CN114603681A - Static-pressure energy-saving second-stage straw baking-free brick making device - Google Patents

Static-pressure energy-saving second-stage straw baking-free brick making device Download PDF

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Publication number
CN114603681A
CN114603681A CN202210232931.9A CN202210232931A CN114603681A CN 114603681 A CN114603681 A CN 114603681A CN 202210232931 A CN202210232931 A CN 202210232931A CN 114603681 A CN114603681 A CN 114603681A
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CN
China
Prior art keywords
static
straw
making device
hydraulic
brick making
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Application number
CN202210232931.9A
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Chinese (zh)
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CN114603681B (en
Inventor
杨正
杨柳
高明
付贵永
李佰平
张超
李小飞
王喆
翟雪朋
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Harbin University of Science and Technology
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Harbin University of Science and Technology
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Priority to CN202210232931.9A priority Critical patent/CN114603681B/en
Publication of CN114603681A publication Critical patent/CN114603681A/en
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Publication of CN114603681B publication Critical patent/CN114603681B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/08—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with two or more rams per mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
    • B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063—Control arrangements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention belongs to the technical field of straw brick making, in particular to a static-pressure energy-saving two-stage straw baking-free brick making device which comprises a casing, wherein the top end of the casing is fixedly connected with a vertical steel plate fixedly connected in a discharge hopper, the discharge hopper can be divided into a straw feeding port and a slag feeding port which are matched with a screen mesh to screen crushed straws and ore slag, meanwhile, the screen mesh extends to two sides of the discharge hopper and is provided with a drawing port, so that unqualified straws and ore slag can be conveniently drawn out, the straws and the ore slag in grids can be conveniently and fully mixed by matching an atomizing nozzle in a mixing bin with a vibrating screen, a hydraulic die extrudes the straws and the ore slag which are mixed in the die in an extrusion forming manner, meanwhile, extruded water is filtered by a filter barrel on one side of a water outlet, and the filtered water is mixed with the straws and the ore slag in the mixing bin through the atomizing nozzle again by a circulating water pump arranged on one side of the casing, so as to be convenient for the utilization of water resources and reduce the waste of resources.

Description

Static-pressure energy-saving second-stage straw baking-free brick making device
Technical Field
The invention belongs to the technical field of straw brick making, and particularly relates to a static-pressure energy-saving secondary straw baking-free brick making device.
Background
Traditional brickmaking device (like the brickmaking machine) degree of automation is low, and the operation of multiple process needs artifical supplementary, needs the manual work to filter straw and slay crushed aggregates, still need spray straw and slay with certain proportion water after the screening and drench, still need mix straw and slay according to certain proportion after drenching, increases the human cost, and reduces work efficiency.
Therefore, the static pressure energy-saving two-stage straw baking-free brick making device is designed to solve the problems.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a static-pressure energy-saving secondary straw baking-free brick making device which is high in automation degree, reduces manual assistance in the operation of an automation process, reduces the labor cost and improves the brick making efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides an energy-conserving second grade straw of static pressure is exempted from to burn brickmaking device, which comprises a base, support the organic case on the base, the top fixedly connected with blowing fill of casing, the vertical steel sheet of fixedly connected with in the blowing fill, one side of vertical steel sheet just is located set up the straw in the blowing fill and put in the mouth, just the opposite side of vertical steel sheet just is located set up slay in the blowing fill and put in the mouth, just be located in the blowing fill the bottom fixed mounting of vertical steel sheet has the screen cloth, the straw is put in the mouth and is located the below of screen cloth is provided with vertical mould.
Preferably, the static-pressure energy-saving two-stage straw non-fired brick making device is characterized in that a mixing bin is arranged in the machine shell and is positioned under the discharging hopper, an atomizing spray head is fixedly arranged on the inner side wall of the mixing bin, a vibrating screen is arranged at the bottom end in the mixing bin, and a discharging port is formed in the bottom of the mixing bin.
Preferably, the static-pressure energy-saving two-stage straw baking-free brick making device is characterized in that a conveying piece is installed in the machine shell, a hydraulic die is installed on the surface of the conveying piece and in the discharging port, hydraulic instruments are installed on two sides of the hydraulic die and on the surface of the conveying piece, a controller is fixedly installed on the outer side of the machine shell, and the hydraulic instruments are in signal connection with the controller.
Preferably, a mould is arranged below the conveying piece and in the casing, a brick limiting frame is fixedly arranged on the outer side of the mould, and a containing plate is movably connected below the brick limiting frame and in the casing.
Preferably, a water outlet is formed in one side of the bottom of the machine shell, a pipeline on one side of the water outlet is connected with a filter barrel, and a filter screen is installed in the filter barrel.
Preferably, the static pressure energy-saving two-stage straw non-fired brick making device is provided with the material drawing ports extending to two sides of the discharging hopper.
Preferably, the static-pressure energy-saving two-stage straw non-fired brick making device is characterized in that a hydraulic pump is mounted on the surface of the casing and is connected with the hydraulic mould and a hydraulic rod at the bottom of the containing plate through an oil pipeline.
Preferably, the static-pressure energy-saving two-stage straw non-fired brick making device is characterized in that a circulating water pump is fixedly mounted on the surface of one side of the casing, an input end pipeline of the circulating water pump is connected with the filter barrel, and an output end pipeline of the circulating water pump is connected with the atomizing nozzle.
Compared with the prior art, the invention has the beneficial effects that:
1. the top end of the shell is fixedly connected with a vertical steel plate fixedly connected in a discharging hopper, the discharging hopper can be divided into a straw feeding port and a slag feeding port, crushed straws and ore slag are fed into the straw feeding port and the slag feeding port according to a proportion, the crushed straws and the crushed ore slag are screened by a screen fixedly installed at the bottom of the vertical steel plate in the discharging hopper, and meanwhile, the screen extends to two sides of the discharging hopper and is provided with drawing ports, so that unqualified straws and ore slag can be conveniently drawn out;
2. a mixing bin is arranged below the discharge hopper and in the shell, qualified straw and ore slag fall into the mixing bin, the straw and the ore slag are conveniently and fully mixed by matching an atomizing nozzle in the mixing bin with a vibrating screen, and the mixed straw and the mixed ore slag are discharged through a discharge hole in the bottom of the mixing bin;
3. the mixed straws and the ore slag are conveyed into the mold through the conveying piece, the quality of the mixed straws and the ore slag is detected through the hydraulic instrument, signals are transmitted to the controller through the hydraulic instrument, the controller sends instructions to the hydraulic pump, the hydraulic pump drives the hydraulic mold and the containing plate to move towards the direction of the brick limiting frame at the same time, and the hydraulic mold performs extrusion molding on the mixed straws and the ore slag in the mold;
4. when hydraulic mould mixes back straw and ore deposit and extrudees in to the mould, can make the moisture in straw and the ore deposit extrude to guarantee that the brick body has certain aridity after the suppression, the water that extrudes simultaneously filters through the filter vat of outlet one side, and the circulating water pump that passes through the installation of casing one side makes straw and the moist mixture of ore deposit in the mixing bunker through the atomizer once more with the water after filtering, so that the utilization of water resource, it is extravagant to reduce.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the left side of the apparatus of the present invention;
FIG. 3 is a schematic top view of the apparatus of the present invention;
FIG. 4 is a schematic structural view of a discharge hopper according to the present invention;
FIG. 5 is a schematic structural view of a mixing chamber according to the present invention;
FIG. 6 is a schematic view of the structure of the filter vat of the present invention;
in the figure:
1. a base; 2. a housing; 3. a discharge hopper; 31. a straw feeding port; 32. a slag input port; 33. a vertical steel plate; 4. drawing a material port; 5. screening a screen; 6. a vertical mold; 7. a mixing bin; 71. an atomizing spray head; 72. vibrating screen; 73. a discharge port; 8. a hydraulic die; 9. a hydraulic gauge; 10. a controller; 101. a conveying member; 102. a mold; 103. a holding plate; 104. a brick body limiting frame; 105. a water outlet; 106. a filter vat; 107. and (4) a filter screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, 2, 3, 4, 5 and 6;
the utility model provides an energy-conserving second grade straw of static pressure is exempted from to burn brickmaking device, which comprises a base 1, support organic shell 2 on the base 1, the top fixedly connected with blowing fill 3 of casing 2, the vertical steel sheet 33 of fixedly connected with in the blowing fill 3, one side of vertical steel sheet 33 just is located and has seted up straw input opening 31 in the blowing fill 3, and the opposite side of vertical steel sheet 33 just is located and has seted up slay input opening 32 in the blowing fill 3, the bottom fixed mounting that just is located vertical steel sheet 33 in the blowing fill 3 has screen cloth 5, the below that just is located screen cloth 5 in the straw input opening 31 is provided with vertical mould 6.
In this embodiment: the top end of the casing 2 is fixedly connected with a discharge hopper 3, a vertical steel plate 33 is fixedly connected in the discharge hopper 3, a straw feeding opening 31 is arranged on one side of the vertical steel plate 33 and positioned in the discharge hopper 3, and the other side of the vertical steel plate 33 and the inside of the discharging hopper 3 are provided with slag throwing openings 32, the bottom of the vertical steel plate 33 and the inside of the discharging hopper 3 is fixedly provided with a screen 5, the top end of the casing 2 is fixedly connected with a vertical steel plate 33 fixedly connected in the discharging hopper 3, the discharging hopper 3 can be divided into a straw feeding port 31 and a slag feeding port 32, crushed straws and ore slag are respectively put into the straw putting-in opening 31 and the slag putting-in opening 32 according to the proportion, the screen 5 is fixedly arranged in the material putting hopper 3 and at the bottom of the vertical steel plate 33, and the crushed straws and the crushed ore slag are screened by the screen 5 which is arranged in the discharge hopper 3 and is fixedly arranged at the bottom of the vertical steel plate 33.
It should be understood that: install mixing bin 7 in casing 2 and be located blowing hopper 3 under, the inside lateral wall fixed mounting who mixes bin 7 has atomizer 71, and mix the inside bottom in bin 7 and install shale shaker 72, and the bottom of mixing bin 7 is equipped with discharge gate 73, qualified straw and ore deposit fall into in mixing bin 7, atomizer 71I (spraying straw and ore deposit) cooperation shale shaker 72 through mixing bin 7 in, be convenient for carry out abundant mixture with the straw and the ore deposit of check, and the straw and the ore deposit after will mixing are discharged through the discharge gate 73 of mixing bin 7's bottom.
It should be noted that: a conveying part 101 is arranged in the machine shell 2, a hydraulic mould 8 is arranged on the surface of the conveying part 101 and positioned in the discharge hole 73, hydraulic instruments 9 are arranged on the surfaces of the conveying part 101 on two sides of the hydraulic mould 8, a controller 10 is fixedly arranged on the outer side of the machine shell 2, the hydraulic instruments 9 are in signal connection with the controller 10, a mould 102 is arranged below the conveying part 101 and positioned in the machine shell 2, a brick limiting frame 104 is fixedly arranged on the outer side of the mould 102, a containing plate 103 is movably connected below the brick limiting frame 104 and positioned in the machine shell 2, a hydraulic pump is arranged on the surface of the machine shell 2, a pipeline of the hydraulic pump is connected with the hydraulic mould 8 and a hydraulic rod at the bottom of the containing plate 103, the mixed straw and ore slag are conveyed into the mould 102 through the conveying part 101, the mixed quality is detected through the hydraulic instruments 9, signals are transmitted to the controller 10 through the hydraulic instruments 9, and the controller 10 sends instructions to the hydraulic pump, the hydraulic pump drives the hydraulic die 8 and the hydraulic rod simultaneously, the holding plate 103 and the hydraulic die 8 move towards the direction of the brick body limiting frame 104 simultaneously, the hydraulic die 8 performs extrusion forming on the mixed straws and ore slag in the die 102, the controller 10 sends an instruction to move the holding plate 103 to one side far away from the brick body limiting frame 104 after the extrusion is completed, the hydraulic die 8 is driven to push the extruded brick body in the die 102 away from the die 102 and fall onto the holding plate 103 simultaneously, the controller 10 is an integrated controller, the hydraulic pump can be controlled by the controller 10 to work, the hydraulic pump supplies oil through an oil pipe to drive the hydraulic rod and the hydraulic die 8, (the hydraulic die 8 is a brick body shaping die for realizing die opening and closing through hydraulic pressure), the hydraulic instrument 9 is a common detector for detecting hydraulic signals)
It should be noted that: a water outlet 105 is arranged on one side of the bottom of the machine shell 2, a filter barrel 106 is connected to one side of the water outlet 105 through a pipeline, a filter screen 107 is installed in the filter barrel 106, a circulating water pump is fixedly installed on one side surface of the machine shell 2, an input end pipeline of the circulating water pump is connected with the filter barrel 106, an output end pipeline of the circulating water pump is connected with the atomizing spray head 71, when the hydraulic die 8 extrudes the mixed straws and ore residues in the die 102, water in the straws and the ore residues can be extruded out, so that the bricks have certain dryness after being pressed, water permeable holes are formed in the surface of the containing plate 103, the extruded water is filtered through the filter screen 107 in the filter barrel 106 on one side of the water outlet 105, the filtered water is wetted and mixed through the atomizing spray head 71 again through the circulating water pump installed on one side of the machine shell 2, so as to facilitate the utilization of water resources, waste is reduced.
It should be noted that: the filter vat 106 is of a removable construction to facilitate periodic cleaning or replacement of the filter screen 107 within the filter vat 106.
It should be noted that: the screen cloth 5 extends to the both sides of blowing fill 3 and has been seted up and has been drawn material mouth 4, is convenient for draw out unqualified straw and ore deposit.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A static pressure energy-saving secondary straw baking-free brick making device is characterized in that: including base (1), support organic shell (2) on base (1), top fixedly connected with blowing fill (3) of casing (2), the vertical steel sheet (33) of fixedly connected with in blowing fill (3), one side of vertical steel sheet (33) just is located set up straw in blowing fill (3) and put in mouthful (31), just the opposite side of vertical steel sheet (33) just is located set up slay in blowing fill (3) and put in mouthful (32), in blowing fill (3) just is located the bottom fixed mounting of vertical steel sheet (33) has screen cloth (5), just be located in straw puts in mouthful (31 the below of screen cloth (5) is provided with vertical mould (6).
2. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 1, which is characterized in that: just be located in casing (2) install mixing bin (7) under blowing hopper (3), the inside lateral wall fixed mounting who mixes bin (7) has atomizer (71), just shale shaker (72) are installed to the inside bottom in mixing bin (7), just the bottom in mixing bin (7) is equipped with discharge gate (73).
3. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 2, which is characterized in that: install conveying member (101) in casing (2), the surface of conveying member (101) just is located install hydraulic mould (8) in discharge gate (73), the both sides of hydraulic mould (8) are located the surface mounting of conveying member (101) has hydraulic pressure appearance (9), the outside fixed mounting of casing (2) has controller (10), hydraulic pressure appearance (9) with controller (10) signal connection.
4. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 3, which is characterized in that: the lower part of conveying piece (101) is located install mould (102) in casing (2), the outside fixed mounting of mould (102) has spacing frame of the brick body (104), the below of the spacing frame of the brick body (104) is just located swing joint has the board of holding (103) in casing (2).
5. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 1, which is characterized in that: a water outlet (105) is formed in one side of the bottom of the machine shell (2), a pipeline on one side of the water outlet (105) is connected with a filter barrel (106), and a filter screen (107) is installed in the filter barrel (106).
6. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 1, which is characterized in that: the screen (5) extends to the two sides of the discharge hopper (3) and is provided with a material drawing opening (4).
7. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 4, which is characterized in that: the surface of the shell (2) is provided with a hydraulic pump which is connected with the hydraulic mould (8) and a hydraulic rod at the bottom of the containing plate (103) through an oil pipeline.
8. The static-pressure energy-saving secondary straw baking-free brick making device according to claim 5, which is characterized in that: and a circulating water pump is fixedly arranged on the surface of one side of the machine shell (2), an input end pipeline of the circulating water pump is connected with the filter barrel (106), and an output end pipeline of the circulating water pump is connected with the atomizing nozzle (71).
CN202210232931.9A 2022-03-09 2022-03-09 Static pressure energy-saving secondary straw baking-free brick device Active CN114603681B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210232931.9A CN114603681B (en) 2022-03-09 2022-03-09 Static pressure energy-saving secondary straw baking-free brick device

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Application Number Priority Date Filing Date Title
CN202210232931.9A CN114603681B (en) 2022-03-09 2022-03-09 Static pressure energy-saving secondary straw baking-free brick device

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CN114603681B CN114603681B (en) 2023-08-29

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB423749A (en) * 1933-09-07 1935-02-07 William Gladstone Worthington Improvements relating to brick manufacture and the like
CN206642696U (en) * 2017-02-20 2017-11-17 山东六顺生物质能源科技有限公司 A kind of biomass straw particle forming device
CN110216768A (en) * 2019-07-26 2019-09-10 金华落日新能源科技有限公司 A kind of crushing brick making device of agricultural crop straw
CN111015907A (en) * 2019-11-28 2020-04-17 江苏禾吉新材料科技有限公司 Production device of straw building blocks
CN212826004U (en) * 2020-04-26 2021-03-30 宁夏季稷丰农业有限公司 Full-automatic multifunctional straw block forming machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB423749A (en) * 1933-09-07 1935-02-07 William Gladstone Worthington Improvements relating to brick manufacture and the like
CN206642696U (en) * 2017-02-20 2017-11-17 山东六顺生物质能源科技有限公司 A kind of biomass straw particle forming device
CN110216768A (en) * 2019-07-26 2019-09-10 金华落日新能源科技有限公司 A kind of crushing brick making device of agricultural crop straw
CN111015907A (en) * 2019-11-28 2020-04-17 江苏禾吉新材料科技有限公司 Production device of straw building blocks
CN212826004U (en) * 2020-04-26 2021-03-30 宁夏季稷丰农业有限公司 Full-automatic multifunctional straw block forming machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
吴松凌;张燕;: "香蕉秸秆粉碎机的设计", 湖北农业科学, no. 23 *

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