CN114744482B - Surface-mounted-package laser diode manufacturing equipment and process thereof - Google Patents
Surface-mounted-package laser diode manufacturing equipment and process thereof Download PDFInfo
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- CN114744482B CN114744482B CN202210653533.4A CN202210653533A CN114744482B CN 114744482 B CN114744482 B CN 114744482B CN 202210653533 A CN202210653533 A CN 202210653533A CN 114744482 B CN114744482 B CN 114744482B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/022—Mountings; Housings
- H01S5/0235—Method for mounting laser chips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0209—Multistage baking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/022—Mountings; Housings
- H01S5/0235—Method for mounting laser chips
- H01S5/02355—Fixing laser chips on mounts
- H01S5/0236—Fixing laser chips on mounts using an adhesive
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- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Optics & Photonics (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
The invention belongs to the technical field of electrical element manufacturing, and discloses a piece-packaged laser diode manufacturing device which comprises an electrical equipment workbench and an electrical equipment part main body, wherein the middle part of the top end of the electrical equipment workbench is provided with an electrical equipment part conveying assembly for conveying an electronic element, and one side, positioned on the electrical equipment part conveying assembly, of the top end of the electrical equipment workbench is provided with at least one electrical equipment part welding machine; the invention greatly improves the automation of electronic component manufacturing, the top of the electric equipment workbench is provided with at least one electric equipment part manufacturing assembly, the electric equipment part manufacturing assembly has double steering effect, automatic angle alignment can be realized through the electric component primary motor and the electric component secondary motor, and after the electric component clamping structure clamps the main body of the electric equipment part, the rotating angle of the electric component primary motor can be reversely rotated by the electric component secondary motor.
Description
Technical Field
The invention belongs to the technical field of electric element manufacturing, and particularly relates to a laser diode manufacturing device and a laser diode manufacturing process for chip packaging.
Background
In the design of electrical components, diodes are a widely used type of electronic component. In recent years, electronic devices have been designed to be smaller and lighter, and the size of the diode serving as an electrical component has become smaller.
The diode is also called crystal diode, short for diode, it is an electronic component with unidirectional conduction current, there is a diode chip in the diode of paster, one end of this kind of electric component connects with the pin, another end has emission light source, after one end pin of the electric component contacts with power, another end of the electric component can launch the stronger light source.
Citation: CN 110265536A discloses a packaging structure and a packaging process of a patch type light emitting diode, relating to the field of LED packaging. The packaging structure comprises a PCB circuit board, wherein the PCB circuit board comprises a PCB substrate, a conductive layer covering the surface of the PCB substrate and an insulating paint layer covering the surface of the conductive layer, a groove is formed in the surface of the conductive layer, and insulating paint is filled in the groove. According to the invention, the groove is formed in the surface of the conductive layer of the PCB, and the insulating paint is coated on the surface of the conductive layer and the groove to form the insulating paint layer, so that the problem that the light-transmitting packaging colloid is peeled off from the PCB due to the fact that soldering tin permeates into the conductive layer during reflow soldering in the prior art is effectively solved, meanwhile, the binding force between the insulating paint and the PCB can be enhanced, and the quality of an LED product is improved.
Citation: CN110491984A discloses a packaging structure and a packaging process of a patch type light emitting diode, relating to the field of LED packaging. The packaging structure comprises: PCB circuit board, wafer and conductive metal line. The packaging process comprises the following steps: a die bonding step, a wire bonding step and an extrusion step. The conductive metal wire is arranged into the wire outlet part, the extrusion part and the connecting part, the wire outlet part is welded with the wafer electrode, the connecting part is welded with the second electrode, the extrusion part is a conductive metal wire section which is formed by pressing in the wire outlet process, and the connecting point of the extrusion part and the connecting part is the highest point of the conductive metal wire. Compared with the prior art, the arc height of the conductive metal wire is reduced, the problem that the LED packaging body cannot be thinned due to the fact that the conductive metal wire can be coated by the light-transmitting colloid with enough thickness in the prior art is solved, the cost is saved, the packaging step efficiency is improved, and the small thinning of the product is convenient to realize.
In the prior art and the cited documents, automatic feeding and discharging, manufacturing and angle adjustment cannot be completed, the accuracy requirement is high due to the fact that the electric element is small in size and precise, once manual operation steps are multiple, the accuracy of the electric element can be interfered, the durability of the electric element is reduced, small problems are increased, and once errors occur, the electric element cannot be used possibly, and equipment cannot be used normally.
In the prior art and the cited documents, the electric element is difficult to be righted and reset, and because the number and the weight of parts and the appearance of the electric element are more and the appearance is the same, the manufactured electric element is different from all parts and manufacturing routes, so that manual participation is needed, the time and the physical strength are extremely consumed, and one of the problems of yield reduction is also caused.
In the prior art and the cited documents, the matching degree of an electric element and a conveying structure is not enough, and the conveying structure needs to be moved, so that the electric element is often moved one by one when being moved and manufactured in the prior art, and the stability is ensured, but the manufacturing efficiency is greatly reduced, and therefore, the laser diode manufacturing equipment and the process adopting the patch packaging are provided.
Disclosure of Invention
The invention aims to provide a piece-packaged laser diode manufacturing device and a process thereof, and aims to solve the problems that the prior art and the cited documents in the background art cannot complete automatic feeding, discharging, manufacturing and angle adjustment, an electrical element has high requirement on precision due to small volume and high precision, the precision of the electrical element is interfered once more manual operation steps are performed, the durability of the electrical element is reduced, small problems are increased, and the electrical element is likely to be out of use once an error occurs, so that the device cannot be normally used and the like.
In order to achieve the purpose, the invention provides the following technical scheme: the invention provides a technical scheme that:
the utility model provides a laser diode manufacture equipment of paster encapsulation, includes electrical equipment workstation, electrical equipment spare part main part, the top middle part of electrical equipment workstation is equipped with the electrical equipment spare part conveying component who is used for carrying electronic component, one side that the top of electrical equipment workstation is located electrical equipment spare part conveying component is equipped with at least one electrical equipment spare part welding machine, the top of electrical equipment workstation is located electrical equipment spare part conveying component's opposite side is equipped with at least one electrical equipment spare part manufacturing component who is used for removing electronic component, one side that the lateral wall of electrical equipment workstation is close to electrical equipment spare part manufacturing component is equipped with the electrical equipment spare part storage assembly who is used for placing electronic component, the bottom of electrical equipment workstation is equipped with electrical component preparation equipment.
As a further scheme of the invention, the electrical equipment part manufacturing assembly comprises an electrical component primary motor, the electrical component primary motor is positioned on the top wall of an electrical equipment workbench, an electrical component connecting seat is arranged at the end part of an output shaft of the electrical component primary motor, an electrical component height adjusting rod is arranged at the top end of the electrical component connecting seat, an electrical component adjusting inner rod is arranged in the electrical component height adjusting rod, and the electrical component adjusting inner rod penetrates through the electrical component connecting seat and is connected with the output shaft of the electrical component primary motor; after the electric element altitude mixture control pole operated, altitude mixture control about the pole can be carried out in the electric element regulation, and pole, electric element altitude mixture control pole can play the effect of punching press in the electric element regulation for the encapsulation effect preferred of electric equipment spare part main part. When the height of the electric element adjusting inner rod is adjusted, the height of the electric element connecting seat and the height adjusting rod can be adjusted accordingly; the electric element connecting seat is connected with the electric element resetting plate through the transverse displacement adjusting rod, the top end of the electric element resetting plate is provided with an electric element secondary motor, an output shaft of the electric element secondary motor penetrates through the electric element resetting plate to be connected with an electric element fixing shaft at the bottom end of the electric element resetting plate, the bottom end of the electric element fixing shaft is provided with an electric element clamping structure, after the electric element primary motor operates, a structure above the top of the electric element primary motor can rotate, when the electric element secondary motor rotates, the structure at the bottom of the electric element secondary motor can rotate, the structure and the electric element clamping structure can offset the rotation degree, and the electric element clamping structure is always in a parallel and stable state.
The periphery of the transverse displacement adjusting rod is symmetrically provided with transverse protection rods, a cavity for placing the transverse protection rods is arranged in the electric element connecting seat, and after the transverse displacement adjusting rod operates, the transverse protection rods can play a stable effect on the electric element reset plate, so that the electric element reset plate is always in a parallel state when moving.
As a further scheme of the present invention, the electrical component clamping structure includes an electrical component clamping transverse plate, the electrical component clamping transverse plate is a rectangular parallelepiped plate-shaped structure, the electrical component clamping transverse plate is located at the bottom end of the electrical component fixing shaft, electrical component clamping motors are symmetrically arranged at the bottom end of the electrical component clamping transverse plate, an electrical component clamping inner groove for fixing the electrical component clamping motors is arranged on the bottom wall of the electrical component clamping transverse plate, and an electrical component clamping vertical plate is arranged on one side of the bottom wall of the electrical component clamping transverse plate away from the electrical component clamping inner groove; the electric component clamping motor is characterized in that a forward outer screw rod, a screw rod connecting shaft column and a reverse outer screw rod are sequentially arranged at the end part of an output shaft of the electric component clamping motor, the end part of the reverse outer screw rod is rotatably connected with an electric component clamping vertical plate, after the electric component clamping motor operates, the output shaft of the electric component clamping motor can drive the forward outer screw rod, the screw rod connecting shaft column and the reverse outer screw rod to rotate together, and the thread directions of the forward outer screw rod and the reverse outer screw rod are different.
The bottom end of the electric element clamping transverse plate is provided with two movable electric element vertical plates, the positive outer screw rod and the negative outer screw rod respectively penetrate through the top ends of the electric element vertical plates, the opposite surfaces of the electric element vertical plates are provided with electric element protection inner layers, and after an electric element clamping motor operates, the electric element vertical plates on the left side can move to the right side and the electric element vertical plates on the right side move to the outside due to different thread directions of the positive outer screw rod and the negative outer screw rod, so that the two electric element vertical plates can play a clamping effect;
the length of the screw rod connecting shaft column is less than one centimeter, and the length of the screw rod connecting shaft column is less than that of the part packaging inner plate, so that the two electric element vertical plates can clamp the part packaging inner plate;
the lateral wall of the horizontal version of electric elements centre gripping is equipped with the electric elements monitoring board of the horizontal version of at least one perpendicular electric elements centre gripping, the diapire of electric elements monitoring board is equipped with electric elements monitoring sensor, and electric elements monitoring sensor multiplicable precision to error when reducing centre gripping spare part simultaneously.
As a further scheme of the invention, the surface of the electrical equipment workbench is provided with an electrical equipment built-in recess for placing an electrical equipment part conveying assembly, the electrical equipment part conveying assembly comprises a part conveying belt, a plurality of part conveying shafts for driving the part conveying belt are arranged inside the part conveying belt, the outer surface of the part conveying belt is uniformly provided with a plurality of part conveying connecting transverse blocks, the part conveying connecting transverse blocks are fixedly connected with the part conveying belt and cannot be separated from the part conveying belt, the distance between every two adjacent part conveying connecting transverse blocks is consistent, and the top of each part conveying connecting transverse block is connected with at least one part conveying base; the electrical equipment part main body is positioned in the part conveying base.
The bottom of the part conveying base is symmetrically provided with part conveying seat clamping bulges, two sides of the part conveying base are symmetrically provided with part conveying seat reset plates, the middle part of the part conveying seat reset plate is provided with a part conveying seat reset hole, the surface of the part conveying connecting cross block is provided with a cross block meter hole at the position of the part conveying seat reset hole, the part conveying base can be installed or detached from the part conveying connecting cross block, only the part conveying base clamping bulge at the bottom of the part conveying base needs to be aligned to the position of the part conveying connecting cross block, the clamping bulge of the part conveying seat wraps the part conveying connecting cross block, so that the resetting hole of the part conveying seat is positioned right above the surface hole of the cross block, and then the part conveying base can be fixed on the part conveying connecting cross block through bolts.
As a further aspect of the present invention, the electrical device component main body sequentially comprises, from low to high: the component packaging base, the component packaging top seat, the component shell and the component packaging transparent shell can be automatically packaged through structures such as an electrical equipment component manufacturing assembly and an electrical equipment component welding machine;
the bottom wall of the part packaging base is provided with a part conveying and positioning bulge, one side of the middle part of the part packaging base is provided with a part built-in groove, the other side of the middle part of the part packaging base is provided with a part battery placing groove, and the inner wall of the part battery placing groove is provided with a part power supply anode and a part power supply cathode; the middle part is provided with a part built-in barrel which can be placed in the part built-in groove; the bottom end of the part shell is provided with a part anode and a part cathode, the part shell can be placed in a part built-in cylinder, the top of the part shell is provided with a part packaging inner plate, the middle part of the part packaging inner plate is provided with a part output glass sheet, the part packaging base is positioned at the bottommost end, the part shell is placed at the top of the part packaging base through an electrical equipment part manufacturing assembly, the part shell is placed in the part packaging base, the part shell is placed in a part built-in cylinder and a part built-in groove, and finally, the part packaging transparent shell is placed at the top through the electrical equipment part manufacturing assembly;
the laser light source of spare part shell can regard as surface paster to use like the led light source, can be more high-efficient, convenient use laser light source under the application scene, and be equipped with spare part battery standing groove in the spare part encapsulation base, can be more convenient, convenient provide the power.
The surface of the part conveying base is provided with a part conveying seat positioning groove matched with the part conveying positioning protrusion for use, and the part conveying positioning protrusion and the part conveying seat positioning groove can be magnetically attracted for connection, so that the part packaging base is firmly positioned on the part conveying base.
As a still further scheme of the present invention, a plurality of keys of the welding machine for parts of electrical equipment are embedded on the surface of the welding machine for parts of electrical equipment, a transverse moving mechanism for parts is provided on the sidewall of the welding machine for parts of electrical equipment, a longitudinal moving mechanism for parts is provided at the end of the transverse moving mechanism for parts, a welding head for parts is provided at the bottom of the longitudinal moving mechanism for parts, and the welding machine for parts of electrical equipment is a prior art and is used for welding a main body of parts of electrical equipment.
As a further aspect of the present invention, the electrical equipment component housing assembly, from left to right, comprises: electric equipment finished product case, level four electric equipment shell case, tertiary electric equipment shell case, secondary electric equipment shell case, one-level electric equipment shell case, a plurality of spare part standing grooves have been seted up in the one-level electric equipment shell case, just spare part standing groove and spare part encapsulation inner panel cooperation are used, the fixed hole of spare part has been seted up in the secondary electric equipment shell case, just the fixed hole of spare part is used with the cooperation, and the one-level electric equipment shell incasement is equipped with the spare part standing groove, can use with spare part encapsulation inner panel adaptation, and the bottom of spare part encapsulation inner panel is placed in the spare part standing groove for placing of spare part encapsulation inner panel is more steady, and places with the state of perpendicular one-level electric equipment shell case, the centre gripping and the removal of the electric element clamping structure of being convenient for.
Compared with the prior art, the invention has the beneficial effects that:
the invention greatly improves the automation of electronic element manufacture, the top of the electric equipment workbench is provided with at least one electric equipment part manufacturing assembly which has double steering effects, automatic angle alignment can be realized through the electric element primary motor and the electric element secondary motor, when the electric element clamping structure clamps the main body of the part of the electric device, the rotating angle of the first-stage motor of the electric element can be reversely rotated by the second-stage motor of the electric element, so that the electric element clamping structure and the main body of the parts of the electric equipment are always in a state of being parallel to the workbench of the electric equipment, the conveying, feeding and discharging, manufacturing and angle adjusting of the main body of the electrical equipment part are convenient and automatic, the condition of manual intervention is reduced, and the accuracy of the main body of the electrical equipment part is kept in a higher state.
Rotatable three hundred sixty degrees of electrical component one-level motor, and be equipped with the lateral displacement between electrical component one-level motor and the electrical component second grade motor and adjust the pole, cooperation through above-mentioned spare part, multiple spare part that can all remove in the electrical equipment spare part storage assembly in the top of electrical equipment spare part conveying assembly, the whole degree of automation that not only uses is higher, can ensure the removal of spare part simultaneously, the electrical equipment spare part main part after the manufacturing is accomplished all passes through electrical component one-level motor, the cooperation of electrical component second grade motor is removed, it can be accurate be located on the electrical equipment spare part conveying assembly to ensure multiple spare part in the electrical equipment spare part storage assembly.
The parts conveying and connecting transverse blocks are uniformly distributed on the surface of the parts conveying belt, the parts main body of the electrical equipment can be magnetically connected to the parts conveying base, the fixing effect can be achieved when the parts main body of the electrical equipment is manufactured and processed, meanwhile, the gaps between the two adjacent parts conveying and connecting transverse blocks and the two adjacent parts main body of the electrical equipment are consistent, the mutual interference between the two parts main body of the electrical equipment cannot be caused, the parts conveying belt and the parts conveying and connecting transverse blocks move very firmly, the constant speed controllability is higher, the operation is more flexible, the matching degree of the parts conveying assembly of the electrical equipment and the parts main body of the electrical equipment is higher, the parts main body of the electrical equipment is fixed on the parts conveying assembly of the electrical equipment more firmly, and meanwhile, the parts main body of the electrical equipment can move from the parts conveying assembly of the electrical equipment to the finished product box of the electrical equipment through the parts manufacturing assembly of the electrical equipment, the manufacturing efficiency is improved, and the large-batch simultaneous manufacturing can be realized.
The spare part shell is in spare part encapsulation base, interior for the laser light source of spare part shell can regard as surface paster to use like the led light source, can be more high-efficient, convenient use laser light source under the application scene, and be equipped with spare part battery standing groove in the spare part encapsulation base, can be more convenient, convenient provide the power.
Be equipped with the spare part standing groove in the one-level electrical equipment outer casing, can use with spare part encapsulation inner panel adaptation, the bottom of spare part encapsulation inner panel is placed in the spare part standing groove for placing of spare part encapsulation inner panel is more steady, and places with the state of perpendicular one-level electrical equipment outer casing, the electric elements clamping structure's of being convenient for centre gripping and removal.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a rear perspective view of the structure of the present invention;
FIG. 3 is an exploded view of the structure of the present invention;
FIG. 4 is a perspective view of a structural electrical equipment component transport assembly of the present invention;
FIG. 5 is a perspective view of a structural electrical equipment component manufacturing assembly of the present invention;
FIG. 6 is an exploded view of a structural electrical equipment component manufacturing assembly of the present invention;
FIG. 7 is an exploded view of the structural electrical component holding structure of the present invention;
FIG. 8 is an exploded view of the main body of the electrical equipment component of the present invention;
FIG. 9 is a bottom exploded view of the main body of the electrical equipment component of the present invention;
FIG. 10 is a perspective view of a structural component placement channel of the present invention;
in the figure:
1. an electrical component manufacturing apparatus;
2. an electrical equipment component housing assembly; 21. a finished product box of the electrical equipment; 22. a four-stage electrical equipment enclosure box; 23. a tertiary electrical equipment enclosure box; 24. a secondary electrical equipment enclosure box; 25. a primary electrical equipment enclosure box; 26. a component placing groove; 27. a component fixing inner hole;
3. an electrical equipment component manufacturing assembly; 301. an electric element height adjusting rod; 302. an electrical component connecting base; 303. an electric element adjusting inner rod; 304. an electric element primary motor; 305. a transverse guard bar; 306. an electrical component holding structure; 307. an electric element fixing shaft; 308. an electric element reset plate; 309. an electric element secondary motor; 310. a transverse displacement adjusting rod; 311. the electric element clamping vertical plate; 312. an electric element monitoring board; 313. an electrical component monitoring sensor; 314. the electric element clamps the horizontal plate; 315. the electric element clamps the inner groove; 316. an electrical component holding motor; 317. a forward outer screw; 318. an electrical component riser; 319. the screw is connected with the shaft column; 320. an electrical component protective inner layer; 321. a reverse outer screw;
4. welding machines for electrical equipment parts; 41. a component welding head; 42. a component longitudinal moving mechanism; 43. a component transverse moving mechanism; 44. a key of a part welding machine;
5. an electrical equipment table; 51. a recess is built in the electrical device;
6. an electrical equipment component transport assembly; 601. a component conveying shaft; 602. a component conveyor belt; 603. a surface hole of the cross block; 604. a part conveying seat reset hole; 605. a part conveying seat reset plate; 606. a component conveying base; 607. the part conveying seat is clamped with the bulge; 608. the parts are conveyed and connected with the transverse block; 609. a positioning groove of the part conveying seat;
7. an electrical equipment component main body; 701. the parts package transparent shell; 702. a component package inner plate; 703. a component packaging top seat; 704. a component packaging base; 705. the anode and the cathode of a power supply of the part; 706. a component battery holding groove; 707. a component built-in groove; 708. a component built-in barrel; 709. a component housing; 710. the part outputs the glass sheet; 711. positive and negative electrodes of the parts; 712. the part carries the location arch.
Detailed Description
Referring to fig. 1 to 10, the present invention provides a technical solution:
the utility model provides a laser diode manufacture equipment of paster encapsulation, including electrical equipment workstation 5, electrical equipment spare part main part 7, the top middle part of electrical equipment workstation 5 is equipped with electrical equipment spare part conveyor assembly 6 that is used for carrying electronic component, one side that electrical equipment spare part conveyor assembly 6 is located on the top of electrical equipment workstation 5 is equipped with at least one electrical equipment spare part welding machine 4, the opposite side that electrical equipment spare part conveyor assembly 6 is located on the top of electrical equipment workstation 5 is equipped with at least one electrical equipment spare part manufacturing assembly 3 that is used for removing electronic component, one side that electrical equipment workstation 5's lateral wall is close to electrical equipment spare part manufacturing assembly 3 is equipped with electrical equipment spare part storage assembly 2 that is used for placing electronic component, the bottom of electrical equipment workstation 5 is equipped with electrical component manufacturing equipment 1.
In this embodiment, preferably, as shown in fig. 1, fig. 2, fig. 3, fig. 6, and fig. 7, the electrical device component manufacturing assembly 3 includes an electrical component primary motor 304, the electrical component primary motor 304 is located on a top wall of the electrical device workbench 5, an electrical component connecting seat 302 is disposed at an end portion of an output shaft of the electrical component primary motor 304, an electrical component height adjusting rod 301 is disposed at a top end of the electrical component connecting seat 302, an electrical component adjusting inner rod 303 is disposed in the electrical component height adjusting rod 301, and the electrical component adjusting inner rod 303 penetrates through the electrical component connecting seat 302 and is connected to an output shaft of the electrical component primary motor 304; after electric elements altitude mixture control pole 301 function, altitude mixture control about 303 can going on in the electric elements regulation, and 303, electric elements altitude mixture control pole 301 can play the effect of punching press in the electric elements regulation for the encapsulation effect preferred of electric equipment spare part main part 7. When the height of the electric element adjusting inner rod 303 is adjusted, the height of the electric element connecting seat 302 and the height of the electric element adjusting rod 301 are adjusted accordingly; the electrical component connecting base 302 is connected with the electrical component resetting plate 308 through the transverse displacement adjusting rod 310, the top end of the electrical component resetting plate 308 is provided with an electrical component secondary motor 309, an output shaft of the electrical component secondary motor 309 penetrates through the electrical component resetting plate 308 to be connected with an electrical component fixing shaft 307 located at the bottom end of the electrical component resetting plate 308, the bottom end of the electrical component fixing shaft 307 is provided with an electrical component clamping structure 306, after the electrical component primary motor 304 operates, a structure above the top of the electrical component primary motor 304 can rotate, when the electrical component secondary motor 309 rotates, a structure at the bottom of the electrical component secondary motor 309 can rotate, the two can offset the rotation degree, and the electrical component clamping structure 306 is always in a parallel and stable state.
As shown in fig. 5, the lateral displacement adjusting rod 310 is symmetrically provided with lateral protecting rods 305 around the lateral displacement adjusting rod 310, and a cavity for placing the lateral protecting rods 305 is provided in the electrical component connecting seat 302, after the lateral displacement adjusting rod 310 is operated, the lateral protecting rods 305 can stabilize the electrical component resetting plate 308, so that the electrical component resetting plate 308 is always in a parallel state when moving.
In this embodiment, preferably, as shown in fig. 1, fig. 2, fig. 3, fig. 6, and fig. 7, the electrical component clamping structure 306 includes an electrical component clamping horizontal plate 314, the electrical component clamping horizontal plate 314 is a rectangular parallelepiped plate-shaped structure, the electrical component clamping horizontal plate 314 is located at the bottom end of the electrical component fixing shaft 307, an electrical component clamping motor 316 is symmetrically arranged at the bottom end of the electrical component clamping horizontal plate 314, an electrical component clamping inner groove 315 for fixing the electrical component clamping motor 316 is arranged at the bottom wall of the electrical component clamping horizontal plate 314, and an electrical component clamping vertical plate 311 is arranged at a side of the bottom wall of the electrical component clamping horizontal plate 314 away from the electrical component clamping inner groove 315; the end of the output shaft of the electric element clamping motor 316 is sequentially provided with a forward outer screw 317, a screw connecting shaft column 319 and a reverse outer screw 321, and the end of the reverse outer screw 321 is rotatably connected with the electric element clamping vertical plate 311, when the electric element clamping motor 316 operates, the output shaft of the electric element clamping motor 316 can drive the forward outer screw 317, the screw connecting shaft column 319 and the reverse outer screw 321 to rotate together, and the thread directions of the forward outer screw 317 and the reverse outer screw 321 are different.
As shown in fig. 7, two movable vertical electrical component plates 318 are disposed at the bottom end of the horizontal electrical component clamping plate 314, the forward outer screw 317 and the reverse outer screw 321 respectively pass through the top end of the vertical electrical component plate 318, and the electrical component protective inner layers 320 are disposed on the opposite surfaces of the vertical electrical component plates 318, so that after the electrical component clamping motor 316 operates, due to the different thread directions of the forward outer screw 317 and the reverse outer screw 321, the left vertical electrical component plate 318 in fig. 7 can move to the right, and the right vertical electrical component plate 318 can move to the outside, so that the two vertical electrical component plates 318 can achieve the clamping effect;
as shown in fig. 7 and 10, the length of the screw connecting stud 319 is less than one centimeter, and the length of the screw connecting stud 319 is less than the length of the component package inner plate 702, so that the two electrical component risers 318 can clamp the component package inner plate 702;
referring to fig. 7, the side wall of the electrical component holding horizontal plate 314 is provided with at least one electrical component monitoring plate 312 perpendicular to the electrical component holding horizontal plate 314, and the bottom wall of the electrical component monitoring plate 312 is provided with an electrical component monitoring sensor 313, which can increase the accuracy of the electrical component monitoring sensor 313 and reduce the error of holding the component.
In this embodiment, preferably, as shown in fig. 1, fig. 2, fig. 3, and fig. 4, an electrical equipment built-in recess 51 for placing an electrical equipment component conveying assembly 6 is formed on a surface of an electrical equipment workbench 5, the electrical equipment component conveying assembly 6 includes a component conveying belt 602, a plurality of component conveying shafts 601 for driving the component conveying belt 602 are arranged inside the component conveying belt 602, a plurality of component conveying connection cross blocks 608 are uniformly arranged on an outer surface of the component conveying belt 602, the component conveying connection cross blocks 608 are fixedly connected with the component conveying belt 602, and are inseparable from each other, distances between two adjacent component conveying connection cross blocks 608 are the same, and at least one component conveying base 606 is connected to a top of the component conveying connection cross block 608; the electric equipment component main body 7 is located inside the component conveying base 606.
As shown in fig. 4, the bottom of the component conveying base 606 is symmetrically provided with component conveying seat engaging protrusions 607, two sides of the component conveying base 606 are symmetrically provided with component conveying seat returning plates 605, the middle of the component conveying seat returning plate 605 is provided with component conveying seat returning holes 604, the surface of the component conveying connecting cross block 608 at the position of the component conveying seat returning holes 604 is provided with a cross block meter hole 603, the component conveying base 606 can be mounted or dismounted from the component conveying connecting cross block 608, only the component conveying seat engaging protrusions 607 at the bottom of the component conveying base 606 are aligned with the position of the component conveying connecting cross block 608, so that the part conveying seat clamping protrusion 607 wraps the part conveying connecting cross block 608, the part conveying seat reset hole 604 is positioned right above the cross block surface hole 603, the component transfer base 606 can then be fixed to the component transfer link block 608 by bolts.
In this embodiment, preferably, as shown in fig. 1, 2, 3, 8, 9, and 10, the electrical equipment component main body 7 includes, in order from low to high: the component packaging base 704, the component packaging top base 703, the component housing 709 and the component packaging transparent shell 701 can be automatically packaged through the structures of the electrical equipment component manufacturing assembly 3, the electrical equipment component welding machine 4 and the like;
a component conveying and positioning protrusion 712 is arranged on the bottom wall of the component packaging base 704, a component built-in groove 707 is formed in one side of the middle of the component packaging base 704, a component battery placing groove 706 is formed in the other side of the middle of the component packaging base 704, and a component power supply anode and cathode 705 are arranged on the inner wall of the component battery placing groove 706; a component built-in barrel 708 is arranged in the middle of the component packaging top seat 703, and the component built-in barrel 708 can be placed in the component built-in groove 707; the bottom end of the part shell 709 is provided with a part anode 711 and a part cathode 711, the part shell 709 can be placed in the part built-in barrel 708, the top of the part shell 709 is provided with a part packaging inner plate 702, the middle part of the part packaging inner plate 702 is provided with a part output glass sheet 710, the part packaging base 704 is positioned at the bottommost end, the part packaging top seat 703 is placed at the top of the part packaging base 704 through the electrical equipment part manufacturing assembly 3, the part shell 709 is placed in the part packaging top seat 703, the part shell 709 is placed in the part built-in barrel 708 and the part built-in groove 707, and finally the part packaging transparent shell 701 is placed at the top of the part packaging top seat 703 through the electrical equipment part manufacturing assembly 3;
the laser light source of the component housing 709 can be used as a surface patch like an led light source, and can be used more efficiently and conveniently in an application scene, and the component package base 704 is provided with the component battery placement groove 706 therein, so that a power supply can be provided more conveniently and conveniently.
As shown in fig. 4 and 9, a part conveying seat positioning groove 609 matched with the part conveying positioning protrusion 712 is formed on the surface of the part conveying base 606, and the part conveying positioning protrusion 712 and the part conveying seat positioning groove 609 can be magnetically connected, so that the part packaging base 704 is firmly positioned on the part conveying base 606.
In this embodiment, preferably, as shown in fig. 1, fig. 2, and fig. 3, a plurality of part welder keys 44 are embedded on the surface of the electrical equipment part welder 4, a part transverse moving mechanism 43 is disposed on a side wall of the electrical equipment part welder 4, a part longitudinal moving mechanism 42 is disposed at an end of the part transverse moving mechanism 43, a part welding head 41 is disposed at the bottom of the part longitudinal moving mechanism 42, and the electrical equipment part welder 4 is a conventional technology and is used for welding the electrical equipment part main body 7.
In the present embodiment, as shown in fig. 1, 2, and 10, the electrical equipment component housing assembly 2 preferably includes, in order from left to right: a finished product box 21 of the electrical equipment, a four-level outer casing box 22 of the electrical equipment, a three-level outer casing box 23 of the electrical equipment, a second-level outer casing box 24 of the electrical equipment and a first-level outer casing box 25 of the electrical equipment, wherein a plurality of component placing grooves 26 are arranged in the first-level outer casing box 25 of the electrical equipment, the component placement groove 26 is matched with the component packaging inner plate 702 for use, a component fixing inner hole 27 is arranged in the secondary electric equipment outer shell box 24, the inner hole 27 for fixing the component is used in cooperation with the top seat 703 for encapsulating the component, the housing case 25 of the first-level electrical equipment is provided with a component placing groove 26, can be used by being matched with the part packaging inner plate 702, the bottom end of the part packaging inner plate 702 is placed in the part placing groove 26, so that the part packaging inner plate 702 is placed more stably, and is positioned in a vertical position relative to the first electrical equipment housing box 25 to facilitate the holding and movement of the electrical component holding structure 306.
A process for manufacturing a chip-packaged laser diode, comprising:
s1: acquiring parts of an electronic element, and sequentially placing the parts at required positions;
s2: the method comprises the following steps of (1) carrying out silver colloid dropping on a plurality of parts to enable the surfaces of the parts to have quantitative silver colloid;
s3: connecting the laser chips of the electronic element through silver colloid;
s4: baking the laser chip and other electronic element parts, wherein the baking time is 60-120min, and the baking temperature is 140-160 ℃;
s5: obtaining a bonding wire, and enabling the bonding wire to penetrate through the surface of the electronic element after the bonding wire is subjected to virtual welding with the laser chip;
s6: dispensing: dispensing glue at the joint of the bonding wire and the laser chip;
s7: short baking: short-baking the electronic element subjected to dispensing, wherein the short-baking time is 40-60min, and the short-baking temperature is 95-105 ℃;
s8: long baking: long-baking the short-baked electronic element, wherein the long-baking time is 60-180min, and the long-baking temperature is 150-160 ℃;
s9: and obtaining the finished electronic component.
The working principle and the using process are as follows: sequentially placing the part packaging transparent shell 701, the part packaging base 704, the part packaging top seat 703 and the part packaging inner plate 702 into the four-stage electrical equipment outer shell box 22, the three-stage electrical equipment outer shell box 23, the two-stage electrical equipment outer shell box 24 and the one-stage electrical equipment outer shell box 25 respectively, as shown in fig. 10, placing the bottom end of the part packaging inner plate 702 into the part placing groove 26 so that the part packaging inner plate 702 is placed more stably, and placing the part packaging inner plate in a state of being vertical to the one-stage electrical equipment outer shell box 25 so as to be convenient for clamping and moving the electrical element clamping structure 306;
then, the first-stage motor 304 of the electrical component is operated, so that the first-stage motor 304 of the electrical component drives the electrical component connecting seat 302, the inner adjustment rod 303 of the electrical component, the transverse displacement adjustment rod 310, the electrical component reset plate 308 and the electrical component clamping structure 306 to rotate to a position close to the third-stage electrical equipment casing 23, and the component packaging base 704 in the third-level electrical equipment enclosure box 23 is clamped by the electrical component clamping structure 306, when the two electrical component vertical plates 318 are located at two sides of the component packaging base 704, simultaneously, the electric element clamping motor 316 is operated, so that the electric element clamping motor 316 drives the two positive outer screws 317, the screw connecting shaft column 319 and the reverse outer screws 321 to rotate, that is, left vertical electrical component plate 318 moves to the right in fig. 7, right vertical electrical component plate 318 moves to the outside, so that two electrical component risers 318 can act to clamp the component package base 704;
then, the component packaging base 704 is placed on the top of the component conveying assembly 6 of the electrical apparatus, so that the component conveying positioning protrusions 712 at the bottom of the component packaging base 704 are magnetically connected and fixed with the component conveying base positioning grooves 609, thereby the component packaging base 704 is fixed on the top of the component conveying base 606, then, the electrical component clamping structure 306 is rotated to the position of the secondary electrical apparatus housing box 24 by the cooperation of the electrical component primary motor 304, the electrical component adjusting inner rod 303, the electrical component resetting plate 308 and the lateral displacement adjusting rod 310, the electrical component clamping structure 306 is operated in the same manner, the component packaging top base 703 is clamped and placed right above the component packaging base 704, in the same manner, the component packaging inner plate 702 is clamped by the electrical component clamping structure 306, and the component packaging inner plate 702 is placed in the component built-in barrel 708, finally, the transparent component packaging shell 701 is placed on the top of the component packaging top seat 703;
in the installation process of the main body 7 of the electrical equipment part, the welding machine 4 of the electrical equipment part can be operated according to the use requirement, so that part of the connection part of the main body 7 of the electrical equipment part is welded and fixed by the welding machine 4 of the electrical equipment part, the manufacturing assembly 3 of the electrical equipment part has double steering effects, automatic angle alignment can be realized by the primary motor 304 of the electrical element and the secondary motor 309 of the electrical element, after the main body 7 of the electrical equipment part is clamped by the clamping structure 306 of the electrical element, the rotating angle of the primary motor 304 of the electrical element can be reversely rotated by the secondary motor 309 of the electrical element, so that the clamping structure 306 of the electrical element and the main body 7 of the electrical equipment part are always in the state of being parallel to the workbench 5 of the electrical equipment.
The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent.
Claims (5)
1. The utility model provides a laser diode manufacture equipment of paster encapsulation, includes electrical equipment workstation, electrical equipment spare part main part, its characterized in that: the electric equipment part conveying assembly is used for conveying electronic elements and arranged in the middle of the top end of the electric equipment workbench, at least one electric equipment part welding machine is arranged on one side, located on the electric equipment part conveying assembly, of the top end of the electric equipment workbench, at least one electric equipment part manufacturing assembly used for moving the electronic elements is arranged on the other side, located on the electric equipment part conveying assembly, of the top end of the electric equipment workbench, and an electric equipment part containing assembly used for containing the electronic elements is arranged on one side, close to the electric equipment part manufacturing assembly, of the side wall of the electric equipment workbench;
the electric equipment part manufacturing assembly comprises an electric element primary motor, the electric element primary motor is positioned on the top wall of an electric equipment workbench, an electric element connecting seat is arranged at the end part of an output shaft of the electric element primary motor, the electric element connecting seat is connected with an electric element resetting plate through a transverse displacement adjusting rod, an electric element secondary motor is arranged at the top end of the electric element resetting plate, the output shaft of the electric element secondary motor penetrates through the electric element resetting plate to be connected with an electric element fixing shaft positioned at the bottom end of the electric element resetting plate, and an electric element clamping structure is arranged at the bottom end of the electric element fixing shaft;
the top end of the electric element connecting seat is provided with an electric element height adjusting rod, an electric element adjusting inner rod is arranged in the electric element height adjusting rod, and the electric element adjusting inner rod penetrates through the electric element connecting seat and is connected with an output shaft of a first-stage motor of the electric element;
the periphery of the transverse displacement adjusting rod is symmetrically provided with transverse protection rods, and a cavity for placing the transverse protection rods is arranged in the electric element connecting seat;
the electric element clamping structure comprises an electric element clamping transverse plate, the electric element clamping transverse plate is of a cuboid plate-shaped structure and is located at the bottom end of an electric element fixing shaft, electric element clamping motors are symmetrically arranged at the bottom end of the electric element clamping transverse plate, an electric element clamping inner groove used for fixing the electric element clamping motors is formed in the bottom wall of the electric element clamping transverse plate, and an electric element clamping vertical plate is arranged on one side, away from the electric element clamping inner groove, of the bottom wall of the electric element clamping transverse plate;
the end part of an output shaft of the electric element clamping motor is sequentially provided with a forward outer screw rod, a screw rod connecting shaft column and a reverse outer screw rod, and the end part of the reverse outer screw rod is rotationally connected with the electric element clamping vertical plate;
the bottom end of the electric element clamping transverse plate is provided with two movable electric element vertical plates, the forward outer screw rod and the reverse outer screw rod respectively penetrate through the top ends of the electric element vertical plates, and the opposite surfaces of the electric element vertical plates are provided with electric element protective inner layers;
the length of the screw rod connecting shaft column is less than one centimeter;
the side wall of the electric element clamping transverse plate is provided with at least one electric element monitoring plate vertical to the electric element clamping transverse plate, and the bottom wall of the electric element monitoring plate is provided with an electric element monitoring sensor;
the surface of the electrical equipment part welding machine is inlaid with a plurality of part welding machine keys, the side wall of the electrical equipment part welding machine is provided with a part transverse moving mechanism, the end part of the part transverse moving mechanism is provided with a part longitudinal moving mechanism, and the bottom of the part longitudinal moving mechanism is provided with a part welding head.
2. The apparatus of claim 1, wherein the laser diode comprises: the surface of the electrical equipment workbench is provided with an electrical equipment built-in recess for placing an electrical equipment part conveying assembly, the electrical equipment part conveying assembly comprises a part conveying belt, a plurality of part conveying shafts for driving the part conveying belt are arranged inside the part conveying belt, the outer surface of the part conveying belt is uniformly provided with a plurality of part conveying connecting cross blocks, and the top of each part conveying connecting cross block is connected with at least one part conveying base;
the electrical equipment part main body is positioned in the part conveying base.
3. The chip-packaged laser diode manufacturing apparatus according to claim 2, wherein: the bottom symmetry of base is carried to spare part is equipped with spare part and carries seat block and close the arch, the bilateral symmetry of base is carried to spare part is equipped with spare part and carries the seat board that resets, spare part carries the middle part of seat board that resets to have seted up spare part and carries seat reset hole, the surface that the spare part was carried the connection crosspiece is located the position department of spare part transport seat reset hole and has seted up the crosspiece table hole.
4. The chip-packaged laser diode manufacturing apparatus according to claim 2, wherein: the electrical equipment part main body is sequentially from low to high: the device comprises a part packaging base, a part packaging top seat, a part shell and a part packaging transparent shell;
the bottom wall of the part packaging base is provided with a part conveying and positioning bulge, one side of the middle part of the part packaging base is provided with a part built-in groove, the other side of the middle part of the part packaging base is provided with a part battery placing groove, and the inner wall of the part battery placing groove is provided with a part power supply anode and a part power supply cathode;
the middle part is provided with a part built-in barrel which can be placed in the part built-in groove;
the bottom end of the part shell is provided with a part anode and a part cathode, the part shell can be placed in a part built-in cylinder, the top of the part shell is provided with a part packaging inner plate, and the middle of the part packaging inner plate is provided with a part output glass sheet;
and the surface of the part conveying base is provided with a part conveying base positioning groove matched with the part conveying positioning bulge for use.
5. The chip-packaged laser diode manufacturing apparatus according to claim 1, wherein: the bottom of the electrical equipment workbench is provided with electrical component manufacturing equipment;
the electrical equipment part storage assembly sequentially comprises from left to right: electrical equipment finished product case, level four electrical equipment outer casing case, tertiary electrical equipment outer casing case, second grade electrical equipment outer casing case, first grade electrical equipment outer casing case, a plurality of spare part standing grooves have been seted up in the first grade electrical equipment outer casing case, just spare part standing groove uses with the cooperation of spare part encapsulation inner panel, the fixed hole of spare part has been seted up in the second grade electrical equipment outer casing case, just the fixed hole of spare part uses with the cooperation.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210653533.4A CN114744482B (en) | 2022-06-10 | 2022-06-10 | Surface-mounted-package laser diode manufacturing equipment and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210653533.4A CN114744482B (en) | 2022-06-10 | 2022-06-10 | Surface-mounted-package laser diode manufacturing equipment and process thereof |
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| CN114744482B true CN114744482B (en) | 2022-09-23 |
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| CN102848187B (en) * | 2011-06-30 | 2014-07-09 | 常州铭赛机器人科技有限公司 | Automatic assembly production line of buzzers |
| CN102832317B (en) * | 2012-08-16 | 2015-12-16 | 东莞市钜晶光电有限公司 | Red-light LED method for packing |
| CN105449236B (en) * | 2015-11-12 | 2018-03-30 | 惠州金源精密自动化设备有限公司 | Battery packaging machine |
| CN107243682B (en) * | 2017-07-25 | 2019-06-04 | 乐清野岛机电有限公司 | Low-voltage circuit breaker electromagnetic assembly is welded system and welding method |
| CN215393120U (en) * | 2021-01-18 | 2022-01-04 | 东莞市钜升智能机械有限公司 | Rivet and welding integrated device for assembling aluminum sheet |
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