CN114772912A - Automatic preheating furnace for glass cup production - Google Patents
Automatic preheating furnace for glass cup production Download PDFInfo
- Publication number
- CN114772912A CN114772912A CN202210513517.5A CN202210513517A CN114772912A CN 114772912 A CN114772912 A CN 114772912A CN 202210513517 A CN202210513517 A CN 202210513517A CN 114772912 A CN114772912 A CN 114772912A
- Authority
- CN
- China
- Prior art keywords
- glass cup
- rotating mechanism
- turntable
- central shaft
- preheating furnace
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011521 glass Substances 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 210000005252 bulbus oculi Anatomy 0.000 claims abstract description 7
- 244000309464 bull Species 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 3
- 230000003028 elevating effect Effects 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 241000834287 Cookeolus japonicus Species 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 241001122767 Theaceae Species 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/043—Heating devices specially adapted for re-forming tubes or rods in general, e.g. burners
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G19/00—Table service
- A47G19/22—Drinking vessels or saucers used for table service
- A47G19/2205—Drinking glasses or vessels
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/045—Tools or apparatus specially adapted for re-forming tubes or rods in general, e.g. glass lathes, chucks
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/04—Re-forming tubes or rods
- C03B23/09—Reshaping the ends, e.g. as grooves, threads or mouths
- C03B23/099—Reshaping the ends, e.g. as grooves, threads or mouths by fusing, e.g. flame sealing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses an automatic preheating furnace for glass cup production, which comprises a frame, wherein a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged in the frame, the rotating mechanism comprises a central shaft, a turntable is arranged on the central shaft, a plurality of stations are arranged on the turntable, a plurality of guide rails are arranged in the stations, and a sliding block is arranged between the guide rails and the turntable in a sliding manner; the lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure consisting of a plurality of single rails, and bull's eye balls are arranged at the bottom of the guide rail in a sliding manner and connected with the circular ground rail; the control box is arranged on one side of the rack and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism. Compared with the prior art, the invention has the advantages that: the automatic glass cup preheating furnace has the advantages of simple overall structure, high automation degree, low energy consumption, high efficiency and suitability for popularization and use, and can replace a manual automatic glass cup preheating furnace.
Description
Technical Field
The invention relates to the field of glass cup production equipment, in particular to an automatic preheating furnace for glass cup production.
Background
The glass cup for daily tea making and drinking of people adopts heat generated by gas combustion to melt the inner glass tube and the outer glass tube of the cup in the production and manufacturing process, and then the inner glass tube and the outer glass tube are bonded together through the die with the screw threads, so that the cup container with the screw thread and the cover capable of being screwed is manufactured. The problem is that the inner and outer glass tubes need to be preheated in advance in an environment with the temperature up to 500 ℃ before sintering and melting, so that the inner and outer glass tubes have better cohesiveness, durability and safety. At present, the inner and outer glass tubes are generally placed into a high-temperature furnace by a manual mode for heating and preheating, and then are manually taken out by a fire tongs after the preheating time is up, and the method is well known and is still used up to now.
At present, the glass cup industry belongs to labor-intensive enterprises, the manual production is adopted, the automatic operation is not adopted, the working environment is very severe due to the special production process of the glass cups, the high temperature and the high humidity are accompanied by risks, and the problems that the labor is difficult and the labor is expensive are urgently needed to be replaced by developing automatic equipment. The industry is also a labor intensive enterprise.
Disclosure of Invention
The invention aims to solve the technical problems and provides an automatic preheating furnace for glass cup production, which is combined with a manipulator of an automatic robot to automatically grab an inner glass tube and an outer glass tube and can realize full-automatic production.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: an automatic preheating furnace for glass cup production comprises a frame, wherein a rotating mechanism, a high-temperature furnace chamber, a lifting mechanism and a control box are arranged in the frame, the rotating mechanism comprises a central shaft, a turntable is arranged on the central shaft, a plurality of stations are arranged on the turntable, a plurality of guide rails are arranged in the stations, and a sliding block is arranged between each guide rail and the turntable in a sliding manner;
the high-temperature furnace chamber is arranged above the rotating mechanism and comprises an outer cavity, an inner cavity and an upper cover, and the high-temperature furnace chamber is connected with the central shaft through a flange plate;
the lifting mechanism is arranged on one side of the rotating mechanism and comprises a circular ground rail, the circular ground rail is of a disc-shaped structure consisting of a plurality of single rails, and bull's eye balls are arranged at the bottom of the guide rail in a sliding manner and connected with the circular ground rail;
the control box is arranged on one side of the rack and is electrically connected with the rotating mechanism, the high-temperature furnace chamber and the lifting mechanism.
Furthermore, the central shaft is provided with a driven gear, the rack is internally provided with a servo motor, and the servo motor is provided with a driving gear meshed with the driven gear.
The bottom of the central shaft is fixed in the frame through a mounting seat, an auxiliary plate is arranged between the central shaft and the frame, and the auxiliary plate is positioned between the driven gear and the turntable.
Furthermore, 2-100 stations are arranged.
Furthermore, a fan-shaped platform is arranged above the two adjacent guide rails, a fixing frame for fixing the glass cup is arranged on the fan-shaped platform, and the fan-shaped platform and the fixing frame move up and down in the inner cavity along with the guide rails.
Furthermore, the circular ground rail is driven by a lifting servo motor.
Furthermore, the bottom of the rack is provided with anti-skid supporting feet, and two sides of the rotating mechanism are provided with conveying belts for conveying materials.
Compared with the prior art, the invention has the advantages that:
1. the high-temperature furnace chamber is an inner layer and an outer layer, the lower end of the high-temperature furnace chamber is provided with an opening, the glass cup can move up and down conveniently, and the upper cover can observe the condition of the glass cup in the inner cavity conveniently;
2. the rotating mechanism is matched with the lifting mechanism to convey the glass cups to be preheated to the high-temperature furnace chamber, so that the degree of automation is high, and the operation is simple.
The automatic glass cup preheating furnace has the advantages of simple overall structure, high automation degree, low energy consumption, high efficiency and suitability for popularization and use, and can replace a manual automatic glass cup preheating furnace.
Drawings
FIG. 1 is a first structural schematic diagram of an automatic preheating furnace for glass cup production according to the present invention.
FIG. 2 is a schematic structural diagram of an automatic preheating furnace for glass cup production according to the present invention.
FIG. 3 is a third schematic structural view of an automatic preheating furnace for glass production according to the present invention.
As shown in the figure: 1. a frame; 2. a rotation mechanism; 201. a central shaft; 202. a turntable; 203. a station; 204. a guide rail; 205. a slider; 206. bull's eye balls; 3. a high temperature furnace chamber; 301. an outer chamber; 302. an inner cavity; 303. an upper cover; 4. a lifting mechanism; 401. a circular ground rail; 5. a control box; 6. a flange plate; 7. a driven gear; 8. a servo motor; 9. a driving gear; 10. a mounting base; 11. an auxiliary plate; 12. a sector-shaped platform; 13. a fixed mount; 14. anti-skid supporting feet; 15. and (4) a conveyor belt.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the term "connected" is to be interpreted broadly, e.g. as a fixed connection, a detachable connection, or an integral connection; the specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
The working principle of the invention is as follows: an automatic preheating furnace for glass cup production comprises a frame 1, wherein a rotating mechanism 2, a high-temperature furnace chamber 3, a lifting mechanism 4 and a control box 5 are arranged in the frame 1; the control box is controlled by a PLC, and the whole process flow is controlled by a computer program;
the rotating mechanism 2 comprises a central shaft 201, a turntable 202 is arranged on the central shaft 201, a plurality of stations 203 are arranged on the turntable 202, 2-100 stations 203 are arranged, each equal part is a station for placing an inner glass tube and an outer glass tube, the stations can be divided into 2 parts, 3 parts, 4 parts, 5 parts and the like according to the needs of customers, the number of the stations can reach 100, a plurality of guide rails 204 are arranged in the stations 203, and a sliding block 205 is arranged between each guide rail 204 and the turntable 202 in a sliding manner; guide rail sliding blocks which are distributed on the turntable according to equal parts of quantity in a circumferential manner are arranged on the turntable, the sliding blocks can automatically lift under the action of a servo motor controlled by PLC when the turntable rotates to a specified position, each time the sliding blocks descend to the lower position, the mechanical arm can take away the preheated inner glass tube and the preheated outer glass tube and load the preheated inner glass tube and the preheated outer glass tube into the mechanical arm again, after the actions are completed, the sliding blocks ascend to the specified position, and the PLC controls the rotary servo motor to rotate by equal parts, and the operation is repeated in cycles and continuously;
the central shaft 201 is provided with a driven gear 7, a servo motor 8 is arranged in the rack 1, the servo motor 8 is provided with a driving gear 9 meshed with the driven gear 7, and the servo motor drives the driving gear and the driven gear to rotate, so that the central shaft is driven to rotate.
The bottom of the central shaft 201 is fixed in the frame 1 through the mounting seat 10, an auxiliary plate 11 is arranged between the central shaft 201 and the frame 1, the auxiliary plate 11 is positioned between the driven gear 7 and the turntable 202, and the auxiliary rod is used for ensuring the stability during rotation;
the high-temperature furnace chamber 3 is arranged above the rotating mechanism 2 and comprises an outer chamber 301, an inner chamber 302 and an upper cover 303, a high-temperature channel is formed between the outer chamber and the inner chamber, a heat insulation design is added in the outer chamber and is sealed by using a metal material, and the high-temperature furnace chamber 3 is connected with the central shaft 201 through a flange plate 6;
the lifting mechanism 4 is arranged on one side of the rotating mechanism 2 and comprises a circular ground rail 401, the circular ground rail 401 is of a disc-shaped structure consisting of a plurality of single rails, the bottom of the guide rail 204 is provided with a bull-eye ball 206 in a sliding manner, and the bull-eye ball 206 is connected with the circular ground rail 401;
the bottom of the guide rail is provided with a sliding bull eye ball, a round ground rail is arranged below the bull eye ball, the ground rail is of a disconnected type, automatic connection can be achieved through lifting of a servo motor, the lifting servo motor descends after a station is rotated and stopped, and a single rail of the disconnected type rail descends along with the lifting of the servo motor;
the control box 5 is arranged on one side of the rack 1 and is electrically connected with the rotating mechanism 2, the high-temperature furnace chamber 3 and the lifting mechanism 4.
The upper portion of two adjacent guide rails 204 is provided with a sector platform 12, namely equal-portion stations for placing the inner glass tube and the outer glass tube, the sector platform 12 is provided with a fixing frame 13 for fixing the glass cup, the sector platform descends along with the rail under the self-weight effect, the preheated inner glass tube and the preheated outer glass tube can come out from the bottom of the high-temperature furnace chamber, the inner glass tube and the preheated outer glass tube are picked by a mechanical arm to the next working procedure, and the sector platform 12 and the fixing frame 13 move up and down along with the guide rails 204 in the inner chamber 302.
The circular ground rail 401 is driven by a lifting servo motor.
The bottom of the frame 1 is provided with anti-skid supporting feet 14, and two sides of the rotating mechanism 2 are provided with conveying belts 15 for conveying materials.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (6)
1. The utility model provides an automatic preheater of glass cup production, includes frame (1), frame (1) be equipped with rotary mechanism (2), high temperature furnace chamber (3), elevating system (4) and control box (5), its characterized in that for frame type structure is inside: the rotating mechanism (2) comprises a central shaft (201), a turntable (202) is arranged on the central shaft (201), a plurality of stations (203) are arranged on the turntable (202), a plurality of guide rails (204) are arranged in the stations (203), and a sliding block (205) is arranged between the guide rails (204) and the turntable (202) in a sliding manner;
the high-temperature furnace chamber (3) is arranged above the rotating mechanism (2) and comprises an outer chamber (301), an inner chamber (302) and an upper cover (303), and the high-temperature furnace chamber (3) is connected with the central shaft (201) through a flange plate (6);
the lifting mechanism (4) is arranged on one side of the rotating mechanism (2) and comprises a circular ground rail (401), the circular ground rail (401) is of a disc-shaped structure consisting of a plurality of single rails, the bottom of the guide rail (204) is provided with a bull's eye ball (206) in a sliding manner, and the bull's eye ball (206) is connected with the circular ground rail (401);
the control box (5) is arranged on one side of the rack (1) and is electrically connected with the rotating mechanism (2), the high-temperature furnace chamber (3) and the lifting mechanism (4).
2. The automatic preheating furnace for glass cup production according to claim 1, wherein: center pin (201) on be equipped with driven gear (7), be equipped with servo motor (8) in frame (1), servo motor (8) on be equipped with driven gear (7) engaged with driving gear (9).
The bottom of the central shaft (201) is fixed in the rack (1) through a mounting seat (10), an auxiliary plate (11) is arranged between the central shaft (201) and the rack (1), and the auxiliary plate (11) is positioned between the driven gear (7) and the turntable (202).
3. The automatic preheating furnace for glass cup production according to claim 1, wherein: 2-100 stations (203) are arranged.
4. The automatic preheating furnace for glass cup production according to claim 1, wherein: fan-shaped platform (12) are arranged above two adjacent guide rails (204), fan-shaped platform (12) are provided with fixing frames (13) for fixing glass cups, and fan-shaped platform (12) and fixing frames (13) move up and down in inner cavities (302) along with guide rails (204).
5. An automatic preheating furnace for glass cup production according to claim 1, wherein: the circular ground rail (401) is driven by a lifting servo motor.
6. An automatic preheating furnace for glass cup production according to claim 1, wherein: the anti-skid device is characterized in that anti-skid supporting legs (14) are arranged at the bottom of the rack (1), and conveying belts (15) used for conveying materials are arranged on two sides of the rotating mechanism (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210513517.5A CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210513517.5A CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114772912A true CN114772912A (en) | 2022-07-22 |
| CN114772912B CN114772912B (en) | 2024-04-26 |
Family
ID=82436768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210513517.5A Active CN114772912B (en) | 2022-05-11 | 2022-05-11 | Automatic preheating furnace for glass production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114772912B (en) |
Citations (14)
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|---|---|---|---|---|
| JP2001063798A (en) * | 1999-08-05 | 2001-03-13 | Robert Bosch Gmbh | Device for pushing stopper into opening of bottle |
| CN2441742Y (en) * | 2000-09-22 | 2001-08-08 | 黄福全 | Complete label machine guide feeder |
| CN202411539U (en) * | 2012-01-30 | 2012-09-05 | 浙江晨雕机械有限公司 | Worktable of circular sawing machine |
| CN209241990U (en) * | 2018-12-23 | 2019-08-13 | 九江学院 | A kind of commodity intellectual access transmission device |
| CN110642503A (en) * | 2019-09-20 | 2020-01-03 | 天津宜典科技有限公司 | Automatic glass cup opening machine |
| CN210001137U (en) * | 2019-05-15 | 2020-01-31 | 太仓安美五金机械有限公司 | Automatic stock bin of kinds of intelligent manufacturing units |
| RU2736606C1 (en) * | 2020-07-03 | 2020-11-19 | Закрытое акционерное общество "БЕСТРОМ" | Automatic round rotary packing machine |
| CN212219867U (en) * | 2020-06-09 | 2020-12-25 | 蒋雨良 | Automatic opening and closing device of sunshade umbrella |
| CN112420556A (en) * | 2020-11-02 | 2021-02-26 | 南京欧汉智能设备有限公司 | Rotary circulation type track driving IC card packaging robot |
| CN112759240A (en) * | 2021-01-22 | 2021-05-07 | 惠怀林 | Automatic production line for glass products |
| CN113106234A (en) * | 2021-04-15 | 2021-07-13 | 山西富兴通重型环锻件有限公司 | Wind-powered electricity generation flange heavy ring piece relative rotation annealing cooling device |
| CN113149414A (en) * | 2021-06-23 | 2021-07-23 | 长沙今朝科技股份有限公司 | Formula glass ampoule produces heating device sways |
| CN213951182U (en) * | 2020-12-12 | 2021-08-13 | 湖南天根乐微君科技有限公司 | Probiotics culture apparatus |
| CN217077388U (en) * | 2022-05-11 | 2022-07-29 | 张家港市立威智能科技有限公司 | Automatic preheating furnace for glass cup production |
-
2022
- 2022-05-11 CN CN202210513517.5A patent/CN114772912B/en active Active
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001063798A (en) * | 1999-08-05 | 2001-03-13 | Robert Bosch Gmbh | Device for pushing stopper into opening of bottle |
| CN2441742Y (en) * | 2000-09-22 | 2001-08-08 | 黄福全 | Complete label machine guide feeder |
| CN202411539U (en) * | 2012-01-30 | 2012-09-05 | 浙江晨雕机械有限公司 | Worktable of circular sawing machine |
| CN209241990U (en) * | 2018-12-23 | 2019-08-13 | 九江学院 | A kind of commodity intellectual access transmission device |
| CN210001137U (en) * | 2019-05-15 | 2020-01-31 | 太仓安美五金机械有限公司 | Automatic stock bin of kinds of intelligent manufacturing units |
| CN110642503A (en) * | 2019-09-20 | 2020-01-03 | 天津宜典科技有限公司 | Automatic glass cup opening machine |
| CN212219867U (en) * | 2020-06-09 | 2020-12-25 | 蒋雨良 | Automatic opening and closing device of sunshade umbrella |
| RU2736606C1 (en) * | 2020-07-03 | 2020-11-19 | Закрытое акционерное общество "БЕСТРОМ" | Automatic round rotary packing machine |
| CN112420556A (en) * | 2020-11-02 | 2021-02-26 | 南京欧汉智能设备有限公司 | Rotary circulation type track driving IC card packaging robot |
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| CN112759240A (en) * | 2021-01-22 | 2021-05-07 | 惠怀林 | Automatic production line for glass products |
| CN113106234A (en) * | 2021-04-15 | 2021-07-13 | 山西富兴通重型环锻件有限公司 | Wind-powered electricity generation flange heavy ring piece relative rotation annealing cooling device |
| CN113149414A (en) * | 2021-06-23 | 2021-07-23 | 长沙今朝科技股份有限公司 | Formula glass ampoule produces heating device sways |
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| Publication number | Publication date |
|---|---|
| CN114772912B (en) | 2024-04-26 |
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