CN111300667B - Autoclaved aerated concrete block wall construction method and block grooving machine thereof - Google Patents

Autoclaved aerated concrete block wall construction method and block grooving machine thereof Download PDF

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Publication number
CN111300667B
CN111300667B CN202010297727.6A CN202010297727A CN111300667B CN 111300667 B CN111300667 B CN 111300667B CN 202010297727 A CN202010297727 A CN 202010297727A CN 111300667 B CN111300667 B CN 111300667B
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China
Prior art keywords
groove
masonry
block
cutting
wall
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CN202010297727.6A
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CN111300667A (en
Inventor
文源
梅秋平
鞠树
刘芝刚
童大鸿
曹靖
张艾
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Zunyi Construction Engineering Group Co ltd
Guizhou Construction And Engineering Group
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Zunyi Construction Engineering Group Co ltd
Guizhou Construction And Engineering Group
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • B28D1/24Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/02Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D7/00Accessories specially adapted for use with machines or devices of the preceding groups
    • B28D7/04Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/39Building elements of block or other shape for the construction of parts of buildings characterised by special adaptations, e.g. serving for locating conduits, for forming soffits, cornices, or shelves, for fixing wall-plates or door-frames, for claustra

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Abstract

The invention relates to the field of wall construction and discloses an autoclaved aerated concrete block wall construction method and a block grooving machine thereof. The embedded pipeline construction method for the autoclaved aerated concrete block wall adopts the embedded pipeline construction method for installing pipelines in advance and then building the filling wall, and a small amount of filling wall blocks are cut into '匚' groove-shaped gaps, so that the pipelines are embedded and fixed in the '匚' groove-shaped gaps of the blocks, the cracking phenomenon of a wall plastering layer is effectively avoided, the appearance of the wall is improved, the construction quality of the filling wall is improved, the construction procedures are reduced, secondary open grooves are reduced, the repairing grooves are reduced, and the construction cost is reduced.

Description

Autoclaved aerated concrete block wall construction method and block grooving machine thereof
Technical Field
The invention relates to the field of wall construction, in particular to an autoclaved aerated concrete block wall construction method and a block grooving machine thereof.
Background
In the prior art, the main body structure system of the building generally adopts the structure systems such as a frame structure, a shear wall structure and the like, the structure system formed by reinforced concrete column wall beam plates bears all loads of a house, and the filling wall in the frame only plays roles of enclosing and separating, does not bear other loads except the dead weight of the filling wall, and reduces the load of the frame, and is also mostly designed to be a lightweight building block such as autoclaved aerated concrete and the like as a wall masonry material.
The masonry filling wall body is inevitably provided with a plurality of pipelines which are reserved and pre-buried, the traditional construction process is to firstly construct the wall body, then to groove the pipelines, and then to perform groove supplementing operation, and the traditional pipeline pre-burying method is easy to cause damage to the integrity of the wall body, crack of plastering layers at the grooved parts of the wall surface and other quality problems.
Disclosure of Invention
Aiming at the defects of the background technology, the invention provides an autoclaved aerated concrete block wall construction method and a block grooving machine thereof, which have the advantage of high construction quality of a filling wall and solve the problems of the background technology.
The invention provides the following technical scheme: the block grooving machine for autoclaved aerated concrete block wall construction comprises a U-shaped protection plate, a rack, a table top, a motor fixing frame, a cutting piece, a block push-pull device of a block push-pull device, a side regulator, a three-phase asynchronous motor, a triangular belt, a transmission shaft, a double-groove belt pulley, casters, a metal woven net, a longitudinal regulator, a pressing plate and a chute;
The U-shaped protection plate is arranged at the top of the table top, the four corners of the bottom of the table top are respectively provided with a rack, the bottom ends of the four racks are respectively and fixedly connected with positioning frames below the table top, the four positioning frames above the racks are fixedly connected with motor fixing frames, a transmission shaft is movably sleeved between two opposite positioning frames, one end of the transmission shaft is fixedly sleeved with two cutting sheets, the distance between the two cutting sheets is adjustable, the positioning frames below the racks are fixedly connected with a three-phase asynchronous motor, a double-groove belt pulley is connected between an output shaft of the three-phase asynchronous motor and one end of the transmission shaft far away from the cutting sheets in a transmission manner, two opposite positioning frames above the racks are fixedly connected with two bench frameworks, every two spout that the opening was up has all been welded between the top of platform skeleton, the movable sleeve is equipped with building block push-and-pull ware on the spout, the both sides of building block push-and-pull ware are established by the clamp plate, the cutting groove that is located two spouts internal edges is seted up to one side of mesa, and the epaxial cutting piece of transmission is located the middle part of cutting the cutting groove, the longitudinal guide groove that is located cutting groove one side has been seted up on the mesa, longitudinal through groove has been seted up to the one end of spout, and longitudinal through groove is fixed through the longitudinal adjuster that runs through longitudinal guide groove with the mesa, set up the side direction guide groove that is located two spouts outsides on the mesa, the side direction through groove with side direction guide groove looks adaptation has been seted up to one side direction guide groove, side direction through groove and side direction guide groove activity cup joint, and side direction through groove and side direction guide groove pass through the bolt fastening.
Preferably, a stiffening plate is fixedly connected above the bench, the stiffening plate is in a right angle equal to a triangle, and the other right angle surface of the stiffening plate is fixedly connected with one surface of the positioning frame.
Preferably, a metal woven net positioned at the periphery of the cutting groove is fixedly arranged at the bottom of the table top, and four sides of the metal woven net completely wrap the cutting pieces.
Preferably, the grooves of the sliding grooves are movably sleeved with dustproof bearings which are arranged at equal intervals, and the tops of the dustproof bearings are movably connected with the bottoms of the block push-pull devices.
Preferably, water holes which are arranged at equal intervals are formed in the sliding groove, a water nozzle spray head which is positioned in the U-shaped protection plate is arranged on the table top, and one end of the water nozzle spray head is communicated with a water pipe.
The construction method of the autoclaved aerated concrete block wall construction block grooving machine comprises the following steps:
S1, preparing construction, namely cleaning cement slurry and construction waste of a floor base layer before masonry construction;
S2, installing and laying pipelines and wire boxes in the wall, measuring the pipelines according to axes and elevations before the construction of the filled wall masonry, calculating the required lengths of the pipelines from the bottom of the beam, the bottom of the slab, and the upper lead pipes of the slab according to connection points, slightly reserving the surplus lengths of CM, marking the sizes and elevations of tie bars, ring beams, lintel and wall beams, and arranging the pipelines and the wire boxes after the sizes are determined;
S3, cutting blocks in advance, marking cutting grooves, pre-trial arranging the masonry, preferentially using the whole masonry, and carrying out staggered joint up and down during masonry, wherein when the masonry is laid down, pipelines are required to be cut into '匚' groove-shaped gaps in advance in the corresponding masonry, so that the vertical pipelines are always positioned in the '匚' groove-shaped gaps of the masonry, taking out the masonry covering the positions of the pipelines and the line boxes, arranging marking grooves on the masonry covering the positions of the pipelines and the line boxes according to the marking grooves, simultaneously marking the '匚' groove shapes of the pipelines and the line boxes at the positions of the masonry, and controlling the gap length of the marking grooves to be one half to two thirds of the height of the masonry;
S4, adjusting the special masonry grooving machine, measuring the length value and the width value of a masonry marking groove, adjusting the distance value of two cutting plates on a transmission shaft of the masonry grooving machine to be the width value of the marking groove, and controlling the distance value between the longitudinal adjuster and the cutting plates to be the length value of the masonry marking groove by fixing the longitudinal adjuster at the position of a longitudinal through groove on a sliding groove;
S5, processing and manufacturing a '匚' type groove masonry, putting the masonry to be processed on a block push-pull device of a special masonry grooving machine table top, clamping and fixing the masonry by using pressing plates on two sides, fixing the masonry on a lateral guide groove by using a lateral adjuster, controlling two sliding grooves to move relative to a cutting piece, and controlling the cutting piece to correspondingly fix the cutting piece on a position groove of a marking groove of the masonry on the block push-pull device of the block push-pull device, driving the cutting piece to rotate at a high speed by using a pneumatic three-phase asynchronous motor, and pushing the block push-pull device of the block push-pull device to enable the masonry to contact the cutting piece to cut, so that the grooved masonry is obtained;
S6, building the wall, namely building the masonry with the '匚' groove on the wall, positioning the control pipeline and the line box in the cutting groove, pouring mortar into the '匚' groove-shaped gap, and then pouring along with the building.
The invention has the following beneficial effects:
The construction method for embedding the built-in pipeline of the autoclaved aerated concrete block wall body comprises the steps of firstly installing the pipeline, then building the filling wall, cutting a small amount of filling wall blocks into '匚' groove-shaped gaps, embedding the pipeline in the '匚' groove-shaped gaps, effectively avoiding the cracking phenomenon of a wall plastering layer, improving the appearance of the wall, ensuring the improvement of the construction quality of the filling wall, reducing construction procedures, reducing secondary open grooves, reducing repair grooves, reducing the cleaning of abandoned brick residues, meeting the requirements of green construction, reducing construction cost, and simultaneously, utilizing the position adjustment of a side regulator and a longitudinal regulator of a block grooving machine to accurately control the specification and the size of a notch so as to meet the requirements of corresponding installation pipelines, and ensuring the construction quality of the wall.
Drawings
FIG. 1 is a flow chart of a construction method of an autoclaved aerated concrete block wall body;
FIG. 2 is an elevation view of a wall construction block grooving machine according to the present invention;
FIG. 3 is a rear elevational view of the FIG. 2 structure of the present invention;
FIG. 4 is a top view of FIG. 2 of the present invention
FIG. 5 is a side view of FIG. 2 of the present invention;
FIG. 6 is a top view of the U-shaped fender of FIG. 2 in accordance with the present invention;
FIG. 7 is a front view of the U-shaped fender of FIG. 2 in accordance with the present invention;
FIG. 8 is a schematic view of the longitudinal adjuster of FIG. 4 according to the present invention;
FIG. 9 is a schematic view of the chute of FIG. 4 according to the present invention;
Fig. 10 is a side view of the block push-pull device 1 of the present invention of fig. 2;
FIG. 11 is a schematic view of the chute of FIG. 5 according to the present invention;
FIG. 12 is a schematic view of the side regulator of the structure of FIG. 4 in accordance with the present invention;
FIG. 13 is a bottom view of the side adjuster of the structure of FIG. 12 in accordance with the present invention;
FIG. 14 is a schematic view of the mesa structure of FIG. 4 in accordance with the present invention;
FIG. 15 is a schematic view of a nozzle tip of the construction of FIG. 2 in accordance with the present invention;
FIG. 16 is a schematic view of a wall cladding pipe and a box according to the present invention;
FIG. 17 is a schematic view of a grooved masonry of the present invention.
In the figure: 1. u-shaped protection plates; 2. a stand; 3. a table top; 301. a longitudinal guide slot; 302. cutting a groove; 303. a lateral guide slot; 4. a motor fixing frame; 5. cutting the sheet; 6. a block push-pull device; 7. a lateral adjuster; 701. a lateral through groove; 8. a three-phase asynchronous motor; 9. a V-belt; 10. a transmission shaft; 11. a double groove pulley; 12. casters; 13. a metal woven mesh; 14. a longitudinal adjuster; 15. a pressing plate; 16. a chute; 161. a dust-proof bearing; 162. a longitudinal through groove; 163. a water through hole; 17. a water nozzle spray head; 18. and (5) stiffening the plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 2-17, a block grooving machine for autoclaved aerated concrete block wall construction comprises a U-shaped protection plate 1, a rack 2, a table top 3, a motor fixing frame 4, a cutting blade 5, a block push-pull device 6, a lateral regulator 7, a three-phase asynchronous motor 8, a triangular belt 9, a transmission shaft 10, a double-groove belt pulley 11, a caster 12, a metal woven net 13, a longitudinal regulator 14, a pressing plate 15 and a chute 16;
The U-shaped protection plate 1 is arranged at the top of the table top 3, the four corners of the bottom of the table top 3 are respectively provided with a rack 2, the bottom ends of the four racks 2 are respectively fixedly provided with a caster 12, so that a block grooving machine moves, an operator can conveniently transport the block grooving machine to a construction site, the tops and the bottoms of the four racks 2 are respectively fixedly connected with a positioning frame positioned below the table top 3, a motor fixing frame 4 is fixedly arranged on the positioning frame above the four racks 2, a transmission shaft 10 is movably sleeved between the two opposite positioning frames, one end of the transmission shaft 10 is fixedly sleeved with two cutting blades 5, the distance between the two cutting blades 5 is adjustable, a three-phase asynchronous motor 8 is fixedly arranged on the positioning frame below the racks 2, a double-groove belt pulley 11 is in transmission connection between an output shaft of the three-phase asynchronous motor 8 and one end of the transmission shaft 10 far away from the cutting blades 5, the transmission shaft 10 is driven to rotate by the three-phase asynchronous motor 8, the transmission shaft 10 drives the cutting blades 5 to groove grooving the masonry, two opposite positioning frames are respectively fixedly connected with two push-pull frames, an opening slide groove 16 is formed in the two opposite positioning frames above the racks, an opening slide groove 16 is formed in the two opposite positioning frames, a sliding groove 16 is formed in the top of each opposite positioning frame, a sliding groove 16 is sleeved with a sliding groove 16 is formed in the two side of the two guide groove 16, a sliding groove 16 is formed in the sliding groove 302 is positioned on one side of the masonry block 2, a sliding groove 302 is positioned in the side of the sliding groove 302, and is positioned in the sliding groove 302 is positioned in the side of the sliding groove 302, and is positioned in the side of the sliding groove is positioned, and is positioned in the side of a sliding groove is positioned, and is positioned in a side of a side 3, and is positioned in a side 3, and is positioned in a side position of a side 3, and is positioned. The longitudinal through groove 162 and the table top 3 are fixed through the longitudinal adjuster 14 penetrating through the longitudinal guide groove 301, the table top 3 is provided with a lateral guide groove 303 positioned outside the two guide grooves 16, one surface of the lateral adjuster 7 is provided with a lateral through groove 701 matched with the lateral guide groove 303, the lateral through groove 701 is movably sleeved with the lateral guide groove 303, and the lateral through groove 701 and the lateral guide groove 303 are fixed through bolts.
The groove of the chute 16 is movably sleeved with dustproof bearings which are arranged at equal intervals, the top of the dustproof bearing 161 is movably connected with the bottom of the block push-pull device 6 of the block push-pull device, so that the block push-pull device 6 of the block push-pull device can stably translate in the chute 16, an operator can conveniently push a masonry fixed on the block push-pull device 6 of the block push-pull device into the cutting blade 5 in the U-shaped protection plate 1 for grooving, grooving quality of the masonry is guaranteed, water through holes 163 which are arranged at equal intervals are formed in the chute 16, a water nozzle 17 positioned in the U-shaped protection plate 1 is arranged on the table top 3, one end of the water nozzle 17 is communicated with a water through pipe, water is sprayed to the cutting blade 5 through the water nozzle 17, and when the cutting blade 5 is used for grooving the masonry, the long-term effective cooling treatment of the cutting blade 5 is guaranteed, and the longitudinal through groove 162 is convenient for water flowing into the chute 16 without affecting pushing of the block push-pull device 6 of the block push-pull device.
Wherein, rack 2 top fixedly connected with stiffening plate 18, stiffening plate 18's shape is the right angle and equals the triangle form, and the one side fixed connection of another right angle face and locating rack of stiffening plate 18 utilizes stiffening plate 18 to strengthen fixedly to the bearing structure of rack 2, has ensured the stability of building block groover.
The bottom of the table top 3 is fixedly provided with a metal woven mesh 13 positioned at the periphery of the cutting groove 302, and four sides of the metal woven mesh 13 completely wrap the cutting pieces 5, so that cutting fragments are prevented from flying out to hurt people when cutting grooves.
Referring to fig. 1, the construction method of the autoclaved aerated concrete block wall construction block grooving machine comprises the following steps:
S1, preparing construction, namely cleaning cement slurry and construction waste of a floor base layer before masonry construction;
S2, installing and laying pipelines and wire boxes in the wall, measuring the pipelines according to axes and elevations before the construction of the filled wall masonry, calculating the required length of the pipeline from the bottom of the beam, the lower lead pipe of the bottom of the slab and the lead pipe on the surface of the slab according to connection points, slightly reserving the surplus length of 10CM, marking the sizes and elevations of tie bars, ring beams, lintel and wall beams, and arranging the pipelines 19 and the wire boxes 20 after the sizes are determined, referring to FIG. 16;
S3, cutting blocks in advance, marking cutting grooves, pre-trial arranging the brickwork, preferentially using the whole brickwork, and carrying out staggered joint up and down during brickwork, wherein when the brickwork is laid down, the pipeline is required to be cut into '匚' groove-shaped gaps in advance in the corresponding brickwork, so that the vertical pipeline is always positioned in the '匚' groove-shaped gaps of the brickwork, taking out the brickwork 21 covering the positions of the pipeline 19 and the line box 20, arranging marking grooves on the brickwork 21 covering the positions of the pipeline 19 and the line box 20 according to the marking grooves, simultaneously, marking the '匚' groove shapes of the pipeline 19 and the line box 20 at the positions of the brickwork 21, controlling the gap length of the marking grooves to be 1/2 to 2/3 of the brickwork, and controlling the height of the brickwork;
S4, adjusting the special masonry groover, measuring the length value and the width value of a marking groove of the masonry 21, adjusting the distance value of two cutting plates 5 on a transmission shaft 10 of the masonry groover to be the width value of the marking groove, and controlling the distance value of the longitudinal adjuster 14 and the cutting plates 5 to be the length value of the marking groove of the masonry 21 by fixing the longitudinal adjuster 14 at the position of a longitudinal through groove 162 on a sliding groove 16;
S5, processing and manufacturing a '匚' type groove masonry 21, putting the masonry to be processed on a block push-pull device 6 of a special masonry grooving machine table top, clamping and fixing the masonry by pressing plates 15 on two sides, and controlling two sliding grooves 16 to move relative to a cutting piece 5 by fixing the lateral adjuster 7 on a lateral guide groove 303, so that the cutting piece 5 is controlled to correspondingly fix a position grooving pneumatic three-phase asynchronous motor 8 of a marking groove of the masonry on the block push-pull device 6 to drive the cutting piece 5 to rotate at a high speed, and pushing the block push-pull device 6 to enable the masonry 21 to contact the cutting piece 5 to cut, thereby obtaining the grooved masonry 21;
s6, building the wall, namely building the masonry 21 with the '匚' groove on the wall, positioning the control pipeline and the line box in the cutting groove, pouring mortar into the '匚' groove-shaped gap, and then pouring along with the building.
The construction method for embedding the pipeline into the built-in pipeline of the filling wall by adopting the autoclaved aerated concrete block wall body, and then building the filling wall is adopted, a small amount of filling wall blocks are cut into '匚' groove-shaped gaps, so that the pipeline is embedded and fixed in the '匚' groove-shaped gaps, the phenomenon of cracking of a wall plastering layer is effectively avoided, the appearance of the wall body is improved, the construction quality of the filling wall is improved, the construction procedures are reduced, secondary open grooves are reduced, the repair grooves are reduced, and the cleaning of discarded brick residues is reduced, thereby meeting the requirements of green construction, reducing the construction cost, and meanwhile, the positions of the side regulator 7 and the longitudinal regulator 14 of the grooving machine are utilized, so that the specification and the size of a notch are accurately controlled, thereby meeting the requirements of the corresponding mounting pipeline, and the construction quality of the wall body is ensured.
When the horizontal pipeline is laid, the horizontal pipeline is pressed into the groove for laying by using the wall horizontal mortar joint and the processed special building blocks for laying the horizontal pipeline; when the line box is built, the outline of the line box is drawn at the corresponding position of the aerated concrete block by chalk, holes with proper sizes are formed by a block grooving machine, and when the line box is built, gaps on the back surface and the side surface of the line box 20 are filled by mortar, so that the accuracy of the positions of the pipeline 19 and the line box 20 is ensured.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. The utility model provides an autoclaved aerated concrete block wall construction block groover which characterized in that: the block grooving machine comprises a U-shaped protection plate (1), a bench (2), a table top (3), a motor fixing frame (4), a cutting piece (5), a block push-pull device (6) of a block push-pull device, a lateral regulator (7), a three-phase asynchronous motor (8), a V-belt (9), a transmission shaft (10), a double-groove belt pulley (11), a caster wheel (12), a metal woven net (13), a longitudinal regulator (14), a pressing plate (15) and a chute (16);
The utility model discloses a building block, including mesa (3) and block, U type guard plate (1) is located at the top of mesa (3), the four corners of mesa (3) bottom all is equipped with rack (2), four fixed mounting has truckle (12) respectively in the bottom of rack (2), four equal fixedly connected with in top and the bottom of rack (2) is located the locating rack of mesa (3) below, four fixed mounting has motor mount (4) on the locating rack of rack (2) top, and the movable sleeve is equipped with transmission shaft (10) between two relative locating racks, the one end fixed sleeve of transmission shaft (10) is equipped with two cutting pieces (5), and the interval adjustable of two cutting pieces (5), fixed mounting has three-phase asynchronous motor (8) on the locating rack of rack (2) below, the output shaft of three-phase asynchronous motor (8) is kept away from between the one end of cutting piece (5) and is connected with double-groove belt pulley (11), two on two opposite direction locating racks of rack (2) are all fixedly connected with two skeleton, every two between the locating rack's top is equipped with transmission shaft (10) movable sleeve is equipped with transmission shaft (16), two slide groove (16) are equipped with slide groove (6) on the block (6) are located two blocks (6) of slide groove (6) are located in the slide groove (6) of block one side of block, the cutting piece (5) on the transmission shaft (10) is positioned in the middle of the cutting groove (302), a longitudinal guide groove (301) positioned at one side of the cutting groove (302) is formed in the table top (3), a longitudinal through groove (162) is formed in one end of the sliding groove (16), the longitudinal through groove (162) and the table top (3) are fixed through a longitudinal adjuster (14) penetrating through the longitudinal guide groove (301), a lateral guide groove (303) positioned at the outer sides of the two sliding grooves (16) is formed in the table top (3), a lateral through groove (701) matched with the lateral guide groove (303) is formed in one surface of the lateral adjuster (7), the lateral through groove (701) is movably sleeved with the lateral guide groove (303), and the lateral through groove (701) is fixed with the lateral guide groove (303) through a bolt;
A stiffening plate (18) is fixedly connected above the rack (2), the stiffening plate (18) is in a right angle shape equal to a triangle shape, and the other right angle surface of the stiffening plate (18) is fixedly connected with one surface of the positioning rack;
the bottom of the table top (3) is fixedly provided with a metal woven mesh (13) positioned at the periphery of the cutting groove (302), and four sides of the metal woven mesh (13) are completely wrapped with the cutting sheet (5);
The grooves of the sliding grooves (16) are movably sleeved with dustproof bearings which are arranged at equal intervals, and the tops of the dustproof bearings (161) are movably connected with the bottoms of the block push-pull devices (6).
2. The autoclaved aerated concrete block wall construction block grooving machine as claimed in claim 1, wherein: the water-through holes (163) are formed in the sliding groove (16) in an equidistant mode, a water nozzle spray head (17) located in the U-shaped protection plate (1) is arranged on the table top (3), and a water-through pipe is connected to one end of the water nozzle spray head (17).
3. The construction method of the autoclaved aerated concrete block wall construction block grooving machine according to any one of claims 1-2, comprising the following steps:
S1, preparing construction, namely cleaning cement slurry and construction waste of a floor base layer before masonry construction;
S2, installing and laying pipelines and wire boxes in the wall, measuring the pipelines according to axes and elevations before the construction of the filled wall masonry, calculating the required lengths of the pipelines from the bottom of the beam, the bottom of the slab, and the upper lead pipes of the slab according to connection points, slightly reserving 10CM surplus lengths, marking the sizes and elevations of tie bars, ring beams, lintels and wall beams, and arranging the pipelines and the wire boxes after the sizes are determined;
S3, cutting blocks in advance, marking cutting grooves, pre-trial arranging the masonry, preferentially using the whole masonry, and carrying out staggered joint up and down during masonry, wherein when the masonry is laid down, pipelines are required to be cut into '匚' groove-shaped gaps in advance in the corresponding masonry, so that the vertical pipelines are always positioned in the '匚' groove-shaped gaps of the masonry, taking out the masonry covering the positions of the pipelines and the line boxes, arranging marking grooves on the masonry covering the positions of the pipelines and the line boxes according to the marking grooves, simultaneously marking the '匚' groove shapes of the pipelines and the line boxes at the positions of the masonry, and controlling the gap length of the marking grooves to be one half to two thirds of the height of the masonry;
S4, adjusting a special masonry grooving machine, measuring the length value and the width value of a masonry marking groove, adjusting the distance value of two cutting plates (5) on a transmission shaft (10) of the masonry grooving machine to be the width value of the marking groove, and controlling the distance value of the longitudinal adjuster (14) and the cutting plates (5) to be the length value of the masonry marking groove by fixing the longitudinal adjuster (14) at the position of a longitudinal through groove (162) on a chute (16);
S5, processing and manufacturing a 匚 -shaped groove masonry, putting the masonry to be processed on a block push-pull device (6) of a special masonry grooving machine table top, clamping and fixing the masonry through pressing plates (15) on two sides, fixing the masonry on a lateral guide groove (303) through a lateral adjuster (7), controlling two sliding grooves (16) to move relative to a cutting piece (5), and controlling the cutting piece (5) to correspondingly fix a position grooving pneumatic three-phase asynchronous motor (8) of a marking groove of the masonry on the block push-pull device (6) to drive the cutting piece (5) to rotate at a high speed, and pushing the block push-pull device (6) to enable the masonry to contact the cutting piece (5) to cut, so that the grooved masonry is obtained;
S6, building the wall, namely building the masonry with the '匚' groove on the wall, positioning the control pipeline and the line box in the cutting groove, pouring mortar into the '匚' groove-shaped gap, and then pouring along with the building.
CN202010297727.6A 2020-04-16 2020-04-16 Autoclaved aerated concrete block wall construction method and block grooving machine thereof Active CN111300667B (en)

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CN113530015A (en) * 2021-08-04 2021-10-22 江苏兴厦建设工程集团有限公司 Pipeline laying and infilled wall building integrated construction method
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