CN114604612A - Full-automatic caching loading and unloading device for long pipe elbow of header and cooling method - Google Patents
Full-automatic caching loading and unloading device for long pipe elbow of header and cooling method Download PDFInfo
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- CN114604612A CN114604612A CN202210319560.8A CN202210319560A CN114604612A CN 114604612 A CN114604612 A CN 114604612A CN 202210319560 A CN202210319560 A CN 202210319560A CN 114604612 A CN114604612 A CN 114604612A
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- 238000001816 cooling Methods 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 181
- 238000007599 discharging Methods 0.000 claims abstract description 127
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 238000003860 storage Methods 0.000 claims description 83
- 238000005192 partition Methods 0.000 claims description 69
- 230000008878 coupling Effects 0.000 claims description 36
- 238000010168 coupling process Methods 0.000 claims description 36
- 238000005859 coupling reaction Methods 0.000 claims description 36
- 238000000034 method Methods 0.000 claims description 31
- 238000012545 processing Methods 0.000 claims description 11
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 6
- 238000013459 approach Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 description 31
- 230000008569 process Effects 0.000 description 17
- 230000005540 biological transmission Effects 0.000 description 13
- 244000126211 Hericium coralloides Species 0.000 description 12
- 230000003014 reinforcing effect Effects 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000012546 transfer Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 210000002310 elbow joint Anatomy 0.000 description 6
- 238000009434 installation Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
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- 238000007789 sealing Methods 0.000 description 2
- 231100000681 Certain safety factor Toxicity 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/06—Stripping-off devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a full-automatic caching loading and unloading device and a cooling method for a header long pipe elbow, which comprises a caching frame for stacking and storing pipe fittings, a loading mechanism for conveying the pipe fittings onto the caching frame for cooling, a discharging mechanism for taking the pipe fittings out of the caching frame, and a conveying mechanism for moving one end of the pipe fittings to a uniform position; feed mechanism places the pipe fitting on the material stock baffle of buffer memory frame through the material loading layer board, and buffer memory frame's fan starts to cool down for the pipe fitting and handles, and discharge mechanism lifts up the pipe fitting on the material stock baffle through the fishback, makes the pipe fitting remove to the ejection of compact layer board on, and alignment mechanism takes out and delivers to the uniform position with the pipe fitting from the ejection of compact layer board. Therefore, the occupied area for placing the pipe fittings is reduced through the multilayer three-dimensional cache frame; the buffer memory frame cooperates the fan to accelerate the cooling rate of the pipe fitting, realizes the automatic storing and taking of the pipe fitting through the feeding mechanism and the discharging mechanism, and improves the circulation efficiency of the pipe fitting.
Description
Technical Field
The invention relates to the field of boiler manufacturing, in particular to a full-automatic caching feeding and discharging device and a cooling method for a header long pipe bent pipe of a boiler.
Background
The manufacturing process of the header long pipe joint of the boiler comprises the steps of raw material sawing, end sealing, end beveling, bending and the like, wherein the end sealing needs to heat the end of the pipe joint at an intermediate frequency of about 1000 ℃, and the heated pipe joint can enter the next step for processing after being cooled for dozens of minutes, so that the waiting time is caused during the line production of a production line, and the production efficiency is influenced. Centering in the process arrangement of the long pipe joint of the header, and bending the pipe after the closing-in is finished; after the ultrasonic frequency heating closing-in processing of the end part is carried out on the long pipe joint, the surface temperature of a workpiece is as high as 800 ℃, and the high temperature has great influence on subsequent equipment for pipe bending processing; therefore, after the closing process and before the tube bending process, a cooling device is required to be added to cool the tube joint.
At the present stage, the collection of the header long pipe elbow joint after the closing-up is completed manually, and after the closing-up processing, a material cylinder is filled manually, and then the material cylinder is transferred to a designated position by a travelling crane for natural cooling.
The header long pipe elbow joint product has the characteristic of multiple specifications, each specification is generally a small batch in the production of the header long pipe joint, a single drawing number is only dozens of or 100, pipe joints of the same specification or the same part which are closed up are manually installed in material cylinders, the mode needs more material cylinders for classified collection, the material cylinders need to be adjusted to a stacking site in advance, and the use area of the workshop site is occupied; due to the fact that the number of the classified parts is large and the number of the pipe joints is large, frequent travelling crane hoisting can exist, and the use of the travelling crane is occupied.
After closing up, the surface temperature of the pipe joint is as high as 800 ℃, all the materials are manually stacked into the material barrel, and the instability factors of the later driving in the turning process are large, and certain safety factors such as high-temperature burn exist; the weight of a single long pipe joint exceeds 20kg, the number of the pipe joints is large, the labor intensity of workers is high, the efficiency is not high, and meanwhile, the method is relatively original and cannot meet the automatic use requirement of the long pipe joint of the header.
The patent document with publication number CN 110341151a discloses a multi-layer cooling box and a cooling method thereof, comprising two opposite side plates, wherein at least two layers of chain type conveying belts and at least one row of air blowers are arranged on the side plates, a plurality of chain type conveying belts are driven by a movable power mechanism, and in any state, the power mechanism is connected with at most one layer of chain type conveying belt; the power mechanism comprises a motor and a gear driven by the motor to rotate, the gear can be meshed with a driven wheel at one end of a rotating shaft of a chain type conveying belt at any height, the motor is driven by a belt conveying line to lift and can be slidably arranged on guide rails extending to the upper and lower parts of the uppermost and lowermost chain type conveying belts, and the belt of the belt conveying line is connected with the motor; the two ends of the chain type conveying belt are provided with a first transfer machine and a second transplanting machine, the outer side of the first transfer machine is provided with a feeding conveyor, the outer side of the second transfer machine is provided with a blanking conveyor, the first transfer machine can be lifted and butted with one end of any chain type conveying belt and can be butted with the feeding conveyor, and the second transfer machine can be lifted and butted with the other end of any chain type conveying belt and can be butted with the blanking conveyor. First move and carry machine and second and carry the machine and all include two-layer conveyer belt to the interval of two-layer conveyer belt equals the twice of adjacent two-layer chain conveyor belt's interval, simultaneously, the return line of backward flow transfer chain equals the interval between the two-layer conveyer belt with the interval of the chain conveyor belt of the superiors, consequently, works as when first move carries machine, second and carries the conveyer belt on machine upper strata and the butt joint of return line, the conveyer belt of its lower floor can dock with the chain conveyor belt of highest position simultaneously, thereby can control the backward flow of charging tray and receive simultaneously and accomplish refrigerated charging tray.
In the prior art, after an article which is temporarily stored and cooled is conveyed to a chain conveyor belt by a first transfer machine, the cooled article is conveyed to a second transfer machine by the chain conveyor belt and then taken out; when the pipe joints are transferred from one end of the first transfer machine to the chain type conveying belt, the two ends of the pipe joints are easy to deviate, so that the pipe joints placed on the chain type conveying belt are different in shape and cannot be stably and smoothly taken out in sequence; and the structure in the prior art is more complex, and the cost and the maintenance cost are higher.
Disclosure of Invention
In order to solve the problems of surface high-temperature cooling and caching of the header long pipe elbow joint in the processing and manufacturing process in the prior art, the invention aims to provide a full-automatic caching feeding and discharging device and a cooling method for the header long pipe elbow joint, wherein the pipe joint slides to one side of a caching frame through self weight by virtue of a plurality of layers of three-dimensional caching frames which are obliquely arranged, and the floor area for placing the pipe joint is reduced; the buffer memory frame cooperates the fan to accelerate the cooling rate of the pipe joint, the automatic storing and taking of the pipe joint is realized through the feeding mechanism and the discharging mechanism, and the circulation efficiency of the pipe joint is improved.
In order to achieve the purpose, the invention adopts the following technical scheme: a cooling method of a pipe joint comprises the following specific steps:
1) the pipe joint after being heated and closed is conveyed to a feeding supporting plate of a feeding mechanism, after the feeding supporting plate moves up and down in place, the pipe joint is conveyed to a material storage partition plate of a cache frame, a plurality of material storage partition plates with different heights are arranged on the cache frame, the material storage partition plates are obliquely arranged, and the feeding side of the material storage partition plates is higher than the discharging side of the material storage partition plates, so that the pipe joint slides to the discharging side of the material storage partition plates and is blocked by a material blocking block;
2) carrying out air cooling on the pipe joints stacked on the cache frame;
3) during the ejection of compact, discharge mechanism's ejection of compact layer board reciprocates and targets in place, and fishback on the ejection of compact layer board stretches into the material stock baffle below, and upward movement passes the first material mouth of getting that sets up at material stock baffle ejection of compact side again to hold up the coupling on the material stock baffle, after the coupling strideed across the gauge block, the coupling slides to the ejection of compact layer board along the fishback on, the processing is seen off to the coupling on conveying mechanism to the ejection of compact layer board.
Preferably, the buffer storage frame is of an open structure and is provided with a plurality of fans for accelerating cooling of the pipe joints, and the fans are respectively arranged on the left side and the right side of the buffer storage frame for feeding and discharging materials so as to form convective air cooling.
Preferably, the material storage partition plate is a rectangular frame structure formed by fixedly connecting a plurality of vertical rods and transverse rods. In this way, the buffer rack can be made three-dimensional and used for good ventilation cooling effect.
Preferably, the discharge side of the material storage partition plate is hinged to the buffer storage frame, and the discharge side of the material storage partition plate is mounted on the buffer storage frame in a vertically adjustable mode. Like this, through rotating first adjusting bolt, the required inclination of adjustment stock baffle, and then make the coupling can slide on the stock baffle, avoid simultaneously because the coupling relation is too big, break away from with the stock baffle.
Preferably, the feeding supporting plate is in a tipping bucket shape, the feeding supporting plate moves up and down along the feeding side of the buffer storage frame and can be turned over and tilted, and the feeding supporting plate is provided with a first tilting position for storing the pipe joint and a second tilting position for pouring the pipe joint. Like this, a structure for the material loading is simpler, and simultaneously, the coupling is also more stable in the process of material loading.
Preferably, the comb plate is arranged on the discharging supporting plate in a mode of moving back and forth, and when the discharging supporting plate moves up and down, the comb plate retracts to the first material taking port which does not enter the material storage partition plate. Like this, a plurality of fishback cooperate stable with the coupling lift jointly for the whole process of ejection of compact is more stable.
Preferably, the discharging supporting plate is obliquely arranged, the feeding side of the discharging supporting plate is higher than the discharging side, and the discharging side of the discharging supporting plate is provided with a material baffle plate. Like this, the coupling can slide to the delivery side of ejection of compact layer board through the dead weight, avoids the in-process coupling of material loading to break away from with the material loading layer board is unexpected.
Preferably, the conveying mechanism is provided with a plurality of material taking frames on one side close to the material taking support plate, the material discharging side of the material taking support plate is provided with a plurality of second material taking holes corresponding to the material taking frames, the material taking frames can move in and out of the second material taking holes, and a slope used for sliding the pipe joint is formed at the top of the material taking frames.
Preferably, the plurality of rollers of the conveying mechanism drive the pipe joints to approach one end of the conveying mechanism, the conveying mechanism is provided with a proximity switch at the end, and the proximity switch sends a signal after the pipe joints approach the proximity switch.
The full-automatic caching loading and unloading device for the long pipe elbow of the header, which adopts the caching cooling method for the long pipe elbow of the header, comprises a caching frame for stacking and placing the pipe joints, a loading mechanism for conveying the pipe joints to the caching frame and a discharging mechanism for taking the pipe joints out of the caching frame.
The technical scheme of the invention has the beneficial effects that: 1. through the multilayer three-dimensional cache frame which is obliquely arranged, the pipe joint slides to one side of the cache frame through self weight, and the floor area for placing the pipe joint is reduced; the buffer storage frame is matched with the fan to accelerate the cooling rate of the pipe joint, the automatic storing and taking of the pipe joint are realized through the feeding mechanism and the discharging mechanism, and the circulation efficiency of the pipe joint is improved; 2. in the material taking process, the comb plates cooperate with each other and the material taking frames cooperate with each other, so that the postures of the pipe joints are kept consistent in the material taking process, and the material taking process is smoother; 3. the material storage partition plate and the material discharge plate are obliquely arranged, and the oblique angles of the material storage partition plate and the material discharge plate are adjustable, so that the device does not need additional power to enable the pipe joint to stably slide through self weight, and the structure of the device is simpler; 4. the pipe joint moves to the moving assembly from the buffer storage frame, the material taking frame not only guarantees the posture of the pipe joint, but also provides buffer for the pipe joint, and the moving assembly is prevented from being rushed out due to overlarge inertia of the pipe joint.
The invention relates to a device for automatically processing a header long pipe joint, which is characterized in that a header long pipe joint is generally made of alloy materials with thicker thickness, a longer period of time is needed for cooling the surface temperature from high temperature to normal temperature after heating, and all devices need to continuously cooperate to ensure the production efficiency in the automatic processing process of the header long pipe elbow joint.
Drawings
FIG. 1 is a first structural schematic diagram of a full-automatic buffer loading and unloading device for a header long pipe elbow;
FIG. 2 is a second schematic structural view of a full-automatic buffer loading and unloading device for a long pipe elbow of a header;
FIG. 3 is a schematic structural diagram of a cache shelf;
FIG. 4 is a first schematic structural view of the supporting frame;
FIG. 5 is a second schematic structural view of the supporting frame;
FIG. 6 is a schematic view of the storage partition;
FIG. 7 is a schematic structural diagram of a feeding mechanism;
fig. 8 is a schematic structural view of the feeding frame;
FIG. 9 is a schematic view of a connection structure of a feeding driving assembly and a feeding supporting plate;
FIG. 10 is a schematic structural view of a loading pallet;
FIG. 11 is a schematic structural view of a discharging mechanism;
FIG. 12 is a first schematic structural view of the discharging driving assembly, the comb tooth assembly and the discharging support plate;
FIG. 13 is a second schematic structural view of the discharge driving assembly, the comb tooth assembly and the discharge support plate;
FIG. 14 is a third schematic structural view of the discharge drive assembly, the comb tooth assembly and the discharge support plate;
FIG. 15 is a first schematic structural view of a fine adjustment assembly and a discharge drive assembly;
FIG. 16 is a second schematic structural view of the fine adjustment assembly and the discharge drive assembly;
FIG. 17 is a schematic structural view of a discharge blade;
fig. 18 is a schematic structural view of the comb plate;
FIG. 19 is a schematic view of the structure of the transport mechanism;
FIG. 20 is an enlarged view at A in FIG. 19;
fig. 21 is a schematic view of a take-off assembly.
Reference numerals: 1. a cache shelf; 11. a fan; 12. a support frame; 121. a rectangular frame; 122. a reinforcing plate; 123. connecting holes; 13. a material storage partition plate; 131. a support plate; 132. a first connecting plate; 133. a first striker plate; 134. a first material taking port; 135. a material blocking block; 136. a first adjustment shaft; 15. mounting a plate; 16. a first adjusting plate; 17. a friction plate; 18. a first leg;
2. a feeding mechanism; 21. a feeding frame; 211. feeding upright posts; 212. a first cross member; 22. a first connecting seat; 23. a feeding supporting plate; 231. an accommodating space; 232. a second retainer plate; 24. a feeding drive assembly; 240. a limiting block; 241. a feeding driving frame; 242. a first motor; 243. a first mounting bracket; 244. a first drive shaft; 245. a first gear; 246. a first rack; 247. a first slider; 248. a first slide rail; 249. a first cylinder; 25. a second leg;
3. a discharging mechanism; 31. a discharging frame; 311. a discharging upright post; 312. a second cross member; 32. a second connecting seat; 33. a discharging supporting plate; 331. a sliding port; 332. a second material taking port; 333. a third retainer plate; 34. a discharge drive assembly; 341. a discharging driving frame; 342. a second motor; 343. a second mounting bracket; 344. a second drive shaft; 345. a second gear; 346. a second slider; 347. a second slide rail; 348. a second rack; 35. a comb tooth assembly; 351. a comb plate; 3511. a comb-tooth part; 3512. a sliding part; 352. a second cylinder; 353. a linkage plate; 354. a guide plate; 36. a fine tuning component; 361. a second adjusting plate; 362. a third slide rail; 363. a third slider; 364. a third adjusting plate; 365. a second adjusting bolt; 366. a fourth adjusting plate; 367. a third adjusting bolt; 37. a third leg;
4. a conveying mechanism; 41. a conveying mounting frame; 411. a fifth striker plate; 42. a moving assembly; 421. a roller; 422. a roller shaft; 423. a sprocket; 424. a third motor; 43. a material taking assembly; 431. a material taking frame; 4311. a slope surface; 432. a third cylinder; 433. a synchronization rod; 434. a second connecting plate; 435. a fourth striker plate; 436. a material taking slide rail; 44. a proximity switch.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
For convenience of description, the loading mechanism 2 is located at the rear position in fig. 1, and the aligning device is located at the front position in the invention.
A method for cache cooling of a long pipe elbow of a header comprises the following specific steps:
1) the pipe joint after being heated and closed is sent to a feeding supporting plate 23 of a feeding mechanism 2, after the feeding supporting plate 23 moves up and down to the right position, the pipe joint is sent to a material storage partition plate 13 of a cache frame 1, a plurality of material storage partition plates 13 with different heights are arranged on the cache frame 1, the material storage partition plates 13 are obliquely arranged, and the feeding side is higher than the discharging side, so that the pipe joint slides to the discharging side of the material storage partition plates 13 and is blocked by a blocking block 135;
2) performing air cooling on the pipe joints stacked on the cache frame 1;
3) during the ejection of compact, ejection of compact layer board 33 of discharge mechanism 3 reciprocates and targets in place, fishback 351 on the ejection of compact layer board 33 stretches into material stock baffle 13) below, and upward movement passes the first material mouth 134 of getting that sets up at material stock baffle 13 ejection of compact side again to hold up the coupling on the material stock baffle 13, stride across the material stopping block 135 back when the coupling, the coupling slides to ejection of compact layer board 33 along fishback 351 on, ejection of compact layer board 33) sends the coupling to conveying mechanism 4 on and send out the processing.
As shown in fig. 1 and fig. 2, the full-automatic buffer loading and unloading device for the header long pipe elbow, to which the above-mentioned buffer cooling method for the header long pipe elbow is applied, includes a buffer frame 1 for placing the pipe joint, a feeding mechanism 2 for sending the pipe joint to the buffer frame 1, a discharging mechanism 3 for taking out the pipe joint from the buffer frame 1, and a conveying mechanism 4 for sending one end of the pipe joint to a uniform position, wherein the feeding mechanism 2 is disposed at a feeding end of a rear side of the buffer frame 1, the discharging mechanism 3 is disposed at a discharging end of a front side of the buffer frame 1, and the conveying mechanism 4 is disposed at a discharging end of a front side of the discharging mechanism 3.
As shown in fig. 1-3, the buffer frame 1 is of an open structure, the buffer frame 1 includes two support frames 12, a plurality of material storage partition plates 13 for supporting the pipe joints, and a plurality of fans 11 for accelerating cooling of the pipe joints, the two support frames 12 are arranged in the left-right direction, the plurality of material storage partition plates 13 are arranged in the up-down direction and are installed between the two support frames 12, and the plurality of fans 11 are all installed on the same support frame 12, so that unidirectional air flow is formed at the left side and the right side of the material inlet and outlet of the buffer frame 1, and the fans are prevented from being damaged by high temperature; the feeding mechanism 2 sends the pipe joint to the rear end of the material storage partition plate 13, and the discharging mechanism 2 takes the pipe joint out from the discharging end on the front side of the material storage partition plate 13. In other embodiments, the fans are respectively arranged on the two support frames on the left side and the right side of the feeding and discharging of the cache frame (1) so as to form convection air cooling.
In order to allow the pipe connection to be moved from the rear feed end of the storage partition 13 to the front discharge end of the storage partition 13, in the present embodiment, the plurality of storage partitions 13 are disposed in an inclined manner, and the height of the feed end of the storage partition 13 is higher than that of the discharge end, so that the pipe connection can be moved from the rear side of the storage partition 13 to the front side of the storage partition 13 by its own weight.
Due to different specifications and weights of the pipe joints, the pipe joint with lighter weight cannot slide to the discharge end of the material storage partition plate 13 through self weight, so that the pipe joint is stacked on the feed end of the material storage partition plate 13; in order to solve the above problem, in this embodiment, as shown in fig. 3 to 6, it is preferable that the discharging side of the stock partition 13 is hinged to the buffer rack 1, the discharging side of the stock partition 13 is vertically adjustable and mounted on the buffer rack 1, and the inclination angle of the stock partition 13 is further adjusted. Therefore, the inclination angle of the material storage partition plate 13 for storing the pipe joints with the specification can be adjusted according to the specification of the pipe joints, and the pipe joints can be smoothly taken out of the buffering frame 1.
Further preferably, the left and right sides of the discharge end of the front side of the stock separation plate 13 are hinged to the two support frames 12 through first hinge shafts respectively, the left and right sides of the discharge end of the rear side of the stock separation plate 13 are rotatably provided with first adjusting shafts 136, the first adjusting shafts 136 are in threaded connection with first adjusting bolts, a plurality of first adjusting plates 16 are fixedly mounted on the two support frames 12, the plurality of first adjusting plates 16 on each support frame 12 are vertically arranged, the plurality of first adjusting plates 16 correspond to the plurality of stock separation plates 13 one to one, the first adjusting plates 16 are located below the stock separation plate 13, the first adjusting bolts penetrate through the first adjusting shafts 136 and press on the first adjusting plates 16, so that the height of the rear end of the stock separation plate 13 is adjusted by rotating the first adjusting bolts, and the inclination angle of the stock separation plate 13 is adjusted. In other embodiments, the first adjusting plate may also be located above the first adjusting shaft, a kidney-shaped hole is formed in the first adjusting plate, a threaded section of the first adjusting bolt penetrates through the kidney-shaped hole to be in threaded connection with the first adjusting shaft, and the head of the first adjusting bolt presses on the first adjusting plate, so that the rear end of the stock partition plate is lifted by the two first adjusting plates and the two first adjusting bolts.
It is further preferred that a plurality of first legs 18 capable of adjusting the height are mounted on the bottom of each of the two support frames 12. Thus, the height of the first leg 18 is adjusted to enable the two support frames 12 to be at different heights, and the material storage partition plate 13 between the support frames 12 is inclined in the left-right direction. So set up, because the length of every coupling is different, the position that the coupling was deposited on material storage baffle 13 is different, so for the convenience discharge mechanism take out the coupling from material storage baffle 13, through the height of the support frame 12 of adjusting the left and right sides for the coupling is at the gliding in-process of the discharge end of the side direction material storage baffle front side behind material storage baffle 13, and the coupling can skew to left side or right side, aligns the one end of coupling.
In order to increase the cooling effect of the buffer rack and the connection effect between the support frame and the stock partition, this embodiment is preferable, as shown in fig. 4 and 5, the support frame 12 includes a rectangular frame 121 and a plurality of reinforcing plates 122, the plurality of reinforcing plates 122 are vertically disposed, the plurality of reinforcing plates 122 are fixedly connected with the rectangular frame 11, in order to ensure the stability of the connection between the stock partition 13 and the support frame 12, a plurality of connecting holes 123 are respectively formed in each reinforcing plate 122, the plurality of connecting holes 123 on each reinforcing plate 122 are vertically arranged, a plurality of connecting shafts are respectively rotatably installed at the left end and the right end of the stock partition 13, the connecting shafts are in one-to-one correspondence with the connecting holes 123, and the connecting shafts can slide along the connecting holes 123.
Further preferably, in order to facilitate the installation of the fan 11, a certain distance is ensured between the fan 11 and the pipe joint, and the cooling effect of the pipe joint is increased, so that a plurality of installation plates 15 are fixedly installed on the right side of the support frame 12 on the right side in the embodiment, the upper and lower ends of the installation plates 15 are bent leftward and are fixedly connected with the rectangular frame 121 of the support frame 12, and the plurality of fans 1 are installed on the support frame 12 through the installation plates 15.
Further preferably, the material storage partition 13 is a rectangular frame structure formed by fixedly connecting a plurality of longitudinal rods and transverse rods, as shown in fig. 6, the material storage partition 13 includes a plurality of support plates 131 for supporting pipe joints and a plurality of first connecting plates 132 for connecting the support plates 131 together, the support plates 131 are longitudinal rods, the first connecting plates 132 are transverse rods, the support plates 131 are arranged in the left-right direction, the first connecting plates 132 are arranged in the front-back direction, and the support plates 131 and the first connecting plates 132 are fixedly connected. Since the lengths, diameters, and other specifications of the plurality of pipe joints with cooling are different, it is preferable in this embodiment that the plurality of support plates 131 are gradually denser from left to right; therefore, the strength of the material storage partition plate can be guaranteed, a plurality of gaps can be reserved on the material storage partition plate 13, and the cooling effect of the cache frame 1 is improved. Further preferably, in order to prevent the pipe joint from slipping off the material storage partition plate 13, the material storage partition plate 13 further comprises two first material blocking plates 133 and a plurality of material blocking blocks 135, the two first material blocking plates 133 are respectively installed at the left end and the right end of the discharging end of the material storage partition plate 13, and the plurality of material blocking blocks 135 are respectively fixed at the front ends of the plurality of supporting plates 131.
In order to increase the stability of the installation of the material storage partition plate 13, in the present embodiment, preferably, a friction plate 17 is installed on the rectangular frame 121 of each support frame 12, and the first striker plates 133 at the left and right ends of the material storage partition plate 13 respectively abut against the two friction plates 17.
As shown in fig. 1, 2, 3 and 7, the feeding mechanism 2 includes a feeding frame 21, a feeding support plate 23 for preventing a pipe joint, and a feeding driving assembly 24 for driving the feeding support plate 23 to deliver the pipe joint to the material storage partition, the feeding frame 21 is fixedly connected to the rear end of the support frame 12 of the buffer frame 1 through a first connecting seat 22, the feeding support plate 23 is slidably mounted on the feeding frame 21 through a feeding driving frame 241, and the feeding driving assembly 24 can drive the feeding driving frame 241 to slide and drive the feeding support plate 23 to turn over.
In order to guarantee the stability of the motion of the feeding support plate 24, the feeding frame 21 comprises two feeding upright posts 211, the left and right directions of the two feeding upright posts 211 are arranged, the two feeding upright posts 211 are respectively fixedly connected with the rectangular frames 121 of the two support frames 12 of the buffer storage frame 1 through a plurality of first connecting seats 22, the top sections of the two feeding upright posts 211 are fixedly connected through a first cross beam 212, the two feeding driving frames 241 are respectively connected with the two feeding upright posts 211 in a sliding manner, the feeding support plate 23 is arranged between the two feeding driving frames 241, and then the feeding driving assembly 24 drives the feeding support plate 23 to move up and down along the feeding upright posts 211 through the two feeding driving frames 241.
Further preferably, as shown in fig. 7, 8 and 9, the feeding driving assembly 24 includes a first motor 242, a first transmission shaft 244, two first cylinders 249, two first gears 245 and two first racks 246; the feeding supporting plate 23 is fixedly provided with a second hinge shaft, two ends of the second hinge shaft are respectively hinged to the two feeding driving frames 241, one ends of the two first cylinders 249 are connected with the feeding supporting plate 23, the other ends of the two first cylinders 249 are connected with the two feeding driving frames 241 respectively, the first motor 242 is installed on one of the feeding driving frames 241 through the first installation frame 243, one end of the first transmission shaft 244 is connected with the first motor 242, the first transmission shaft 244 is rotatably connected with the two feeding driving frames 241 through a bearing, the two first gears 245 are installed on the first transmission shaft 244, the two first racks 246 are installed on the two feeding upright posts 211 respectively, and the two first gears 245 are meshed with the two first racks 246 respectively.
Further preferably, in order to improve the stability of the sliding of the feeding driving rack 241 on the feeding upright 211, as shown in fig. 7, 8 and 9, first sliding rails 248 are respectively fixed on the two feeding upright 211, first sliding blocks 247 are respectively fixed on both the two feeding driving racks 241, and the two first sliding rails 248 are respectively connected with the two first sliding blocks 247 in a sliding manner.
In order to ensure that the pipe joints cannot slide out of the loading support plate 23 when the loading support plate 23 moves, in this embodiment, as shown in fig. 10, the front end and the rear end of the loading support plate 23 are turned over upward, so that the middle section of the loading support plate 23 forms a concave accommodating space 231, and the left end and the right end of the loading support plate 23 are fixed with second baffle plates 232, so that the loading support plate 23 is in a tipping bucket shape, and the loading support plate 23 has a first tipping position for storing the pipe joints and a second tipping position for tipping the pipe joints. Meanwhile, in order to ensure that the pipe joint can be sent to the material storage partition plate 13, the length of the left and right directions of the material loading supporting plate 23 is preferably smaller than the distance between the first material blocking plates 133 on the left and right sides of the material storage partition plate 13; therefore, when the feeding supporting plate 23 moves up and down, the feeding supporting plate 23 is located on the rear side of the material storage partition plate 13, when the first cylinder 249 drives the feeding supporting plate 23 to turn over, the front end of the feeding supporting plate 23 swings downwards to the position above the material storage partition plate 13, and therefore a pipe joint is prevented from having a gap in the process of sliding from the feeding supporting plate 23 to the material storage partition plate 13, and the pipe joint is stably conveyed to the material storage partition plate 13.
Further preferably, as shown in fig. 9, in order to prevent the loading pallet from being turned over excessively, two limiting blocks 240 are fixedly mounted on each loading driving rack 241, one end of the second hinge shaft is located between the two limiting blocks 240 on one loading driving rack 241, and the other end of the second hinge shaft is located between the two limiting blocks 240 on the other loading driving rack 241.
In order to match the state that the buffer rack 1 inclines left and right, in the present embodiment, as shown in fig. 7 and 8, a plurality of second legs 25 capable of adjusting the height are respectively installed at the bottom of the two feeding columns 211.
The process that the feeding mechanism 2 conveys the pipe joint to the buffer storage frame 1 is as follows: after the pipe joint is placed on the feeding support plate, the first motor 242 is started and drives the first transmission shaft 244 to rotate, the first transmission shaft 244 drives the first gear 245 to rotate, the first gear 245 moves along the first rack 246, the first gear 245 drives one end of each of the two feeding driving frames 241 through the first transmission shaft 244, the two feeding driving frames 241 drive the feeding support plate 23 to move through the second hinge shaft, when the feeding support plate 23 moves to a required height, the first motor 242 stops operating, and the first cylinder 249 pushes the feeding support plate 23 to turn over, so that the pipe joint slides to the corresponding material storage partition plate 13 along the feeding support plate 23; then first cylinder 249 drive material loading layer board 23 resets, and first motor 242 drive material loading driving rack 241 resets, and material loading driving rack 241 drives material loading layer board 23 and resets.
As shown in fig. 1, 6, 11, 12, 13 and 14, the discharging mechanism 3 includes a discharging frame 31, a discharging driving assembly 34 and a comb tooth assembly 35, the discharging frame 31 is fixedly connected to the discharging end of the front side of the buffer frame 1 through a second connecting seat 32, the discharging driving assembly 34 includes a discharging driving frame 341, the discharging supporting plate 33 is slidably mounted on the discharging frame 31 through the discharging driving frame 241, the discharging driving assembly 34 drives the discharging driving frame 341 to slide up and down, the comb tooth assembly 35 includes a plurality of comb tooth plates 351, the plurality of comb tooth plates 351 are mounted at the rear end of the discharging supporting plate 33, a plurality of first material taking ports 134 are provided at the front end of each material storing partition plate 13, and the comb tooth plates 351 can penetrate through the first material taking ports 134 from bottom to lift up the pipe joints located at the front ends of the material storing partition plates 13, so that the pipe joints slide to the discharging supporting plate 33 along the comb tooth plates 351; thereby completing the fetching of the cache frame 1.
Because same stock partition 13 can be used for depositing the coupling of different specifications, further preferred, first material taking port 134 is intensive from a left side to the right side gradually, a plurality of fishback 351 and a plurality of first material taking port 134 one-to-one, a plurality of fishback 351 also are for setting up intensively from a left side to the right side gradually.
In order to make the operation of the discharging support plate more stable, in this embodiment, preferably, as shown in fig. 11, the discharging frame 31 includes two discharging columns 311, the two discharging columns 311 are arranged in the left and right directions, the two discharging columns 311 are connected by a second cross beam 312, and the two discharging columns 311 are respectively and fixedly connected with the rectangular frames 121 of the two support frames 12 of the buffer frame 1 by the second connecting seat 32; the number of the discharging driving frames 341 is two, the two discharging driving frames 341 are respectively in sliding fit with the two discharging upright columns 311, and the discharging supporting plate 33 is installed between the two discharging driving frames 341. Further, in order to make the sliding of the discharging pallet 33 more stable, the discharging driving assembly includes two second sliding blocks 346 and two second sliding rails 347, the two second sliding blocks 346 are respectively fixed on the two discharging driving racks 341, the two second sliding rails 347 are respectively fixed on the two discharging columns 311, and the second sliding blocks 346 are in sliding fit with the second sliding rails 347.
Further preferably, as shown in fig. 11 to 16, the discharging driving assembly 34 further includes a second motor 342, a second transmission shaft 344, two second gears 345 and two second racks 348, the second motor 342 is mounted on one of the discharging driving frames 341 through a second mounting frame 343, one end of the second transmission shaft 344 is connected to the second motor 342, the second transmission shaft 343 is rotatably connected to the two discharging driving frames 341 through bearings, the two second gears 345 are mounted on the second transmission shaft 344, the two second racks 348 are respectively and fixedly mounted on the two discharging columns 311, and the two second gears 345 are respectively engaged with the two second racks 348. Further, a plurality of third support legs 37 capable of adjusting the height are mounted at the bottom of the two discharging upright columns 311.
In order to enable the comb plate 351 to take out pipe joints from the storage partition plates 13 with different heights, in the preferred embodiment, as shown in fig. 12 to 17, the comb plate 351 is slidably arranged at the rear end of the discharging supporting plate 33; the comb tooth assembly 35 further comprises a guide plate 354, a linkage plate 353 and a second cylinder 352, the guide plate 354 is fixedly mounted at the bottom of the discharging supporting plate 33, a plurality of sliding holes are formed in the guide plate 354, a plurality of comb plates 351 are in one-to-one correspondence with the plurality of sliding holes, a sliding portion 3512 protrudes from the bottom of the comb plates 351, the comb plates 351 and the guide plate 354 are in sliding connection with the sliding holes through the sliding portions 3512, the front ends of the comb plates 351 are fixed on the linkage plate 353, one end of the second cylinder 352 is connected with the discharging supporting plate 33, and the other end of the second cylinder 352 is connected with the linkage plate 353. Like this, when the material was got from material stock baffle 13 to needs, ejection of compact layer board 33 drove a plurality of fishback 351 and moved to corresponding position after, second cylinder 352 drive fishback 351 stretches out, and then takes out the coupling on the material stock baffle 13. In other embodiments, the discharging support plate 33 can be driven to move back and forth to achieve the above purpose and effect.
In order to make the comb plate 351 more accurate in the position when getting the material, in this embodiment, as shown in fig. 14 and fig. 15, the discharging mechanism 3 further includes a fine adjustment assembly 36 for adjusting the front and rear positions of the discharging supporting plate 33, the fine adjustment assembly 36 includes two second adjusting plates 361, the two second adjusting plates 361 are respectively slidably mounted on the two discharging driving frames 341, the discharging supporting plate 33 is located between the two second adjusting plates 361, and two ends of the discharging supporting plate 33 are respectively connected with the two second adjusting plates 361. Further, the fine adjustment mechanism 36 further includes two third adjustment plates 364, two third sliders 363, two third slide rails 362 and a plurality of second adjustment bolts 365, the two third sliders 363 are respectively installed on the two discharging driving frames 341, the two third slide rails 362 are respectively installed on the two second adjustment plates 361, the two third sliders 363 are respectively connected with the two third slide rails 362 in a sliding manner, the two third adjustment plates 364 are respectively and fixedly installed on the two feeding driving frames 341, through holes are respectively opened on the two third adjustment plates 364, and one end of each of the plurality of second adjustment bolts 365 passes through the through hole on the two third adjustment plates 364 and is respectively connected with the two second adjustment plates 361 in a threaded manner. Through rotating second adjusting bolt 365 like this, change ejection of compact layer board 34 fore-and-aft direction's position, and then make discharge mechanism 3 when the ejection of compact, the position at fishback 351 place is more accurate.
In order to make the pipe joint automatically slide from the comb plate 351 to the front end of the discharging supporting plate 33 by self weight, the present embodiment preferably has the discharging supporting plate 33 obliquely arranged, the discharging supporting plate 33 is low in front and high in back, and then the pipe joint slides to the front of the discharging supporting plate 33 by self weight. Further preferably, a plurality of sliding openings 331 are opened at the front end of the discharging supporting plate 33, comb teeth portions 3511 are protruded on the comb plates 351, the comb teeth portions 3511 of the comb plates 351 correspond to the sliding openings 331 one to one, the sliding openings 331 are in sliding fit with the comb teeth portions 3511, and the top surfaces of the comb teeth portions 3511 are flush with the top surface of the discharging supporting plate.
Preferably, in order to adapt to pipe joints with different specifications, the discharging supporting plate 33 is movably connected with the second adjusting plate 351, so that the inclination angle of the discharging supporting plate can be adjusted conveniently; the discharging supporting plate 33 is hinged to the second adjusting plates 361, the two second adjusting plates 361 are fixedly provided with fourth adjusting plates 366, the fourth adjusting plates 366 are provided with at least two third adjusting bolts 367 in a threaded connection mode, the third adjusting bolts 367 are located below the discharging supporting plate 33, and the third adjusting bolts 367 abut against the discharging supporting plate 33.
Further preferably, in the discharging process, as the pipe joint is firstly connected with the front end of the discharging supporting plate 33, in order to prevent the discharging supporting plate 33 from overturning in the process of taking out the pipe joint from the buffering frame 1, the rear side section of the discharging supporting plate 33 is hinged with two second adjusting plates 361, and the third adjusting bolt 367 is abutted against the front side section of the discharging supporting plate; therefore, a lever structure with a long front and a short rear is formed by taking the hinged position of the discharging supporting plate 33 and the second adjusting plate 361 as a fulcrum, so that the front end of the discharging supporting plate 33 is automatically pressed down, and the stability of the discharging supporting plate 33 during discharging is ensured. Further, in order to improve the bearing capacity of the discharging supporting plate 33, a reinforcing plate 365 is fixedly mounted on each of the two second adjusting plates 361, the reinforcing plate 365 is located above the charging supporting plate 33, a waist-shaped hole is formed in the reinforcing plate 365, and one end of a connecting bolt penetrates through the waist-shaped hole to be in threaded connection with the discharging supporting plate 33.
In order to prevent the pipe joint from slipping off the discharging support plate 33, third material blocking plates 333 are fixedly installed on the left side, the right side and the front side of the discharging support plate 33.
In this embodiment, the process of taking out the pipe joint by the discharging mechanism 3 is as follows: the second motor 342 drives the second gear 345 to rotate through the second transmission shaft 344, the second gear 345 drives the second motor 342 and the discharging driving rack 341 to move along the second rack 348 through the second transmission shaft 344, the discharging driving rack 341 drives the discharging supporting plate 33 to move upwards through the second adjusting plate 361, when the pipe joint is about to reach the material storage partition plate 13, the second cylinder 352 drives the comb plate 351 to extend through the linkage plate 353, the second motor 342 continues to drive the discharging supporting plate 33 to move upwards, the comb plate 351 penetrates through the first discharging port 134 from the lower part of the first discharging port 134 to lift the pipe joint on the material storage partition plate 13, when the height of coupling is higher than the gauge block 135 of material stock baffle 13 front end, the coupling breaks away from with material stock baffle 13, and the coupling slides to ejection of compact layer board 33 along fishback 351 on, and second cylinder 352 resets through linkage 353 drive fishback 351, and second motor 342 drives ejection of compact layer board 33 and resets.
As shown in fig. 19, 20 and 21, the conveyor mechanism 4 includes a conveyor mounting frame 41, a take-out assembly 43 for taking out a coupling on the outfeed tray 33, a moving assembly 42 for bringing the coupling to a uniform position, and a proximity switch 44.
Preferably, the moving assembly 42 includes a third motor 424 and a plurality of rollers 421, the plurality of rollers 421 form a roller group, the rollers 421 are rotatably mounted on the conveying mounting frame 41 through roller shafts 422, an intermediate section of each roller 421 is recessed inward to form a limiting space for bearing and limiting the position of the pipe joint, chain wheels 423 are mounted on the roller shafts 422 of the rollers 421, the plurality of chain wheels 423 are driven by chains, the third motor 424 can drive one of the chain wheels 423 to further drive the roller shafts 422 to rotate, the proximity switch 44 is mounted on the conveying mounting frame, and the rollers 421 drive the pipe joint to move through friction; when the coupler abuts the proximity switch 44, the third motor 424 stops and the proximity switch 44 informs the robot via the host that it is in front of to grab. Furthermore, a fifth material baffle is fixedly mounted on the mounting frame, and the fifth material baffle 411 is located on the front side of the first gear assembly 42, so that the pipe joint is prevented from sliding out of the conveying mounting frame.
The material taking assembly 43 comprises a plurality of material taking frames 431 and a plurality of third cylinders 432, each material taking frame 431 is triangular, the tip end of each material taking frame 431 is arranged upwards, the plurality of material taking frames 431 are arranged on the conveying mounting frame in a sliding mode, one end of each third cylinder 432 is connected with the conveying mounting frame, the other end of each third cylinder 432 is connected with the corresponding material taking frame 431, a plurality of second material taking holes 332 are formed in the front end of the discharging supporting plate 33, and the plurality of second material taking holes 332 correspond to the plurality of material taking frames 431 one to one. Further, install a plurality of material slide rails 436 of getting on the transport mounting bracket, get material frame 431 bottom fixed mounting and get the material slider, get material slide rail 436 and get material slider sliding fit. The removed coupler slides forward from the ramp 4311 of the pick-up rack 431 onto the roller 421, and the roller 431 rotates to drive the coupler closer to the proximity switch 44. Further, in order to guarantee that a plurality of material taking frames 431 move synchronously, a plurality of material taking frames 431 are all fixed on the same synchronizing rod 433, one end of a third cylinder 432 is connected with the conveying mounting frame, and the other end of the third cylinder 432 is connected with the synchronizing rod 433. The material taking process comprises the following steps: the pipe joint is driven to move downwards by the discharging support plate 33, the material taking frame 431 is driven to move backwards by the third air cylinder 432, the material taking frame 431 is wiped to be inserted into the second material taking hole 332 from bottom to top and penetrates through the second material taking hole 332, the slope 4311 at the front end of the material taking frame 431 and the third material baffle plate 333 at the front end of the discharging support plate 33 support the pipe joint together, the discharging support plate 33 continuously moves downwards to enable the pipe joint to be gradually separated from the discharging support plate 33, and the pipe joint slides to the roller 421 along the slope 4311 at the front end of the material taking frame 431.
In order to ensure that the pipe joint smoothly slides to the limiting space of the roller, in this embodiment, preferably, the front end of the material taking frame 431 is provided with a fourth material baffle 435 extending upwards, and the fourth material baffle 435 is fixedly connected with the front end of the material taking frame 431 through a second connecting plate 434. Like this, drive fourth striker plate 435 when getting work or material rest 431 removes, when the coupling slided backward along domatic 4311 of getting work or material rest 431 front end, fourth striker plate 435 can prevent the coupling and continue to remove, prevents because coupling inertia roll-off gyro wheel 421, and then reinforcing device's stability.
The front side section of the cache frame 1 is a discharge end, the rear side of the cache frame is a feed end, the front side of the discharge mechanism is a discharge end, the rear side section of the discharge mechanism is a feed end, the front side of the conveying mechanism is a discharge end, and the rear side of the conveying mechanism is a feed end. The header long pipe joint is generally made of alloy materials with thicker thickness, a longer period of time is needed for cooling from high temperature to normal temperature after heating, and in the automatic processing process of the header long pipe elbow joint, all devices need to work continuously and cooperatively to ensure the production efficiency.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention.
Claims (10)
1. A method for cache cooling of a long pipe elbow of a header is characterized by comprising the following steps: the method comprises the following specific steps:
1) the pipe joint after heating and closing is sent to a feeding supporting plate (23) of a feeding mechanism (2), after the feeding supporting plate (23) moves up and down to a position, the pipe joint is sent to a material storage partition plate (13) of a buffer storage frame (1), the buffer storage frame (1) is provided with a plurality of material storage partition plates (13) with different heights, the material storage partition plates (13) are obliquely arranged, the feeding side is higher than the discharging side,
so that the pipe joint slides to the discharge side of the material storage partition plate (13) and is blocked by the material blocking block (135);
2) performing air cooling on the pipe joints stacked on the cache frame (1);
3) during the ejection of compact, ejection of compact layer board (33) of discharge mechanism (3) reciprocates and targets in place, fishback (351) on ejection of compact layer board (33) stretch into material stock baffle (13) below, upward movement passes first material taking port (134) that set up in material stock baffle (13) ejection of compact side again, thereby hold up the coupling on the material stock baffle (13), after the coupling stridees across material stopping block (135), the coupling slides to ejection of compact layer board (33) along fishback (351), ejection of compact layer board (33) are delivered to conveying mechanism (4) with the coupling and are seen off the processing.
2. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: the buffer storage frame (1) is of an open structure and is provided with a plurality of fans (11) for accelerating the cooling of pipe joints, and the fans are respectively arranged on the left side and the right side of the buffer storage frame (1) for feeding and discharging materials so as to form convective air cooling.
3. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: the material storage partition plate (13) is a rectangular frame structure formed by fixedly connecting a plurality of longitudinal rods and transverse rods.
4. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 3, wherein: the discharge side of the material storage partition plate (13) is hinged to the buffer storage frame (1), and the discharge side of the material storage partition plate (13) is arranged on the buffer storage frame (1) in a vertically adjustable mode.
5. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: the feeding supporting plate (23) is in a tipping bucket shape, the feeding supporting plate (23) moves up and down along the feeding side of the buffer storage frame (1) and can be turned over and tilted, and the feeding supporting plate (23) is provided with a first tilting position for collecting and storing the pipe joint and a second tilting position for pouring the pipe head.
6. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: comb plate (351) are installed on ejection of compact layer board (33) with the mode that can the back-and-forth movement, and when ejection of compact layer board (33) reciprocated, comb plate (351) are withdrawed and are not got into first material taking port (134) of material stock baffle (13).
7. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: the discharging supporting plate (33) is obliquely arranged, the feeding side of the discharging supporting plate (33) is higher than the discharging side, and the discharging side of the discharging supporting plate (33) is provided with a material baffle plate.
8. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 7, wherein: conveying mechanism (4) are equipped with a plurality of material taking frame (431) being close to ejection of compact layer board (33) one side, ejection of compact side of ejection of compact layer board (33) be equipped with a plurality of second material taking hole (332) that a plurality of material taking frame (431) correspond, a plurality of material taking frame (431) can move the business turn over second material taking hole (332) and form at its top and be used for supplying the domatic that the coupling slided, when getting the material, ejection of compact layer board (33) upwards rise, material taking frame (431) get into ejection of compact layer board (33) below, ejection of compact layer board (33) descend, material taking frame (431) are from upwards passing second material taking hole (332) to upwards jack up the coupling and along domatic sliding movement to conveying mechanism's (4) on a plurality of gyro wheels (421).
9. The method for cooling the cache of the long pipe elbow of the header as claimed in claim 1, wherein: a plurality of rollers (421) of the conveying mechanism (4) drive the pipe joint to approach one end of the conveying mechanism (4), the conveying mechanism (4) is provided with a proximity switch (44) at the end, and when the pipe joint approaches the proximity switch (44), the proximity switch (44) sends out a signal.
10. The full-automatic buffer loading and unloading device for the long pipe elbow of the header, which adopts the buffer cooling method for the long pipe elbow of the header as claimed in any one of claims 1 to 9, is characterized in that: the pipe joint storage device comprises a buffer storage frame (1) for stacking and placing pipe joints, a feeding mechanism (2) for feeding the pipe joints to the buffer storage frame (1), and a discharging mechanism (3) for taking the pipe joints out of the buffer storage frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210319560.8A CN114604612B (en) | 2022-03-29 | 2022-03-29 | Full-automatic buffer storage loading and unloading device for header long pipe elbow joint and cooling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210319560.8A CN114604612B (en) | 2022-03-29 | 2022-03-29 | Full-automatic buffer storage loading and unloading device for header long pipe elbow joint and cooling method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114604612A true CN114604612A (en) | 2022-06-10 |
| CN114604612B CN114604612B (en) | 2024-02-13 |
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|---|---|---|---|
| CN202210319560.8A Active CN114604612B (en) | 2022-03-29 | 2022-03-29 | Full-automatic buffer storage loading and unloading device for header long pipe elbow joint and cooling method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114572619A (en) * | 2022-03-29 | 2022-06-03 | 浙江金马逊机械有限公司 | Full-automatic buffer loading and unloading device for long pipe elbow of header |
| CN114644193A (en) * | 2022-03-29 | 2022-06-21 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for header long pipe bent pipe and loading method thereof |
| CN115593826A (en) * | 2022-10-11 | 2023-01-13 | 靖江国林木业有限公司（Cn） | Raw material storage device for log board processing workshop |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114572619A (en) * | 2022-03-29 | 2022-06-03 | 浙江金马逊机械有限公司 | Full-automatic buffer loading and unloading device for long pipe elbow of header |
| CN114644193A (en) * | 2022-03-29 | 2022-06-21 | 浙江金马逊机械有限公司 | Full-automatic caching loading and unloading device for header long pipe bent pipe and loading method thereof |
| CN114572619B (en) * | 2022-03-29 | 2024-02-13 | 浙江金马逊智能制造股份有限公司 | Full-automatic buffer storage feeding and discharging device of header long pipe elbow joint |
| CN114644193B (en) * | 2022-03-29 | 2024-06-04 | 浙江金马逊智能制造股份有限公司 | Full-automatic buffer storage feeding and discharging device for header long pipe bent pipe and feeding method thereof |
| CN115593826A (en) * | 2022-10-11 | 2023-01-13 | 靖江国林木业有限公司（Cn） | Raw material storage device for log board processing workshop |
| CN115724011A (en) * | 2022-11-02 | 2023-03-03 | 保定一勺果球自动化科技有限公司 | Filling equipment |
| CN117068616A (en) * | 2023-10-11 | 2023-11-17 | 江苏环亚医用科技集团股份有限公司 | Intelligent goods shelf with turnover medicine collecting device |
| CN117068616B (en) * | 2023-10-11 | 2024-01-26 | 江苏环亚医用科技集团股份有限公司 | Intelligent goods shelf with turnover medicine collecting device |
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