CN114710036A - High-efficiency boost converter for small UPS and control method thereof - Google Patents

High-efficiency boost converter for small UPS and control method thereof Download PDF

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CN114710036A
CN114710036A CN202210238988.XA CN202210238988A CN114710036A CN 114710036 A CN114710036 A CN 114710036A CN 202210238988 A CN202210238988 A CN 202210238988A CN 114710036 A CN114710036 A CN 114710036A
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inductor
capacitor
switch tube
current
terminal
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秦岭
刘宇涵
许兴
饶家齐
周磊
段冰莹
钱天泓
田民
钱娇
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Nantong University
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M3/00Conversion of dc power input into dc power output
    • H02M3/02Conversion of dc power input into dc power output without intermediate conversion into ac
    • H02M3/04Conversion of dc power input into dc power output without intermediate conversion into ac by static converters
    • H02M3/10Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
    • H02M3/145Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
    • H02M3/155Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
    • H02M3/156Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators
    • H02M3/158Conversion of dc power input into dc power output without intermediate conversion into ac by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only with automatic control of output voltage or current, e.g. switching regulators including plural semiconductor devices as final control devices for a single load
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J9/00Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting
    • H02J9/04Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source
    • H02J9/06Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems
    • H02J9/061Circuit arrangements for emergency or stand-by power supply, e.g. for emergency lighting in which the distribution system is disconnected from the normal source and connected to a standby source with automatic change-over, e.g. UPS systems for DC powered loads
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/08Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
    • H02M1/088Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters for the simultaneous control of series or parallel connected semiconductor devices
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/14Arrangements for reducing ripples from dc input or output

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Dc-Dc Converters (AREA)

Abstract

The invention belongs to the technical field of DC-DC boost converters, and discloses a high-efficiency boost converter for a small UPS and a control method thereof, wherein the converter has continuous input current and small current ripple, and the service life of a storage battery cannot be influenced; the voltage gain is higher, and the lower storage battery voltage can be raised to the higher load voltage under the condition of lower duty ratio; the number of the power devices is small, the voltage stress is low, the low-rated-voltage power devices with lower price and better performance can be adopted, and the cost is lower. By adopting the control method, the boost converter can realize soft switching in the whole load variation range, further reduce the on-state loss, ensure the high operation efficiency of the small UPS and have simpler realization method.

Description

High-efficiency boost converter for small UPS and control method thereof
Technical Field
The invention belongs to the technical field of DC-DC boost converters, and particularly relates to a high-efficiency boost converter for a small UPS and a control method thereof.
Background
In a small-sized light-weight Uninterruptible Power Supply (UPS), a DC/DC converter generally uses a small number of large-capacity storage batteries connected in series as an input DC voltage source, and thus, the battery voltage of the UPS is low, while the inverter of the UPS requires a high DC input voltage. Generally, such a small UPS uses a Push-Pull circuit (Push-Pull) to realize a high dc voltage for the operation of the subsequent inverter, but the Push-Pull circuit is relatively complex in design and high in cost. The primary current is intermittent, so that the current ripple is large, the storage battery can be seriously heated, and the service life of the storage battery is influenced; 2 switching tubes are adopted, and the circuit loss is large due to the input of low-voltage large current; the step-up transformer used to realize the high step-up ratio generates leakage inductance, thereby bringing loss, and a filter inductor is used for the secondary side. Obviously, the circuit cost of this solution is also high.
In order to solve the above problems, researchers have proposed various high-gain transformerless dc converters. Compared with a push-pull circuit, the transformerless high-gain converter has the advantages of no high-frequency transformer, small volume, low cost, high efficiency and the like, and is particularly suitable for a small UPS. When the duty ratio D of the traditional Boost converter exceeds 0.8, the current stress and the on-state loss of an inductor and a switching tube of the traditional Boost converter are seriously increased, and the conversion efficiency is obviously reduced. Therefore, the voltage gain G of a conventional Boost converter does not generally exceed 5. Various scholars introduce Boost networks such as a switch inductor, a switch capacitor, a quasi-Z source or a Boost and the like into a traditional Boost converter respectively to obtain various transformer-free high-gain Boost schemes. Most of the schemes can realize single-stage conversion of energy, the conversion efficiency is high, but the voltage gain is usually not more than twice of that of the traditional Boost converter. To this end, scholars further propose high gain schemes based on boost network expansion. Although the scheme of adopting the extended boost network can obviously improve the boost capability, the volume and the weight of the converter are obviously increased due to the increase of the number of the energy storage elements. The switching frequency of the converter is improved, the volume and the weight of the energy storage element can be effectively reduced, the power density is improved, the switching loss of the power tube is also increased rapidly, and the conversion efficiency is reduced seriously. The introduction of soft switching technology can effectively solve these problems. To this end, researchers have further proposed many ZVS high-gain converters based on boost network extensions. However, these topologies have the following problems in common: (1) the number of diodes is large, and the structure is complex; (2) part of the switch tubes still work in a hard switch state, so that the efficiency is difficult to further improve; (3) the voltage stress of the switching tube is high, and a high-voltage-resistant semiconductor device is needed, so that the on-state loss is high, and the cost is high; (4) there is a loss of duty cycle.
Disclosure of Invention
In view of the above, the present invention provides a high efficiency boost converter for a small UPS and a control method thereof, where the converter has continuous input current, small current ripple, no influence on the service life of a battery, and a high voltage gain, and can boost a low battery voltage to a high load voltage under a low duty ratio condition, the number of power devices is small, the voltage stress is low, and a low rated voltage power device with low price and better performance can be used.
In order to achieve the above object, the following solutions are proposed:
a control method for a high efficiency boost converter of a small UPS, two ports of the high efficiency boost converter being connected to a battery and a load, respectively, the high efficiency boost converter comprising:
first switch tube S1A second switch tube S2A first capacitor C1A second capacitor C2The third electricityContainer C3A fourth capacitor C4A fifth capacitor C5A first diode D1A second diode D2A first inductor L1A second inductor L2And a third inductance L3
The positive electrode of the storage battery and the first inductor L1Is connected with the first end of the first connecting pipe; the first inductor L1And the second end of the first switch tube S1Drain electrode of (1), the second switching tube S2Source electrode of, the second capacitor C2The second terminal of (C), the third capacitor C3Is connected with the second end of the first end; the second switch tube S2And the second inductor L2First terminal of, said first capacitor C1Is connected with the first end of the first connecting pipe; the second inductor L2And the second terminal of the second capacitor C2First terminal of, the first diode D1The anode of (2) is connected; the first diode D1And the third inductor L3First terminal of, the fourth capacitance C4Is connected with the first end of the first connecting pipe; the third inductor L3And the second terminal of the third capacitor C3The first terminal of the second diode D2The anode of (2) is connected; the second diode D2And the fifth capacitor C5The first end of (a) is connected to the positive pole of the load; the negative pole of the load, the negative pole of the storage battery and the first switch tube S1Source electrode of, the first capacitor C1Second terminal of, the fourth capacitance C4Second terminal of, the fifth capacitance C5Is connected with the second end of the first end;
the control method comprises the following steps:
s1, sampling value u of output voltage of high-efficiency boost converteroAnd a reference value uo,refComparing to obtain an error signal uo,e
S2, the error signal u is processedo,eSending to an output voltage controller to obtain a regulation signal ur
S3, obtaining an output current sampling value i of the high-efficiency boost converteroAdjusted according to the following rulesSwitching frequency fs
Figure RE-GDA0003660600720000021
Figure RE-GDA0003660600720000022
Figure RE-GDA0003660600720000023
Figure RE-GDA0003660600720000024
Wherein, Δ I ═ IL2,peak-iL3,peak-iL1,val,UinIs the input voltage; l is1A first inductor; l is3A third inductor; u shapeoIs the output voltage; i iso,maxIs the maximum value of the output average current; Δ I is the current margin, IL1,valIs a first inductor current iL1Trough value of (a) — iL2,peakAnd-iL3,peakAre respectively a second inductance L2And a third inductance L3The reverse current peak of (2).
S4, adjusting the signal urAnd a switching frequency of fsUnipolar triangular carrier ucCrossing to generate a first switch tube S1Drive signal u ofgs,S1(ii) a U is to begs,S1Negation is performed to generate a second switch tube S2Drive signal u ofgs,S2
Further, the first inductor L1A second inductor L2A third inductor L3The design of (2) is as follows:
Figure RE-GDA0003660600720000025
Figure RE-GDA0003660600720000026
wherein D is a first switch tube S1Duty cycle of the drive signal; delta% is the first inductance L1Allowable maximum current ripple and first inductor L1A percentage of maximum average current; po,maxIs the maximum value of the output power; f. ofs,minThe lowest switching frequency.
Compared with the prior art, the high-efficiency boost converter for the small UPS and the control method thereof provided by the invention can enable the storage battery to have smaller output current ripple without influencing the service life of the storage battery, can ensure that the UPS system has higher operation efficiency in the whole load change range, and has the advantages of simpler implementation method and lower cost.
Drawings
FIG. 1 is a schematic diagram of a high efficiency boost converter for a small UPS according to the present invention;
FIG. 2 is a block diagram of a system control strategy for a high efficiency boost converter for a small UPS in accordance with the present invention;
FIG. 3 is a diagram illustrating a modal analysis of a high efficiency boost converter for a small UPS in accordance with the present invention;
FIG. 4 is a waveform diagram illustrating steady-state performance testing of a high efficiency boost converter for a small UPS in accordance with the present invention;
FIG. 5 shows an embodiment of the first inductor L when the output power of the high efficiency boost converter for a small UPS is switched from a heavy load (250W) to a light load (40W)1Current i ofL1A second inductor L2Reverse current-i ofL2And an output voltage uoThe experimental waveform of (2);
FIG. 6 shows a high efficiency boost converter for a small UPS employing conventional PWM control scheme (f) according to an embodiment of the present inventions110kHz) and the control method proposed by the present invention, the measured efficiency curves under different load conditions.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Fig. 1 shows a high efficiency boost converter for a small UPS according to the present invention. The method comprises the following steps: first switch tube S1A second switch tube S2A first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4A fifth capacitor C5A first diode D1A second diode D2A first inductor L1A second inductor L2And a third inductance L3(ii) a The positive electrode of the storage battery and the first inductor L1Is connected with the first end of the first connecting pipe; the first inductor L1And the second end of the first switch tube S1Drain electrode of (1), the second switching tube S2Source electrode of, the second capacitor C2The second terminal of (C), the third capacitor C3Is connected with the second end of the first end; the second switch tube S2And the second inductor L2First terminal of, said first capacitor C1Is connected with the first end of the first connecting pipe; the second inductor L2And the second terminal of the second capacitor C2First terminal of, the first diode D1The anode of (2) is connected; the first diode D1And the third inductor L3First terminal of, the fourth capacitance C4Is connected with the first end of the first connecting pipe; the third inductance L3And the second terminal of the third capacitor C3The first terminal of the second diode D2The anode of (2) is connected; the second diode D2And the fifth capacitor C5The first end of (a) is connected to the positive pole of the load; the negative pole of the load, the negative pole of the storage battery and the first switch tube S1Source electrode of, the first capacitor C1Second terminal of, the fourth capacitance C4Second end of, saidFifth capacitor C5Is connected to the second end of the first housing.
According to fig. 2, the control strategy diagram comprises a voltage control branch, a frequency control branch and a modulation unit, and the voltage control branch and the frequency control branch are connected to the modulation unit; the voltage control branch circuit is used for obtaining the output voltage u of the loadoGenerating a voltage control signal to realize constant voltage control of the load; the frequency control branch circuit is used for acquiring the output current i of the loadoAnd generating a frequency control signal to adjust the switching frequency when the load changes.
The method comprises the following steps:
s1, sampling value u of output voltageoAnd a reference value uo,refComparing to obtain an error signal uo,e
S2, the error signal u is processedo,eSending to an output voltage controller to obtain a regulation signal ur
S3, obtaining an output current sampling value ioSelecting the following switching frequency f according to the switching frequency tables
TABLE 1 switching frequency table
io/Io,max ∈[0,0.2] ∈(0.2,0.4] ∈(0.4,0.6] ∈(0.6,0.8] ∈(0.8,1]
fs fs1 fs2 fs3 fs4 fs,min
S4, adjusting the signal urAnd a switching frequency of fsUnipolar triangular carrier ucCrossing to generate a first switch tube S1Drive signal u ofgs,S1(ii) a Will ugs,S1Negation is performed to generate a second switch tube S2Drive signal u ofgs,S2
The operation of a high efficiency boost converter for a small UPS shown in fig. 1 is described below.
To simplify the analysis, the following assumptions were made: first switch tube S1A second switch tube S2A first diode D1A second diode D2A first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4A fifth capacitor C5A first inductor L1A second inductor L2A third inductor L3Are all ideal devices; a first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4A fifth capacitor C5Large enough that voltage ripple is negligible; first switch tube S1A second switch tube S2Respectively of body diodes DS1、DS2
Based on the above assumptions, the waveform of the high-efficiency boost converter for the small UPS in one switching cycle can be divided into 4 modes after the steady state is entered. Equivalent circuit diagrams of the respective modes are shown in fig. 3(a) - (d), respectively.
t0Before the moment, the first switch tube S1Body diode D ofS1The freewheeling has been turned on.
(1) Mode 1, t0~t1Stage (2): (the equivalent circuit is shown in FIG. 3 (a))
t0At the moment, the first switch tube S is switched on by zero voltage1Body diode D thereofS1And naturally shutting down. In this mode, the second switch tube S2A first diode D1A second diode D2Are all reverse biased; first inductance L1A second inductor L2A third inductor L3Are all subjected to forward voltage; first inductor current iL1Linearly increasing, second inductance L2A third inductor L3The current of (a) is linearly decreased to zero in the reverse direction and then linearly increased in the forward direction. At this time, there are:
Figure RE-GDA0003660600720000031
wherein, UC1、UC2、UC3And UC4Are respectively a first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4Terminal voltage of UinIs an input voltage, L2Is a second inductor.
(2) Mode 2, t1~t2Stage (2): (the equivalent circuit is shown in FIG. 3 (b))
t1At all times, the first switch tube S is turned off1 Modality 2 begins. In the first switch tube S1At the moment of turn-off, the first inductance L1A second inductor L2A third inductor L3All the current of (2) flows into the node m to force the second switch tube S2Body diode D ofS2Conducting follow current; at the same time, the first diode D1A second diode D2Are all forward biased; first inductance L1A second inductor L2A third inductor L3Are subjected to reverse voltage, and the current of the current is linearly reduced in the forward direction. At this time, there are:
Figure RE-GDA0003660600720000041
(3) mode 3, t2~t3Stage (2): (the equivalent circuit is shown in FIG. 3 (c))
t2At the moment, the second switch tube S is switched on at zero voltage2Body diode D thereofS2Naturally off, modality 3 begins. In this mode, the first inductor current iL1Continue to decrease linearly in the forward direction, and the second inductance L2A third inductor L3Is decreased to zero and then increased linearly in the reverse direction. The current expression is the same as that of the formula (2).
(4) Mode 4, t3~t4Stage (2): (the equivalent circuit is shown in FIG. 3 (d))
t3At the moment, the second switch tube S is turned off2Modality 4 begins. First inductor current iL1Flows into node m; second inductance L2A third inductor L3Is flowing out of the node m, the first switch tube S1Body diode D ofS1Conducting the follow current. First inductance L1A second inductor L2And a third inductance L3The current expression of (c) is similar to that of equation (1). t is t4At the moment, the first switch tube S is switched on by zero voltage1And entering the next switching period.
Neglecting dead time, according to the volt-second balance of each inductor, the following can be obtained:
Figure RE-GDA0003660600720000042
further, from fig. 3(c), it can be obtained:
Figure RE-GDA0003660600720000043
according to equations (3) to (4), the voltage gain of a high-efficiency boost converter for a small UPS according to the present invention can be obtained:
Figure RE-GDA0003660600720000044
it can be seen that when the duty ratio D is 0.8, the voltage gain G is 13, which is more than 2 times of the voltage gain of the conventional Boost converter, indicating that the high-efficiency Boost converter for the small UPS provided by the present invention has an extremely strong boosting capability, and therefore, the low terminal voltage of the battery can be boosted to the high load voltage with a low duty ratio.
In addition, as can be seen from the modal analysis, the first switch tube S of the high efficiency boost converter for the small UPS of the present invention1A second switch tube S2A first diode D1And a second diode D2The voltage stress of (a) is:
Figure RE-GDA0003660600720000045
wherein, US1Is a first switch tube S1Subject to voltage stress, US2Is a second switch tube S2Withstand voltage stress, UD1Is a first diode D1Withstand voltage stress, UD2Is a second diode D2Withstand voltage stress.
It can be seen that the first switching tube S1A second switch tube S2A first diode D1And a second diode D2Has the same voltage stress of about 1/3 of the output voltage, so that a power device with low rated voltage can be adopted. Because the price of the power device with low rated voltage is relatively low, and the on-state resistance or the forward conduction voltage drop is lower, the cost and the on-state loss are correspondingly smaller.
A first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4A fifth capacitor C5The voltage stress of (a) is:
Figure RE-GDA0003660600720000046
Figure RE-GDA0003660600720000047
Figure RE-GDA0003660600720000051
Figure RE-GDA0003660600720000052
UC5=Uo (11)
wherein, UC5Is a fifth capacitance C5The terminal voltage of (c).
First inductance L1A second inductor L2And a third inductance L3The effective values of the currents are respectively:
Figure RE-GDA0003660600720000053
wherein, IL1,rms、IL2,rms、IL3,rmsAre respectively a first inductance L1A second inductor L2A third inductor L3An effective value of current of; i isL1、IL2Are respectively a first inductance L1A second inductor L2Average value of current of (a); delta IL1、ΔIL2Are respectively a first inductance L1A second inductor L2Current peak to peak value.
First switch tube S1And a second switching tube S2The effective values of the currents are respectively:
Figure RE-GDA0003660600720000054
wherein, IS1,rms、IS2,rmsAre respectively a first switch tube S1A second switch tube S2Effective value of current ofoTo output a current.
In order to ensure that one of the devices shown in FIG. 1 is usedThe high efficiency boost converter of the small UPS realizes Zero Voltage Switching (ZVS), and needs to make the first inductor L1Operating in current-continuous mode, second inductor L2And a third inductance L3All work in the current bidirectional circulation mode, and can satisfy under the maximum load condition: -iL2,peak-iL3,peak-iL1,val>0. Therefore, the invention provides a first inductor L1A second inductor L2And a third inductance L3The design method of (1):
the first inductor L1A second inductor L2And a third inductance L3The forward voltage experienced is:
Figure RE-GDA0003660600720000055
in the formula of UL1Is a first inductance L1A terminal voltage; u shapeL2Is a second inductance L2A terminal voltage; u shapeL3Is a third inductance L3And (4) terminal voltage.
The first inductor L1A second inductor L2And a third inductance L3The current peak-to-peak value of (a) is:
Figure RE-GDA0003660600720000056
in the formula,. DELTA.IL3Is a third inductance L3Current peak-to-peak value of, TsIs a switching cycle.
Soft switching current conditions:
ΔIL1+ΔIL2+ΔIL3≥2(IL1+IL2+IL3) (16)
in the formula IL3Is a third inductance L3Average value of the current of (2).
Finishing to obtain:
Figure RE-GDA0003660600720000061
in the formula IinIs the average value of the input current.
Generally speaking, the first inductance L of the Boost-type converter1May be in terms of current peak-to-peak value Δ IL1Not exceeding its maximum average current IL1,maxIs designed, where δ% is 30%. At this time, there are:
Figure RE-GDA0003660600720000062
in order to reliably realize soft switching in the whole operating condition range, the formula (17) needs to be ensured at the maximum output current Io,maxIs still true. Thus, combining formula (15) and formula (17), one obtains:
Figure RE-GDA0003660600720000063
in the formula: Δ I ═ IL2,peak-iL3,peak-iL1,valReferred to as current margin. The larger Δ I is used for the dead zone TdThe larger the current for internally extracting the charge of the junction capacitor of the switching tube, the easier the first switching tube S is to realize1ZVS of (1). However, the second inductance L2A third inductor L3The larger the peak value and the larger the effective value of the current are, the more the copper loss and the iron loss of the switch tube are increased, and the on-state loss and the off-state loss of the switch tube are increased. Considering the trade-off, Δ I is generally taken to be 4A, i.e.: the soft switch can be realized conveniently without causing larger additional loss.
It has been mentioned above that in order to achieve soft switching of all switching tubes under all operating conditions, the second inductor L2And a third inductance L3It needs to be designed at maximum load. This results in the second inductance L being at light load conditions in the conventional constant switching frequency PWM control2And a third inductance L3The peak-to-peak current value is much larger than the value required to satisfy the soft switching condition, so that the conversion efficiency is seriously reduced.
Therefore, the invention provides a control method for a high-efficiency boost converter of a small UPS, namely, in each switching period, the switching frequency table shown in the table 1 is inquired, the current switching frequency is determined according to the size of the load sampled in real time, and the second inductor L is connected with the first inductor L2And a third inductance L3The peak-to-peak current value is maintained in a proper range, so that the system can realize soft switching and has smaller on-state loss, thereby having higher operation efficiency in the whole working range. Switching frequency f in switching frequency table shown in Table 1s1~fs4The calculation method of (2) is as follows:
Figure RE-GDA0003660600720000064
Figure RE-GDA0003660600720000065
Figure RE-GDA0003660600720000066
Figure RE-GDA0003660600720000067
specific examples of the present invention are given below. The design criteria are shown in Table 2.
TABLE 2 design index
Figure RE-GDA0003660600720000068
By substituting the parameters shown in Table 2 into the formula (18), it is possible to obtain:
Figure RE-GDA0003660600720000071
actually get the firstAn inductor L1=200μH。
Will L1Formula (19) was substituted with 200 μ H, Δ I ≈ 4A, and parameters shown in table 2, and it is possible to obtain:
Figure RE-GDA0003660600720000072
actually taking the second inductance L2=25μH。
Thus, from equations (20) - (23), the switching frequency table shown in table 3 can be calculated.
TABLE 3 switching frequency under different loads
io/Io,max ∈(0,0.2] ∈(0.2,0.4] ∈(0.4,0.6] ∈(0.6,0.8] ∈(0.8,1]
fs(kHz) 270 190 160 130 110
To verify a high efficiency boost converter for a small UPS and a control method thereof, an experimental prototype was made based on the parameters shown in table 4.
Table 4 main circuit parameters of experimental prototype
Figure RE-GDA0003660600720000073
FIG. 4(a) shows the driving signal u of the first switch tubegs,S1A first inductor current iL1Voltage u of storage batteryinAnd an output voltage uoThe experimental waveform of (2); FIG. 4(b) shows the driving signal u of the second switch tubegs,S2A second inductor current-iLa2And a third inductor current-iL3The experimental waveform of (2); FIG. 4(C) shows the first capacitor C1A second capacitor C2A third capacitor C3And a fourth capacitance C4Experimental waveforms of the voltages at both ends; FIG. 4(d) shows the driving signal u of the first switch tubegs,S1The voltage u between the drain and the source of the first switch tubeS1A driving signal u of the second switch tubegs,S2And the voltage u between the drain and the source of the second switch tubeS2The experimental waveform of (2); FIG. 4(e) shows the terminal voltage u of the first diode at full load (output power 250W)D1Current i of the first diodeD1Terminal voltage u of the second diodeD2Current i of the second diodeD2The experimental waveform of (2); FIG. 4(f) shows the terminal voltage u of the first diode under light load (output power of 50W)D1Current i of the first diodeD1Terminal voltage u of the second diodeD2Current i of the second diodeD2Experimental waveforms of (4).
As can be seen from fig. 4(a) and 4 (b): first inductance L1And a second inductance L2A third inductor L3All work in a current continuous mode; second inductor current iL2And a third inductor current iL3Are equal to, and-iL2,peak-iL3,peak-iL1,val>0; the actual value of the effective duty ratio is DeffAbout 0.76, corresponding to the theoretical value Deff0.75 is very close. As can be seen from fig. 4 (c): a first capacitor C1The second electricityContainer C2A third capacitor C3And a fourth capacitance C4Respectively, voltage stress of UC1=160V、UC2=120V、UC3=240V、U C4280V, all of which are substantially consistent with theoretical values. As can be seen from fig. 4 (d): first switch tube S1A first switch tube S2Performing complementary work; first switch tube S1A first switch tube S2Has a voltage stress of US1U S2160V, which is basically consistent with a theoretical value; drive signal ugs,S1、ugs,S2Before the positive pressure comes, the first switch tube S1A second switch tube S2Terminal voltage u ofS1、uS2Both have dropped to zero, indicating that both achieve zero voltage turn-on. As can be seen from fig. 4(e) and 4 (f): under full load condition, the first diode D1A second diode D2The turn-off current of (1A) is small, approximately natural turn-off; under the condition of light load, the two are completely naturally turned off; low voltage stress of UD1U D2160V, which basically coincides with the theoretical value.
FIG. 5 shows the first inductor current i when the output power of the converter is switched from heavy load (250W) to light load (40W)L1A second inductor reverse current-iL2And an output voltage uoExperimental waveforms of (4). It can be seen that: after the load is switched, the voltage u is outputoResume stabilization (U) after 1.16ms o400V) and a switching frequency fsThe current margin delta I is-I, the duty ratio D is almost unchanged from 110kHz to 270kHz, and the current margin delta I is equal to-IL3,peak-iL2,peak-iL1,valAnd 4A, thereby verifying the feasibility of the proposed control strategy.
FIG. 6 shows the input voltage Uin40V, output voltage U o400V, respectively adopting the traditional PWM control mode (f)s110kHz) and the inventive control scheme, a measured efficiency curve for a high efficiency boost converter for a small UPS under different load conditions is described herein. It can be seen that the actual measured full load efficiency under the two control modes is the same and is 96.44%; however, compared with the conventional PWM control method, the system in the control methodThe actual efficiency is improved from 88.86% to 92.61% when the engine is operated under light load (50W).
From the above experimental results, it can be seen that the high-efficiency boost converter for a small UPS and the control method thereof according to the present invention can change the switching frequency according to the load, and adjust the second inductor L2(third inductance L3) So as to ensure the first switching tube S1And a second switching tube S2Realize soft switching and have smaller on-state loss. Compared with the traditional PWM (pulse-width modulation) strategy, the light-load efficiency is obviously improved, and the implementation method is simpler.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description of the embodiments is only intended to facilitate the understanding of the method of the invention and its core idea, and not to limit it. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall into the protection scope of the present invention.

Claims (2)

1. A method of controlling a high efficiency boost converter for a small UPS, the high efficiency boost converter having two ports connected to a battery and a load, respectively, the high efficiency boost converter comprising:
first switch tube S1A second switch tube S2A first capacitor C1A second capacitor C2A third capacitor C3A fourth capacitor C4A fifth capacitor C5A first diode D1A second diode D2A first inductor L1A second inductor L2And a third inductance L3
The positive electrode of the storage battery and the first inductor L1Is connected; the first inductor L1And the second end of the first switch tube S1Drain electrode of (1), the second switching tube S2Source electrode of, the second capacitor C2The second terminal of (C), the third capacitor C3Is connected with the second end of the first end; the second switch tube S2And the second inductor L2First terminal of, said first capacitor C1Is connected with the first end of the first connecting pipe; the second inductor L2And the second terminal of the second capacitor C2First terminal of, the first diode D1The anode of (2) is connected; the first diode D1And the third inductor L3First terminal of, the fourth capacitance C4Is connected with the first end of the first connecting pipe; the third inductor L3And the second terminal of the third capacitor C3The first terminal of the second diode D2The anode of (2) is connected; the second diode D2And the fifth capacitor C5The first end of (a) is connected to the positive pole of the load; the negative pole of the load, the negative pole of the storage battery and the first switch tube S1Source electrode of, the first capacitor C1Second terminal of, the fourth capacitance C4Second terminal of, the fifth capacitance C5Is connected with the second end of the first end;
the control method comprises the following steps:
s1, sampling value u of output voltage of high-efficiency boost converteroAnd a reference value uo,refComparing to obtain an error signal uo,e
S2, the error signal u is processedo,eSending to an output voltage controller to obtainTo the regulating signal ur
S3, obtaining an output current sampling value ioThe switching frequency f is adjusted according to the following rules
Figure FDA0003543518760000011
Figure FDA0003543518760000012
Figure FDA0003543518760000013
Figure FDA0003543518760000014
Wherein, Δ I ═ IL2,peak-iL3,peak-iL1,val,UinIs the input voltage; l is1A first inductor; l is3A third inductor; u shapeoIs the output voltage; i iso,maxIs the maximum value of the output average current; Δ I is the current margin, IL1,valIs a first inductor current iL1Trough value of (a) — iL2,peakAnd-iL3,peakAre respectively a second inductance L2And a third inductance L3The reverse current peak of (2).
S4, adjusting the signal urAnd a switching frequency of fsUnipolar triangular carrier ucCrossing to generate a first switch tube S1Drive signal u ofgs,S1(ii) a Will ugs,S1Negation is performed to generate a second switch tube S2Drive signal u ofgs,S2
2. Control method according to claim 1, characterized in that the first inductance L1A second inductor L2A third inductor L3Is provided withThe method comprises the following steps:
Figure FDA0003543518760000015
Figure FDA0003543518760000016
wherein D is a first switch tube S1Duty cycle of the drive signal; delta% is the first inductance L1Allowable maximum current ripple and first inductor L1A percentage of maximum average current; po,maxIs the maximum value of the output power; f. ofs,minThe lowest switching frequency.
CN202210238988.XA 2022-03-11 2022-03-11 High-efficiency boost converter for small UPS and control method thereof Withdrawn CN114710036A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115360915A (en) * 2022-09-15 2022-11-18 南通大学 ZVS high-gain energy storage converter capable of realizing zero ripple of current of storage battery

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115360915A (en) * 2022-09-15 2022-11-18 南通大学 ZVS high-gain energy storage converter capable of realizing zero ripple of current of storage battery
CN115360915B (en) * 2022-09-15 2024-06-04 南通大学 ZVS high-gain energy storage converter capable of realizing zero ripple of storage battery current

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