area, a cross-connection area, a three-dimensional storage area and a centralized control center, wherein storage positions are arranged in the horizontal storage area, the cross-connection area and the three-dimensional storage area, an electric forklift, a jacking station, a crane and a stacker are also arranged in the intelligent storage, a code with material information is arranged on the material, an RFID handset and a tray are also arranged in the intelligent storage, a tray label support is arranged on the tray, and a tray RFID electronic label is embedded in the tray label support; the storage positions in the horizontal storage area, the cross-connection area and the three-dimensional storage area are provided with storage position RFID electronic tags; the invention reads, transports and warehouses the material information by the RFID technology, realizes the real-time tracking and recording of each movement of the material in the warehouse, saves manpower and material resources and realizes the industrialized and digitized intelligent warehouse management.
Description
Technical Field
The invention belongs to the field of warehousing management, and particularly relates to an intelligent warehousing material detection system and method based on RFID.
Background
The intelligent storage is a link in the logistics process, and the application of the intelligent storage ensures the speed and the accuracy of data input in each link of goods warehouse management, ensures that enterprises timely and accurately master real data of the inventory, and reasonably keeps and controls the inventory of the enterprises. Through scientific coding, the batch, the shelf life and the like of the inventory goods can be conveniently managed. By utilizing the warehouse location management function of the warehouse management system, the current positions of all the warehoused goods can be mastered in time, and the working efficiency of warehouse management is improved.
In the design process of the intelligent warehouse management system, the problems of material information accuracy and warehouse-in and warehouse-out aging are considered preferentially, but in the conventional manual warehouse management system, the efficiency of cargo positioning and manual checking is low. Therefore, in order to solve the above problems, it is necessary to develop an RFID-based smart warehouse material detection system, so as to realize material integration and information detection of the whole smart warehouse.
Disclosure of Invention
In order to solve the defects, the invention provides an intelligent storage material detection system and method based on RFID, which read, transport and put in storage of material information through RFID technology, realize real-time tracking and recording of each movement of materials in storage, save manpower and material resources and realize industrialized and digitized intelligent storage management.
The technical scheme adopted for realizing the above purpose of the invention is as follows:
an intelligent storage material detection system based on RFID is characterized in that the intelligent storage is divided into a horizontal storage area, a cross connection area, a three-dimensional storage area and a centralized control center, wherein storage positions are arranged in the horizontal storage area, the cross connection area and the three-dimensional storage area, an electric forklift, a jacking station, a crane and a stacker are further arranged in the intelligent storage, codes with material information are arranged on the materials, an RFID handset and a tray are further arranged in the intelligent storage, a tray label support is arranged on the tray, and a tray RFID electronic label is embedded in the tray label support; the storage positions in the horizontal storage area, the cross-connection area and the three-dimensional storage area are provided with storage position RFID electronic tags; the electric forklift and the stacker are both provided with a reader-writer mounting bracket, the reader-writer mounting brackets of the electric forklift and the stacker are respectively provided with a forklift RFID reader-writer and a stacker RFID reader-writer, and the forklift RFID reader-writer and the stacker RFID reader-writer are both used for reading information on the storage RFID electronic tag and the pallet RFID electronic tag; information read by the RFID handset, the forklift RFID reader-writer and the stacker RFID reader-writer is transmitted to a centralized control center, a detection module is further arranged in the centralized control center, and information verification is carried out on tray RFID electronic tag information and warehouse location RFID electronic tag information transmitted in the material operation process in the intelligent warehouse through the detection module.
The code is a bar code or a two-dimensional code.
And the information read by the RFID handheld terminal machine, the forklift RFID reader-writer and the stacker RFID reader-writer is transmitted to the centralized control center in a wireless communication mode.
An intelligent warehousing material detection method of an intelligent warehousing material detection system based on RFID is characterized by comprising the following steps: the intelligent storage material detection method comprises the following steps:
(1) when the materials arrive at the intelligent warehouse, the centralized control center sends an instruction to the traveling crane, the traveling crane receives the instruction to place the empty tray on the jacking station, then the materials are placed on the empty tray, the staff uses the RFID handset to scan the codes on the materials and read the RFID electronic tags on the trays, and the read information of the materials and the RFID electronic tags is bound and then transmitted to the centralized control center;
(2) after uploading, the centralized control center generates a warehousing task, automatically allocates warehouse positions and sends warehousing instructions to the traveling crane, the electric forklift or the stacker;
(3) after the warehousing instruction is issued and distributed to the warehouse location of the flat area, the travelling crane receives the warehousing instruction, then the tray and the materials are grabbed and transported to the warehouse location, after the materials are stored in the warehouse location, the staff use the RFID handset to read the RFID electronic tag of the warehouse location for verification, and the centralized control center updates the inventory information after the verification is correct;
when the goods and the pallets are distributed to the storage positions of the three-dimensional warehouse, the electric forklift transfers the goods and the pallets from the jacking station to the transportation line, the stacker transports the goods and the pallets on the transportation line to the storage positions after receiving a warehousing instruction, the stacker RFID reader-writer on the stacker reads the tray RFID electronic tags and the storage position RFID electronic tags for verification, after the verification is correct, the goods and the materials are stored in the storage positions, and the centralized control center updates the inventory information.
Compared with the prior art, the invention has the beneficial effects that: 1. the tray RFID electronic tag and the storage position RFID electronic tag are respectively arranged on the tray and the storage position, information reading confirmation is carried out on the code on the material through the RFID handheld machine, the material is placed on the tray, information binding is carried out on the code information on the material and the tray RFID electronic tag, then the tray is placed in the storage position, the information of the storage position RFID electronic tag and the information obtained after the material and the tray are bound are transmitted to the centralized control center, the warehousing operation based on the RFID technology is convenient for follow-up tracking of other operations such as transfer, ex-warehouse and the like of the material in the warehouse, meanwhile, the positioning of the material in the warehouse can be rapidly obtained by calling the material information of the centralized control center, the time for ex-warehouse, query and counting is shortened, and the warehousing operation efficiency is improved.
2. According to the invention, through the RFID reader-writer of the forklift and the RFID reader-writer on the stacker, information reading and information confirmation operations can be carried out on each transfer of goods and materials, so that not only can the accurate input of the goods and materials information be ensured, but also the problem of manual error recording is avoided, the real-time tracking and recording of each movement of the goods and materials in storage can be realized, manpower and material resources are saved, and the industrialized and digitized storage management is realized.
Drawings
FIG. 1 is a schematic block diagram provided by the present invention;
FIG. 2 is an interface diagram of a centralized control center provided by the present invention;
FIG. 3 is a block diagram of the pallet and material binding provided by the present invention;
FIG. 4 is a front view of a library location RFID tag provided by the present invention;
FIG. 5 is a side view of a library site RFID tag provided by the present invention;
FIG. 6 is a storage plan view of a flat storage area provided by the present invention;
fig. 7 is a storage plan view of a three-dimensional storage area provided by the present invention.
Detailed Description
The invention is further illustrated by the following figures and examples.
With reference to fig. 1 to 5, in the system for detecting materials in an intelligent storage based on RFID provided in this embodiment, the intelligent storage is divided into a horizontal storage area, a cross-connection area, a three-dimensional storage area and a centralized control center, wherein storage locations are provided in the horizontal storage area, the cross-connection area and the three-dimensional storage area, an electric forklift, a jacking station, a traveling crane and a stacker are further provided in the intelligent storage, a code with material information is provided on the material, the code is a bar code or a two-dimensional code, an RFID handset and a tray are further provided in the intelligent storage, the RFID handset is used for reading the code on the material, a tray label support is provided on the tray, and a tray RFID electronic label is embedded in the tray label support; the storage positions in the horizontal storage area, the cross-connection area and the three-dimensional storage area are provided with storage position RFID electronic tags; the electric forklift and the stacker are both provided with a reader-writer mounting bracket, the reader-writer mounting brackets of the electric forklift and the stacker are respectively provided with a forklift RFID reader-writer and a stacker RFID reader-writer, and the forklift RFID reader-writer and the stacker RFID reader-writer are both used for reading information on the storage RFID electronic tag and the pallet RFID electronic tag; information read by the RFID handset, the forklift RFID reader-writer and the stacker RFID reader-writer is transmitted to a centralized control center in a wireless communication mode, a detection module is further arranged in the centralized control center, and information verification is carried out on tray RFID electronic tag information and warehouse location RFID electronic tag information transmitted in the material operation process in the intelligent warehouse through the detection module.
With reference to fig. 6, the working flow of the present invention applied to the flat storage area in the smart storage is as follows:
1. when the materials arrive at the intelligent warehouse, the centralized control center sends an instruction to the traveling crane, the traveling crane receives the instruction to place an empty tray on the jacking station, then the materials are placed on the empty tray, a worker uses the RFID handset to scan codes on the materials and read a tray RFID electronic tag on the tray, and the read information of the materials and the read information are bound and then transmitted to the centralized control center;
2. after uploading, the centralized control center generates a warehousing task, automatically allocates warehouse positions and sends warehousing instructions to the travelling crane;
3. after the travelling crane receives the warehousing instruction, the tray and the materials are grabbed and transported to a warehouse location, after the materials are stored in the warehouse location, a worker reads a warehouse location RFID electronic tag by using an RFID handheld machine for verification, and the centralized control center updates the inventory information after the verification is correct.
With reference to fig. 7, the working flow of the present invention applied to the three-dimensional warehouse area in the intelligent warehouse is as follows:
1. when the materials arrive at the intelligent warehouse, the centralized control center sends an instruction to the traveling crane, the traveling crane receives the instruction to place an empty tray on the jacking station, then the materials are placed on the empty tray, the staff uses the RFID handheld machine to scan codes on the materials and read tray RFID electronic tags on the trays, and the information read by the RFID handheld machine and the tray RFID electronic tags are bound and then transmitted to the centralized control center;
2. after uploading, the centralized control center generates a warehousing task and automatically allocates warehouse positions, and after the task is issued, the electric forklift transfers materials and trays from the jacking station to a transportation line of the three-dimensional warehouse area;
3. after receiving the warehousing instruction, the stacking machine transports the materials and the trays on the transport line to the warehouse location, the stacking machine RFID reader-writer on the stacking machine reads the RFID electronic tags of the trays and the RFID electronic tags of the warehouse location for verification, after the verification is correct, the materials are stored in the warehouse location, and the centralized control center updates the inventory information.
The working process of the invention applied to the handover area in the intelligent storage is as follows:
1. the centralized control center issues a warehouse-out task, the traveling crane transfers the materials and the pallet to the jacking station, and the centralized control center updates the inventory information;
2. the electric forklift scans a tray RFID electronic tag on the jacking station through a forklift RFID reader-writer for checking;
3. and after the materials and the trays are checked to be correct, the electric forklift transfers the materials and the trays to the cross-connecting area to finish the warehouse-out task.
Claims (4)
1. The utility model provides an intelligent storage material detecting system based on RFID, intelligent storage divide into and puts storehouse district, cross-over area, three-dimensional storehouse district and centralized control center, and it all is equipped with the storehouse position in storehouse district, cross-over area and the three-dimensional storehouse district to put the level, still is equipped with electric fork truck, jacking station, driving and stacker in the intelligent storage, its characterized in that: the intelligent warehouse is characterized in that a code with material information is arranged on the material, an RFID handset and a tray are further arranged in the intelligent warehouse, a tray label support is arranged on the tray, and a tray RFID electronic label is embedded in the tray label support; the storage positions in the horizontal storage area, the cross-connection area and the three-dimensional storage area are provided with storage position RFID electronic tags; the electric forklift and the stacker are both provided with a reader-writer mounting bracket, the reader-writer mounting brackets of the electric forklift and the stacker are respectively provided with a forklift RFID reader-writer and a stacker RFID reader-writer, and the forklift RFID reader-writer and the stacker RFID reader-writer are both used for reading information on the storage RFID electronic tag and the pallet RFID electronic tag; information read by the RFID handset, the forklift RFID reader-writer and the stacker RFID reader-writer is transmitted to a centralized control center, a detection module is further arranged in the centralized control center, and information verification is carried out on tray RFID electronic tag information and warehouse location RFID electronic tag information transmitted in the material operation process in the intelligent warehouse through the detection module.
2. The RFID-based smart warehouse asset detection system of claim 1, wherein: the code is a bar code or a two-dimensional code.
3. The RFID-based smart warehouse asset detection system of claim 1, wherein: and the information read by the RFID handheld terminal machine, the forklift RFID reader-writer and the stacker RFID reader-writer is transmitted to the centralized control center in a wireless communication mode.
4. An intelligent warehousing material detection method applying the RFID-based intelligent warehousing material detection system as claimed in any one of claims 1-3, characterized in that: the intelligent storage material detection method comprises the following steps:
(1) when the materials arrive at the intelligent warehouse, the centralized control center sends an instruction to the traveling crane, the traveling crane receives the instruction to place the empty tray on the jacking station, then the materials are placed on the empty tray, the staff uses the RFID handset to scan the codes on the materials and read the RFID electronic tags on the trays, and the read information of the materials and the RFID electronic tags is bound and then transmitted to the centralized control center;
(2) after uploading, the centralized control center generates a warehousing task, automatically allocates warehouse positions and sends warehousing instructions to the traveling crane, the electric forklift or the stacker;
(3) after the warehousing instruction is issued and distributed to the warehouse location of the flat area, the travelling crane receives the warehousing instruction, then the tray and the materials are grabbed and transported to the warehouse location, after the materials are stored in the warehouse location, the staff use the RFID handset to read the RFID electronic tag of the warehouse location for verification, and the centralized control center updates the inventory information after the verification is correct;
when the goods and the trays are distributed to the storage positions of the three-dimensional warehouse, the electric forklift transports the goods and the trays from the jacking station to the transportation line, the stacker transports the goods and the trays on the transportation line to the storage positions after receiving a warehousing instruction, the stacker RFID reader-writer on the stacker reads the tray RFID electronic tags and the storage position RFID electronic tags for verification, the goods and the goods are stored in the storage positions after the verification is correct, and the centralized control center updates the storage information.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115193753A (en) * | 2022-07-26 | 2022-10-18 | 南京维拓科技股份有限公司 | Intelligent matching goods picking method in vertical warehouse |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115193753A (en) * | 2022-07-26 | 2022-10-18 | 南京维拓科技股份有限公司 | Intelligent matching goods picking method in vertical warehouse |
CN115193753B (en) * | 2022-07-26 | 2023-11-10 | 南京维拓科技股份有限公司 | Method for picking up goods by intelligent matching in vertical warehouse |
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