CN114670326B - Detection device and detection method for deformation-corrected assembled building part - Google Patents

Detection device and detection method for deformation-corrected assembled building part Download PDF

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Publication number
CN114670326B
CN114670326B CN202210254004.7A CN202210254004A CN114670326B CN 114670326 B CN114670326 B CN 114670326B CN 202210254004 A CN202210254004 A CN 202210254004A CN 114670326 B CN114670326 B CN 114670326B
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Prior art keywords
workpiece
deformation
guide rail
shaping
bracket
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CN114670326A (en
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徐成胜
董现珍
孙小娇
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Shandong Tiexin Construction Group Co ltd
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Shandong Tiexin Construction Group Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0072Product control or inspection
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/16Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Laser Beam Processing (AREA)

Abstract

The invention discloses a detection device for deformation correction of assembled building parts, which comprises a base, a transmission device, a scanning device, a processing device, a pressure roller and a shaping device.

Description

Detection device and detection method for deformation-corrected assembled building part
Technical Field
The invention relates to the field of assembled buildings, in particular to a detection device and a detection method for deformation correction assembled building parts.
Background
The assembled building is characterized in that a large amount of field operation work in the traditional building mode is transferred to a factory, building components and accessories (such as floors, wallboards, stairs, balconies and the like) are manufactured in the factory, the building components and accessories are transported to a building construction site, the building components are assembled and installed on the site through a reliable connection mode, in the part manufacturing process of the assembled building, partial part deformation can occur under the influence of weather, gravity and concrete concentration, the parts are unfavorable for correction due to the fact that the concrete materials are not good, most of the parts are selected to be scrapped directly, if the parts are corrected directly, the building parts are broken even, the whole parts cannot be used, and in view of the problems, the assembled building part detection device and the assembled building part detection method for deformation correction are provided.
Disclosure of Invention
The invention aims to provide a deformation-corrected detection device and a deformation-corrected detection method for assembled building parts, so as to solve the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a deformation correction's detection device for assembled building parts, includes base, transmission device, scanning device, processing apparatus, pressure roller and setting device, three sets of transmission device are equipped with on the top of base, be provided with displacement mechanism directly over the base, and displacement mechanism's bottom is from left to right distribution and is assembled on scanning device, processing apparatus and setting device's top, displacement mechanism can distribute and drive scanning device, processing apparatus and setting device and realize the left and right movement of controllable distance;
the scanning device comprises a scanner, and laser ranging sensors are uniformly distributed at the bottom end of the scanner;
The processing device comprises a second guide rail, wherein a cutter capable of moving in the front-back direction is arranged at the bottom end of the second guide rail, and a water spraying pipe is arranged at one end of the cutter;
The shaping device comprises a third guide rail, a pouring pipe is arranged on the outer side of the third guide rail, and a scraping plate mechanism is arranged on the outer side of the pouring pipe.
Preferably, the base comprises an equipment board, a first bracket, a second bracket, a third bracket and a fourth bracket are distributed from left to right at the top end of the equipment board, and a set of transmission device is arranged at the top ends of the first bracket, the second bracket and the fourth bracket.
Preferably, the transmission device comprises a support, a conveying roller is assembled on the inner side of the support, a conveying belt is sleeved on the outer surface of the conveying roller, a fixing frame is welded on the outer side of the support, a clamping cylinder is assembled on the upper surface of the fixing frame, and a clamping plate is assembled at the inner side end of the clamping cylinder.
Preferably, the scanning device comprises a first guide rail, and a lower surface of the first guide rail is assembled on an upper surface of the scanner.
Preferably, a first sliding block is arranged in the second guide rail, a gear strip is arranged on the upper surface of an inner sliding groove of the second guide rail, the top end of the cutter is arranged on the lower surface of the first sliding block, a worm gear is arranged on the upper surface of the first sliding block, and the worm gear is meshed with the lower surface of the gear strip.
Preferably, the pressure rollers are arranged in pairs up and down, and the number of the pressure rollers is at least 2.
Preferably, a second slide block is arranged in the third guide rail, and the pouring pipe and the scraping plate mechanism are arranged on the outer side of the second slide block.
Preferably, a baffle plate is arranged at the top end of the transmission device which is positioned at the rightmost side and matched with the shaping device, and the baffle plate is welded at the inner side of the top clamping plate.
A detection method of a detection device for assembled building parts based on deformation correction comprises the following steps:
step A, hoisting and positioning: before use, hoisting the workpiece to the upper surface of the leftmost transmission device, transmitting the workpiece to an initial position through the transmission device, then downwards moving a clamp holder arranged downwards at the top end of the displacement mechanism, clamping the workpiece at one corner, and finally starting a clamping cylinder to extend out, so as to clamp and fix the workpiece;
Step B, scanning detection: after the workpiece is positioned, starting a displacement mechanism to drive a scanning device to move left and right to an initial position, starting a laser ranging sensor to synchronously range downwards and move to one side, installing a fixed interval on the upper surface of the workpiece to measure a plurality of groups of data, measuring the distance from the laser ranging sensor with a fixed height to the upper surface of the workpiece, forming a plane model of the upper surface of the workpiece after a background system receives the plurality of groups of data, calculating to find the deformation position of the workpiece through a computer, and recording the position;
Step C, cutting: after the deformation position is found, starting transmission, transmitting the workpiece to the upper surface of a second set of transmission device, then positioning and clamping the workpiece again by the method in the step A, measuring the initial position by a distance measuring sensor by a processing device, repositioning the initial position, driving a cutter to move from one end of the workpiece to the other end of the workpiece by a displacement device, spraying water to the position of a cutting piece and the vicinity of a cutting groove of the workpiece by a water spraying pipe during cutting, cutting grooves with fixed intervals on the outer surface of the workpiece, and releasing the tension of the deformation position;
step D, extrusion correction: subsequently, conveying the workpiece to the inner side of the pressure roller, and rolling and correcting the workpiece through the pressure rollers with defined intervals;
E, filling and shaping: b, conveying the workpiece to the lower part of the rightmost shaping device, positioning the workpiece in the step A again, driving the shaping device by a displacement mechanism to move, aligning a pouring pipe to the inside of the cut groove, pouring a new concrete adhesive, and scraping the adhesive in parallel by a scraping plate mechanism in the pouring process;
F, standing and shaping: and hoisting the corrected workpiece to the upper surface of the storage table, standing, airing and shaping.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a detection mechanism and a correction mechanism for deformation of an assembled building part, which are formed by a base, a transmission device, a scanning device, a processing device, a pressure roller and a shaping device.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an assembled schematic view of the scanning device of the present invention;
FIG. 3 is a schematic view of an assembly of the treatment device of the present invention;
fig. 4 is an assembly schematic diagram of the shaping device of the present invention.
In the figure: 1. the device comprises a base, 11, a device board, 12, a first bracket, 13, a second bracket, 14, a third bracket, 15, a fourth bracket, 2, a transmission device, 21, a bracket, 22, a conveyor belt, 23, a fixing bracket, 24, a clamping cylinder, 25, a clamping plate, 26, a baffle plate, 3, a scanning device, 31, a first guide rail, 32, a scanner, 4, a processing device, 41, a second guide rail, 42, a first slide block, 43, a worm gear, 44, a cutter, 45, a spray pipe, 5, a pressure roller, 6, a shaping device, 61, a third guide rail, 62, a second slide block, 63, a pouring pipe, 64, a scraping mechanism, 7 and a workpiece.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a deformation correction's detection device for assembled building parts, including base 1, transmission device 2, scanning device 3, processing apparatus 4, pressure roller 5 and setting device 6, three sets of transmission device 2 are equipped with on the top of base 1, be provided with displacement mechanism directly over base 1, and the bottom of displacement mechanism is from left to right distribution assembly in scanning device 3, processing apparatus 4 and setting device 6's top, displacement mechanism can distribute and drive scanning device 3, processing apparatus 4 and setting device 6 and realize the left and right movement of controllable distance;
The scanning device 3 comprises a scanner 32, and laser ranging sensors are uniformly distributed at the bottom end of the scanner 32;
The processing device 4 includes a second guide rail 41, a cutter 44 movable in the front-rear direction is fitted to the bottom end of the second guide rail 41, and a water spray pipe 45 is fitted to one end of the cutter 44;
The shaping device 6 comprises a third guide rail 61, a pouring pipe 63 is arranged on the outer side of the third guide rail 61, and a scraping plate mechanism 64 is arranged on the outer side of the pouring pipe 63;
The invention provides a detection mechanism and a correction mechanism for deformation of assembled building parts, which are composed of a base 1, a transmission device 2, a scanning device 3, a processing device 4, a pressure roller 5 and a shaping device 6, wherein when the detection mechanism is used, the workpiece 7 is subjected to detection, positioning, groove cutting and correction by gradually processing of the base 1, the transmission device 2, the scanning device 3, the processing device 4, the pressure roller 5 and the shaping device 6, and then is filled and stuck, so that the bent or deformed assembled building parts are corrected to be standard parts, and the problem that the whole part cannot be used due to the fact that the part belongs to concrete materials and is not easy to be directly scrapped due to correction when the conventional assembled building parts are deformed is effectively solved, and if the part is directly corrected, even the building parts are broken is caused.
Specifically, the base 1 includes a device board 11, the top of the device board 11 is equipped with a first support 12, a second support 13, a third support 14 and a fourth support 15 from left to right, the top ends of the first support 12, the second support 13 and the fourth support 15 are all equipped with a set of transmission device 2, the device is provided with a displacement device which is a connecting device driven by a high-torque linear guide rail structure except the base 1, the displacement device can respectively drive the scanning device 3, the processing device 4 and the shaping device 6 to move left and right and up and down, and a set of cylinder structure with the same structure as the clamping cylinder 24 is arranged at an angular position corresponding to the top end of the transportation device 2, one corner is pressed tightly in the detection and later positioning process, and if a bent part receives the structural principle of a lever, the bending part is tilted up, so that the scanning device can be conveniently scanned and positioned.
Specifically, the transmission device 2 includes a bracket 21, a conveying roller is mounted on the inner side of the bracket 21, a conveying belt 22 is sleeved on the outer surface of the conveying roller, a fixing frame 23 is welded on the outer side of the bracket 21, a clamping cylinder 24 is mounted on the upper surface of the fixing frame 23, a clamping plate 25 is mounted on the inner side end of the clamping cylinder 24, and a plurality of sets of assembly parts with different weights are sufficiently supported by the conveying roller of the transmission device 2.
Specifically, the scanning device 3 includes a first rail 31, the lower surface of the first rail 31 is mounted on the upper surface of the scanner 32, and the laser ranging sensor used in the present invention is a ranging sensor commonly used in the prior art, and is disposed at a fixed interval and moved left and right by using a displacement mechanism, so that a group of data can be measured at a moving interval, thereby forming a planar or curved multi-point data, and achieving the purpose of detection.
Specifically, the inside of second guide rail 41 is equipped with first slider 42, the inside spout upper surface assembly of second guide rail 41 is a gear strip, the top of cutterbar 44 is assembled at the lower surface of first slider 42, the upper surface of first slider 42 is equipped with worm gear 43, and worm gear 43 meshes in the lower surface of gear strip, when cutting, spray pipe 45 can spray water and reduce the incision temperature, and avoid the dust to lift, water can infiltrate the incision inside simultaneously, in the follow-up filling step, can guarantee through moist incision that mortar infiltrates the incision edge, thereby be convenient for later stage location mould the type, simultaneously, according to the distribution of preset part thickness and reinforcement cage, displacement mechanism can drive processing apparatus 4 lift and control the removal, cooperate worm gear rotation to drive first slider 42 at the inside back-and-forth movement of second guide rail 41, thereby realize a three-dimensional cutting, and then reach accurate cutting's purpose.
Specifically, the pressure rollers 5 are arranged in pairs up and down, and the number of the pressure rollers 5 used is at least 2 sets for extending the bent parts.
Specifically, the second slider 62 is mounted inside the third rail 61, the pouring pipe 63 and the squeegee mechanism 64 are mounted outside the second slider 62, and during filling, the pouring pipe 63 fills concrete mortar into the slit, the rear squeegee can be scraped after filling, and the shutter prevents mortar leakage, thereby facilitating shaping.
Specifically, the top end of the right-most set of conveying devices 2 matched with the shaping device 6 is provided with a baffle plate 26, and the baffle plate 26 is welded on the inner side of the top end clamping plate 25.
The outside of the transmission roller of the transmission device is provided with a power motor which can drive the transmission belt 22 to run, the outside of the worm gear 43 is provided with a speed reducer and a power motor, the worm gear 43 can be driven to drive by utilizing the rotation change of the motor, and the inside of the third guide rail 61 is also provided with the equipment, so that the worm gear has a self-locking function, and is very convenient to use.
A detection method of a detection device for assembled building parts based on deformation correction comprises the following steps:
Step A, hoisting and positioning: before use, hoisting the workpiece 7 to the upper surface of the leftmost conveying device 2, conveying the workpiece to an initial position through the conveying device 2, then downwards moving a clamp holder arranged downwards at the top end of the displacement mechanism, clamping one corner of the workpiece 7, and finally starting a clamping cylinder 24 to extend out, so as to clamp and fix the workpiece 7;
step B, scanning detection: after the positioning of the workpiece 7 is completed, starting a displacement mechanism to drive the scanning device 3 to move left and right to an initial position, starting a laser ranging sensor to synchronously range downwards and move to one side, installing a fixed interval on the upper surface of the workpiece 7 to measure a plurality of groups of data, measuring the distance from the laser ranging sensor with a fixed height to the upper surface of the workpiece 7, forming a plane model of the upper surface of the workpiece 7 after the background system receives the plurality of groups of data, finding the deformation position of the workpiece 7 through computer calculation, and recording the position;
Step C, cutting: after the deformation position is found, starting transmission, transmitting the workpiece 7 to the upper surface of the second set of transmission device 2, then positioning and clamping the workpiece 7 again by the method in the step A, measuring the initial position by the processing device 4 through the ranging sensor, repositioning the initial position, driving the cutter 44 to move from one end of the workpiece 7 to the other end by the displacement device, spraying water to the position of the cutting piece and the vicinity of the cutting groove of the workpiece 7 by the water spraying pipe 45 during cutting, cutting the outer surface of the workpiece 7 into grooves with fixed intervals, and releasing the tension of the deformation position;
step D, extrusion correction: subsequently, the workpiece 7 is conveyed to the inner side of the pressure roller 5, and the workpiece 7 is rolled and corrected by the pressure roller 5 with a defined distance;
E, filling and shaping: the workpiece 7 is conveyed to the lower part of the rightmost shaping device 6, after the workpiece 7 is positioned again through the step in the step A, the displacement mechanism drives the shaping device 6 to move, the pouring pipe 63 is aligned to the inside of the cut groove, new concrete adhesive is injected, and the scraping plate mechanism 64 is connected in parallel to scrape the adhesive in the pouring process;
F, standing and shaping: and hoisting the corrected workpiece 7 to the upper surface of the storage table, standing, airing and shaping.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a deformation correction's detection device for assembled building part, includes base (1), transmission device (2), scanning device (3), processing apparatus (4), pressure roller (5) and setting device (6), its characterized in that: three sets of transmission devices (2) are assembled at the top end of the base (1), a displacement mechanism is arranged right above the base (1), the bottom ends of the displacement mechanism are assembled at the top ends of the scanning device (3), the processing device (4) and the shaping device (6) from left to right, and the displacement mechanism can be used for driving the scanning device (3), the processing device (4) and the shaping device (6) to move left and right in a distributed manner to control the distance;
The scanning device (3) comprises a scanner (32), and laser ranging sensors are uniformly distributed at the bottom end of the scanner (32);
The processing device (4) comprises a second guide rail (41), wherein a cutter (44) capable of moving in the front-back direction is arranged at the bottom end of the second guide rail (41), and a water spraying pipe (45) is arranged at one end of the cutter (44);
The base (1) comprises an equipment board (11), wherein a first bracket (12), a second bracket (13), a third bracket (14) and a fourth bracket (15) are distributed at the top end of the equipment board (11) from left to right, and a set of transmission device (2) is arranged at the top ends of the first bracket (12), the second bracket (13) and the fourth bracket (15);
The pressure rollers (5) are arranged on the inner side of the third bracket (14), the pressure rollers (5) are arranged in pairs up and down, and the using number of the pressure rollers (5) is at least 2;
the shaping device (6) comprises a third guide rail (61), a pouring pipe (63) is arranged on the outer side of the third guide rail (61), and a scraping plate mechanism (64) is arranged on the outer side of the pouring pipe (63).
2. The deformation-corrected detection device for an assembled building element according to claim 1, wherein: the conveying device (2) comprises a support (21), a conveying roller is arranged on the inner side of the support (21), a conveying belt (22) is sleeved on the outer surface of the conveying roller, a fixing frame (23) is welded on the outer side of the support (21), a clamping cylinder (24) is arranged on the upper surface of the fixing frame (23), and a clamping plate (25) is arranged at the inner side end of the clamping cylinder (24).
3. The deformation-corrected detection device for an assembled building element according to claim 1, wherein: the scanning device (3) comprises a first guide rail (31), and the lower surface of the first guide rail (31) is assembled on the upper surface of the scanner (32).
4. The deformation-corrected detection device for an assembled building element according to claim 1, wherein: the inside of second guide rail (41) is equipped with first slider (42), the inside spout upper surface of second guide rail (41) is equipped with a gear strip, the top of cutterbar (44) is equipped with the lower surface at first slider (42), the upper surface of first slider (42) is equipped with worm gear (43), and worm gear (43) meshing is at the lower surface of gear strip.
5. The deformation-corrected detection device for an assembled building element according to claim 1, wherein: the third guide rail (61) is internally provided with a second slide block (62), and the pouring pipe (63) and the scraping mechanism (64) are assembled on the outer side of the second slide block (62).
6. The deformation-corrected detection device for an assembled building element according to claim 2, characterized in that: the top end of the transmission device (2) which is positioned at the rightmost side and matched with the shaping device (6) is provided with a baffle plate (26), and the baffle plate (26) is welded on the inner side of the top end clamping plate (25).
7. A method of detecting a deformation corrected fabricated building element detecting device according to any one of claims 1 to 6, comprising the steps of:
Step A, hoisting and positioning: before use, hoisting the workpiece (7) to the upper surface of the leftmost transmission device (2), transmitting the workpiece to an initial position through the transmission device (2), then downwards moving a clamp holder arranged downwards at the top end of a displacement mechanism, clamping one corner of the workpiece (7), and finally starting a clamping cylinder (24) to extend out to clamp and fix the workpiece (7);
Step B, scanning detection: after the positioning of the workpiece (7) is finished, starting a displacement mechanism to drive a scanning device (3) to move left and right to an initial position, starting a laser ranging sensor to synchronously range downwards and move to one side, installing a fixed interval on the upper surface of the workpiece (7), measuring a plurality of groups of data, measuring the distance from the laser ranging sensor with a fixed height to the upper surface of the workpiece (7), forming a plane model of the upper surface of the workpiece (7) after the background system receives the plurality of groups of data, finding the deformation position of the workpiece (7) through calculation of a computer, and recording the position;
Step C, cutting: after the deformation position is found, starting transmission, transmitting the workpiece (7) to the upper surface of the second set of transmission device (2), then positioning and clamping the workpiece (7) again by the method in the step A, repositioning the initial position of the workpiece (7) by the processing device (4) through the measurement of the ranging sensor, driving the cutter (44) to move from one end of the workpiece (7) to the other end of the workpiece by the displacement device, spraying water to the position of the cutting sheet and the vicinity of the cutting groove of the workpiece (7) by the water spraying pipe (45) during cutting, cutting the outer surface of the workpiece (7) into grooves with fixed intervals, and releasing the tension of the deformation position;
Step D, extrusion correction: subsequently, the workpiece (7) is conveyed to the inner side of the pressure roller (5), and the workpiece (7) is rolled and corrected through the pressure roller (5) with a defined interval;
E, filling and shaping: b, conveying a workpiece (7) to the lower part of a rightmost shaping device (6), positioning the workpiece again through the step A, driving the shaping device (6) to move by a displacement mechanism, aligning a pouring pipe (63) to the inside of a cut groove, injecting a new concrete adhesive, and scraping the adhesive in parallel by a scraping plate mechanism (64) in the pouring process;
F, standing and shaping: hoisting the corrected workpiece (7) to the upper surface of the storage table, standing, airing and shaping.
CN202210254004.7A 2022-04-29 2022-04-29 Detection device and detection method for deformation-corrected assembled building part Active CN114670326B (en)

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