CN114603681B - Static pressure energy-saving secondary straw baking-free brick device - Google Patents
Static pressure energy-saving secondary straw baking-free brick device Download PDFInfo
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- CN114603681B CN114603681B CN202210232931.9A CN202210232931A CN114603681B CN 114603681 B CN114603681 B CN 114603681B CN 202210232931 A CN202210232931 A CN 202210232931A CN 114603681 B CN114603681 B CN 114603681B
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- Prior art keywords
- straw
- shell
- hydraulic
- screen
- discharging hopper
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention belongs to the technical field of straw brickmaking, in particular to a static pressure energy-saving two-stage straw baking-free brick device, which comprises a vertical steel plate fixedly connected in a discharging hopper fixedly connected with the top end of a shell, wherein the discharging hopper can be divided into a straw feeding port and a slag feeding port which are matched with a screen to screen crushed straw and ore slag, meanwhile, the two sides of the screen extending to the discharging hopper are provided with material drawing ports, so that unqualified straw and ore slag can be conveniently drawn out, the atomizing nozzle in a mixing bin is matched with a vibrating screen, the straw and the ore slag in the grid can be conveniently and fully mixed, the hydraulic die can extrude and shape the straw and the ore slag after being mixed in a die, meanwhile, extruded water is filtered through a filter vat at one side of a water outlet, and the filtered water is wetted and mixed with the straw and the ore slag in the mixing bin through the atomizing nozzle again through a circulating water pump arranged at one side of the shell, so that water resource utilization is facilitated, and resource waste is reduced.
Description
Technical Field
The invention belongs to the technical field of straw brick making, and particularly relates to a static pressure energy-saving secondary straw baking-free brick device.
Background
Traditional brickmaking device (like brickmaking machine) degree of automation is low, and the operation of many processes needs manual work to assist, needs the manual work to screen straw and slay crushed aggregates, still needs to spray straw and slay with certain proportion water after the screening and wets, still needs to mix straw and slay according to certain proportion after wetting, increases the human cost, and reduces work efficiency.
Therefore, the static pressure energy-saving two-stage straw baking-free brick device is designed to solve the problems.
Disclosure of Invention
To solve the problems set forth in the background art. The invention provides a static pressure energy-saving two-stage straw baking-free brick device, which has high automation degree, reduces manual assistance in the operation of an automatic process procedure, reduces labor cost and improves brick making efficiency.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides an energy-conserving second grade straw of static pressure exempts from to fire brick device, includes the base, it has the casing to support on the base, the top fixedly connected with blowing hopper of casing, fixedly connected with vertical steel sheet in the blowing hopper, one side of vertical steel sheet just is located the mouth is put in to the straw has been seted up in the blowing hopper, just the opposite side of vertical steel sheet just is located the mouth is put in to slag has been seted up in the blowing hopper, just be located in the blowing hopper the bottom fixed mounting of vertical steel sheet has the screen cloth, straw is put in the mouth and is located the below of screen cloth is provided with vertical mould.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, a mixing bin is arranged in the shell and right below the discharging hopper, an atomizing nozzle is fixedly arranged on the inner side wall of the mixing bin, a vibrating screen is arranged at the bottom end of the inner part of the mixing bin, and a discharge hole is arranged at the bottom of the mixing bin.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, a conveying part is arranged in the shell, a hydraulic die is arranged on the surface of the conveying part and positioned in the discharge hole, a hydraulic instrument is arranged on the surface of the conveying part at two sides of the hydraulic die, a controller is fixedly arranged on the outer side of the shell, and the hydraulic instrument is in signal connection with the controller.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, a die is arranged below the conveying part and in the shell, a brick limiting frame is fixedly arranged on the outer side of the die, and a containing plate is movably connected below the brick limiting frame and in the shell.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, a water outlet is formed at one side of the bottom of the shell, a filter barrel is connected with one side of the water outlet through a pipeline, and a filter screen is arranged in the filter barrel.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, and the two sides of the screen extending to the discharging hopper are provided with the material drawing openings.
As the static pressure energy-saving two-stage straw baking-free brick device, the surface of the shell is provided with the hydraulic pump, and the hydraulic pump is connected with the hydraulic mould and the hydraulic rod at the bottom of the containing plate through the oil pipeline.
As the static pressure energy-saving two-stage straw baking-free brick device, the invention is preferable, a circulating water pump is fixedly arranged on one side surface of the shell, an input end pipeline of the circulating water pump is connected with the filter vat, and an output end pipeline of the circulating water pump is connected with an atomizing nozzle.
Compared with the prior art, the invention has the beneficial effects that:
1. the vertical steel plate fixedly connected with the inside of the discharging hopper is fixedly connected with the top end of the shell, the discharging hopper can be divided into a straw throwing opening and a slag throwing opening, crushed straw and ore slag are respectively thrown into the straw throwing opening and the slag throwing opening according to a proportion, the crushed straw and the crushed ore slag are screened through the screen mesh fixedly arranged at the bottom of the vertical steel plate in the discharging hopper, and meanwhile, the screen mesh extends to two sides of the discharging hopper and is provided with a material drawing opening, so that unqualified straw and unqualified ore slag are conveniently drawn out;
2. a mixing bin is arranged below the discharging hopper and in the shell, qualified straws and ore residues fall into the mixing bin, and the straws and the ore residues are convenient to fully mix through an atomization nozzle in the mixing bin and a vibrating screen, and the mixed straws and the ore residues are discharged through a discharge hole at the bottom of the mixing bin;
3. the mixed straw and ore slag are conveyed into the die through the conveying piece, the quality of the mixed straw and ore slag is detected through the hydraulic instrument, signals are transmitted to the controller through the hydraulic instrument, the controller sends instructions to the hydraulic pump, the hydraulic pump simultaneously drives the hydraulic die and the containing plate to simultaneously move towards the direction of the brick limiting frame, and the hydraulic die is used for extrusion molding of the mixed straw and ore slag in the die;
4. when the hydraulic mould extrudes the straw and the ore slag after mixing in the mould, the water in the straw and the ore slag can be extruded, so that the brick body is guaranteed to have certain dryness after being pressed, meanwhile, extruded water is filtered through the filter vat on one side of the water outlet, and the filtered water is subjected to wetting mixing of the straw and the ore slag in the mixing bin through the atomizing nozzle again by the circulating water pump arranged on one side of the casing, so that the utilization of water resources is facilitated, and the waste is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the left side of the device according to the present invention;
FIG. 3 is a schematic top view of the device of the present invention;
FIG. 4 is a schematic view of the structure of the discharging hopper in the present invention;
FIG. 5 is a schematic view of the structure of the mixing chamber of the present invention;
FIG. 6 is a schematic view of a filter cartridge according to the present invention;
in the figure:
1. a base; 2. a housing; 3. discharging hoppers; 31. a straw throwing port; 32. slag feeding port; 33. a vertical steel plate; 4. a material drawing port; 5. a screen; 6. a vertical mold; 7. a mixing bin; 71. an atomizing nozzle; 72. a vibrating screen; 73. a discharge port; 8. a hydraulic die; 9. a hydraulic pressure gauge; 10. a controller; 101. a transfer member; 102. a mold; 103. a holding plate; 104. a brick limiting frame; 105. a water outlet; 106. a filter vat; 107. and (3) a filter screen.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1, 2, 3, 4, 5 and 6;
the utility model provides an energy-conserving second grade straw of static pressure exempts from to fire brick device, including base 1, support has casing 2 on the base 1, the top fixedly connected with blowing hopper 3 of casing 2, fixedly connected with vertical steel sheet 33 in the blowing hopper 3, vertical steel sheet 33's one side just is located blowing hopper 3 and has seted up straw and put in mouthful 31, and vertical steel sheet 33's opposite side just is located blowing hopper 3 and has seted up slag and put in mouthful 32, and blowing hopper 3 just is located vertical steel sheet 33's bottom fixed mounting has screen cloth 5, and straw is put in mouthful 31 and is located screen cloth 5's below and is provided with vertical mould 6.
In this embodiment: the top fixedly connected with blowing hopper 3 of casing 2, the vertical steel sheet 33 of fixedly connected with in the blowing hopper 3, one side of vertical steel sheet 33 just is located blowing hopper 3 and has been offered straw and put in mouthful 31, and the opposite side of vertical steel sheet 33 just is located blowing hopper 3 and has been offered slag and put in mouthful 32, the bottom fixedly mounted who just is located vertical steel sheet 33 in the blowing hopper 3 has screen cloth 5, the vertical steel sheet 33 of fixedly connected with blowing hopper 3 in the top fixedly connected with through casing 2, can divide into blowing hopper 3 and put in mouthful 31 and slag and put in mouthful 32, put in mouthful 31 respectively to straw and slag put in mouthful 32 according to the straw after smashing and ore slag of proportion, just be located vertical steel sheet 33's bottom fixed mounting in blowing hopper 3 has screen cloth 5, and screen cloth 5 that just is located vertical steel sheet 33's bottom fixed mounting sieves straw and ore slag after smashing.
It should be understood that: install mixing bin 7 in the casing 2 and lie in the discharge hopper 3 under, mixing bin 7's inside lateral wall fixed mounting has atomizer 71, and mixing bin 7 inside bottom installs vibrating screen 72, and mixing bin 7's bottom is equipped with discharge gate 73, qualified straw and ore slag fall into mixing bin 7 in, through mixing bin 7's interior atomizer 71I (spray straw and ore slag) cooperation vibrating screen 72, be convenient for carry out abundant mixing with the straw and the ore slag of check, and discharge straw and ore slag after mixing through mixing bin 7's bottom discharge gate 73.
It should be noted that: a conveying member 101 is arranged in the machine shell 2, a hydraulic die 8 is arranged on the surface of the conveying member 101 and positioned in the discharge hole 73, a hydraulic instrument 9 is arranged on the surface of the conveying member 101 at two sides of the hydraulic die 8, a controller 10 is fixedly arranged on the outer side of the machine shell 2, the hydraulic instrument 9 is in signal connection with the controller 10, a die 102 is arranged in the machine shell 2 and below the conveying member 101, a brick limiting frame 104 is fixedly arranged on the outer side of the die 102, a containing plate 103 is movably connected in the machine shell 2 and below the brick limiting frame 104, a hydraulic pump is arranged on the surface of the machine shell 2, the hydraulic pump is connected with the hydraulic die 8 and a hydraulic rod at the bottom of the containing plate 103 through a pipeline, mixed straws and ore residues are conveyed into the die 102 through the conveying member 101, the quality after being mixed is detected through the hydraulic instrument 9, signals are transmitted to the controller 10 through the hydraulic instrument 9, the controller 10 sends an instruction to the hydraulic pump, so that the hydraulic pump drives the hydraulic mould 8 and the hydraulic rod simultaneously, the containing plate 103 and the hydraulic mould 8 move towards the direction of the brick limiting frame 104 simultaneously, the hydraulic mould 8 extrudes and forms the mixed straw and ore slag in the mould 102, the controller 10 sends an instruction to move the containing plate 103 towards one side far away from the brick limiting frame 104 after extrusion is finished, meanwhile, the hydraulic mould 8 is driven to push the extruded brick in the mould 102 away from the mould 102 and fall onto the containing plate 103, the controller 10 is an integrated controller, the hydraulic pump can be controlled to work through the controller 10, the hydraulic pump supplies oil through an oil pipe, the hydraulic rod and the hydraulic mould 8 are driven, (the hydraulic mould 8 is a brick moulding mould for realizing mould opening and mould closing through hydraulic pressure), the hydraulic instrument 9 is a common detector for detecting hydraulic signals
It should be noted that: the water outlet 105 is formed in one side of the bottom of the shell 2, the filter barrel 106 is connected to one side of the water outlet 105 through a pipeline, the filter screen 107 is installed in the filter barrel 106, the circulating water pump is fixedly installed on one side surface of the shell 2, the filter barrel 106 is connected to an input end pipeline of the circulating water pump, and an output end pipeline of the circulating water pump is connected with the atomizing nozzle 71, when the hydraulic die 8 extrudes straws and ore residues after being mixed in the die 102, the water in the straws and the ore residues is extruded, so that the brick body has certain dryness after being pressed, the water containing plate 103 is provided with water permeable holes, meanwhile, the extruded water is filtered through the filter screen 107 in the filter barrel 106 on one side of the water outlet 105, and the filtered water is wetted and mixed by the atomizing nozzle 71 again through the circulating water pump installed on one side of the shell 2, so that the water resource is utilized, and the waste is reduced.
It should be noted that: the filter cartridge 106 is a removable structure to facilitate periodic cleaning or replacement of the filter screen 107 within the filter cartridge 106.
It should be noted that: the two sides of the screen 5 extending to the discharging hopper 3 are provided with a material drawing opening 4, so that unqualified straws and ore residues can be conveniently drawn out.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present invention has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The utility model provides a two-stage straw baking-free brick device of static pressure energy-conservation which characterized in that: the device comprises a base (1), a shell (2) is supported on the base (1), a discharging hopper (3) is fixedly connected to the top end of the shell (2), a vertical steel plate (33) is fixedly connected to the inside of the discharging hopper (3), a straw throwing port (31) is formed in one side of the vertical steel plate (33) and located in the discharging hopper (3), a slag throwing port (32) is formed in the other side of the vertical steel plate (33) and located in the discharging hopper (3), a screen (5) is fixedly arranged at the bottom of the vertical steel plate (33) and located in the discharging hopper (3), and a vertical die (6) is arranged below the screen (5) and located in the straw throwing port (31).
A mixing bin (7) is arranged in the shell (2) and under the discharging hopper (3), an atomizing nozzle (71) is fixedly arranged on the inner side wall of the mixing bin (7), a vibrating screen (72) is arranged at the bottom end of the inside of the mixing bin (7), and a discharging hole (73) is formed in the bottom of the mixing bin (7);
a conveying part (101) is arranged in the machine shell (2), a hydraulic die (8) is arranged on the surface of the conveying part (101) and positioned in the discharge hole (73), a hydraulic instrument (9) is arranged on the surface of the conveying part (101) at two sides of the hydraulic die (8), a controller (10) is fixedly arranged on the outer side of the machine shell (2), and the hydraulic instrument (9) is in signal connection with the controller (10);
a die (102) is arranged below the conveying piece (101) and positioned in the machine shell (2), a brick limiting frame (104) is fixedly arranged on the outer side of the die (102), and a containing plate (103) is movably connected below the brick limiting frame (104) and positioned in the machine shell (2);
the surface of the shell (2) is provided with a hydraulic pump which is connected with the hydraulic mould (8) and the hydraulic rod at the bottom of the containing plate (103) through an oil pipeline.
2. The static pressure energy-saving two-stage straw baking-free brick device according to claim 1, wherein: a water outlet (105) is formed in one side of the bottom of the shell (2), a filter barrel (106) is connected to one side of the water outlet (105) through a pipeline, and a filter screen (107) is arranged in the filter barrel (106).
3. The static pressure energy-saving two-stage straw baking-free brick device according to claim 1, wherein: the screen (5) extends to two sides of the discharging hopper (3) and is provided with a material drawing opening (4).
4. The static pressure energy-saving two-stage straw baking-free brick device according to claim 2, wherein: one side surface of the shell (2) is fixedly provided with a circulating water pump, an input end pipeline of the circulating water pump is connected with the filter vat (106), and an output end pipeline of the circulating water pump is connected with the atomizing nozzle (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210232931.9A CN114603681B (en) | 2022-03-09 | 2022-03-09 | Static pressure energy-saving secondary straw baking-free brick device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210232931.9A CN114603681B (en) | 2022-03-09 | 2022-03-09 | Static pressure energy-saving secondary straw baking-free brick device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114603681A CN114603681A (en) | 2022-06-10 |
| CN114603681B true CN114603681B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210232931.9A Active CN114603681B (en) | 2022-03-09 | 2022-03-09 | Static pressure energy-saving secondary straw baking-free brick device |
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| Country | Link |
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| CN (1) | CN114603681B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB423749A (en) * | 1933-09-07 | 1935-02-07 | William Gladstone Worthington | Improvements relating to brick manufacture and the like |
| CN206642696U (en) * | 2017-02-20 | 2017-11-17 | 山东六顺生物质能源科技有限公司 | A kind of biomass straw particle forming device |
| CN110216768A (en) * | 2019-07-26 | 2019-09-10 | 金华落日新能源科技有限公司 | A kind of crushing brick making device of agricultural crop straw |
| CN111015907A (en) * | 2019-11-28 | 2020-04-17 | 江苏禾吉新材料科技有限公司 | Production device of straw building blocks |
| CN212826004U (en) * | 2020-04-26 | 2021-03-30 | 宁夏季稷丰农业有限公司 | Full-automatic multifunctional straw block forming machine |
-
2022
- 2022-03-09 CN CN202210232931.9A patent/CN114603681B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB423749A (en) * | 1933-09-07 | 1935-02-07 | William Gladstone Worthington | Improvements relating to brick manufacture and the like |
| CN206642696U (en) * | 2017-02-20 | 2017-11-17 | 山东六顺生物质能源科技有限公司 | A kind of biomass straw particle forming device |
| CN110216768A (en) * | 2019-07-26 | 2019-09-10 | 金华落日新能源科技有限公司 | A kind of crushing brick making device of agricultural crop straw |
| CN111015907A (en) * | 2019-11-28 | 2020-04-17 | 江苏禾吉新材料科技有限公司 | Production device of straw building blocks |
| CN212826004U (en) * | 2020-04-26 | 2021-03-30 | 宁夏季稷丰农业有限公司 | Full-automatic multifunctional straw block forming machine |
Non-Patent Citations (1)
| Title |
|---|
| 香蕉秸秆粉碎机的设计;吴松凌;张燕;;湖北农业科学(第23期);全文 * |
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| CN114603681A (en) | 2022-06-10 |
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