CN114988005B - Box-packed article management system - Google Patents
Box-packed article management system Download PDFInfo
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- CN114988005B CN114988005B CN202210751345.5A CN202210751345A CN114988005B CN 114988005 B CN114988005 B CN 114988005B CN 202210751345 A CN202210751345 A CN 202210751345A CN 114988005 B CN114988005 B CN 114988005B
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- feeding
- discharging
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- grabbing
- conveying line
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- 230000007246 mechanism Effects 0.000 claims abstract description 150
- 239000000463 material Substances 0.000 claims abstract description 136
- 238000007599 discharging Methods 0.000 claims abstract description 95
- 230000007704 transition Effects 0.000 claims description 42
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 17
- 230000003139 buffering effect Effects 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 11
- 230000001360 synchronised effect Effects 0.000 description 15
- 230000005540 biological transmission Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The application discloses box-packed article management system for storage equipment technical field includes material loading conveying system, buffering snatchs mechanism, feed mechanism and discharge mechanism. The feeding conveying system comprises a feeding sorting mechanism and a conveying system, and the feeding sorting mechanism sorts materials and conveys the materials to the conveying system. The conveying system conveys materials to the feeding side of the storage cabinet. The buffering grabbing mechanism can grab materials on the feeding conveying system and is placed on the feeding mechanism. The feeding mechanism receives the materials grabbed by the buffer grabbing mechanism and stores the materials into the storage chamber of the storage cabinet. And after the material in the storage chamber is taken out by the discharging mechanism, the material is transferred to a discharging conveying line. The boxed article management system can automatically complete sorting, feeding, storing and taking of materials, and reduces manpower consumption in the material management process. The boxed article management system stores materials from one side and takes the materials from the other side, the material storing and taking processes cannot interfere with each other, and the material storing and taking efficiency is improved.
Description
Technical Field
The application relates to the technical field of storage equipment, in particular to a box-packed article management system.
Background
At present, various boxed articles exist on the market, and the specifications and the sizes of storage boxes are different. The prior art generally requires manual sorting and storage of the box-packed articles. Some enterprises have employed automated equipment to sort single types of boxed articles. The automation equipment still has the problem of low efficiency, and the aim of reducing the manpower consumption cannot be achieved.
Therefore, how to improve the sorting and storing efficiency of the boxed articles is a technical problem which needs to be solved by the person skilled in the art.
Disclosure of Invention
The utility model aims at providing a box-packed article management system, it can accomplish sorting, material loading, storage and the use of material voluntarily, has reduced the manpower consumption of material management process. The boxed article management system stores materials from one side and takes the materials from the other side, the material storing and taking processes cannot interfere with each other, and the material storing and taking efficiency is improved.
To achieve the above object, the present application provides a box-packed article management system, including:
the feeding conveying system comprises a feeding sorting mechanism and a conveying system, wherein the conveying system is close to the tail end of the feeding sorting mechanism and is used for conveying materials to the feeding side of the storage cabinet;
the buffer grabbing mechanism is positioned between the conveying system and the feeding side of the storage cabinet and used for grabbing materials on the feeding conveying system;
the feeding mechanism is positioned between the buffer grabbing mechanism and the feeding side of the storage cabinet and used for receiving the materials grabbed by the buffer grabbing mechanism and storing the materials into the storage chamber of the storage cabinet;
and the discharging mechanism is positioned at the discharging side of the storage cabinet and is used for taking out and transferring the materials in the storage chamber to the discharging conveying line.
In some embodiments, the feeding sorting mechanism comprises a feeding hopper, the bottom surface of the feeding hopper is obliquely arranged, the feeding sorting mechanism further comprises a feeding belt, the lower end of the feeding belt is close to the lower end of the bottom surface of the feeding hopper so as to receive materials in the feeding hopper, and the upper end of the feeding belt is close to the head end of the conveying system.
In some embodiments, the feeding sorting mechanism is located at one side of the storage cabinet, the conveying system comprises a corner conveying mechanism and a sorting conveying line, the sorting conveying line extends at the feeding side of the storage cabinet and along the distribution direction of the storage cabinet, and the corner conveying mechanism comprises a receiving conveying line located at the upper end of the feeding belt and a transition conveying line located between the receiving conveying line and the sorting conveying line.
In some embodiments, the feeding sorting mechanism further comprises a traversing grabbing mechanism, the traversing grabbing mechanism is located between the tail end of the transition conveying line and the head end of the sorting conveying line and used for transferring materials from the transition conveying line to the sorting conveying line, the traversing grabbing mechanism comprises an X-axis sliding rail extending from the upper portion of the transition conveying line to the upper portion of the sorting conveying line, an X-axis sliding block is arranged on the X-axis sliding rail, a grabbing sucker used for grabbing materials is arranged at the lower end of the X-axis sliding block, and a transferring assembly used for driving the X-axis sliding block to move along the X-axis sliding rail is further arranged on the X-axis sliding rail.
In some embodiments, the device further comprises a recognition mechanism, wherein the recognition mechanism is positioned below the transversely moving grabbing mechanism and comprises a recognition mounting frame and an image acquisition part, wherein the recognition mounting frame is fixedly arranged, the image acquisition part is installed on the recognition mounting frame, and the image acquisition part faces upwards.
In some embodiments, the conveying system further comprises a centering mechanism, the centering mechanism comprises centering brackets fixed on two sides of the transition conveying line, a guide sliding rail of the vertical transition conveying line is arranged between the 2 centering brackets, a centering plate is arranged on the lower side of the guide sliding rail and positioned above the transition conveying line and parallel to the transition conveying line, the centering plate is used for adjusting the position of materials on the transition conveying line, and the guide sliding rail is provided with a positioning adjusting assembly used for driving the centering plate to move along the guide sliding rail.
In some embodiments, the buffer grabbing mechanism comprises a grabbing support fixedly arranged, a supporting plate extending towards the upper portion of the conveying system is arranged on the upper portion of the grabbing support, and a grabbing sucker located above the conveying system and a lifting assembly used for driving the grabbing sucker to lift are arranged on the supporting plate.
In some embodiments, the feeding mechanism comprises a feeding vertical rail arranged along the vertical direction and a feeding transverse rail arranged on the feeding vertical rail, a feeding lifting part for driving the feeding transverse rail to lift is arranged on the feeding vertical rail, a feeding belt perpendicular to the feeding transverse rail is arranged on the feeding transverse rail, the feeding belt is arranged along the horizontal direction so as to convey materials to a storage chamber of the storage cabinet, and a feeding transverse moving part for driving the feeding belt to move transversely is further arranged on the feeding transverse rail.
In some embodiments, the discharging mechanism comprises a discharging vertical rail arranged along the vertical direction and a discharging transverse rail arranged on the discharging vertical rail, a discharging lifting part for driving the discharging transverse rail to lift is arranged on the discharging vertical rail, a discharging cylinder is arranged on the discharging transverse rail, a piston of the discharging cylinder is perpendicular to the discharging transverse rail, a discharging sucker for grabbing materials in the storage chamber is arranged at the piston end of the discharging cylinder, and a discharging transverse moving part for driving the discharging cylinder to transversely move is further arranged on the discharging transverse rail.
In some embodiments, a discharging rotary cylinder for driving the discharging sucker to rotate in a direction away from the storage cabinet is arranged between the piston of the discharging cylinder and the discharging sucker.
The application provides a boxed article management system, including material loading conveying system, buffering snatch mechanism, feed mechanism and discharge mechanism. The feeding conveying system comprises a feeding sorting mechanism and a conveying system, and the feeding sorting mechanism sorts materials and conveys the materials to the conveying system. The conveying system conveys materials to the feeding side of the storage cabinet. The buffering grabbing mechanism is located between the conveying system and the feeding side of the storage cabinet, and can grab materials on the feeding conveying system and place the materials on the feeding mechanism. The feeding mechanism is located between the buffering grabbing mechanism and the feeding side of the storage cabinet, and the feeding mechanism receives the materials grabbed by the buffering grabbing mechanism and stores the materials into the storage chamber of the storage cabinet. The discharge mechanism is located the ejection of compact side of storing cabinet, and after the discharge mechanism took out the material in the apotheca, shifts it to ejection of compact transfer chain.
The boxed article management system can automatically complete sorting, feeding, storing and taking of materials, and reduces manpower consumption in the material management process. The boxed article management system stores materials from one side and takes the materials from the other side, the material storing and taking processes cannot interfere with each other, and the material storing and taking efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present application, and that other drawings may be obtained according to the provided drawings without inventive effort to a person skilled in the art.
FIG. 1 is a schematic view of the front side of an embodiment of a boxed article management system provided herein;
FIG. 2 is a schematic view of the rear side of the article management system of FIG. 1;
fig. 3 is a schematic structural view of the feeding sorting mechanism in fig. 1;
FIG. 4 is a schematic view of the corner conveying mechanism in FIG. 1;
FIG. 5 is a schematic view of the centering mechanism of FIG. 1;
FIG. 6 is a schematic view of the guide rail of FIG. 5;
FIG. 7 is a schematic view of the traversing grasping mechanism of FIG. 1;
FIG. 8 is a schematic view of the buffer grabbing mechanism in FIG. 1;
FIG. 9 is a schematic view of the feed mechanism of FIG. 1;
fig. 10 is a schematic structural view of the discharging mechanism in fig. 2.
Wherein reference numerals in fig. 1 to 10 are:
the feeding sorting mechanism 1, the corner conveying mechanism 2, the centering mechanism 3, the traversing grabbing mechanism 4, the identification mechanism 5, the sorting conveying line 6, the buffering grabbing mechanism 7, the feeding mechanism 8, the storage cabinet 9, the discharging mechanism 10, the discharging conveying line 11, the feeding hopper 1-1, the feeding bracket 1-2, the feeding motor 1-3, the chain wheel 1-4, the driving chain 1-5, the feeding belt 1-6, the corner bracket 2-1, the driving motor 2-2, the driving roller 2-3, the conveying belt 2-4, the positioning baffle 2-5, the centering bracket 3-1, the driving cylinder 3-2, the synchronous idler pulley 3-3, the driving synchronous belt 3-4, the guiding slide rail 3-5, the centering plate 3-6, the fixed bracket 4-1, the X-axis motor 4-2, the X-axis slide rail 4-3, the X-axis belt pulley 4-4, the X-5, the Y-axis motor 4-6, the traversing rotating cylinder 4-7, the transferring sucker 4-8, the grabbing bracket 7-1, the rotating motor 7-2, the telescopic cylinder 7-3, the grabbing sucker 7-4-8, the vertical rail 1-10, the vertical rail 10-10, the feeding rail 10-10, the vertical rail 10-10 and the discharging device.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, which can be made by one of ordinary skill in the art without undue burden from the present disclosure, are within the scope of the present disclosure.
In order to better understand the aspects of the present application, a further detailed description of the present application will be provided below with reference to the accompanying drawings and detailed description.
Please refer to fig. 1 to 10.
The box-packed article management system provided by the application has a structure shown in fig. 1 and 2 and comprises a feeding conveying system, a buffering grabbing mechanism 7, a feeding mechanism 8 and a discharging mechanism 10. Wherein, material loading conveying system includes material loading letter sorting mechanism 1 and conveying system, and material loading letter sorting mechanism 1 is used for holding the material to pick up the material, transfer the material of picking up to conveying system. The conveying system is close to the tail end of the feeding sorting mechanism 1, and the distance between the feeding sorting mechanism and the conveying system ensures that materials can smoothly move into the conveying system, and the conveying system conveys the materials to the feeding side of the storage cabinet 9. The buffer grabbing mechanism 7 is located between the conveying system and the feeding side of the storage cabinet 9, and the feeding mechanism 8 is located between the buffer grabbing mechanism 7 and the storage cabinet 9. The buffer grabbing mechanism 7 is used for grabbing materials on the feeding conveying system and placing the materials on the feeding mechanism 8. The feeding mechanism 8 can drive the material to lift and translate, so that the material is aligned with the storage chamber of the storage cabinet 9, and then the material is pushed into the storage chamber. The discharge mechanism 10 is located on the discharge side of the storage bin 9, typically on opposite sides of the feed side and discharge side of the storage bin 9, and the discharge mechanism 10 can take material out of the storage chamber and transfer it to the discharge conveyor line 11, where the discharge conveyor line 11 conveys the material to a designated location.
In some embodiments, the feed sorting mechanism 1 includes a feed bracket 1-2, a feed hopper 1-1, and a feed belt 1-6. As shown in FIG. 3, a feeding bracket 1-2 supports a feeding hopper 1-1 and a feeding belt 1-6, and the feeding hopper 1-1 and the feeding belt 1-6 are obliquely arranged. The height of the bottom surface of the feeding hopper 1-1 is gradually reduced along the direction close to the feeding belt 1-6, and the height of the feeding belt 1-6 is also gradually reduced along the direction close to the bottom surface of the feeding hopper 1-1, so that the bottom surface of the feeding hopper 1-1 and the feeding belt 1-6 are distributed in a V shape. After the materials are put into the feeding hopper 1-1, the materials slide downwards along the bottom surface of the feeding hopper 1-1. After the material contacts with the feeding belt 1-6, the feeding belt 1-6 drives the material to move upwards. The side walls on the left side and the right side of the feeding hopper 1-1 are close to the feeding belt 1-6, so that materials are prevented from falling from the two sides of the feeding belt 1-6. The feeding belt 1-6 is provided with a sorting baffle perpendicular to the moving direction of the feeding belt, and the sorting baffle can push materials to move upwards so as to prevent the materials from sliding downwards along the feeding belt 1-6. The feeding motor 1-3 is arranged below the feeding belt 1-6, the feeding belt 1-6 is tensioned through the feeding roller, the feeding roller is rotatably connected with the feeding bracket 1-2, and the connection mode between the feeding roller and the feeding bracket can refer to the prior art. The feeding roller positioned at the lower part of the feeding belt 1-6 is provided with a chain wheel 1-4, and the feeding motor 1-3 and the chain wheel 1-4 are driven by a driving chain 1-5. Of course, the user may also set the position of the sprocket 1-4 as desired, for example, by placing the sprocket 1-4 on a loading roller located at the upper portion of the loading belt 1-6. The user can also adopt other transmission modes in the prior art to transmit between the feeding motor 1-3 and the feeding roller, and the method is not limited herein.
In some embodiments, the feed side and the discharge side are the front side and the rear side of the storage bin 9, respectively. The feeding sorting mechanism 1 is located on the left side or the right side of the storage cabinet 9, so that the feeding sorting mechanism 1 can not influence materials to enter and exit the storage cabinet 9, and meanwhile, the structure of the box-packed article management system can be kept compact, and the occupied area is reduced. As shown in fig. 1, the conveying system comprises a corner conveying mechanism 2 and a sorting conveying line 6, wherein the corner conveying mechanism 2 comprises a receiving conveying line, a transition conveying line and a corner bracket 2-1. As shown in fig. 4, the corner bracket 2-1 supports the carrying conveyor line and the transition conveyor line. The receiving conveying line is the head end of the conveying system, the conveying belt 2-4 of the receiving conveying line is close to the upper end of the feeding belt 1-6, and the transition conveying line is located between the receiving conveying line and the sorting conveying line 6. The material is transferred from the upper end of the feeding belt 1-6 to the receiving conveyor line, and the receiving conveyor line conveys the material to the transition conveyor line, and the transition conveyor line conveys the material to the sorting conveyor line 6. The upper part of the corner bracket 2-1 is provided with a driving roller 2-3 for tensioning and supporting a conveying belt 2-4 of the conveying line and the transition conveying line, and the driving roller 2-3 is rotatably connected with the corner bracket 2-1. The upper part of the corner bracket 2-1 is also provided with 2 driving motors 2-2, and the 2 driving motors 2-2 respectively drive the driving rollers 2-3 for carrying the conveying line and the transition conveying line to rotate, so that the conveying of materials is realized. The transmission manner between the driving motor 2-2 and the driving roller 2-3 can refer to the prior art, and will not be described herein. The sorting conveyor line 6 is arranged on the feed side of the storage cabinet 9 and extends in the direction in which the storage cabinet 9 is distributed. The structure of the sorting conveyor line 6 may be referred to as a receiving conveyor line or a transition conveyor line, and will not be described in detail herein. In addition, the transition transfer chain is usually perpendicular or be certain angle with letter sorting transfer chain 6, and the end of transition transfer chain is equipped with positioning baffle 2-5, and positioning baffle 2-5 can parallel letter sorting transfer chain 6's direction for block the advance of material, be convenient for transfer the material to letter sorting transfer chain 6 on.
In some embodiments, the feeding sorting mechanism 1 further includes a traversing grabbing mechanism 4, as shown in fig. 2, where the traversing grabbing mechanism 4 is located between the end of the transition conveyor line and the head end of the sorting conveyor line 6, and the traversing grabbing mechanism 4 may grab the material on the transition conveyor line and transfer it to the sorting conveyor line 6. The arrangement of the horizontal overflow grabbing mechanism can enable the arrangement mode between the corner conveying mechanism 2 and the sorting conveying line 6 to be more flexible. Of course, the user may connect the transition conveyor line to the sorting conveyor line 6, and the connection method may refer to the connection method of the receiving conveyor line and the transition conveyor line, which is not limited herein.
The traversing grabbing mechanism 4 comprises a fixed bracket 4-1 and an X-axis sliding rail 4-3. As shown in fig. 7, the fixing bracket 4-1 is disposed in a vertical direction and fixed to a bracket below the sorting conveyor line 6. The upper part of the fixed support 4-1 is provided with an X-axis mounting beam, the X-axis mounting beam extends to the upper part of the sorting conveying line 6 from the upper part of the transition conveying line, and the X-axis sliding rail 4-3 is fixed on one side of the X-axis mounting beam and is parallel to the length direction of the X-axis mounting beam. An X-axis sliding block is arranged on the X-axis sliding rail 4-3, a Y-axis motor 4-6 is arranged at the upper end of the X-axis sliding block, a traversing rotary cylinder 4-7 is arranged at the lower end of the X-axis sliding block, the Y-axis motor 4-6 and the traversing rotary cylinder 4-7 are driven by a screw rod to drive the traversing rotary cylinder 4-7 to lift by rotating the Y-axis motor 4-6. The piston of the traversing rotary cylinder 4-7 extends downwards, and the lower end of the piston is provided with a transfer sucker 4-8. The transfer sucker 4-8 is used for grabbing materials on the material transition conveying line. The X-axis sliding rail 4-3 is also provided with a transfer component, and the transfer component is connected with the X-axis sliding block and drives the X-axis sliding block to move along the X-axis sliding rail 4-3, so that the transfer of materials is realized.
The transfer assembly comprises 2X-axis belt wheels 4-4 and X-axis belts 4-5, the 2X-axis belt wheels 4-4 are respectively arranged at two ends of an X-axis mounting beam, and an X-axis sliding rail 4-3 is arranged between the 2X-axis belt wheels 4-4. The X-axis belt 4-5 is wound on the periphery of the 2X-axis belt wheels 4-4, the X-axis belt 4-5 is connected with the X-axis sliding block, one end of the X-axis installation beam is provided with the X-axis motor 4-2, and the X-axis motor 4-2 is connected with the 1X-axis belt wheel 4-4. The X-axis motor 4-2 drives the transfer sucker 4-8 to move along the X-axis sliding rail 4-3 through the X-axis belt wheel 4-4 and the X-axis belt 4-5. Of course, the user may employ other configurations of transfer sets as desired, and is not limited in this regard.
In some embodiments, the conveyor system further comprises a centering mechanism 3, the centering mechanism 3 being disposed above the transition conveyor line for adjusting the position of the material on the transition conveyor line. As shown in fig. 4 and 5, the centering mechanism 3 includes 2 centering brackets 3-1 and a centering mounting plate therebetween. The two ends of the centering mounting plate are fixedly connected with the top ends of the 2 centering brackets 3-1 respectively. The centering mounting plate is arranged along the horizontal direction, and the lower side of the centering mounting plate is provided with a guide sliding rail 3-5. The centering mechanism 3 further comprises a centering plate 3-6, wherein the centering plate 3-6 is positioned at the lower side of the centering mounting plate and is parallel to the moving direction of the transitional conveying line. The centering plate 3-6 is located above the transition conveyor line, and the distance between the centering plate 3-6 and the transition conveyor line is smaller than the height of the material, so that the centering plate 3-6 can push the material to move. The centering plate 3-6 is 2, wherein one is a fixed centering plate 3-6, the fixed centering plate 3-6 is fixedly connected with the centering mounting plate, the other is a movable centering plate 3-6, and the movable centering plate 3-6 is movably connected with the guide sliding rail 3-5. The centering mounting plate is also provided with a positioning adjusting component, the movable centering plate 3-6 is connected with the positioning adjusting component, and the positioning adjusting component can drive the movable centering plate 3-6 to move, so that the position of a material on the transition conveying line is adjusted. Of course, the user can set the 2 centering plates 3-6 as the movable centering plates 3-6 according to the requirement, and the 2 movable centering plates 3-6 can move in opposite directions under the drive of the positioning adjusting assembly, so that the positions of materials on the transition conveying line can be adjusted.
The positioning adjustment assembly comprises a driving synchronous belt 3-4,2 synchronous idler wheels 3-3 and driving synchronous belts 3-4, wherein the driving synchronous belt 3-4 and the 2 synchronous idler wheels 3-3 are respectively arranged at two ends of the lower side of the centering mounting plate, the driving synchronous belt 3-4 surrounds the periphery of the synchronous idler wheels 3-3, and the guide sliding rail 3-5 is positioned at the inner side of the driving synchronous belt 3-4. The moving centering plate 3-6 is connected with the driving synchronous belt 3-4. The positioning adjustment assembly also comprises a moving assembly, wherein the moving assembly is used for driving the synchronous idler wheel 3-3 or driving the synchronous belt 3-4 to move. As shown in fig. 4, the moving component is a driving cylinder 3-2, the driving cylinder 3-2 is positioned on the upper side of the centering mounting plate, and the piston of the driving cylinder 3-2 is connected with the transition conveying line through a connecting block. One side of the vertical transition conveying line of the driving mounting plate is provided with a yielding port, one side of the driving synchronous belt 3-4 is positioned below the yielding port, and the connecting block penetrates through the yielding port and is connected with the driving synchronous belt 3-4. Of course, the user may also use other positioning adjustment assemblies or moving assemblies according to the need in the prior art, and the present invention is not limited thereto. The positioning and adjusting assembly, the conveying system and the feeding sorting mechanism 1 can be matched by controlling the progressive number and the step length of the stepping motor, and the specific control mode can refer to the prior art. Of course, the user can also set up detection components such as infrared sensor on centering support 3-1, and detection components are used for detecting that the material moves to direction slide rail 3-5 below, drives cylinder 3-2 action afterwards, adjusts the position of material.
In some embodiments, the box-packed article management system further includes an identifying mechanism 5, as shown in fig. 1, the identifying mechanism 5 is located below the traversing grasping mechanism 4 for identifying the size of the material. The recognition mechanism 5 comprises a recognition mounting frame and an image acquisition part, wherein the recognition mounting frame is fixed on the upper part of the bracket below the sorting conveying line 6, the image acquisition part is fixed on the recognition mounting frame, and the image acquisition part faces to the moving track of the transfer sucker 4-8. The image capturing section captures an image of the material while the traversing grasping mechanism 4 moves the material, and recognizes a label of the material from the image. The image capturing unit may be a camera, and of course, the user may use other image capturing devices as required as the image capturing unit, which is not limited herein. The method for identifying the material label by the image acquisition part can refer to the prior art, and is not described herein.
In some embodiments, the buffer gripping mechanism 7 includes a gripping bracket 7-1, a gripping suction cup 7-4, and a lifting assembly. As shown in fig. 8, the fixing bracket 4-1 may be fixed to an upper portion of the bracket below the sorting conveyor line 6. The upper part of the fixed bracket 4-1 is provided with a supporting plate which extends to the upper part of the sorting conveying line 6. The lifting assembly is connected to the support plate and is suspended above the sorting conveyor line 6. The grabbing sucker 7-4 is arranged at the lower end of the lifting assembly, and the lifting assembly can drive the grabbing sucker 7-4 to lift. And then grasp the material on the sorting conveyor line 6.
The buffer gripping mechanism 7 further includes a rotating motor 7-2 and a rotating disk, as shown in fig. 8, the rotating motor 7-2 is installed at an end of the support plate away from the gripping bracket 7-1, and a crankshaft of the rotating motor 7-2 is disposed in a vertical direction. The rotating disk is arranged in the horizontal direction and is connected to the crankshaft of the rotating motor 7-2. The lifting component is a telescopic cylinder 7-3, the telescopic cylinder 7-3 is arranged on the rotary disk, and the grabbing sucker 7-4 is connected with a piston in the telescopic cylinder 7-3. The telescopic cylinder 7-3 is spaced from the crankshaft of the rotary electric machine 7-2 by a certain distance. In the working process, the rotating motor 7-2 drives the rotating disk to rotate to the upper part of the sorting conveying line 6, then the piston of the telescopic cylinder 7-3 stretches out, and the grabbing sucker 7-4 generates negative pressure to finish grabbing materials; then the telescopic cylinder 7-3 is retracted, the grabbing sucker 7-4 drives the material to ascend, then the rotating motor 7-2 rotates, and the rotating disc is driven to rotate to the position above the feeding mechanism 8; finally, the telescopic cylinder 7-3 extends out to place the material on the feeding mechanism 8. In fig. 8, 3 telescopic cylinders 7-3 are provided on the rotary table, and the number of telescopic cylinders 7-3 can be set by a user according to the need, which is not limited herein. In this embodiment, the buffering grabbing mechanism 7 transfers the material to the upper portion of the feeding mechanism 8 through the rotating motor 7-2 and the rotating disc, and the buffering grabbing mechanism 7 is more compact in structure, so that the occupied space of the box-packed article management system is reduced. The user may also transfer the material in other manners, for example, by driving the lifting assembly to move toward the feeding mechanism 8 by a cylinder or the like, or moving the feeding mechanism 8 to receive the material, which is not limited herein.
In some embodiments, the feed mechanism 8 includes 2 feed vertical rails 8-1 and 1 feed horizontal rail 8-2. As shown in fig. 9, 2 feeding vertical rails 8-1 are provided in the vertical direction and are provided on the left and right sides of the storage cabinet 9, respectively. The feeding cross rails 8-2 are arranged between the 2 feeding vertical rails 8-1 and extend in the horizontal direction. The feeding vertical rail 8-1 is provided with a feeding lifting part, and the feeding lifting part can drive the feeding transverse rail 8-2 to move along the feeding vertical rail 8-1. The feeding transverse rail 8-2 is provided with a feeding groove, the feeding transverse rail 8-2 is also provided with a feeding transverse moving part, and the feeding transverse moving part can drive the feeding groove to move along the feeding transverse rail 8-2. The feed chute, after being moved vertically and horizontally, is aligned with the storage chamber of the storage bin 9, and then feeds the material into the storage chamber. The feeding chute can be positioned according to the pre-stored coordinates of the storage chamber, and can also be positioned through positioning marks on the storage chamber, and of course, the user can also adopt other positioning modes in the prior art, and the positioning method is not limited. The feeding lifting part can refer to a hoisting mechanism, a sliding table cylinder and the like in the prior art, the feeding traversing part can refer to the sliding table cylinder or a buffering grabbing mechanism 7 and the like in the prior art, and the details are not repeated here.
In addition, the boxed article management system can comprise a plurality of sets of feeding mechanisms 8, as shown in fig. 1, the storage cabinet 9 is 3 sets, and the corresponding feeding mechanisms 8 and the buffer grabbing mechanisms 7 are 3 sets. The sorting conveying line 6 conveys materials to the feeding side of the 3-set storage cabinet 9, the buffering grabbing mechanism 7 grabs the materials on the sorting conveying line 6, and the feeding mechanism 8 stores the materials into the storage chamber of the storage cabinet 9. The user can also set up the number of storing cabinets 9, feeding mechanism 8 and buffering grabbing mechanism 7 by oneself as required, for example, the boxed article management system can control the feeding of many sets of storing cabinets 9 through 1 set of feeding mechanism 8 and 1 set of buffering grabbing mechanism 7, and is not limited herein.
The feeding groove is internally provided with a feeding belt 8-3 and a feeding roller, the feeding roller is driven by a feeding motor to rotate, and after a material is placed on the feeding belt 8-3, the feeding belt 8-3 drives the material to move towards a storage chamber of the storage cabinet 9. As shown in fig. 9, a curl pusher 8-4 is further provided in the feed chute, and the curl pusher 8-4 includes a pusher roll, a unwind shaft, and an unwind motor. Wherein, the material pushing roll is wound on the periphery of the unwinding shaft and is in a roll-shaped structure, and one end of the material pushing roll, which is positioned at the outer side, is a pushing head. The unwinding shaft is rotatably connected with the side wall of the feed chute, the side wall of the unwinding motor feed chute is fixedly connected, and the shaft of the unwinding motor is connected with the unwinding shaft. In the working process, the feeding belt 8-3 moves the material to the front of the pushing head, the unwinding motor drives the unwinding shaft to rotate positively, the unwinding shaft rotates and simultaneously pushes the material roll to be gradually unwound, the pushing head moves the material to the storage chamber, and finally the material is pushed into the storage chamber. After the feeding is completed, the unwinding motor rotates reversely, and the pushing roll is wound on the periphery of the unwinding shaft. Of course, the user may use other mechanisms in the prior art, such as a cylinder, to push the material into the storage chamber, or may use friction between the feeding belt 8-3 and the material to feed the material into the storage chamber, which is not limited herein.
In some embodiments, outfeed mechanism 10 comprises 2 outfeed vertical rails 10-1 and 1 outfeed horizontal rail 10-2. As shown in fig. 10, 2 discharging vertical rails 10-1 are provided in the vertical direction and are provided on the left and right sides of the storage cabinet 9, respectively. The discharging transverse rails 10-2 are arranged between the 2 discharging vertical rails 10-1 and extend in the horizontal direction. The discharging vertical rail 10-1 is provided with a discharging lifting part, and the discharging lifting part can drive the discharging transverse rail 10-2 to move along the discharging vertical rail 10-1. The discharging transverse rail 10-2 is provided with a discharging air cylinder 10-3, a piston of the discharging air cylinder 10-3 is perpendicular to the discharging transverse rail 10-2, a discharging sucker 10-5 is arranged at the end part of the piston of the discharging air cylinder 10-3, and the discharging sucker 10-5 grabs materials in the storage chamber through negative pressure. In the discharging process, the discharging lifting part and the discharging transverse moving part are matched to drive the discharging air cylinder 10-3 to be aligned with a storage chamber needing discharging, then the discharging air cylinder 10-3 stretches out, the discharging sucker 10-5 adsorbs materials through negative pressure, and then the discharging air cylinder 10-3 retracts to take out the materials. The discharging transverse rail 10-2 is also provided with a discharging transverse moving part which is used for driving the discharging cylinder 10-3 to transversely move. The discharging lifting part can refer to a hoisting mechanism, a sliding table cylinder and the like in the prior art, the discharging transverse moving part can refer to the sliding table cylinder or a buffering grabbing mechanism 7 and the like in the prior art, and the description is omitted here.
In some embodiments, the discharge mechanism 10 further includes a discharge rotary cylinder 10-4, as shown in FIG. 10, a piston of the discharge cylinder 10-3 is connected to the discharge rotary cylinder 10-4, and a discharge suction cup 10-5 is connected to the piston of the discharge rotary cylinder 10-4. The discharging rotary cylinder 10-4 drives the discharging sucker 10-5 to rotate to the direction facing the storage chamber, then the discharging cylinder 10-3 stretches out, and the discharging sucker 10-5 adsorbs materials in the storage chamber; then the piston of the discharging cylinder 10-3 is retracted, and the discharging rotary cylinder 10-4 drives the discharging sucker 10-5 to rotate to a direction far away from the storage chamber; finally, the discharging lifting part and the discharging transverse moving part are matched to drive the discharging cylinder 10-3 to move to the upper part of the discharging conveying line 11, the discharging sucker 10-5 is used for releasing pressure to place materials on the discharging conveying line 11, and the discharging conveying line 11 conveys the materials to a specific position. The suction cup structure in the present application can refer to the vacuum suction cup in the prior art, and will not be described herein.
The working process of the box-packed article management system can be controlled by setting the step number and the step length of the stepping motor, the control can be completed by matching the controller and the sensor, the control mode can refer to the prior art, and the controller can refer to a PLC controller, an industrial personal computer or an MCU micro controller and the like in the prior art.
In this embodiment, the box-packed article management system performs automatic feeding, automatic conveying, automatic storage and automatic material taking on materials. The material is stored in the storage cabinet 9 from one side, is taken out from the other side, and the storage and taking processes cannot interfere with each other, so that the storage and taking efficiency of the material is improved.
It should be noted that in this specification relational terms such as first and second are used solely to distinguish one entity from another entity without necessarily requiring or implying any actual such relationship or order between such entities.
The box-packed article management system provided by the present application is described in detail above. Specific examples are set forth herein to illustrate the principles and embodiments of the present application, and the description of the examples above is only intended to assist in understanding the methods of the present application and their core ideas. It should be noted that it would be obvious to those skilled in the art that various improvements and modifications can be made to the present application without departing from the principles of the present application, and such improvements and modifications fall within the scope of the claims of the present application.
Claims (5)
1. A boxed article management system, comprising:
the feeding conveying system comprises a feeding sorting mechanism (1) and a conveying system, wherein the conveying system is close to the tail end of the feeding sorting mechanism (1) and used for conveying materials to the feeding side of a storage cabinet (9);
the buffer grabbing mechanism (7) is positioned between the conveying system and the feeding side of the storage cabinet (9) and is used for grabbing materials on the feeding conveying system;
the feeding mechanism (8) is positioned between the buffer grabbing mechanism (7) and the feeding side of the storage cabinet (9) and is used for receiving the materials grabbed by the buffer grabbing mechanism (7) and storing the materials into the storage chamber of the storage cabinet (9);
the discharging mechanism (10) is positioned at the discharging side of the storage cabinet (9) and is used for taking out and transferring the materials in the storage chamber to the discharging conveying line (11);
the feeding sorting mechanism (1) comprises a feeding hopper (1-1), the bottom surface of the feeding hopper (1-1) is obliquely arranged, the feeding sorting mechanism (1) further comprises a feeding belt (1-6), the lower end of the feeding belt (1-6) is close to the lower end of the bottom surface of the feeding hopper (1-1) so as to receive materials in the feeding hopper (1-1), and the upper end of the feeding belt (1-6) is close to the head end of the conveying system;
the feeding sorting mechanism (1) is positioned at one side of the storage cabinet (9), the conveying system comprises a corner conveying mechanism (2) and a sorting conveying line (6), the sorting conveying line (6) is arranged at the feeding side of the storage cabinet (9) and extends along the distribution direction of the storage cabinet (9), and the corner conveying mechanism (2) comprises a receiving conveying line positioned at the upper end of the feeding belt (1-6) and a transition conveying line positioned between the receiving conveying line and the sorting conveying line (6);
the feeding sorting mechanism (1) further comprises a traversing grabbing mechanism (4), the traversing grabbing mechanism (4) is located between the tail end of the transition conveying line and the head end of the sorting conveying line (6) and used for transferring materials from the transition conveying line to the sorting conveying line (6), the traversing grabbing mechanism (4) comprises an X-axis sliding rail (4-3) extending from the upper part of the transition conveying line to the upper part of the sorting conveying line (6), an X-axis sliding block is arranged on the X-axis sliding rail (4-3), a grabbing sucker (7-4) used for grabbing the materials is arranged at the lower end of the X-axis sliding block, and a transferring assembly used for driving the X-axis sliding block to move along the X-axis sliding rail (4-3) is further arranged on the X-axis sliding rail (4-3);
the device further comprises a recognition mechanism (5), wherein the recognition mechanism (5) is positioned below the transverse moving grabbing mechanism (4), the recognition mechanism (5) comprises a recognition mounting frame and an image acquisition part, the recognition mounting frame is fixedly arranged, the image acquisition part is installed on the recognition mounting frame, and the image acquisition part faces upwards;
the conveying system further comprises a centering mechanism (3), the centering mechanism (3) comprises centering brackets (3-1) fixed on two sides of the transition conveying line, 2 guide sliding rails (3-5) perpendicular to the transition conveying line are arranged between the centering brackets (3-1), a centering plate (3-6) is arranged on the lower side of the guide sliding rails (3-5), the centering plate (3-6) is located above the transition conveying line and parallel to the transition conveying line, the centering plate (3-6) is used for adjusting the position of a material on the transition conveying line, and the guide sliding rails (3-5) are provided with positioning adjusting assemblies used for driving the centering plate (3-6) to move along the guide sliding rails (3-5).
2. The boxed article management system according to claim 1, wherein the buffer grabbing mechanism (7) comprises a grabbing bracket (7-1) fixedly arranged, a supporting plate extending to the upper side of the conveying system is arranged at the upper part of the grabbing bracket (7-1), and a grabbing sucker (7-4) arranged above the conveying system and a lifting assembly used for driving the grabbing sucker (7-4) to lift are arranged on the supporting plate.
3. The boxed article management system according to claim 1, wherein the feeding mechanism (8) comprises a feeding vertical rail (8-1) arranged along the vertical direction and a feeding horizontal rail (8-2) arranged on the feeding vertical rail (8-1), the feeding vertical rail (8-1) is provided with a feeding lifting part for driving the feeding horizontal rail (8-2) to lift, the feeding horizontal rail (8-2) is provided with a feeding belt (8-3) perpendicular to the feeding horizontal rail (8-2), the feeding belt (8-3) is arranged along the horizontal direction to convey materials into a storage chamber of a storage cabinet (9), and the feeding horizontal rail (8-2) is further provided with a feeding transverse moving part for driving the feeding belt (8-3) to move transversely.
4. The boxed article management system according to claim 1, wherein the discharging mechanism (10) comprises a discharging vertical rail (10-1) arranged along the vertical direction and a discharging horizontal rail (10-2) arranged on the discharging vertical rail (10-1), the discharging vertical rail (10-1) is provided with a discharging lifting part for driving the discharging horizontal rail (10-2) to lift, the discharging horizontal rail (10-2) is provided with a discharging cylinder (10-3), a piston of the discharging cylinder (10-3) is perpendicular to the discharging horizontal rail (10-2), a discharging sucker (10-5) for grabbing materials in the storage chamber is arranged at the piston end of the discharging cylinder (10-3), and the discharging horizontal rail (10-2) is further provided with a discharging transverse moving part for driving the discharging cylinder (10-3) to move transversely.
5. The boxed article management system according to claim 4, wherein a discharging rotary cylinder (10-4) for driving the discharging sucker (10-5) to rotate in a direction away from the storage cabinet (9) is arranged between the piston of the discharging cylinder (10-3) and the discharging sucker (10-5).
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| CN202210751345.5A CN114988005B (en) | 2022-06-29 | 2022-06-29 | Box-packed article management system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210751345.5A CN114988005B (en) | 2022-06-29 | 2022-06-29 | Box-packed article management system |
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| CN114988005B true CN114988005B (en) | 2024-01-05 |
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| CN114988005A (en) | 2022-09-02 |
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