CN114733944A - Preparation device for metal plate forming type goods shelf partition plate - Google Patents
Preparation device for metal plate forming type goods shelf partition plate Download PDFInfo
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- CN114733944A CN114733944A CN202210320351.5A CN202210320351A CN114733944A CN 114733944 A CN114733944 A CN 114733944A CN 202210320351 A CN202210320351 A CN 202210320351A CN 114733944 A CN114733944 A CN 114733944A
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- 238000005192 partition Methods 0.000 title claims abstract description 58
- 239000002184 metal Substances 0.000 title claims abstract description 33
- 238000002360 preparation method Methods 0.000 title description 6
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 141
- 238000005520 cutting process Methods 0.000 claims abstract description 68
- 238000005452 bending Methods 0.000 claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000007493 shaping process Methods 0.000 claims description 84
- 238000003825 pressing Methods 0.000 claims description 71
- 238000007781 pre-processing Methods 0.000 claims description 35
- 238000000227 grinding Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 22
- 230000008569 process Effects 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 238000005728 strengthening Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000007306 turnover Effects 0.000 claims description 8
- 238000001125 extrusion Methods 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 5
- 238000003466 welding Methods 0.000 abstract description 8
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 15
- 238000005096 rolling process Methods 0.000 description 10
- 238000004513 sizing Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D17/00—Forming single grooves in sheet metal or tubular or hollow articles
- B21D17/04—Forming single grooves in sheet metal or tubular or hollow articles by rolling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
- B21D19/043—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers for flanging edges of plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/021—Control or correction devices in association with moving strips
- B21D43/023—Centering devices, e.g. edge guiding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/28—Associations of cutting devices therewith
- B21D43/287—Devices for handling sheet or strip material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a device for preparing a sheet metal molding type goods shelf partition plate; the invention comprises a frame, and a reinforcing rib processing part, a flanging section and a cutting section which are arranged on the frame and are sequentially connected. The reinforcing rib processing part comprises a single-groove processing section and a double-groove processing section. The single groove processing section is used for processing a single reinforcing rib on the plate; the double-groove processing section is used for processing two symmetrical reinforcing ribs on the plate simultaneously. The flanging section is used for turning the edges on the two sides of the plate inwards. The reinforcing rib is obtained by bending the plate; the bottom of the reinforcing rib is in a groove shape, and the top of the reinforcing rib is in a two-side-plate closed structure. According to the invention, the coiled metal plate is gradually bent into the plurality of reinforcing grooves and the flanges at two sides in a metal plate mode, so that the step of welding the reinforcing ribs at the bottom of the shelf partition plate is omitted, and the production steps of the shelf partition plate are simplified. In addition, the continuous sheet metal forming machine can continuously form sheet metal on coiled sheet metal and cut the coiled sheet metal according to the required length, so that automatic continuous production is realized.
Description
Technical Field
The invention belongs to the technical field of shelf partition plate processing equipment, and particularly relates to a manufacturing device of a sheet metal forming type shelf partition plate.
Background
The loft type shelf is the most common form of storage shelf, and is widely used in manufacturing, logistics, storage and other industries. The goods shelf board is an important component of the goods shelf as a goods shelf board for bearing and placing goods. The goods shelf plate commonly used in the market at present is formed by cutting a steel plate, folding four edges of the steel plate and welding reinforcing ribs at the bottom of the steel plate.
Existing deck boards tend to increase their load bearing weight by welding reinforcing ribs to the bottom of the board. For example, utility model patent No. 201920516631.7 discloses a laminate for a shelf. The plywood includes the face, is provided with the strengthening rib on the face, and relative edge on the face is provided with first turn-ups and second turn-ups respectively, first turn-ups and second turn-ups all face the strengthening rib one side turn over and turn over, and first turn-ups and second turn-ups turn over the face and turn over a part and laminate with the face completely, first turn-ups and second turn-ups are parallel with the strengthening rib respectively. The edge part of the shelf laminate is completely attached to the board surface to serve as a reinforcing rib, the number of additional reinforcing ribs can be reduced, materials are saved, and the stability and the bearing capacity of the shelf laminate are improved.
Because the reinforcing ribs need to be welded, the preparation of the existing shelf board needs a plurality of working procedures such as reinforcing rib forming and cutting, laminate folding and cutting, welding and the like; the independence between each process is strong, and automatic continuous production is difficult to realize, so that the production efficiency of the existing shelf partition plate production equipment is low, and the processing cost is high.
Disclosure of Invention
The invention aims to provide a device for preparing a sheet metal forming type goods shelf partition plate.
The invention comprises a frame, and a reinforcing rib processing part, a flanging section and a cutting section which are arranged on the frame and are connected in sequence.
The reinforcing rib processing part adopts any one of the following three schemes:
the first scheme is as follows: the reinforcing rib processing part comprises one or a plurality of single groove processing sections which are connected in sequence. When there are a plurality of single-tank processing sections, different single-tank processing sections are staggered in the plate conveying direction.
Scheme II: the reinforcing rib processing part comprises one or a plurality of double-groove processing sections which are connected in sequence; when there are a plurality of double-tank working sections, different double-tank working sections are staggered in the plate conveying direction.
The third scheme is as follows: the reinforcing rib processing part comprises a single-groove processing section and a plurality of double-groove processing sections which are sequentially connected. When there are a plurality of double-tank processing sections, different double-tank processing sections are offset in the sheet conveying direction.
The single groove processing section is used for processing a single reinforcing rib on the plate; the double-groove processing section is used for processing two symmetrical reinforcing ribs on the plate simultaneously. The flanging section is used for turning the edges on the two sides of the plate inwards. The reinforcing ribs are obtained by bending the plate; the bottom of the reinforcing rib is in a groove shape, and the top of the reinforcing rib is in a two-side-plate closed structure.
The single-groove processing section comprises a single-groove body bending part and a single-groove body shaping part which are arranged in front and back. The single-groove bending part comprises a plurality of single-groove bending units which are sequentially arranged; the single-groove body shaping part comprises a plurality of single-groove shaping units which are sequentially arranged; each single-groove bending unit is used for bending a pre-processing groove on the plate, and the pre-processing groove is gradually deepened and narrowed. Each single-groove shaping unit is used for gradually narrowing and closing the opening of the prefabricated groove to form a single reinforcing rib.
The double-groove processing section comprises a double-groove synchronous bending part and a double-groove synchronous shaping part which are arranged in front and back. The double-groove synchronous bending part comprises a plurality of double-groove bending units which are sequentially arranged; the double-groove synchronous shaping part comprises a plurality of double-groove shaping units which are sequentially arranged. Each double-groove bending unit is used for synchronously bending two pre-processing grooves and enabling the two pre-processing grooves to be gradually deepened and narrowed. Each double flute design unit is used for narrowing the opening of these two preprocessing recesses until the closure gradually, forms two strengthening ribs in step.
Preferably, the preparation device of the sheet metal forming type shelf partition plate further comprises a guiding section. The leading-in section is arranged at the input end of the reinforcing rib machining part. The leading-in section is used for accurately feeding the coiled sheet material into the single-groove processing section. The leading-in section comprises a supporting roller, a guide plate and a width adjusting mechanism. A plurality of supporting rollers which are sequentially arranged along the conveying direction of the plate are all rotatably connected to the input end of the rack. The two guide plates are respectively connected with the two sides of the frame in a sliding way. The two guide plates respectively adjust the position of the guide plates in the width direction of the frame through corresponding width adjusting mechanisms. During the working process, the plate is supported on the supporting roller and is positioned between the two guide plates.
Preferably, the width adjusting mechanism comprises a lead screw and a nut. Two lead screws are connected to two sides of the frame through rotation. The nuts are fixed on the corresponding guide plates. The screw rod is rotationally connected with the nut. The guide plate is transversely adjusted in position by rotating the lead screw.
Preferably, the flanging section comprises a downward-flanging part and an inward-flanging part which are arranged in front and back. The downward turning part comprises a plurality of downward turning units which are arranged at equal intervals in sequence. The inversion part comprises a plurality of inversion units which are arranged at equal intervals in sequence. Each downward turning unit is used for gradually turning over the edges of the two sides of the plate downwards to form two downward vertical turned-over edges; each inward turning unit is used for turning the more inward positions of the two sides of the plate downwards to form a new downward turning edge, and the original downward turning edges are turned inwards to form two inward horizontal turning edges.
Preferably, the downward-turning part comprises a plurality of downward-turning units which are arranged in sequence. The inversion part comprises a plurality of inversion units which are arranged in sequence. The downward-turning unit and the inward-turning unit respectively comprise an upper pressing roller, a guide conveying wheel, a downward-turning supporting wheel and a conical pressing wheel. The upper press roller is fixed in the middle of the corresponding upper rotating shaft. The two downward-turning supporting wheels and the n guiding conveying wheels are fixed on the lower rotating shaft. And n is the number of the reinforcing ribs processed on the plate.
In the working process, the n reinforcing ribs processed on the plate are respectively positioned in the wheel grooves of the n guide conveying wheels. The bottom surfaces of the wheel grooves of part or all of the guide conveying wheels are contacted with the bottom surfaces of the reinforcing ribs, so that auxiliary power for forward conveying is provided for the plates. The number of the guide conveying wheels capable of providing auxiliary power is consistent for the n reinforcing ribs.
The two downward turning supporting wheels are respectively close to the edges of two sides of the plate output by the reinforcing rib processing part. Two conical pinch rollers are respectively arranged at two ends of the upper compression roller. The tapered pinch roller gradually increases in diameter in the inside-out direction. The two downward turning supporting wheels correspond to the two conical pressing wheels respectively; the conical pinch rollers are positioned at the outer sides of the corresponding downward-turning supporting wheels. In the working process, the downward-turning supporting wheels are matched with the corresponding conical pressing wheels, and the part of the edge of the plate, which exceeds the outer side of the downward-turning supporting wheels, is bent downwards.
The distance between the two conical pressing wheels in the inward turning unit is smaller than that between the two conical pressing wheels in the downward turning unit, and the downward turning part and the inward turning part turn over different positions on two sides of the plate to form a vertical downward turning edge and a horizontal inward turning edge.
On the basis of the rest of the inward turning units, the two inward turning units positioned at the tail ends are not provided with tapered pinch rollers, and two side shaping wheels are additionally arranged; the outer side surface of the downward turning supporting wheel is provided with an annular limiting step; this spacing step is used for finalizing the design to the inside turn-ups to turn over the edge of inside turn-ups upwards. The two side shaping wheels are rotatably connected to the rack and are respectively positioned on the outer sides of the tops of the downward turning supporting wheels; the axis of the lateral shaping wheel is vertically arranged, and the outer circumferential surface is provided with an annular outer convex part. In the working process, the two lateral shaping wheels respectively support the flanges formed on the two sides of the plate, and the convex parts on the lateral shaping wheels enable the flanges on the two sides of the plate to be inwards concave and deformed. And the taper of the tapered pressing wheel in each downward turning unit is gradually increased along the conveying direction of the plate. The taper of the tapered pinch roller in each inversion unit is gradually increased.
Preferably, all the single-groove bending units, the single-groove shaping units, the double-groove bending units, the double-groove shaping units, the downward turning units and the inward turning units comprise upper rotating shafts and lower rotating shafts which are vertically arranged. The upper rotating shaft and the lower rotating shaft are both rotationally connected to the rack. The end parts of the upper rotating shaft and the lower rotating shaft are both fixed with transmission gears; the two transmission gears are meshed. Any two adjacent lower rotating shafts are connected through a belt transmission mechanism. One or more lower rotating shafts are driven to rotate by a power element.
Preferably, two auxiliary supporting wheels are centrally fixed on lower rotating shafts of the single-groove bending unit and the single-groove shaping unit and are used for supporting two sides of a plate which is only processed in the middle of the single-groove processing section.
Preferably, each single-groove bending unit further comprises a first upper pressing wheel and a first lower pressing wheel on the basis of the upper rotating shaft and the lower rotating shaft. The first upper pinch roller and the first lower pinch roller are respectively fixed in the middle of the corresponding upper rotating shaft and the corresponding lower rotating shaft. The middle parts of the outer circumferential surfaces of the first upper pinch roller and the first lower pinch roller are respectively provided with a first annular bulge and a first annular groove. The first annular protrusion and the first annular groove are aligned with each other. The bottom of the first annular bulge extends into the first annular groove. Transition inclined planes are arranged at the inner edge of the first annular protrusion and the opening of the first annular groove. The first upper pressing wheel and the first lower pressing wheel are matched with each other, and a pre-processing groove is pressed on the plate.
Along the direction of delivery of panel, the degree of depth that first annular bulge stretches into first annular groove in each single flute unit of buckling increases gradually, and the width of first annular groove reduces gradually.
On the basis of the upper rotating shaft and the lower rotating shaft, each single-groove shaping unit comprises a lower limiting wheel, an upper limiting wheel and a side pressure wheel. The upper limiting wheel and the lower limiting wheel are respectively fixed in the middle of the corresponding upper rotating shaft and the lower rotating shaft. The upper limiting wheel and the lower limiting wheel are used for limiting the plate in the vertical direction. The two side pinch rollers are rotatably connected to the frame and are respectively positioned at two sides of the bottom of the upper limiting wheel. In the direction from bottom to top, the axes of the two side pressing wheels incline to one side far away from the upper limiting wheel. The outer circumferential surface of the side pinch roller comprises a squeezing surface and a limiting surface which are positioned on the upper side. The extrusion surfaces of the two side pressure wheels are used for keeping the positions, close to the opening, of the two side plates of the prefabricated groove in a vertical posture and extruding inwards, so that the opening is reduced; the limiting surfaces of the two side pressing wheels are used for guiding the two side plates of the prefabricated groove away from the position of the opening to a target shape.
Along the conveying direction of the plates, the distance between two side pressing wheels in each single-groove shaping unit is gradually reduced. In the single-groove body shaping part, limiting rings are integrally formed in the middle of the circumferential surface of an upper limiting wheel in a plurality of single-groove shaping units positioned in front; the bottom of the limiting ring extends into a pre-processing groove formed on the plate; the width of the limiting ring on each single-groove shaping unit is gradually reduced until the limiting ring is not arranged.
On the basis of the upper rotating shaft and the lower rotating shaft, each double-groove bending unit further comprises a second upper pressing wheel, a second lower pressing wheel and a limiting retaining wheel. The second upper pinch roller is fixed in the middle of the upper rotating shaft. The limiting retaining wheel and the two second lower pressing wheels are fixed on the corresponding lower rotating shafts. The limiting and maintaining wheel is aligned with the middle positions of the two side pressing wheels of the single-groove shaping unit, and the outer circumferential surface of the limiting and maintaining wheel is provided with a wheel groove. In the working process, the reinforcing ribs processed by the single groove processing section are positioned in the wheel grooves of the limiting and retaining wheels.
The two second lower pressing wheels are symmetrically arranged on two sides of the limiting and maintaining wheel. Two second annular bulges are arranged on the outer circumferential surface of the second upper pressing wheel; and second annular grooves are formed in the outer circumferential surfaces of the two second lower pinch rollers. The two second annular bulges are respectively aligned with the two second annular grooves. The bottoms of the two second annular bulges respectively extend into the tops of the two second annular grooves. The opposite side surfaces of the two second annular bulges are convex round table surfaces. The small diameter edge of the round table surface is aligned with the side surface of the second annular groove close to the limit retaining wheel. The outer circumferential surface of the second annular bulge is positioned at the center of the corresponding second annular groove.
Along the conveying direction of the plates, the depth of the second annular bulge in each double-groove bending unit extending into the second annular groove is gradually increased, the width of the second annular groove is gradually reduced, and the distance between the second annular grooves of the two second lower pressing wheels is gradually reduced.
On the basis of the upper rotating shaft and the lower rotating shaft, the double-groove shaping unit comprises two shaping subunits which are arranged side by side; the two shaping subunits are the same as the single-groove shaping unit in structure and are used for further pressing two pre-processing grooves processed by the double-groove bending unit into reinforcing ribs with closed tops. The two shaping subunits are respectively aligned with the two second lower pressing wheels in the last double-groove bending unit.
Along the conveying direction of the plate, the distance between the two side pressing wheels in each shaping subunit is gradually reduced.
Preferably, the reinforcing rib output positions of the reinforcing rib processing parts are provided with grinding wheel reinforcing assemblies. The grinding wheel reinforcing component is used for extruding a side groove on one side of the top closed position of the two side plates of the reinforcing rib. The side grooves enable opposite sides of closed positions of two side plates of the reinforcing rib to form grooves and bulges respectively; the bulges are embedded into the grooves, so that the two side plates of the reinforcing rib are tightly fixed together, and the structural stability of the reinforcing rib is improved.
Preferably, the roller reinforcing assembly comprises a first roller, a second roller and a driving assembly; the first grinding wheel and the second grinding wheel which are vertically arranged along the axis are arranged side by side and are rotatably connected to the rack. The linkage assembly includes two synchronizing gears. Two synchronous gears which are meshed with each other are respectively fixed with the bottom ends of the rotating shaft parts of the first rolling wheel and the second rolling wheel. The middle positions of the first grinding wheel and the second grinding wheel are aligned with the tops of the corresponding reinforcing rib output positions. A pressurizing bulge is arranged on the outer circumferential surface of the first grinding wheel; an abdicating notch is arranged on the outer circumferential surface of the second grinding wheel. The pressurizing bulge corresponds to the yielding notch. In the course of the work, every time first running roller and second running roller rotate a week, the pressurization is protruding and the breach of stepping down all aligns once, extrudes a side recess at the top of strengthening rib.
Preferably, the cutting section comprises a portal frame, a hydraulic cylinder, a partition plate positioning block, a cutter mounting plate, a cutting knife and a guiding and positioning assembly. The portal frame is fixed at the output end of the frame. The hydraulic cylinder is fixed at the top of the portal frame, and the piston rod is arranged downwards. The cutter mounting plate is fixedly or rotatably connected with the end part of the piston rod through a connecting piece. The guide positioning assembly comprises a guide rail, a sliding block, an intermediate rod, a first connecting rod and a second connecting rod. Two guide rails which are vertically arranged are respectively fixed on two sides of the portal frame. The two sliding blocks are respectively connected on the two guide rails in a sliding manner. The two ends of the cutter mounting plate are respectively fixed with the two sliding blocks. One ends of the two first connecting rods are respectively and rotatably connected with different positions at the top of the gantry; the other ends of the two first connecting rods are respectively and rotatably connected with the two ends of the horizontally arranged middle rod to form a first parallelogram mechanism. One end of each of the two second connecting rods is rotatably connected with the two ends of the middle rod respectively; the other ends of the two second connecting rods are respectively and rotatably connected with different positions of the cutter mounting plate to form a second parallelogram mechanism. The cutting knife is fixed at the bottom of the cutter mounting plate.
The baffle locating piece fix in the frame, and be located the cutter mounting panel under. The clapboard positioning block is provided with a clapboard guiding and positioning groove. The constant head tank includes horizontal groove section, is located a n strengthening rib holding tank of horizontal groove section middle part below and is located two turn-ups holding tanks of horizontal groove section both ends below. And n is the number of the reinforcing ribs processed on the plate.
The top of the clapboard positioning block is provided with a cutting abdicating seam; the cutting abdication slot divides the positioning groove into two parts from top to bottom. The cutting abdication seam is aligned with the cutting knife and is used for providing space for the cutting knife to cut off the plate in the positioning groove. The bottom edge of the cutting knife is provided with a cutting edge. The shape of the cutting edge comprises n +2 sawtooth cutting sections and n +1 upper concave sections which are alternately arranged in sequence. n +2 individual sawtooth cutting sections align respectively with n strengthening rib holding tank and two turn-ups holding tanks in the constant head tank.
The invention has the beneficial effects that:
1. according to the invention, the coiled metal plate is gradually bent into the plurality of reinforcing grooves and the flanges at two sides in a metal plate mode, so that the step of welding the reinforcing ribs at the bottom of the shelf partition plate is omitted, the production steps of the shelf partition plate are simplified, and the production cost of the shelf partition plate is reduced.
2. According to the invention, through the matching of the leading-in section, the single-groove processing section, the double-groove processing section, the flanging section and the cutting section, the coiled metal plate can be subjected to continuous metal plate forming and can be cut according to the required length, so that the automatic continuous production is realized, and the production efficiency is extremely high; in addition, the length of the shelf partition plate can be flexibly adjusted according to requirements only by adjusting the interval between two adjacent cutting actions of the cut sections.
3. According to the invention, the rectangular pre-processing groove is pressed on the metal flat plate through the annular bulge and the annular groove which are matched with each other; and then the openings of the prefabricated grooves are closed by a plurality of groups of side pressing wheels with gradually reduced intervals, so that groove-shaped reinforcing ribs integrally formed with the main body part of the plate are formed, and the forming process is simple in structure, stable and reliable.
4. The roller reinforcing component is provided with a side groove pressed at the closed position of the top of the reinforcing rib through the bulges and the notches on the two rollers. Make to form the draw-in groove structure between two blocks of curb plates of strengthening rib top laminating each other, improved the structural strength of strengthening rib under receiving the load condition.
5. The serrated cutting sections and the upper concave sections are arranged in the cutting sections, so that time difference is formed between cutting of the positions of the reinforcing ribs and the flanging on the shelf partition plate and cutting of the partition plate main body, pressure intensity of different parts of the shelf partition plate in cutting is increased, and deformation of the shelf partition plate caused by cutting is reduced.
Drawings
FIG. 1 is a schematic structural view of a shelf partition prepared according to the present invention;
FIG. 2 is a schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the lead-in section of the present invention (a partial enlarged view of portion J in FIG. 2);
FIG. 4 is a schematic cross-sectional view of a single-flute bending unit of the present invention (a partial enlarged view of section A-A in FIG. 2);
FIG. 5 is a schematic cross-sectional view of a single-slot sizing unit of the present invention (a partial enlarged view of section B-B in FIG. 2);
FIG. 6 is a schematic cross-sectional view of a double-groove bending unit according to the present invention (a partial enlarged view of section D-D in FIG. 2);
FIG. 7 is a schematic cross-sectional view of a double-slot sizing unit of the present invention (a partial enlarged view of section E-E in FIG. 2);
FIG. 8 is a schematic cross-sectional view of a single roller reinforcing assembly at the rear side of a single groove processing section in the present invention (a partial enlarged view of section C-C in FIG. 2);
fig. 9 is a schematic cross-sectional view of two wheel mill reinforcing assemblies at the rear side of a double groove processing section in the present invention (a partial enlarged view of section F-F in fig. 2);
fig. 10 is a top view of the reinforcing assembly of the inventive grinding wheel;
FIG. 11 is a schematic sectional view of the flip-down unit of the present invention (a partial enlarged view of section G-G in FIG. 2);
FIG. 12 is a schematic sectional view of the inversion unit of the present invention (a partially enlarged view of section H-H in FIG. 2);
fig. 13 is a schematic view of the structure of the cut segment of the present invention (view in direction I of fig. 2).
Detailed Description
The present invention will be further described with reference to the drawings (the definitions of "upper", "lower", "top" and "bottom" are merely for convenience of description, and the present invention provides a manufacturing apparatus that can still achieve the function of producing shelf partitions when turned upside down).
As shown in fig. 1, a device for manufacturing a sheet metal molding type shelf partition plate is used for producing a shelf partition plate with an integrated structure; in the shelf partition plate with the integrated structure, a partition plate main body 100, three reinforcing ribs 200 positioned below the partition plate main body 100 and flanges 300 positioned at two sides of the partition plate main body 100 are integrally formed. The reinforcing rib 200 is a triangular groove body and a closed connecting section formed by bending a coiled metal plate 11 along the length direction through sheet metal working. Since the reinforcing beads 200 and the burring 300 are obtained by performing sheet metal processing on the coiled metal plate 11, the separator body 100, the burring 300, and the reinforcing beads 200 do not need to be separately produced, and a welding process between the reinforcing beads 200 and the separator body 100 is not required. In addition, compared with a structure that the reinforcing ribs 200 and the clapboard main body 100 are fixed through a plurality of welding points in the existing shelf clapboard, the reinforcing ribs 200 produced by the preparation device are completely connected with the clapboard main body 100 into a whole, so that the clapboard has a more reliable stress structure and can support goods with larger weight.
As shown in fig. 2, the preparation apparatus includes a frame 1, and a lead-in section 2, a single-tank processing section 3, a double-tank processing section 4, a burring section 5, and a cutting section 6 which are installed on the frame 1 and connected in sequence. The lead-in section 2 is used for accurately feeding the coiled sheet material 11 into the single-tank processing section 3. The single-groove processing section 3 is used for processing a reinforcing rib 200 at the middle position of the bottom surface of the plate 11; the double-groove processing section 4 is used for processing reinforcing ribs 200 at two sides of the bottom surface of the plate 11 to form a three-reinforcing-rib structure below the partition plate. The flanging section 5 is used for turning the edges of the two sides of the plate 11 inwards to form a flanging, so that on one hand, the edges of the plate 11 are prevented from cutting a user, on the other hand, supporting points are added to the edges of the two sides of the partition plate, and the stability of the shelf partition plate is further improved.
The reinforcing rib output position of the single-groove processing section 3 and the two reinforcing rib output positions of the double-groove processing section 4 are both provided with a grinding wheel reinforcing assembly 7. The roller reinforcing assembly 7 is used to extrude a side groove in one side of the top closed position of the two side plates of the reinforcing bar 200. The side grooves enable grooves and protrusions to be formed on opposite sides of the closed positions of the two side plates of the reinforcing rib 200 respectively; the protrusions are embedded into the grooves, so that the two side plates of the reinforcing rib 200 are tightly fixed together, and the structural stability of the reinforcing rib 200 is improved.
The single-groove processing section 3 comprises a single-groove body bending part and a single-groove body shaping part which are arranged in front and back. The single-groove bending part comprises a plurality of single-groove bending units 3-1 which are arranged at equal intervals in sequence; the single-groove body shaping part comprises a plurality of single-groove shaping units 3-2 which are arranged at equal intervals in sequence; each single-groove bending unit 3-1 is used for processing a first rectangular pre-processing groove in the middle of the plate 11, and enabling the pre-processing groove to be gradually deepened and narrowed. Each single-groove shaping unit 3-2 is used for gradually narrowing and closing the opening of the first pre-processing groove to form a first reinforcing rib 200 with a triangular section.
The double-groove processing section 4 comprises a double-groove synchronous bending part and a double-groove synchronous shaping part which are arranged in front and back. The double-groove synchronous bending part comprises a plurality of double-groove bending units 4-1 which are arranged at equal intervals in sequence; the double-groove synchronous shaping part comprises a plurality of double-groove shaping units 4-2 which are arranged at equal intervals in sequence. Each double-groove bending unit 4-1 is used for synchronously processing a second preprocessed groove and a third preprocessed groove on two sides of the first reinforcing rib 200, and synchronously enabling the two preprocessed grooves to be gradually deepened and narrowed. Each double-groove shaping unit 4-2 is used for gradually narrowing and closing the openings of the second and the third pre-processing grooves to form a reinforcing rib 200 with a triangular section.
The turned-over section 5 includes a turned-down portion and a turned-in portion arranged in front and rear. The turn-down part comprises a plurality of turn-down units 5-1 which are arranged at equal intervals in sequence. The inversion part comprises a plurality of inversion units 5-2 which are arranged at equal intervals in sequence. Each downward turning unit 5-1 is used for gradually turning down the edges of two sides of the plate 11 to form two downward vertical turned-down edges; each inward turning unit 5-2 is used for turning the plate 11 downwards at the inner side of the two downward turning edges to form a new downward turning edge, and the original downward turning edge is turned inwards to form two inward turning edges horizontally inwards.
As shown in fig. 3, the introduction section 2 includes a support roller 2-1, a guide plate 2-2, a guide bar 2-3, and a width adjustment mechanism 2-4. A plurality of supporting rollers 2-1 which are arranged along the length direction of the frame 1 at equal intervals in sequence are all rotatably connected with the input end of the frame 1. Two guide rods 2-3 with axes parallel to the width direction of the frame 1 are fixed at the input end of the frame 1. The two guide plates 2-2 are connected with the two guide rods 2-3 in a sliding manner through slide blocks. A yielding hole or a yielding groove is formed at the joint of the guide plate 2-2 and the supporting roller 2-1 so as to avoid interference between the guide plate 2-2 and the supporting roller 2-1. The two guide plates 2-2 are respectively adjusted in position in the width direction of the machine frame 1 through corresponding width adjusting mechanisms 2-4. The width adjusting mechanism 2-4 comprises a lead screw and a nut. The lead screw with the axis parallel to the width direction of the frame 1 is connected to the frame 1 through a bearing. The nuts are fixed on the corresponding guide plates 2-2. The screw rod is rotationally connected with the nut. The guide plate 2-2 is laterally adjusted in position by rotating the lead screw. The distance between the two guide plates 2-2 is adjusted to be consistent with the width of the input coiled sheet material 11; by adjusting the positions of the two guide plates 2-2, the input position of the coiled sheet material 11 can be transversely adjusted, and the symmetry of the processed shelf partition plate is ensured.
As shown in 4-7, 11 and 12, all the single-groove bending unit 3-1, the single-groove shaping unit 3-2, the double-groove bending unit 4-1, the double-groove shaping unit 4-2, the downward turning unit 5-1 and the inward turning unit 5-2 comprise an upper rotating shaft 8 and a lower rotating shaft 9 which are arranged up and down. Both ends of the upper rotating shaft 8 and the lower rotating shaft 9 are rotatably connected to the frame 1 through bearings. The end parts of the upper rotating shaft 8 and the lower rotating shaft 9 are both fixed with a transmission gear 10; the two transmission gears 10 are engaged so that the upper rotating shaft 8 and the lower rotating shaft 9 can rotate in reverse synchronization. Any two adjacent lower rotating shafts 9 are connected through a belt transmission mechanism. One of the lower rotating shafts 9 is driven by a motor, and the specific driving mode is that an output shaft of the motor is connected to the lower rotating shaft 9 through a speed reducer and a belt transmission mechanism. Two auxiliary supporting wheels 12 are centrally fixed on the lower rotating shafts 9 of the single-groove bending unit 3-1 and the single-groove shaping unit 3-2 and are used for supporting two sides of the plate which is only processed in the middle on the single-groove processing section 3.
As shown in FIG. 4, each single-groove bending unit 3-1 further comprises a first upper pressing wheel 3-1-1 and a first lower pressing wheel 3-1-2 on the basis of the upper rotating shaft 8 and the lower rotating shaft 9. The first upper pinch roller 3-1-1 and the first lower pinch roller 3-1-2 are respectively fixed at the middle parts of the corresponding upper rotating shaft 8 and the corresponding lower rotating shaft 9. The middle parts of the outer circumferential surfaces of the first upper pinch roller 3-1-1 and the first lower pinch roller 3-1-2 are respectively provided with a first annular bulge 3-1-3 and a first annular groove 3-1-4. The first annular projection 3-1-3 and the first annular groove 3-1-4 are aligned with each other. The first annular projection 3-1-3 can extend into the first annular groove 3-1-4. Transition inclined planes are arranged at the inner edge of the first annular bulge 3-1-3 (namely the joint with the first upper pinch roller 3-1-1) and the opening of the first annular groove 3-1-4. The first upper pressing wheel 3-1-1 and the first lower pressing wheel 3-1-2 are matched with each other to press a pre-processing groove with transition chamfers at two sides on an input plate 11. Two corresponding auxiliary supporting wheels 12 are symmetrically arranged on two sides of the first lower pressing wheel 3-1-2 and used for providing support for the processed sheet material 11.
Along the conveying direction of the plate 11, the ring width of the first annular protrusion 3-1-3 (i.e. the difference between the outer diameter of the first annular protrusion 3-1-3 and the diameter of the first upper pressing wheel 3-1-1) and the depth of the first annular groove 3-1-4 in each single-groove bending unit 3-1 are gradually increased, and the width of the first annular groove 3-1-4 is gradually reduced, so that the pre-processing groove on the plate 11 is gradually pressed deep and narrowed, and the shape of the groove gradually approaches the requirement of the reinforcing rib 200.
As shown in FIG. 5, each single-groove shaping unit 3-2 comprises a first mounting seat 3-2-1, a lower limiting wheel 3-2-2, an upper limiting wheel 3-2-3 and a side pressure wheel 3-2-4 on the basis of an upper rotating shaft 8 and a lower rotating shaft 9. The upper limiting wheel 3-2-3 and the lower limiting wheel 3-2-2 are respectively fixed in the middle of the corresponding upper rotating shaft 8 and lower rotating shaft 9. The upper limiting wheels 3-2-3 are used for limiting the position of the top surface of the plate and avoiding the deformation of the top surface of the plate. The lower limiting wheel 3-2-2 is used for providing support for the bottom surface of the prefabricated groove machined in the bent part of the single groove body. The first mounting seat 3-2-1 is fixed on the frame 1 and is positioned right below the lower limiting wheel 3-2-2. The two side pinch wheels 3-2-4 are rotatably connected to the first mounting seat 3-2-1 and are respectively positioned at two sides of the bottom of the upper limiting wheel 3-2-3. In the direction from bottom to top, the axes of the two side pinch rollers 3-2-4 incline to one side far away from the upper limiting wheel 3-2-3.
The outer circumferential surface of the side pinch roller 3-2-4 comprises a squeezing surface 3-2-2 and a limiting surface 3-2-6 which are positioned on the upper side. At the contact position of the side pressure wheel 3-2-4 and the plate 11, the extrusion surface 3-2-2 is a vertical line, and the limiting surface 3-2-6 is an inclined line. The extrusion surfaces 3-2-2 of the two side pressure wheels 3-2-4 are used for keeping the positions, close to the opening, of the two side plates of the groove to be machined in a vertical posture and extruding the two side plates inwards, so that the opening is reduced; the limiting surfaces 3-2-6 of the two side pressing wheels 3-2-4 are used for guiding the two side plates of the prefabricated groove to the inclined posture away from the position of the opening, so that the transition between the unchanged bottom surface width of the prefabricated groove and the gradually reduced opening width is realized. The two auxiliary supporting wheels are respectively positioned at two sides of the lower limiting wheel 3-2-2 and used for providing support for the processed sheet material 11.
Along the conveying direction of the plate 11, the distance between two lateral pressure wheels 3-2-4 in each single-groove shaping unit 3-2 is gradually reduced; the pre-machined grooves are formed by gradual deformation to finally form an upper closed part and a lower triangular part. In the single-groove body shaping part, the middle part of the circumferential surface of an upper limiting wheel 3-2-3 in a plurality of single-groove shaping units 3-2 positioned in front is integrally formed with a limiting ring; the bottom of the limiting ring extends into a pre-processing groove formed in the plate, the top of the pre-processing groove is supported from inside to outside, and the shape of the pre-processing groove is adjusted by matching with the two side pressing wheels 3-2-4. The upper limiting wheels 3-2-3 in the plurality of single-groove shaping units 3-2 positioned at the back are not provided with limiting rings, because the tops of the two side surfaces of the preprocessed groove are very close to each other at the moment and do not need to be supported from inside to outside.
As shown in FIG. 6, on the basis of the upper rotating shaft 8 and the lower rotating shaft 9, each double-groove bending unit 4-1 further comprises a second upper pressing wheel 4-1-1, a second lower pressing wheel 4-1-2 and a limiting and maintaining wheel 4-1-3. The second upper pinch roller 4-1-1 is fixed in the middle of the upper rotating shaft 8. The limiting retaining wheel 4-1-3 and the two second lower pressing wheels 4-1-2 are fixed on the corresponding lower rotating shaft 9. The limiting and maintaining wheel 4-1-3 is aligned with the middle position of the two side pinch wheels 3-2-4 of the single-groove shaping unit 3-2, and the outer circumference of the limiting and maintaining wheel 4-1-3 is provided with a wheel groove. The width of the wheel groove is larger than or equal to the width of the reinforcing rib 200 processed by the single groove processing section 3; the depth of the wheel groove is equal to the height of the reinforcing bars 200 processed by the single groove processing section 3. In the working process, the bottom surfaces of the wheel grooves are in contact with the bottom of the reinforcing ribs 200, so that the supplementary power is supplied for forward conveying of the plate 11.
The two second lower pinch rollers 4-1-2 are symmetrically arranged at two sides of the limiting and maintaining wheel 4-1-3. Two second annular bulges are arranged on the outer circumferential surface of the second upper long-strip-shaped pinch roller 4-1-1; and second annular grooves are formed in the outer circumferential surfaces of the two second lower pinch rollers 4-1-2. The two second annular bulges are respectively aligned with the two second annular grooves. The bottoms of the two second annular bulges respectively extend into the tops of the two second annular grooves. Two sets of second annular bulges and second annular grooves are mutually matched, and two rectangular preprocessing grooves can be pressed on the input plate 11. The second annular groove can be formed by forming a disc-shaped workpiece; can be obtained by clamping a small-diameter disc between two large-diameter discs (a gap can be left between the large-diameter disc and the small-diameter disc, so that the width of the second annular groove can be adjusted by moving the position of the large-diameter disc).
The opposite side surfaces of the two second annular bulges are convex round table surfaces. The small diameter edge of the circular table surface is aligned with the side surface of the second annular groove close to the limit retaining wheel 4-1-3. The outer circumferential surface of the second annular bulge is located at the center position in the corresponding second annular groove. In the process of forming the pre-processing groove, the circular table top is in close contact with the plate. Therefore, the plate positioned on the inner side of the annular bulge is tightly contacted with the annular bulge, and the plate positioned on the outer side of the annular bulge is suspended. Therefore, as for the areas of the plate material on the left and right sides of the outer circumferential surface of the annular protrusion, the friction force received by the area of the plate material located on the inner side of the annular protrusion (the side close to the middle of the plate material) is greater than the friction force received by the area of the plate material located on the outer side of the annular protrusion; so that the material required for forming the pre-processing groove on the plate is mainly provided by inwards retracting the edge of the plate; the phenomenon that the middle position of the plate is pulled towards two sides due to the fact that two preprocessing grooves are formed at the same time is avoided, and the formed reinforcing rib 200 located in the middle is prevented from being damaged.
Along the conveying direction of the plate 11, the annular width of the second annular bulge (namely the difference between the outer diameter of the second annular bulge and the diameter of the second upper pressing wheel 4-1-1) in each double-groove bending unit 4-1 and the depth of the second annular groove are gradually increased, the width of the second annular groove is gradually reduced, and the distance between the second annular grooves of the two second lower pressing wheels 4-1-2 is gradually reduced, so that the preprocessed groove on the plate 11 is gradually pressed deeply and narrowed, and the shape of the groove is gradually close to the requirement of the reinforcing rib 200; and through inwards being close to gradually with two groove of preprocessing in the forming process for on the panel in the groove of preprocessing lean on the partial material of panel central point department can form the partly of the required material of the groove deepening of preprocessing, further avoid two groove of preprocessing simultaneously the shaping to lead to the condition that panel intermediate position is dragged to both sides to appear.
As shown in fig. 7, on the basis of the upper rotating shaft 8 and the lower rotating shaft 9, the double-groove sizing unit 4-2 comprises two sizing subunits arranged side by side; the two shaping subunits have the same structure as the single-groove shaping unit 3-2, and are respectively used for further pressing the two pre-processing grooves processed by the double-groove bending unit 4-1 into a reinforcing rib 200 consisting of a triangular part and a closed part. The two shaping subunits are respectively aligned with the two second lower pressing wheels 4-1-2 in the last double-groove bending unit 4-1.
In all the shaping subunits used for processing the same reinforcing rib, each side pinch roller 4-1-4 positioned at the inner side of the upper limiting wheel 4-1-3 is aligned along the conveying direction of the plate; thereby avoiding the pulling of the middle position of the plate in the process of closing the opening of the prefabricated groove; along the conveying direction of the plate 11, the distance between two side press wheels 3-2-4 in each shaping subunit for processing the same reinforcing rib is gradually reduced; the pre-machined grooves are formed by gradual deformation to finally form an upper closed part and a lower triangular part.
As shown in fig. 8, 9 and 10, the roller reinforcing assembly 7 includes a first roller 7-1, a second roller 7-2 and a driving assembly; the first grinding wheel 7-1 and the second grinding wheel 7-2 with vertical axes are arranged side by side and are rotatably connected to the frame. The linkage assembly comprises two synchronizing gears 7-5. Two synchronous gears 7-5 which are meshed with each other are respectively fixed with the bottom ends of the rotating shaft parts of the first rolling wheel 7-1 and the second rolling wheel 7-2. Thereby realizing synchronous reverse rotation of the first rolling wheel 7-1 and the second rolling wheel 7-2. The middle positions of the first and second rollers 7-1 and 7-2 are aligned with the top of the output position of the corresponding reinforcing bars 200 such that the reinforcing bars 200 pass between the first and second rollers 7-1 and 7-2 and are pressed by the first and second rollers 7-1 and 7-2, thereby improving the shape stability of the reinforcing bars 200.
A pressurizing bulge 7-3 is arranged on the outer circumferential surface of the first grinding wheel 7-1; an abdicating notch 7-4 is arranged on the outer circumferential surface of the second grinding wheel 7-2. The pressurizing bulge 7-3 corresponds to the position of the abdicating notch 7-4. When the first rolling wheel 7-1 and the second rolling wheel 7-2 rotate for one circle, the pressurizing protrusion 7-3 and the abdicating notch 7-4 are aligned once, and a side groove is extruded at the top of the reinforcing rib 200, so that the tops of two side plates of the reinforcing rib 200 are tightly combined together, and the structural stability of the reinforcing rib 200 is improved.
On the basis, the first rolling wheel 7-1 and the second rolling wheel 7-2 can rotate under the friction force of the forward movement of the reinforcing ribs 200, and can also be driven by a separate motor to rotate so as to provide auxiliary power for the forward conveying of the reinforcing ribs 200.
As shown in fig. 11 and 12, the flip-down part includes flip-down units 5-1 arranged in sequence. The inversion part comprises inversion units 5-2 which are arranged in sequence. The downward turning unit 5-1 and the inward turning unit 5-2 respectively comprise an upper compression roller 5-1-1, a guide conveying wheel 5-1-2, a downward turning supporting wheel 5-1-3 and a conical compression wheel 5-1-4. The upper press rolls 5-1-1 are fixed in the middle of the corresponding upper rotating shafts 8. Two downward turning supporting wheels 5-1-3 and three guiding conveying wheels 5-1-2 are fixed on a lower rotating shaft 9. The positions of the three guide conveying wheels 5-1-2 correspond to the three reinforcing ribs 200 processed on the plate 11 respectively. The outer circumference of each guide conveying wheel 5-1-2 is provided with a wheel groove. The width of the wheel groove is greater than or equal to the width of the reinforcing rib 200; the depth of the wheel groove of the partial guide conveying wheel 5-1-2 corresponds to the height of the reinforcing ribs 200, so as to provide auxiliary power for forward conveying of the plate 11. For the three reinforcing ribs 200, the number of the guide conveying wheels 5-1-2 capable of providing auxiliary power is consistent, so that the three reinforcing ribs 200 can obtain uniform conveying force, and the plate 11 is prevented from being deformed or damaged due to excessive shearing force.
The two downward turning supporting wheels 5-1-3 are respectively positioned at the opposite sides of the three guiding conveying wheels 5-1-2 and are respectively close to the two side edges of the plate 11 output by the double-groove processing section 4. Two conical pressing wheels 5-1-4 are respectively and integrally formed at two ends of the upper pressing roller 5-1-1. The tapered rollers 5-1-4 have a diameter that increases gradually in the inside-out direction. The two downward turning supporting wheels 5-1-3 correspond to the two conical pressing wheels 5-1-4 respectively; the conical pinch rollers 5-1-4 are positioned at the outer sides of the corresponding downward turning supporting wheels 5-1-3. The downward turning supporting wheels 5-1-3 are matched with the corresponding conical pressing wheels 5-1-4, and the part of the edge of the plate 11, which exceeds the outer sides of the downward turning supporting wheels 5-1-3, is bent downwards.
The distance between the two conical pressing wheels 5-1-4 in the inward turning unit 5-2 is smaller than the distance between the two conical pressing wheels 5-1-4 in the downward turning unit 5-1, so that two different positions of the edge of the plate 11 can be turned, and a vertical downward turning edge and a horizontal inward turning edge are formed. The two inversion units 5-2 located at the extreme ends have a structure different from the remaining inversion units 5-2.
On the basis of the rest of the inward turning units 5-2, the two inward turning units 5-2 positioned at the tail end are not provided with the tapered pinch rollers 5-1-4, and are additionally provided with two side shaping wheels 5-2-1; the outer side surface of the downward turning supporting wheel 5-1-3 is provided with an annular limiting step; this spacing step is used for finalizing the design to turn over the turn-ups in the edge of turn-ups upwards, further reduce 11 marginal fish tail users' of panel possibility.
The two side shaping wheels 5-2-1 are rotatably connected to the frame 1 and are respectively positioned at the outer sides of the tops of the downward turning supporting wheels 5-1-3; the axis of the side shaping wheel 5-2-1 is vertically arranged, and the outer circumference is provided with an annular convex part. In the working process, the two side shaping wheels 5-2-1 respectively support the flanges formed on the two sides of the plate 11, and the convex parts on the side shaping wheels 5-2-1 enable the flanges on the two sides of the plate 11 to be concave and deformed, so that the space complexity of the flanges is improved, and further the bending strength of the flanges in different directions is improved.
Along the conveying direction of the plate 11, the taper of the tapered pressing wheel 5-1-4 in each downward turning unit 5-1 is gradually increased, so that the edges of the two sides of the plate 11 are continuously turned downwards in a gradual deformation mode until two vertical turned edges are formed.
Along the conveying direction of the plate 11, the taper of the tapered pressing wheels 5-1-4 in each inward turning unit 5-2 is gradually increased, so that the edges of the two sides of the plate 11 are continuously turned downwards in a gradual deformation mode until two new vertical turned edges are formed. At this time, the vertical flanging output by the downward-flanging part forms an inward horizontal flanging.
As shown in FIG. 13, the cutting section 6 comprises a portal frame 6-1, a hydraulic cylinder 6-2, a partition positioning block 6-3, a cutter mounting plate 6-4, a cutting knife 6-5 and a guide positioning assembly 6-6. The portal frame 6-1 is fixed at the output end of the frame 1. The hydraulic cylinder 6-2 is fixed at the top of the portal frame 6-1, and a piston rod is arranged downwards. The cutter mounting plate 6-4 is fixedly or rotationally connected with the end part of the piston rod through a connecting piece. The guiding and positioning assembly 6-6 comprises a guide rail, a sliding block, an intermediate rod, a first connecting rod and a second connecting rod. Two guide rails which are vertically arranged are respectively fixed on two sides of the portal frame 6-1. The two sliding blocks are respectively connected on the two guide rails in a sliding manner. Two ends of the cutter mounting plate 6-4 are respectively fixed with the two sliding blocks. One ends of the two first connecting rods are respectively and rotatably connected with different positions at the top of the portal frame 6-1; the other ends of the two first connecting rods are respectively and rotatably connected with the two ends of the horizontally arranged middle rod to form a first parallelogram mechanism. One end of each of the two second connecting rods is rotatably connected with the two ends of the middle rod respectively; the other ends of the two second connecting rods are respectively and rotatably connected with different positions of the cutter mounting plate 6-4 to form a second parallelogram mechanism. The cutting knife 6-5 is fixed at the bottom of the knife mounting plate 6-4.
The guide rail in the guiding and positioning assembly 6-6 is used for providing vertical guide for the cutter mounting plate 6-4, and each connecting rod is used for ensuring that the cutter mounting plate 6-4 is not overturned in the cutting process by utilizing the characteristics of the parallelogram mechanism, so that the condition that the guide rail is blocked is avoided, and the plate 11 is uniformly stressed at different positions.
The clapboard positioning block 6-3 is fixed on the frame 1 and is positioned under the cutter mounting plate 6-4. The clapboard positioning block 6-3 is provided with a clapboard guiding positioning groove. The constant head tank includes horizontal groove section, is located three strengthening rib holding tank of horizontal groove section middle part below and is located two turn-ups holding tanks of horizontal groove section both ends below. The plate 11 output by the downward turning part can pass through the partition plate guide positioning groove; the baffle guiding and positioning groove is used for providing support for different positions of the plate 11 when the plate 11 is cut, and the overall deformation of the plate 11 in the cutting process is reduced.
The top of the clapboard positioning block 6-3 is provided with a cutting abdicating seam; the cutting abdication slot divides the positioning groove into two parts from top to bottom. The cutting abdication slit is aligned with the cutting blade 6-5 for providing space for the cutting blade 6-5 to cut the sheet material 11 within the positioning slot. The bottom edge of the cutting knife 6-5 is provided with a cutting edge. The shape of the cutting edge comprises five sawtooth cutting sections and four upper concave sections which are alternately arranged in sequence. The three strengthening rib holding tank and two turn-ups holding tanks in five sawtooth cutting sections and the constant head tank align respectively.
In the cutting process, the five sawtooth cutting sections firstly contact the three reinforcing ribs 200 and the two flanging positions of the plate 11, and cut the three reinforcing ribs 200 and the two flanging with larger thickness; the sawtooth structure on the sawtooth cutting section improves the cutting effect on the reinforcing ribs 200 and the flanging with the space structure; then, with the lowering of the cutting knife 6-5, the horizontal part of the plate 11 is gradually cut by the inclined lower concave section until the plate 11 is completely cut, and a shelf partition board with a specified length, integrated molding and no need of welding the reinforcing ribs 200 is obtained.
Due to the characteristics of cutting processing, the cut-in side of the cut metal piece is very flat, and burrs often appear on the cut-out side; in the embodiment, since the cutting blade 6-5 cuts the reinforcing rib 200 of the plate 11 from the top plane to the bottom plane, the upper edge of the section formed by cutting (i.e. the edge close to the top plane) is very flat; all burrs are formed at the lower edge of the end face. The two ends of the shelf partition plate need to be provided with the edge protection strips, and the edge protection strips can be abutted against the lower surface of the shelf partition plate, so that the sharp ends of burrs are abutted against the edge protection strips, and people cannot be injured; therefore, in the embodiment, the two ends of the shelf partition plate obtained by cutting the shelf partition plate from the top surface to the bottom surface do not need to be subjected to deburring treatment such as grinding, so that the process is further simplified, and the cost of the shelf partition plate is reduced.
The working principle of the invention is as follows:
one end of coiled metal plate is sent into the lead-in section 2 in a flat state; the plate passes through the single-groove processing section 3, the double-groove processing section 4, the flanging section 5 and the cutting section 6 in sequence under the guidance of the leading-in section 2. The single groove processing section 3 bends a first reinforcing rib at the middle part of the plate; the double-groove processing section 4 bends a second reinforcing rib and a third reinforcing rib at two sides of the first reinforcing rib on the plate simultaneously; the three roller reinforcing components 7 are respectively provided with a side groove at the top of each reinforcing rib at intervals. The flanging section 5 is bent to form flanging structures at the edges of the two sides of the plate; and the cutting section 6 is used for sequentially cutting the plates at intervals of preset lengths to obtain the shelf partition plates with preset lengths. After the two ends of the goods shelf partition board are provided with the edge protection strips with three notches, the goods shelf partition board can be used. The three notches on the edge protection strip are respectively clamped into the joints of the three reinforcing ribs and the partition board main body. The top surface of the edge protection strip is contacted with the bottom surface of the partition plate main body, so that burrs at the section of the shelf partition plate can be prevented from hurting people.
Claims (10)
1. A device for preparing a sheet metal forming type goods shelf partition plate comprises a rack (1); the method is characterized in that: the device also comprises a reinforcing rib processing part, a flanging section (5) and a cutting section (6) which are arranged on the frame (1) and are sequentially connected;
the reinforcing rib processing part adopts any one of the following three schemes:
the first scheme is as follows: the reinforcing rib processing part comprises one or a plurality of single groove processing sections (3) which are connected in sequence; under the condition that a plurality of single-groove processing sections (3) are arranged, different single-groove processing sections (3) are staggered in the conveying direction of the plate;
scheme II: the reinforcing rib processing part comprises one or a plurality of double-groove processing sections (4) which are connected in sequence; under the condition that a plurality of double-groove processing sections (4) are arranged, different double-groove processing sections (4) are staggered in the conveying direction of the plate;
the third scheme is as follows: the reinforcing rib processing part comprises a single groove processing section (3) and a plurality of double groove processing sections (4) which are connected in sequence; under the condition that a plurality of double-groove processing sections (4) are arranged, different double-groove processing sections (4) are staggered in the conveying direction of the plate;
the single-groove machining section (3) is used for machining a single reinforcing rib (200) on the plate (11); the double-groove machining section (4) is used for machining two symmetrical reinforcing ribs (200) on the plate (11) at the same time; the flanging section (5) is used for inwards turning over the edges of two sides of the plate (11); the reinforcing ribs (200) are obtained by bending a plate; the bottom of the reinforcing rib (200) is in a groove shape, and the top of the reinforcing rib is in a closed structure with two side plates;
the single-groove processing section (3) comprises a single-groove body bending part and a single-groove body shaping part which are arranged in front and back; the single-groove bending part comprises a plurality of single-groove bending units (3-1) which are sequentially arranged; the single-groove body shaping part comprises a plurality of single-groove shaping units (3-2) which are sequentially arranged; each single-groove bending unit (3-1) is used for bending a pre-processing groove on the plate (11) and enabling the pre-processing groove to be gradually deepened and narrowed; each single-groove shaping unit (3-2) is used for gradually narrowing and closing the opening of the prefabricated groove to form a single reinforcing rib (200);
the double-groove processing section (4) comprises a double-groove synchronous bending part and a double-groove synchronous shaping part which are arranged in front and back; the double-groove synchronous bending part comprises a plurality of double-groove bending units (4-1) which are sequentially arranged; the double-groove synchronous shaping part comprises a plurality of double-groove shaping units (4-2) which are sequentially arranged; each double-groove bending unit (4-1) is used for synchronously bending two pre-processing grooves and enabling the two pre-processing grooves to be gradually deepened and narrowed; each double-groove shaping unit (4-2) is used for gradually narrowing and closing the openings of the two pre-processing grooves to synchronously form two reinforcing ribs (200).
2. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 1, characterized in that: also comprises a lead-in section (2); the leading-in section (2) is arranged at the input end of the reinforcing rib processing part and is used for accurately feeding coiled plates (11) into the single-groove processing section (3); the leading-in section (2) comprises a supporting roller (2-1), a guide plate (2-2) and a width adjusting mechanism (2-4); a plurality of supporting rollers (2-1) which are sequentially arranged along the conveying direction of the plate are rotatably connected to the input end of the rack (1); the two guide plates (2-2) are respectively connected with the two sides of the frame (1) in a sliding way; the two guide plates (2-2) adjust the positions of the guide plates in the width direction of the frame (1) through corresponding width adjusting mechanisms (2-4); during the working process, the plate is supported on the supporting roller (2-1) and is positioned between the two guide plates (2-2).
3. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 1, characterized in that: the flanging section (5) comprises a downward flanging part and an inward flanging part which are arranged in front and back; the downward turning part comprises a plurality of downward turning units (5-1) which are arranged at equal intervals in sequence; the inversion part comprises a plurality of inversion units (5-2) which are arranged at equal intervals in sequence.
4. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 3, characterized in that: all the single-groove bending unit (3-1), the single-groove shaping unit (3-2), the double-groove bending unit (4-1), the double-groove shaping unit (4-2), the downward turning unit (5-1) and the inward turning unit (5-2) comprise an upper rotating shaft (8) and a lower rotating shaft (9) which are arranged up and down; the upper rotating shaft (8) and the lower rotating shaft (9) are both rotationally connected to the rack (1); the end parts of the upper rotating shaft (8) and the lower rotating shaft (9) are both fixed with a transmission gear (10); the two transmission gears (10) are meshed; any two adjacent lower rotating shafts (9) are connected through a belt transmission mechanism; one or more lower rotating shafts (9) are driven to rotate by a power element.
5. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 4, characterized in that: two auxiliary supporting wheels (12) are centrally fixed on the lower rotating shafts (9) of the single-groove bending unit (3-1) and the single-groove shaping unit (3-2) and are used for supporting two sides of a plate which is only processed in the middle of the single-groove processing section (3).
6. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 4, characterized in that: on the basis of the upper rotating shaft (8) and the lower rotating shaft (9), each single-groove bending unit (3-1) also comprises a first upper pressing wheel (3-1-1) and a first lower pressing wheel (3-1-2); the first upper pinch roller (3-1-1) and the first lower pinch roller (3-1-2) are respectively fixed in the middle of the corresponding upper rotating shaft (8) and lower rotating shaft (9); the middle parts of the outer circumferential surfaces of the first upper pinch roller (3-1-1) and the first lower pinch roller (3-1-2) are respectively provided with a first annular bulge (3-1-3) and a first annular groove (3-1-4); the first annular bulge (3-1-3) and the first annular groove (3-1-4) are mutually aligned; the bottom of the first annular bulge (3-1-3) extends into the first annular groove (3-1-4); the first upper pressing wheel (3-1-1) and the first lower pressing wheel (3-1-2) are matched with each other, and a pre-processing groove is pressed on the plate (11);
along the conveying direction of the plate (11), the depth of the first annular bulge (3-1-3) in each single-groove bending unit (3-1) extending into the first annular groove (3-1-4) is gradually increased, and the width of the first annular groove (3-1-4) is gradually reduced;
on the basis of the upper rotating shaft (8) and the lower rotating shaft (9), each single-groove shaping unit (3-2) comprises a lower limiting wheel (3-2-2), an upper limiting wheel (3-2-3) and a side pressing wheel (3-2-4); the upper limiting wheel (3-2-3) and the lower limiting wheel (3-2-2) are respectively fixed in the middle of the corresponding upper rotating shaft (8) and lower rotating shaft (9); the upper limiting wheel (3-2-3) and the lower limiting wheel (3-2-2) are used for limiting the plate in the vertical direction; the two side pinch rollers (3-2-4) are rotatably connected to the rack and are respectively positioned at two sides of the bottom of the upper limiting wheel (3-2-3); in the direction from bottom to top, the axes of the two side pinch rollers (3-2-4) incline to one side far away from the upper limiting wheel (3-2-3); the outer circumferential surface of the side pinch roller (3-2-4) comprises an extrusion surface (3-2-2) and a limiting surface (3-2-6) which are positioned on the upper side; the extrusion surfaces (3-2-2) of the two side pressure wheels (3-2-4) are used for keeping the positions, close to the opening, of the two side plates of the prefabricated groove in a vertical posture and extruding inwards, so that the opening is reduced; the limiting surfaces (3-2-6) of the two side pressing wheels (3-2-4) are used for guiding the two side plates of the prefabricated groove to the position far away from the opening to the target shape;
along the conveying direction of the plate (11), the distance between two lateral press wheels (3-2-4) in each single-groove shaping unit (3-2) is gradually reduced; in the single-groove body shaping part, limiting rings are integrally formed in the middle of the circumferential surface of an upper limiting wheel (3-2-3) in a plurality of single-groove shaping units (3-2) positioned in front; the bottom of the limiting ring extends into a pre-processing groove formed on the plate; the width of the limiting ring on each single-groove shaping unit (3-2) is gradually reduced until the limiting ring is not arranged;
on the basis of the upper rotating shaft (8) and the lower rotating shaft (9), each double-groove bending unit (4-1) also comprises a second upper pressing wheel (4-1-1), a second lower pressing wheel (4-1-2) and a limiting and maintaining wheel (4-1-3); the second upper pinch roller (4-1-1) is fixed in the middle of the upper rotating shaft (8); the limit retaining wheel (4-1-3) and the two second lower pressing wheels (4-1-2) are fixed on the corresponding lower rotating shaft (9); the limiting and maintaining wheel (4-1-3) is aligned with the middle position of two side pinch wheels (3-2-4) of the single-groove shaping unit (3-2), and the outer circumference of the limiting and maintaining wheel (4-1-3) is provided with a wheel groove; in the working process, the reinforcing ribs (200) processed by the single-groove processing section (3) are positioned in the wheel grooves of the limiting and maintaining wheels (4-1-3);
the two second lower pressing wheels (4-1-2) are symmetrically arranged at two sides of the limiting and maintaining wheel (4-1-3); two second annular bulges are arranged on the outer circumferential surface of the second upper pinch roller (4-1-1); second annular grooves are formed in the outer circumferential surfaces of the two second lower pressing wheels (4-1-2); the two second annular bulges are respectively aligned with the two second annular grooves; the bottoms of the two second annular bulges extend into the tops of the two second annular grooves respectively; the opposite side surfaces of the two second annular bulges are convex round table surfaces; the inner edge of the circular table surface is aligned with the side surface of the second annular groove close to the limit retaining wheel (4-1-3); the outer circumferential surface of the second annular bulge is positioned in the middle of the corresponding second annular groove;
along the conveying direction of the plate (11), the depth of the second annular bulge in each double-groove bending unit (4-1) extending into the second annular groove is gradually increased, the width of the second annular groove is gradually reduced, and the distance between the second annular grooves of the two second lower pressing wheels (4-1-2) is gradually reduced;
on the basis of the upper rotating shaft (8) and the lower rotating shaft (9), the double-groove shaping unit (4-2) comprises two shaping subunits which are arranged side by side; the two shaping subunits are the same as the single-groove shaping unit (3-2) in structure and are respectively used for further pressing two pre-processing grooves processed by the double-groove bending unit (4-1) into a reinforcing rib (200) with a closed top; the two shaping subunits are respectively aligned with the two second lower pressing wheels (4-1-2) in the last double-groove bending unit (4-1);
the distance between the two side press wheels (3-2-4) in each shaping subunit is gradually reduced along the conveying direction of the plate (11).
7. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 4, characterized in that: the downward turning part comprises a plurality of downward turning units (5-1) which are sequentially arranged; the inversion part comprises a plurality of inversion units (5-2) which are sequentially arranged; the downward turning unit (5-1) and the inward turning unit (5-2) both comprise an upper pressing roller (5-1-1), a guide conveying wheel (5-1-2), a downward turning supporting wheel (5-1-3) and a conical pressing wheel (5-1-4); the upper press roller (5-1-1) is fixed in the middle of the corresponding upper rotating shaft (8); two downward turning supporting wheels (5-1-3) and n guide conveying wheels (5-1-2) are fixed on a lower rotating shaft (9); n is the number of the reinforcing ribs processed on the plate;
in the working process, n reinforcing ribs (200) processed on the plate (11) are respectively positioned in wheel grooves of n guide conveying wheels (5-1-2); the bottom surfaces of the wheel grooves of part or all of the guide conveying wheels (5-1-2) are contacted with the bottom surfaces of the reinforcing ribs (200) to provide auxiliary power for forward conveying for the plates (11);
the two downward turning supporting wheels (5-1-3) are respectively close to the edges of two sides of the plate (11) output by the reinforcing rib processing part; two conical press wheels (5-1-4) are respectively arranged at two ends of the upper press wheel (5-1-1); the diameter of the conical pinch roller (5-1-4) is gradually increased from inside to outside; the two downward turning supporting wheels (5-1-3) correspond to the two conical pressing wheels (5-1-4) respectively; the conical pressing wheels (5-1-4) are positioned at the outer sides of the corresponding downward turning supporting wheels (5-1-3); in the working process, the downward turning supporting wheels (5-1-3) are matched with the corresponding conical pressing wheels (5-1-4), and the part of the edge of the plate (11) which exceeds the outer sides of the downward turning supporting wheels (5-1-3) is bent downwards;
the distance between two conical pressing wheels (5-1-4) in the inward turning unit (5-2) is smaller than the distance between two conical pressing wheels (5-1-4) in the downward turning unit (5-1), and the downward turning part and the inward turning part turn over different positions on two sides of the plate to form a vertical downward turning edge and a horizontal inward turning edge;
on the basis of the rest of the inward turning units (5-2), the two inward turning units (5-2) positioned at the tail end are not provided with tapered press wheels (5-1-4), and are additionally provided with two side part shaping wheels (5-2-1); the outer side surface of the downward turning supporting wheel (5-1-3) is provided with an annular limiting step; the limiting step is used for shaping the inner flanging and turning the edge of the inner flanging upwards; the two side shaping wheels (5-2-1) are rotatably connected to the rack (1) and are respectively positioned at the outer sides of the tops of the downward turning supporting wheels (5-1-3); the axis of the side shaping wheel (5-2-1) is vertically arranged, and the outer circumference is provided with an annular convex part; in the working process, the two side shaping wheels (5-2-1) respectively support the flanges formed on the two sides of the plate (11), and the flanges on the two sides of the plate (11) are inwards deformed by the aid of the outward convex parts on the side shaping wheels (5-2-1); the conicity of the conical pressing wheel (5-1-4) in each downward turning unit (5-1) is gradually increased along the conveying direction of the plate (11); the conicity of the conical pressing wheel (5-1-4) in each inversion unit (5-2) is gradually increased.
8. The manufacturing device of the sheet metal forming type shelf partition board according to any one of claims 1 to 7, characterized in that: each reinforcing rib output position of the reinforcing rib processing part is provided with a grinding wheel reinforcing assembly (7); the grinding wheel reinforcing assembly (7) is used for extruding a side groove on one side of the top closed position of the two side plates of the reinforcing rib (200); the side grooves enable opposite sides of closed positions of two side plates of the reinforcing rib (200) to form grooves and bulges respectively; the bulges are embedded into the grooves, so that the two side plates of the reinforcing rib (200) are tightly fixed together, and the structural stability of the reinforcing rib (200) is improved.
9. The manufacturing device of the sheet metal forming type shelf partition plate according to claim 8, characterized in that: the roller reinforcing component (7) comprises a first roller (7-1), a second roller (7-2) and a driving component; the first grinding wheel (7-1) and the second grinding wheel (7-2) which are vertically arranged along the axis are arranged side by side and are rotationally connected to the frame; the linkage assembly comprises two synchronous gears (7-5); two synchronous gears (7-5) which are meshed with each other are respectively fixed with the bottom ends of the rotating shaft parts of the first grinding wheel (7-1) and the second grinding wheel (7-2); the middle positions of the first grinding wheel (7-1) and the second grinding wheel (7-2) are aligned with the tops of the corresponding reinforcing rib output positions; the outer circumferential surface of the first grinding wheel (7-1) is provided with a pressurizing bulge (7-3); an abdicating notch (7-4) is arranged on the outer circumferential surface of the second grinding wheel (7-2); the pressurizing bulge (7-3) corresponds to the abdication gap (7-4); in the working process, each time the first grinding wheel (7-1) and the second grinding wheel (7-2) rotate for one circle, the pressurizing protrusion (7-3) and the abdicating notch (7-4) are aligned once, and a side groove is extruded at the top of the reinforcing rib (200).
10. The manufacturing device of the sheet metal forming type shelf partition board according to any one of claims 1 to 7, characterized in that: the cutting section (6) comprises a portal frame (6-1), a hydraulic cylinder (6-2), a partition positioning block (6-3), a cutter mounting plate (6-4), a cutting knife (6-5) and a guiding and positioning assembly (6-6); the portal frame (6-1) is fixed at the output end of the frame (1); the hydraulic cylinder (6-2) is fixed at the top of the portal frame (6-1), and a piston rod is arranged downwards; the cutter mounting plate (6-4) is fixedly or rotatably connected with the end part of the piston rod through a connecting piece; the guide positioning assembly (6-6) comprises a guide rail, a sliding block, an intermediate rod, a first connecting rod and a second connecting rod; two guide rails which are vertically arranged are respectively fixed on two sides of the portal frame (6-1); the two sliding blocks are respectively connected on the two guide rails in a sliding manner; two ends of the cutter mounting plate (6-4) are respectively fixed with the two sliding blocks; one ends of the two first connecting rods are respectively and rotatably connected with different positions at the top of the portal frame (6-1); the other ends of the two first connecting rods are respectively and rotatably connected with the two ends of the horizontally arranged middle rod to form a first parallelogram mechanism; one end of each of the two second connecting rods is rotatably connected with the two ends of the middle rod respectively; the other ends of the two second connecting rods are respectively and rotatably connected with different positions of the cutter mounting plate (6-4) to form a second parallelogram mechanism; the cutting-off knife (6-5) is fixed at the bottom of the cutter mounting plate (6-4);
the clapboard positioning block (6-3) is fixed on the rack (1) and is positioned right below the cutter mounting plate (6-4); a partition guide positioning groove is formed in the partition positioning block (6-3); the positioning groove comprises a horizontal groove section, n reinforcing rib accommodating grooves positioned below the middle part of the horizontal groove section and two flanging accommodating grooves positioned below two ends of the horizontal groove section; n is the number of the reinforcing ribs processed on the plate;
the top of the clapboard positioning block (6-3) is provided with a cutting abdicating seam; the cutting abdicating seam divides the positioning groove into two parts from top to bottom; the cutting abdication seam is aligned with the cutting knife (6-5) and is used for providing space for the cutting knife (6-5) to cut off the plate (11) in the positioning groove; a cutting edge is arranged at the bottom edge of the cutting knife (6-5); the shape of the cutting edge comprises n +2 sawtooth cutting sections and n +1 upper concave sections which are alternately arranged in sequence; n +2 individual sawtooth cutting sections align respectively with n strengthening rib holding tank and two turn-ups holding tanks in the constant head tank.
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