CN114524401A - Aseptic filling production facility of barreled natural mineral water of anhydrous clean formula sterilization - Google Patents
Aseptic filling production facility of barreled natural mineral water of anhydrous clean formula sterilization Download PDFInfo
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- CN114524401A CN114524401A CN202210205301.2A CN202210205301A CN114524401A CN 114524401 A CN114524401 A CN 114524401A CN 202210205301 A CN202210205301 A CN 202210205301A CN 114524401 A CN114524401 A CN 114524401A
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- filling
- separation
- sterilization
- cleaning
- fixing
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 115
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 98
- 235000020682 bottled natural mineral water Nutrition 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000012371 Aseptic Filling Methods 0.000 title claims abstract description 20
- 238000011049 filling Methods 0.000 claims abstract description 200
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 195
- 230000005540 biological transmission Effects 0.000 claims abstract description 164
- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000007789 sealing Methods 0.000 claims abstract description 78
- 230000005415 magnetization Effects 0.000 claims abstract description 19
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 238000000926 separation method Methods 0.000 claims description 196
- 238000004140 cleaning Methods 0.000 claims description 112
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 58
- 239000011707 mineral Substances 0.000 claims description 58
- 238000003825 pressing Methods 0.000 claims description 52
- 238000002347 injection Methods 0.000 claims description 45
- 239000007924 injection Substances 0.000 claims description 45
- 238000003860 storage Methods 0.000 claims description 45
- 238000011084 recovery Methods 0.000 claims description 23
- 230000001360 synchronised effect Effects 0.000 claims description 23
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 230000000903 blocking effect Effects 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 230000000087 stabilizing effect Effects 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 230000005284 excitation Effects 0.000 abstract description 5
- 230000001580 bacterial effect Effects 0.000 abstract description 4
- 238000009395 breeding Methods 0.000 abstract description 4
- 230000001488 breeding effect Effects 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 2
- 235000010755 mineral Nutrition 0.000 description 47
- 238000005406 washing Methods 0.000 description 12
- 230000009471 action Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 230000006641 stabilisation Effects 0.000 description 6
- 238000011105 stabilization Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000011044 inertial separation Methods 0.000 description 3
- 238000003973 irrigation Methods 0.000 description 3
- 230000002262 irrigation Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 2
- 235000012206 bottled water Nutrition 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012859 sterile filling Methods 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/003—Pretreatment of caps, e.g. cleaning, steaming, heating or sterilizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/06—Feeding caps to capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/10—Capping heads for securing caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B7/00—Hand- or power-operated devices for opening closed containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2614—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses an anhydrous clean sterilization aseptic filling production device for barreled natural mineral water, which comprises a magnetic control cover removing mechanism, a thermal convection sterilization mechanism, a magnetic treatment filling mechanism, a cover sealing mechanism and a control module. The invention belongs to the field of barreled water filling, in particular to waterless clean sterilization type aseptic filling production equipment for barreled natural mineral water, which realizes the technical effect of filling in a waterless environment by arranging a waterless scale sterilization filling device in a magnetization excitation mode and solves the technical problem that water quality is influenced by bacterial breeding caused by scale; the negative pressure water injector is arranged in a dynamic circulation mode, so that the technical effect of water and gas dynamic exchange is realized, and the technical problem of water resource waste during filling is solved; through the mode of transmission rolling extrusion, under the condition of no external power drive, realized the technical effect of accuracy, stable sealing, solved artifical sealing and wasted time and energy technical problem.
Description
Technical Field
The invention belongs to the technical field of barreled water filling, and particularly relates to an anhydrous clean sterilization aseptic filling production device for barreled natural mineral water.
Background
Natural mineral water, which naturally emerges from underground depths or is collected by drilling, contains a certain amount of minerals, trace elements or other components, and dynamic indexes such as chemical components, flow, water temperature and the like are relatively stable in a natural period fluctuation range under normal conditions, so that the natural mineral water is a rare mineral resource.
After mineral water is filled, the lifting device can drive the water bottle to descend to be separated from the irrigation nozzle, the valve shell arranged on the irrigation nozzle is closed at the moment, but a small amount of mineral water can be stored in the water outlet pipe, and when the bottle mouth is separated from the irrigation nozzle, the mineral water can directly fall on the ground, so that waste of water resources is caused; because mineral water has rich mineral ions and the magnesium ions, scale can be left through the pipeline in the transportation process, the water outlet pipeline is easy to be blocked, and the water quality is polluted; generally adopt the manual work among the prior art to overlap the sealing membrane at the outer wall of bottled water, the manual work is pressed the sealing membrane and is used the air heater to fix the design to the sealing membrane to the realization is encapsulated the opening of bottled water, and such mode of sealing often wastes time and energy, seals the quality moreover and depends on packer's proficiency, leads to sealing the uniformity not good, can't ensure to seal the quality, seals inefficiency.
Disclosure of Invention
Aiming at the situation and overcoming the defects of the prior art, the invention provides the waterless clean type sterilized barreled natural mineral water sterile filling production equipment, and according to the problem of scale deposition caused by the fact that mineral water is rich in calcium and magnesium ions, a scale-free sterilizing filling device is arranged in a magnetization excitation mode, so that the technical effect of filling in a scale-free environment is realized, and the technical problem of bacterial breeding caused by scale is solved; according to the condition of water resource waste during filling, a dynamic circulation mode is adopted, and a negative pressure water injector is arranged, so that the technical effect of water and gas dynamic exchange is realized, and the technical problem of water resource waste is solved; according to the problems of low efficiency and uneven quality of manual sealing by pressing, under the condition of no external power drive, the technical effect of accurate and stable sealing is realized only by a transmission rolling extrusion mode, and the technical problems of time and labor waste of manual sealing are solved.
The technical scheme adopted by the invention is as follows: the invention provides anhydrous clean type sterilized aseptic filling production equipment for barreled natural mineral water, which comprises a magnetic control cover removing mechanism, a thermal convection sterilizing mechanism, a magnetic treatment filling mechanism, an inertia pressing sterilizing cover sealing mechanism and a control module, wherein the thermal convection sterilizing mechanism is arranged on one side of the magnetic control cover removing mechanism, the magnetic treatment filling mechanism is arranged on one side of the thermal convection sterilizing mechanism, the inertia pressing sterilizing cover sealing mechanism is arranged on one side of the magnetic treatment filling mechanism, and the control module is arranged on the inertia pressing sterilizing cover sealing mechanism.
The magnetic control cover removing mechanism comprises a separation and transportation carrying device and a magnetic control type pneumatic separation device, the separation and transportation carrying device is arranged on one side of the thermal convection sterilization mechanism, and the magnetic control type pneumatic separation device is arranged on the separation and transportation carrying device; the separation and transportation carrying device comprises a separation carrying base, a separation and transportation conveying belt, a bottle cap separation chamber, a separation rotating door, a waste cap recovery box, a recovery pipeline, a separation supporting frame, a transportation guide guardrail, a separation motor, a separation output gear, a separation transmission gear and a separation and transportation transmission shaft, wherein the separation carrying base is arranged on one side of the thermal convection sterilization mechanism, the transportation guide guardrail is arranged on the separation carrying base, the separation transportation transmission shaft is movably arranged on the separation carrying base, the separation transportation conveying belt is movably arranged on the separation carrying base through the separation transportation transmission shaft, the bottle cap separation chamber is arranged on the separation carrying base, the separation rotating door is movably arranged on the separation carrying base, the waste cap recovery box is arranged in the separation carrying base, the separation motor is arranged on the separation carrying base, the separation output gear is arranged on the output end of the separation motor, the separation drive gear is arranged on the separation transport transmission shaft, the separation drive gear is meshed with the separation output gear and connected, the recovery pipeline is arranged on the side wall of the bottle cap separation chamber, the separation support frame is arranged on the bottle cap separation chamber, the bottle caps separated by the magnetic control type pneumatic separation device are sent into the waste cap recovery box through the recovery pipeline to be processed in a unified mode, and the unreasonable accumulation of the bottle caps is avoided to influence production.
As a further preferred aspect of the present invention, the magnetic control type pneumatic separation device includes a combined cap removing air pump, an air pushing pipe, a cap pulling cylinder, a magnetic control gripper, a photoelectric switch, a magnetic gripper arm and a metal gripper arm, the combined cap removing air pump is disposed on the side wall of the bottle cap separation chamber, the air pushing pipe is disposed on the output end of the combined cap removing air pump, the cap pulling cylinder is disposed in the bottle cap separation chamber, the magnetic control gripper arm is disposed on the movable end of the cap pulling cylinder, the photoelectric switch is disposed on the inner wall of the bottle cap separation chamber, the magnetic gripper arm is movably disposed on the magnetic control gripper arm, the metal gripper arm is movably disposed on the magnetic control gripper arm, and the working state of the magnetic control type pneumatic separation device is controlled by the electro-optical switch according to the opaque material generally used for the bottle cap of the barreled water; the magnetic suction mode is used for controlling the metal clamping arms and the magnetic suction clamping arms to tighten the barrel cover, so that the barrel cover is more flexible, instantaneous grabbing and releasing can be realized, meanwhile, the replacement is convenient, and the service life is long; according to the characteristics of large volume and light weight of the bottle caps, the separated bottle caps are blown into a recovery pipeline by the combined cap removing air pump through the pneumatic pushing pipe and finally sent into a waste cap recovery box for recovery.
Further, the thermal convection sterilization mechanism comprises a cleaning bearing carrying device, an empty bottle fixing device and a rail convection sterilization device, the cleaning bearing carrying device is arranged on one side of the separation transportation carrying device, the empty bottle fixing device is arranged on the cleaning bearing carrying device, the rail convection sterilization device is arranged on the empty bottle fixing device, and the cleaning bearing carrying device provides support force for the empty bottle fixing device and provides rotational kinetic energy; give up traditional hydrologic cycle and wash, utilize track convection current sterilization apparatus through spouting high-temperature gas, accomplish the convection current circulation sterilization in the bottle, not only reduced the input cost of equipment, reduced the use of water resource moreover, use gaseous sterilization safety ring protects pollution-free simultaneously.
Wherein, wash bearing carrying device including wash energy supply room, transmission protective housing, washing transmission shaft, washing drive gear, washing output gear, washing motor, bearing transmission room, bearing stabilization post and bearing sliding ball, wash energy supply room and locate separation transportation carrying device one side, the transmission protective housing is located in the washing energy supply room, the washing motor is located on the transmission protective housing, wash output gear and locate on the output of washing motor, wash the transmission shaft and rotate and locate on washing energy supply room, wash drive gear and locate on the washing transmission shaft, it links to each other with washing output gear meshing to wash drive gear, bearing transmission room is located and is washd energy supply room top, bearing stabilization post is located in the bearing transmission room, bearing sliding ball rotates and locates on the bearing stabilization post, drives through the washing motor and washs the transmission shaft for the energy supply of empty bottle fixing device, rotating the empty bottle fixing device; the setting of bearing transmission chamber can provide good supporting role for empty bottle fixing device, shares the pressure to wasing transmission shaft axial down, guarantees to wash bearing carrying device and can stabilize the energy supply.
Further, the empty bottle fixing device comprises a main cleaning body support, an inertia transfer arm, a top fixing transfer disc, a barrel fixing transfer disc, a turntable synchronous supporting arm, a cleaning main shaft, a turntable fixed wheel and a balance supporting wheel, wherein the bottom of the cleaning main shaft is connected with the top of the cleaning transmission shaft, the cleaning main shaft is rotatably arranged on the bearing transmission chamber, the balance supporting wheel is arranged on the cleaning main shaft, the balance supporting wheel is simultaneously arranged above the bearing sliding ball, the main cleaning body support is arranged above the cleaning energy supply chamber, the inertia transfer arm is rotatably arranged on the main cleaning body support, the barrel fixing transfer disc is arranged on the cleaning main shaft through the turntable fixed wheel, the top fixing transfer disc is arranged on the cleaning main shaft, the bottom of the turntable synchronous supporting arm is arranged on the barrel fixing transfer disc, and the top of the turntable synchronous supporting arm is arranged on the top fixing transfer disc, fixing the bucket by using the top fixed transfer disc and the bucket body fixed transfer disc, and sterilizing the bucket in a rotary transportation mode; meanwhile, the bucket in an empty bucket state is light in weight, and can be conveyed to the scale-free filling mechanism by using the inertia during rotation; the balance supporting wheel is in transmission with the bearing sliding ball, the weight of the empty bottle fixing device and the weight of the bucket are shared on the cleaning bearing carrying device, and stable transmission of the empty bottle fixing device is guaranteed.
As a further preferred feature of the present invention, the track convection sterilization device includes a track fixing arm, a pressure track, a height bracket, an air duct, and a pressure control air valve, the track fixing arm is disposed on the cleaning main body bracket, the pressure track is disposed on the track fixing arm, the height bracket is disposed on the top fixed transfer plate, the air duct is disposed on the height bracket, the pressure control air valve is communicated with the air duct, and when the pressure control air valve passes through the pressure track, the pressure control air valve discharges high-temperature gas to complete sterilization treatment in the bottle.
Further, the pressure control air valve comprises a pressure pushing cover, a pressed auxiliary wheel, a sliding control arm, a compressed air guide nozzle, an air valve, a movable blocking piece, a reset spring, a reset supporting piece, a backflow chamber and a turbulence block, wherein the compressed air guide nozzle is arranged on the height support, the pressure pushing cover is arranged on the compressed air guide nozzle in a sliding mode, the pressed auxiliary wheel is arranged on the pressure pushing cover in a sliding mode in a rotating mode, the sliding control arm is arranged at the bottom of the pressure pushing cover and is arranged on the compressed air guide nozzle in a sliding mode, the reset supporting piece is arranged in the compressed air guide nozzle, the sliding control arm is arranged on the reset supporting piece in a sliding mode, the backflow chamber is arranged on the compressed air guide nozzle and is communicated with the air guide pipe, the turbulence block is arranged in the compressed air guide nozzle, the air valve is arranged on the sliding control arm, and the movable blocking piece is arranged on the sliding control arm, the top of the homing spring is arranged on the movable baffle, the bottom of the homing spring is arranged on the homing support piece, and when the pressure-bearing auxiliary wheel is pressed by the pressure rail, the pressure pushes the cover to slide downwards and simultaneously opens the air valve to allow high-temperature air to be filled into the compression air guide nozzle and be ejected from the compression air guide nozzle after being disturbed by the turbulent flow block; when the pressure control air valve is not under the pressure of the pressure rail, the air valve is in a closed state, so that the waste and the discharge of high-temperature gas can be reduced, and the energy consumption is reduced; when hot air is sprayed out of the compressed air guide nozzle and enters the bucket, as the interior of the bucket is closed and only one air outlet is arranged, convection circulation can be formed in the bucket, and the sterilization efficiency is improved.
Further, magnetic treatment filling mechanism includes filling bearing carrying device and no water scale sterilization filling device, filling bearing carrying device locates thermal convection sterilization mechanism one side, no water scale sterilization filling device locates on the filling bearing carrying device.
Further, the filling bearing carrying device comprises a filling energy supply chamber, a filling motor, a filling transmission chamber, a filling output gear, a filling transmission shaft and a bearing support wheel, the filling energy supply chamber is arranged at one side of the thermal convection sterilization mechanism, the filling motor is arranged in the filling energy supply chamber, the filling transmission chamber is arranged in the filling energy supply chamber, the filling transmission shaft is rotatably arranged on the filling energy supply chamber, the filling output gear is arranged on the output end of the filling motor, the filling transmission gear is arranged on the filling transmission shaft, the filling transmission gear is meshed with the filling output gear, the bearing support wheel is rotatably arranged on the filling energy supply chamber, and the bearing support wheel is in rotating contact with the scale-free sterilizing filling device to share the weight of the scale-free sterilizing filling device onto the filling bearing carrying device so as to stabilize the transmission work of the filling transmission shaft; the filling motor supplies energy to the scale-free sterilizing and filling device, and the scale-free sterilizing and filling device is enabled to carry out filling in a rotating mode.
Further, the incrustation-free sterilization filling device comprises a lifting support platform, a lifting movable base, a bucket fixed turntable, a filling main shaft, a sterilization filling system and a synchronous stable shaft, wherein the bottom of the filling main shaft is connected with a filling transmission shaft, the lifting support platform is arranged on the filling main shaft, the bottom of the lifting support platform is arranged above a bearing support wheel, the lifting movable base is arranged on the lifting support platform, the bucket fixed turntable is arranged on the filling main shaft, the sterilization filling system is arranged at the top of the filling main shaft, the top end of the synchronous stable shaft is arranged on the sterilization filling system, the bottom end of the synchronous stable shaft is arranged on the lifting support platform, the synchronous stable shaft is arranged on the bucket fixed turntable, when a bucket is sterilized by a thermal convection sterilization mechanism, the bucket is transported to the lifting movable base by an inertial transfer arm, and the lifting movable base is arranged after the bucket is carried, periodically ascending and descending, and conveying the bucket to the lower part of the sterilization filling system to finish the filling process of the bucket; the fixed rotating disc of the bucket can also assist in fixing the bucket, and when the bucket is lifted on the lifting movable base, the fixed rotating disc can assist in lifting the bucket up and down.
As a further preferred aspect of the present invention, the sterilization filling system comprises a mineral water storage tank, a syringe fixing tray, a negative pressure pump, a filling power separation tube, a mineral water delivery tube, a negative pressure syringe, a magnetization housing, a magnetization coil, and a water level monitor, wherein the syringe fixing tray is disposed on the filling spindle, the mineral water storage tank is disposed on the syringe fixing tray, the magnetization housing is disposed on the mineral water storage tank, the magnetization coil is disposed in the magnetization housing, the negative pressure pump is disposed on the mineral water storage tank, the filling power separation tube is rotatably disposed on the mineral water storage tank, the mineral water delivery tube is rotatably disposed on the mineral water storage tank, the negative pressure syringe is disposed on the syringe fixing tray, the negative pressure syringe is simultaneously disposed on the mineral water storage tank, the water level monitor is disposed on the mineral water storage tank, and the external delivery tube can be prevented from rotating by the filling power separation tube, effectively conveying mineral water into a mineral water storage tank; the water level monitor can control the amount of water injected into the mineral water storage tank, so that the highest water level in the mineral water storage tank cannot exceed the height of the top surface of the negative pressure water injector; the negative pressure pump can maintain an environment which is lower than the external low pressure in the mineral water storage tank, thereby being beneficial to the injection of mineral water; the magnetizing coil generates a magnetic field under the action of current to cause electronic excitation, so that ionic bonds of precipitated precipitates are influenced, the strength of the generated precipitates is reduced, hard and ordered crystals are not formed any more, fouling treatment is realized, and bacterial breeding caused by scale precipitation is avoided.
As a further preferred aspect of the present invention, the negative pressure water injector comprises a water injection fixing tube, a negative pressure vent tube, a water injection movable tube, a closing spring, a closing stopper, a water control abutting block, an air release stopper, a movable air release valve and an air release joint, the water injection fixing tube is disposed on the mineral water storage tank, the water injection fixing tube is disposed on the water injector fixing disc, the negative pressure vent tube is disposed on the water injection fixing tube, the water injection movable tube is movably disposed on the water injection fixing tube, one end of the closing spring is disposed on the water injection fixing tube, the other end of the closing spring is disposed on the water injection movable tube, the closing stopper is disposed in the water injection movable tube, the water control abutting block is disposed on the negative pressure vent tube, the air release stopper is disposed in the water injection movable tube, and the fixed end of the air release joint is disposed on the negative pressure vent tube, the movable air-closing valve is arranged on the movable end of the air-closing joint, when the negative pressure water injector is not stressed, the movable air-closing valve is closed, the closing stop block is attached to the water control abutting block, the negative pressure water injector does not discharge water, when the negative pressure water injector is pressed upwards by the water barrel, the movable air-closing valve is opened, the closing stop block is separated from the water control abutting block, mineral water is sucked into the water barrel due to different pressures, and air in the water barrel is sucked into the negative pressure vent pipe.
Further, inertia pressfitting sterilization closing cap mechanism includes closing cap transportation carrier, bottle lid conveyer and unpowered pressfitting closing cap device, closing cap transportation carrier locates magnetic treatment filling mechanism one side, the bottle lid conveyer is located on the closing cap transportation carrier, unpowered pressfitting closing cap device is located on the closing cap transportation carrier.
Wherein the sealing cover transportation carrying device comprises a sealing cover transportation carrying base, a rotary storage door, a sealing cover motor, a sealing cover output gear, a sealing cover transmission gear, a sealing cover transportation transmission shaft and a sealing cover conveyor belt, the sealing cover transportation carrying base is arranged on one side of the filling bearing carrying device, the rotary storage door is rotatably arranged on the sealing cover transportation carrying base, the sealing cover motor is arranged on the sealing cover transportation carrying base, the sealing cover output gear is arranged on the output end of the sealing cover motor, the sealing cover conveying transmission shaft is rotatably arranged on the sealing cover conveying carrying base, the sealing cover transmission gear is arranged on the sealing cover conveying transmission shaft, the sealing cover output gear is meshed with the sealing cover transmission gear, the sealing cover conveying belt is movably arranged on the sealing cover conveying transmission shaft, and filled barreled water is conveyed into the unpowered press-fit sealing cover device through the sealing cover conveying belt.
As a further preferable aspect of the present invention, the bottle cap transporting device includes a lifting motor, a lifting output gear, a lifting transmission shaft, a bottle cap transporting belt, a bottle cap lifting bracket, a bottle cap guiding guardrail, a bottle cap guiding rail, an inertial separation frame, an elastic separation friction plate, and a high temperature air pump, the bottle cap lifting bracket is provided on the cap transporting carrying base, the bottle cap guiding guardrail is provided on the cap transporting carrying base, the lifting transmission shaft is rotatably provided on the bottle cap lifting bracket, the lifting motor is provided on the cap transporting carrying base, the lifting output gear is provided on an output end of the lifting motor, the lifting transmission gear is provided on the lifting transmission shaft, the lifting transmission gear is engaged with the lifting output gear, one end of the bottle cap guiding rail is provided on the bottle cap lifting bracket, the inertial separation frame is provided on the other end of the bottle cap guiding rail, the elastic separation friction plates are arranged on the inertia separation frame, the high-temperature air pump is arranged on the bottle cap lifting support, the bottle cap is conveyed to the bottle cap guide rail through the bottle cap conveying belt and slides to the inertia separation frame under the action of air flow, and the distance between the elastic separation friction plates is slightly smaller than the diameter of the bottle cap, so that a single bottle cap can be stably fixed on the inertia separation frame; the high-temperature air pump uses the release frequency which is the same as and matched with the conveying speed of the bottle cap conveying belt, when the bottle cap is conveyed to the top of the bottle cap conveying belt, the high-temperature air pump emits instant high-temperature gas to blow the bottle cap to slide in the bottle cap guide track, and meanwhile, the high-temperature sterilization treatment of the bottle cap is completed.
As a further preferred aspect of the present invention, the unpowered press-fitting cap sealing device includes a press-fitting fixing frame, a press-fitting fixing chamber, a unidirectional rotation system, a press-fitting shaft and a press-fitting wheel, wherein the press-fitting fixing frame is disposed on the cap transportation carrying base, the press-fitting fixing chamber is disposed on the press-fitting fixing frame, the unidirectional rotation system is disposed on a sidewall of the press-fitting fixing chamber, the press-fitting shaft is rotatably disposed on the press-fitting fixing chamber, and the press-fitting wheel is disposed on the press-fitting shaft; the one-way rotation system comprises a one-way ratchet wheel, a ratchet wheel retaining piece and a ratchet wheel braking frame, the one-way ratchet wheel is arranged on the pressing shaft, the ratchet wheel braking frame is arranged on the side wall of the pressing fixing chamber, the ratchet wheel retaining piece is movably arranged on the ratchet wheel braking frame, after the bottle cap is separated from the inertia separation frame, the bottle cap is matched with the inertia of the water barrel under the extrusion of a bottle mouth and a pressing wheel of the water barrel, and the pressing of the bottle cap is completed through the unpowered pressing cover sealing device; the pressing wheel is provided with the rubber thread strip, so that the friction force is increased when the pressing wheel is in contact with the rubber thread strip, and the pressing efficiency is improved.
As a further preferred aspect of the present invention, the control module employs an STC12C6082 type single chip microcomputer, and is electrically connected to the separation motor, the combined decapping air pump, the photoelectric switch, the decapping cylinder, the magnetic clamping arm, the cleaning motor, the capping motor, the filling motor, the negative pressure pump, the lifting motor, the high temperature air pump, and the magnetizing coil; the control module controls the working state of the separation motor, the control module controls the working state of the combined cover removing air pump, the control module controls the working state of the photoelectric switch, the control module controls the working state of the cover pulling cylinder, the control module controls the working state of the magnetic suction clamping arm, the control module controls the working state of the cleaning motor, the control module controls the working state of the cover sealing motor, the control module controls the working state of the filling motor, the control module controls the working state of the negative pressure pump, the control module controls the working state of the lifting motor, the control module controls the working state of the high-temperature air pump, and the control module controls the working state of the magnetizing coil.
The invention with the structure has the following beneficial effects: the scheme provides the aseptic filling production facility of barreled natural mineral water of anhydrous clean formula sterilization's beneficial effect as follows:
(1) according to the problem that a large amount of clean water is needed for washing the bucket, the prejudice of only using water circulation cleaning in the prior art is overcome, and the convection circulation sterilization is finished in the bottle by injecting high-temperature gas by utilizing the rail convection sterilization device, so that the input cost of equipment is reduced, and the use of water resources is reduced.
(2) According to the characteristic that a bottle cap of barreled water is usually made of opaque materials, an electro-optical switch is utilized to control the working state of the magnetic control type pneumatic separation device; the mode control metal arm lock that uses magnetism to inhale and inhale the arm lock and step up the bung with magnetism, and is more nimble, can accomplish the instant snatching and release, and is more nimble, and it is convenient to change simultaneously, long service life.
(3) Fixing the bucket by using the top fixed transfer disc and the bucket body fixed transfer disc, and sterilizing the bucket in a rotary transportation mode; meanwhile, the bucket in an empty bucket state is light in weight, and the bucket is conveyed to the scale-free filling mechanism by using the inertia during rotation.
(4) High-temperature gas is introduced into the gas guide pipe, and when the pressure control gas valve passes through the pressure track, the pressure control gas valve discharges the high-temperature gas to finish the sterilization treatment of the interior of the bottle.
(5) When hot air is sprayed out of the compressed air guide nozzle and enters the bucket, as the interior of the bucket is closed and only one air outlet is arranged, convection circulation can be formed in the bucket, and the sterilization efficiency is improved.
(6) The magnetizing coil generates a magnetic field under the action of current to cause electronic excitation, so that ionic bonds of precipitated precipitates are influenced, the strength of the generated precipitates is reduced, hard and ordered crystals are not formed any more, fouling treatment is realized, and the condition that bacteria grow due to scale deposit is avoided.
(7) The bucket fixing turntable can assist in fixing the bucket, and when the bucket ascends and descends on the lifting movable base, the bucket can be assisted in ascending and descending at the upper and lower positions to carry out quick filling.
(8) The high-temperature air pump discharges instantaneous high-temperature air to blow the bottle cap to slide in the bottle cap guide rail, and meanwhile, the high-temperature sterilization treatment of the bottle cap is completed.
(9) The bottle caps separated by the magnetic control type pneumatic separation device are sent into the waste cap recovery box through the recovery pipeline to be treated in a unified mode, and the phenomenon that the bottle caps are unreasonably accumulated to influence production is avoided.
(10) The bottle cap is extruded by the bottle mouth of the bucket and the pressing wheel, is matched with the inertia of the bucket during transportation, and is sealed and installed through unpowered pressing, so that the pressing of the bottle cap is completed.
Drawings
FIG. 1 is a schematic structural view of an anhydrous clean type sterilized aseptic filling production equipment for barreled natural mineral water
FIG. 2 is a schematic view of a part of the structure of the magnetic control cover removing mechanism;
FIG. 3 is an enlarged schematic view of structure A of FIG. 2;
FIG. 4 is a cross-sectional view of a magnetically controlled decapping mechanism;
FIG. 5 is an enlarged schematic view of structure B of FIG. 4;
FIG. 6 is a schematic structural view of a thermal convection sterilization mechanism;
FIG. 7 is a cross-sectional view of a cleaning load carrier;
FIG. 8 is a schematic structural view of a track convection sterilization device;
FIG. 9 is a cross-sectional view of a pressure control valve;
FIG. 10 is a schematic structural view of a magnetically treated filling mechanism;
figure 11 is a cross-sectional view of the filling load carrying device;
FIG. 12 is a cross-sectional view of a sterile filling system;
FIG. 13 is a sectional view of the negative pressure water injector;
FIG. 14 is an enlarged schematic view of configuration C of FIG. 13;
FIG. 15 is a schematic structural view of an inertia pressing sterilization and capping mechanism;
FIG. 16 is an enlarged schematic view of structure D of FIG. 15;
FIG. 17 is an enlarged schematic view of structure E of FIG. 15;
FIG. 18 is an enlarged schematic view of structure F of FIG. 15;
FIG. 19 is a partial cross-sectional view of the construction of the unpowered compression closure device;
FIG. 20 is a partial sectional view of the unidirectional rotation system;
FIG. 21 is a diagram of control module connections;
FIG. 22 is a control circuit diagram of the control module;
fig. 23 is a photoelectric switch circuit diagram.
Wherein, 1, a magnetic control cover removing mechanism, 2, a thermal convection sterilization mechanism, 3, a magnetic treatment filling mechanism, 4, an inertia pressing sterilization cover sealing mechanism, 5, a control module, 101, a separation transportation carrying device, 102, a magnetic control type pneumatic separation device, 103, a separation carrying base, 104, a separation transportation conveying belt, 105, a bottle cap separation chamber, 106, a separation rotating door, 107, a waste cover recovery box, 108, a separation motor, 109, a separation output gear, 110, a separation transmission gear, 111, a separation transportation transmission shaft, 112, a transportation guide guardrail, 113, a separation support frame, 114, a recovery pipeline, 115, a combined cover removing air pump, 116, a pneumatic push pipe, 117, a photoelectric switch, 118, a cover pulling cylinder, 119, a magnetic control gripper, 120, a magnetic attraction, 121, a metal gripper arm, 201, a cleaning bearing carrying device, 202, an empty bottle fixing device, 203, a track convection sterilization device, 204. cleaning and energy supplying chamber, 205, transmission protective shell, 206, cleaning transmission shaft, 207, cleaning transmission gear, 208, cleaning output gear, 209, cleaning motor, 210, bearing transmission chamber, 211, bearing stabilizing column, 212, bearing sliding ball, 213, cleaning main body bracket, 214, inertia transfer arm, 215, top fixed transfer disc, 216, barrel fixed transfer disc, 217, turntable synchronous supporting arm, 218, cleaning main shaft, 219, turntable fixed wheel, 220, balance supporting wheel, 221, rail fixed arm, 222, pressure rail, 223, height bracket, 224, air duct, 225, pressure control air valve, 226, pressure pushing cover, 227, pressed auxiliary wheel, 228, sliding control arm, 229, compressed air guide nozzle, 230, air valve, 231, movable blocking piece, 232, homing spring, 233, homing blocking piece, 234, reflux chamber, 235, block, 301, filling bearing and loading device, 302. a water scale-free sterilization filling device, 303, a filling energy supply chamber, 304, a filling motor, 305, a filling transmission chamber, 306, a filling output gear, 307, a filling transmission gear, 308, a filling transmission shaft, 309, a bearing support wheel, 310, a lifting support platform, 311, a lifting movable base, 312, a bucket fixed turntable, 313, a filling main shaft, 314, a sterilization filling system, 315, a synchronous stabilizing shaft, 316, a mineral water storage tank, 317, a water injector fixed disk, 318, a negative pressure pump, 319, a filling power separation tube, 320, a mineral water delivery tube, 321, a negative pressure water injector, 322, a water level monitor, 323, a magnetization shell, 324, a magnetization coil, 325, a water injection fixed tube, 326, a negative pressure vent tube, 327, a water injection movable tube, 328, a closing spring, 329, a closing block, 330, a water control abutting block, 331, an air release blocking piece, 332, an air closing block, 333 and a movable air closing valve, 334. air-tight joint, 401, closure transportation carrying device, 402, bottle cap transportation device, 403, unpowered pressing closure device, 404, closure transportation carrying base, 405, rotary storage door, 406, closure motor, 407, closure output gear, 408, closure transmission gear, 409, closure transportation transmission shaft, 410, closure transmission belt, 411, high-temperature air pump, 412, lifting motor, 413, lifting output gear, 414, lifting transmission gear, 415, lifting transmission shaft, 416, bottle cap transportation belt, 417, bottle cap lifting bracket, 418, bottle cap guide guardrail, 419, bottle cap guide track, 420, inertial separation frame, 421, elastic separation friction plate, 422, pressing fixing frame, 423, pressing fixing chamber, 424, unidirectional rotation system, 425, pressing shaft, 426, pressing wheel, 427, unidirectional ratchet, 428, ratchet catch, 429 and ratchet braking frame.
In a control circuit diagram of a control module, 5V is a power supply of the circuit, GND is a grounding end, XTAL1 is a crystal oscillator, C1 and C2 are oscillation starting capacitors of the crystal oscillator, P1-P12 are respectively a separation motor, a combined de-capping air pump, a photoelectric switch, a cap pulling cylinder, a magnetic clamping arm and a cleaning motor, a cap sealing motor, a filling motor, a negative pressure pump, a lifting motor, a high-temperature air pump and a magnetizing coil are electrically connected with a connector of the control module, the control module controls the working state of the separation motor, the control module controls the working state of the combined de-capping air pump, the control module controls the working state of the photoelectric switch, the control module controls the working state of the cap pulling cylinder, the control module controls the working state of the magnetic clamping arm, the control module controls the working state of the cleaning motor, the control module controls the working state of the cap sealing motor, and the control module controls the working state of the filling motor, the control module controls the working state of the negative pressure pump, the control module controls the working state of the lifting motor, the control module controls the working state of the high-temperature air pump, and the control module controls the working state of the magnetizing coil; in the photoelectric switch circuit diagram, R1, R2, R3, and R4 are resistors, RL is a photoresistor, C1 and C2 are capacitors, D1 is a diode, and K1 is a controlled circuit.
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the present invention.
As shown in figure 1, the invention provides an anhydrous clean type sterilized aseptic filling production device for barreled natural mineral water, which comprises a magnetic control cover removing mechanism 1, a thermal convection sterilizing mechanism 2, a magnetic treatment filling mechanism 3, an inertia pressing sterilization cover sealing mechanism 4 and a control module 5, wherein the thermal convection sterilizing mechanism 2 is arranged at one side of the magnetic control cover removing mechanism 1, the magnetic treatment filling mechanism 3 is arranged at one side of the thermal convection sterilizing mechanism 2, the inertia pressing sterilization cover sealing mechanism 4 is arranged at one side of the magnetic treatment filling mechanism 3, and the control module 5 is arranged on the inertia pressing sterilization cover sealing mechanism 4.
As shown in fig. 2 and 4, the magnetically controlled decapping mechanism 1 includes a separation transport carrying device 101 and a magnetically controlled pneumatic separation device 102, the separation transport carrying device 101 is provided on the side of the thermal convection sterilization mechanism 2, and the magnetically controlled pneumatic separation device 102 is provided on the separation transport carrying device 101.
As shown in fig. 2 and fig. 3, the magnetic control cover removing mechanism 1 includes a separation transport carrying device 101 and a magnetic control pneumatic separation device 102, the separation transport carrying device 101 is disposed on one side of the thermal convection sterilization mechanism 2, and the magnetic control pneumatic separation device 102 is disposed on the separation transport carrying device 101; the separation and transportation carrying device 101 comprises a separation carrying base 103, a separation and transportation conveyor belt 104, a bottle cap separation chamber 105, a separation rotating door 106, a waste cap recovery box 107, a recovery pipeline 114, a separation support frame 113, a transportation guide guardrail 112, a separation motor 108, a separation output gear 109, a separation transmission gear 110 and a separation transportation transmission shaft 111, wherein the separation carrying base 103 is arranged on one side of the heat convection sterilization mechanism 2, the bottle cap separation chamber 105 is arranged on the separation carrying base 103, the separation transportation transmission shaft 111 is movably arranged on the separation carrying base 103, the separation motor 108 is arranged on the separation carrying base 103, the separation output gear 109 is arranged on the output end of the separation motor 108, the separation transmission gear 110 is arranged on the separation transportation transmission shaft 111, the separation transmission gear 110 is meshed with the separation output gear 109, the separation transportation conveyor belt 104 is movably arranged on the separation carrying base 103 through the separation transportation transmission shaft 111, the waste cap recovery box 107 is disposed in the separation carrying base 103, the separation revolving door 106 is movably disposed on the separation carrying base 103, the recovery duct 114 is disposed on a sidewall of the cap separating chamber 105, and the transportation guide fence 112 is disposed on the separation carrying base 103 and the separation support frame 113 is disposed on the cap separating chamber 105.
As shown in fig. 4 and 5, the magnetic control pneumatic separation device 102 includes a combined cap removing air pump 115, a pneumatic pushing pipe 116, a cap pulling cylinder 118, a magnetic control gripper 119, a photoelectric switch 117, a magnetic gripper arm 120 and a metal gripper arm 121, the combined cap removing air pump 115 is disposed on a sidewall of the bottle cap separation chamber 105, the photoelectric switch 117 is disposed on an inner wall of the bottle cap separation chamber 105, the cap pulling cylinder 118 is disposed in the bottle cap separation chamber 105, the magnetic gripper arm 119 is disposed on a movable end of the cap pulling cylinder 118, the magnetic gripper arm 120 is movably disposed on the magnetic gripper arm 119, the metal gripper arm 121 is movably disposed on the magnetic control gripper 119, and the pneumatic pushing pipe 116 is disposed on an output end of the combined cap removing air pump 115.
As shown in FIG. 6, the thermal convection sterilization mechanism 2 comprises a cleaning load-bearing carrying device 201, an empty bottle fixing device 202 and a rail convection sterilization device 203, wherein the cleaning load-bearing carrying device 201 is arranged on one side of the magnetic control cover removing mechanism 1, the empty bottle fixing device 202 is arranged on the cleaning load-bearing carrying device 201, and the rail convection sterilization device 203 is arranged on the empty bottle fixing device 202
As shown in fig. 7, the cleaning load-bearing carrying device 201 comprises a cleaning energy supply chamber 204, a transmission protective shell 205, a cleaning transmission shaft 206 and a cleaning transmission gear 207, cleaning output gear 208, cleaning motor 209, bearing transmission chamber 210, bearing stabilization column 211 and bearing sliding ball 212, cleaning energy supply chamber 204 is arranged on one side of separation transportation carrying device 101, bearing transmission chamber 210 is arranged above cleaning energy supply chamber 204, bearing stabilization column 211 is arranged in bearing transmission chamber 210, bearing sliding ball 212 is rotatably arranged on bearing stabilization column 211, cleaning transmission shaft 206 is rotatably arranged on cleaning energy supply chamber 204, transmission protection shell 205 is arranged in cleaning energy supply chamber 204, cleaning motor 209 is arranged on transmission protection shell 205, cleaning output gear 208 is arranged on the output end of cleaning motor 209, cleaning transmission gear 207 is arranged on cleaning transmission shaft 206, and cleaning transmission gear 207 is meshed with cleaning output gear 208.
As shown in fig. 6 and 7, the empty bottle fixing device 202 includes a cleaning main body support 213, an inertial transfer arm 214, a top fixed transfer plate 215, a barrel fixed transfer plate 216, a turntable synchronous support arm 217, a cleaning spindle 218, a turntable fixed wheel 219 and a balance support wheel 220, the cleaning main body support 213 is disposed above the cleaning energy supply chamber 204, the inertial transfer arm 214 is rotatably disposed on the cleaning main body support 213, the bottom of the cleaning spindle 218 is connected to the top of the cleaning drive shaft 206, the cleaning spindle 218 is rotatably disposed on the bearing drive chamber 210, the barrel fixed transfer plate 216 is disposed on the cleaning spindle 218 via the turntable fixed wheel 219, the top fixed transfer plate 215 is disposed on the cleaning spindle 218, the bottom of the turntable synchronous support arm 217 is disposed on the barrel fixed transfer plate 216, the top of the turntable synchronous support arm 217 is disposed on the top fixed transfer plate 215, the balance support wheel 220 is disposed on the cleaning spindle 218, balance support wheel 220 is also disposed above load-bearing slider 212.
As shown in fig. 8, the orbital convection sterilization device 203 includes an orbital fixing arm 221, a pressure orbit 222, a height bracket 223, an air duct 224 and a pressure control air valve 225, the height bracket 223 is disposed on the top fixing transfer plate 215, the orbital fixing arm 221 is disposed on the cleaning main body bracket 213, the air duct 224 is disposed on the height bracket 223, the pressure control air valve 225 is communicated with the air duct 224, the pressure control air valve 225 is disposed on the height bracket 223, and the pressure orbit 222 is disposed on the orbital fixing arm 221.
As shown in fig. 9, the pressure control air valve 225 includes a pressure pushing cover 226, a pressure-receiving auxiliary wheel 227, a sliding control arm 228, a compression air guide nozzle 229, an air valve 230, a movable blocking piece 231, a return spring 232, a return abutting piece 233, a return chamber 234 and a spoiler 235, the compression air guide nozzle 229 is disposed on the height bracket 223, the return abutting piece 233 is disposed in the compression air guide nozzle 229, the return chamber 234 is disposed on the compression air guide nozzle 229, the return chamber 234 is communicated with the air guide tube 224, the spoiler 235 is disposed in the compression air guide nozzle 229, the pressure pushing cover 226 is slidably disposed on the compression air guide nozzle 229, the pressure-receiving auxiliary wheel 227 is rotatably disposed on the sliding of the pressure pushing cover 226, the sliding control arm 228 is disposed at the bottom of the pressure pushing cover 226, the air valve 230 is disposed on the sliding control arm 228, the movable blocking piece 231 is disposed on the sliding control arm 228, the sliding control arm 228 is slidably disposed on the compression air guide nozzle 229, the sliding control arm 228 is slidably disposed on the return abutting piece 233, the top of the return spring 232 is disposed on the movable blocking piece 231, and the bottom of the return spring 232 is disposed on the return resisting piece 233.
As shown in fig. 10, the magnetic treatment filling means 3 includes a filling load carrying device 301 and a scale-free sterilization filling device 302, the filling load carrying device 301 is provided on the side of the thermal convection sterilization means 2, and the scale-free sterilization filling device 302 is provided on the filling load carrying device 301.
As shown in fig. 11, the filling load-bearing carrying device 301 includes a filling energy supply chamber 303, a filling motor 304, a filling transmission chamber 305, a filling output gear 306, a filling transmission gear 307, a filling transmission shaft 308 and a load-bearing support wheel 309, the filling energy supply chamber 303 is disposed at one side of the thermal convection sterilization mechanism 2, the filling motor 304 is disposed in the filling energy supply chamber 303, the filling transmission chamber 305 is disposed in the filling energy supply chamber 303, the load-bearing support wheel 309 is rotatably disposed on the filling energy supply chamber 303, the filling output gear 306 is disposed at an output end of the filling motor 304, the filling transmission shaft 308 is rotatably disposed on the filling energy supply chamber 303, the filling transmission gear 307 is disposed on the filling transmission shaft 308, and the filling transmission gear 307 is engaged with the filling output gear 306.
As shown in fig. 10 and 11, the non-scale sterilization and filling apparatus 302 includes a lifting support platform 310, a lifting movable base 311, a water bucket fixed turntable 312, a filling main shaft 313, a sterilization and filling system 314, and a synchronous stabilizing shaft 315, wherein the bottom of the lifting support platform 310 is disposed above the bearing support wheel 309, the filling main shaft 313 is disposed on the lifting support platform 310, the bottom of the filling main shaft 313 is connected to the filling transmission shaft 308, the water bucket fixed turntable 312 is disposed on the filling main shaft 313, the sterilization and filling system 314 is disposed on the top of the filling main shaft 313, the top end of the synchronous stabilizing shaft 315 is disposed on the sterilization and filling system 314, the bottom end of the synchronous stabilizing shaft 315 is disposed on the lifting support platform 310, the synchronous stabilizing shaft 315 is disposed on the water bucket fixed turntable 312, and the lifting movable base 311 is disposed on the lifting support platform 310.
As shown in fig. 12, the sterilization filling system 314 includes a mineral water storage tank 316, a syringe fixing plate 317, a negative pressure pump 318, a filling power separation tube 319, a mineral water delivery tube 320, a negative pressure syringe 321, a magnetization housing 323, a magnetization coil 324, and a water level monitor 322, wherein the syringe fixing plate 317 is disposed on the filling spindle 313, the mineral water storage tank 316 is disposed on the syringe fixing plate 317, the negative pressure syringe 321 is disposed on the mineral water storage tank 316, the negative pressure pump 318 is disposed on the mineral water storage tank 316, the mineral water delivery tube 320 is rotatably disposed on the mineral water storage tank 316, the filling power separation tube 319 is rotatably disposed on the mineral water storage tank 316, the water level monitor 322 is disposed on the mineral water storage tank 316, the magnetization housing 323 is disposed on the mineral water storage tank 316, and the magnetization coil 324 is disposed in the magnetization housing 323.
As shown in fig. 13 and 14, the negative pressure injector 321 includes a water injection fixing tube 325, a negative pressure vent tube 326, a water injection movable tube 327, a closing spring 328, a closing stopper 329, a water control abutting block 330, a gas release stopper 331, a gas release stopper 332, a movable gas release valve 333 and a gas release joint 334, the water injection fixing tube 325 is disposed on the mineral water storage tank 316, the water injection fixing tube 325 is disposed on the injector fixing plate 317 at the same time, the negative pressure vent tube 326 is disposed on the water injection fixing tube 325, the water control abutting block 330 is disposed on the negative pressure vent tube 326, the fixed end of the gas release joint 334 is disposed on the negative pressure vent tube 326, the water injection movable tube 327 is movably disposed on the water injection fixing tube 325, one end of the closing spring 328 is disposed on the water injection fixing tube 325, the other end of the closing spring 328 is disposed on the water injection movable tube 327, the closing stopper 329 is disposed in the water injection movable tube 327, the gas release stopper 331 is disposed in the water injection movable tube 327, and the gas release stopper 332 is disposed in the water injection movable tube 327, the movable air-blocking valve 333 is arranged on the movable end of the air-blocking joint 334.
As shown in fig. 15, the inertial press-fit sterilization capping mechanism 4 includes a capping transport loader 401, a bottle cap transporter 402, and a non-powered press-fit capping device 403, the capping transport loader 401 is disposed on one side of the magnetic treatment filling mechanism 3, the bottle cap transporter 402 is disposed on the capping transport loader 401, and the non-powered press-fit capping device 403 is disposed on the capping transport loader 401.
As shown in fig. 15 and 16, the cap transport carrying device 401 includes a cap transport carrying base 404, a rotary storage door 405, a cap motor 406, a cap output gear 407, a cap transmission gear 408, a cap transport transmission shaft 409 and a cap conveyor 410, the cap transport carrying base 404 is disposed on one side of the magnetic treatment filling mechanism 3, the cap transport transmission shaft 409 is rotatably disposed on the cap transport carrying base 404, the cap transmission gear 408 is disposed on the cap transport transmission shaft 409, the rotary storage door 405 is rotatably disposed on the cap transport carrying base 404, the cap motor 406 is disposed on the cap transport carrying base 404, the cap output gear 407 is disposed on an output end of the cap motor 406, the cap output gear 407 is engaged with the cap transmission gear 408, and the cap conveyor 410 is movably disposed on the cap transport transmission shaft 409.
As shown in fig. 15, 17 and 18, the bottle cap transporting device 402 includes a lifting motor 412, a lifting output gear 413, a lifting transmission gear 414, a lifting transmission shaft 415, a bottle cap transporting belt 416, a bottle cap lifting bracket 417, a bottle cap guide fence 418, a bottle cap guide rail 419, an inertia separation frame 420, an elastic separation friction plate 421 and a high temperature air pump 411, the bottle cap lifting bracket 417 is disposed on the cap transporting carrying base 404, the bottle cap guide fence 418 is disposed on the cap transporting carrying base 404, the lifting transmission shaft 415 is rotatably disposed on the bottle cap lifting bracket 417, the high temperature air pump 411 is disposed on the bottle cap lifting bracket 417, one end of the bottle cap guide rail 419 is disposed on the bottle cap lifting bracket 417, the inertia separation frame 421 is disposed on the other end of the bottle cap guide rail 419, the elastic separation friction plate is disposed on the inertia separation frame 420, the lifting motor 412 is disposed on the cap transporting carrying base 404, the lifting output gear 413 is arranged on the output end of the lifting motor 412, the lifting transmission gear 414 is arranged on the lifting transmission shaft 415, and the lifting transmission gear 414 is meshed and connected with the lifting output gear 413.
As shown in fig. 19, the unpowered press-fitting cover sealing device 403 includes a press-fitting fixing frame 422, a press-fitting fixing chamber 423, a unidirectional rotation system 424, a press-fitting shaft 425 and a press-fitting wheel 426, the press-fitting fixing frame 422 is disposed on the cover transportation carrying base 404, the press-fitting fixing chamber 423 is disposed on the press-fitting fixing frame 422, the unidirectional rotation system 424 is disposed on a side wall of the press-fitting fixing chamber 423, the press-fitting shaft 425 is rotatably disposed on the press-fitting fixing chamber 423, and the press-fitting wheel 426 is disposed on the press-fitting shaft 425.
As shown in fig. 20, the unidirectional rotation system 424 includes a unidirectional ratchet 427, a ratchet stopper 428, and a ratchet stopper 429, the ratchet stopper 429 is disposed on the sidewall of the pressing fixing chamber 423, the unidirectional ratchet 427 is disposed on the pressing shaft 425, and the ratchet stopper 428 is movably disposed on the ratchet stopper 429.
As shown in fig. 1, the control module 5 is electrically connected to the separation motor 108, the combined cap removing air pump 115, the photoelectric switch 117, the cap pulling cylinder 118, the magnetic clamping arm 120, the cleaning motor 209, the cap sealing motor 406, the filling motor 304, the negative pressure pump 318, the lifting motor 412, the high temperature air pump 411 and the magnetizing coil 324; the control module 5 controls the working state of the separation motor 108, the control module 5 controls the working state of the combined de-capping air pump 115, the control module 5 controls the working state of the photoelectric switch 117, the control module 5 controls the working state of the cap pulling cylinder 118, the control module 5 controls the working state of the magnetic clamping arm 120, the control module 5 controls the working state of the cleaning motor 209, the control module 5 controls the working state of the cap sealing motor 406, the control module 5 controls the working state of the filling motor 304, the control module 5 controls the working state of the negative pressure pump 318, the control module 5 controls the working state of the lifting motor 412, the control module 5 controls the working state of the high temperature air pump 411, and the control module 5 controls the working state of the magnetizing coil 324.
When the device is used, firstly, an empty barrel is placed on the separation and transportation conveyor belt 104, at the moment, the control module 5 starts the combined cap removing air pump 115, the separation motor 108, the photoelectric switch 117, the cap pulling cylinder 118 and the magnetic clamping arm 120, the separation motor 108 is started to drive the separation and output gear 109 to rotate, the separation and output gear 109 rotates to drive the separation and output gear 110 to rotate, the separation and transmission gear 110 rotates to drive the separation and transportation transmission shaft 111 to rotate, the separation and transmission shaft 111 rotates to drive the separation and transportation conveyor belt 104 to rotate to drive the water barrel to move, when the water barrel moves to the position of the photoelectric switch 117, as the bottle cap is made of opaque material, the photoelectric switch 117 receives a light sensing signal and returns the light sensing signal to the control module 5, the control module 5 starts the cap pulling cylinder 118 once, the cap pulling cylinder 118 extends to enable the magnetic control 119 to abut against the bottle cap, meanwhile, the magnetic clamping arms 120 start to work, the magnetic clamping arms 120 adsorb the metal clamping arms 121 to complete the bottle cap tightening action, then the cap pulling cylinder 118 shortens, the bottle cap is pulled out of the bottle body under the combined action of the downward pressure of the separation support frame 113 on the bottle body and the upward pulling force of the cap pulling cylinder 118, then the cap pulling cylinder 118 returns to the position, meanwhile, the combination cap removing air pump 115 blows compressed air, the magnetic clamping arms 120 stop working, the bottle cap is loosened and blown into the recovery pipeline 114 and falls into the waste cap recovery box 107, and a water bucket completing the bottle cap separation is conveyed to the heat convection sterilization mechanism 2 under the conveying of the separation conveying conveyor belt 104; at the moment, the control module 5 starts the cleaning motor 209, the cleaning motor 209 drives the cleaning output gear 208 to rotate, the cleaning output gear 208 rotates to drive the cleaning transmission gear 207 to rotate, the cleaning transmission gear 207 rotates to drive the cleaning transmission shaft 206 to rotate, the cleaning transmission shaft 206 rotates to drive the cleaning main shaft 218 to rotate, the cleaning main shaft 218 rotates to drive the top fixed transfer disc 215 to rotate, the cleaning main shaft 218 rotates to drive the barrel body fixed transfer disc 216 to rotate to drive the top fixed transfer disc 215 to rotate to drive the air duct 224 to rotate, when the water barrel is sent into the thermal convection sterilization mechanism 2 due to inertia, the bottle body is clamped on the top fixed transfer disc 215 and the barrel body fixed transfer disc 216 and is fixed on the empty bottle fixing device 202 in a suspension manner under the limit of the cleaning main body bracket 213, at the moment, high-temperature gas (between 70 ℃ and 100 ℃) is introduced into the air duct 224, at the moment, the position of the mouth of the water barrel is right below the pressure control air valve 225, the water bucket rotates along with the top fixed transfer plate 215 and the barrel fixed transfer plate 216, when the pressure control air valve 225 rotates to meet the pressure rail 222, the pressed auxiliary wheel 227 rotates to drive the pressure push cover 226 to extrude downwards under the pressure of the pressure rail 222, the pressure push cover 226 movably drives the air valve 230 to move downwards, the air valve 230 moves downwards to open the return chamber 234, the movable blocking piece 231 downwards presses the return spring 232, high-temperature gas enters the compression air nozzle 229 and is sprayed into the water bucket through the flow disturbing block 235, the high-temperature gas circulates in the water bucket to sterilize and dry the water bucket, when the pressure control air valve 225 rotates to separate the pressure rail 222, the return spring 232 starts to recover without being influenced by external force and pushes the slide control arm 228 to slide upwards, the slide control arm 228 slides upwards to drive the air valve 230 and the pressure push cover 226 to move upwards, the backflow chamber 234 is closed, the sterilized water bucket is transported to the magnetic treatment filling mechanism 3 through the inertial transfer arm 214 under inertia, at the moment, mineral water is filled into the mineral water storage tank 316 through the filling power separation pipe 319, at the moment, the control module 5 starts the filling motor 304, the negative pressure pump 318, the water level monitor 322 and the magnetizing coil 324, the negative pressure pump 318 continuously pumps out gas in the mineral water storage tank 316, an air pressure lower than the outside is maintained in the mineral water storage tank 316, the water level monitor 322 constantly monitors the water level to prevent the water level from exceeding the negative pressure vent pipe 326, the magnetizing coil 324 generates a magnetic field under the action of current to cause electronic excitation to influence ionic bonds of precipitated precipitates, so that the generated precipitate strength is reduced, ordered crystals are not formed any more, dirt treatment is realized, bacterial breeding caused by scale precipitation is avoided, the filling motor 304 is started to drive the output filling gear 306 to rotate, the filling output gear 306 rotates to drive the filling transmission gear 307 to rotate, the filling transmission gear 307 rotates to drive the filling transmission shaft 308 to rotate, the filling transmission shaft 308 rotates to drive the filling main shaft 313 to rotate, the filling main shaft 313 rotates to drive the bucket fixed turntable 312 to rotate, the filling main shaft 313 rotates to drive the lifting movable base 311 to rotate, the filling main shaft 313 rotates to drive the injector fixed tray 317 to rotate, the injector fixed tray 317 rotates to drive the mineral water storage tank 316 to rotate, when a bucket is sent to the lifting movable base 311 on the magnetic treatment filling mechanism 3, the lifting movable base 311 periodically lifts according to a set program to lift the bucket to the highest point for filling, the bucket descends after a period of time to finish filling, when filling is carried out, the bucket nozzle contacts with the water injection movable pipe and slides the water injection movable pipe 327 upwards, the closing spring 328 is stressed and deformed, and at the moment, the closing stop block is separated from the water control resisting block 330, mineral spring books are injected into a water barrel from a mineral water storage tank 316 through a water injection fixing pipe 325 and a water injection movable pipe 327, meanwhile, a gas release blocking piece 331 is driven upwards by the water injection movable pipe 327 to abut against a movable air closing valve 333, the movable air closing valve 333 rotates around an air closing joint 334, meanwhile, a negative pressure vent pipe 326 is opened, gas in the water barrel enters the mineral water storage tank 316 through the negative pressure vent pipe 326 to realize dynamic exchange of water and gas, after filling is completed, the water barrel moves downwards, the water injection movable pipe 327 slides downwards under the elasticity of a closing spring 328, a closing block 329 and a water control abutting block 330 are attached to stop water injection, the air closing block 332 abuts against the movable air closing valve 333, the movable air closing valve 333 rotates around the air closing joint 334 and closes the negative pressure vent pipe 326, and after filling is completed, the water barrel is sent into an inertia pressing sterilization sealing mechanism 4; at the moment, the control module 5 starts a capping motor 406, a lifting motor 412 and a high-temperature air pump 411, the capping motor 406 is started to drive a capping output gear 407 to rotate, the capping output gear 407 rotates to drive a capping transmission gear 408 to rotate, the capping transmission gear 408 rotates to drive a capping transmission shaft 409 to rotate, the capping transmission shaft 409 rotates to drive a capping conveyor 410 to rotate, the capping conveyor 410 rotates to drive a water barrel to move, the lifting motor 412 is started to drive a lifting output gear 413 to rotate, the lifting output gear 413 rotates to drive a lifting transmission gear 414 to rotate, the lifting transmission gear 414 rotates to drive a lifting transmission shaft 415 to rotate, the lifting transmission shaft 415 rotates to drive a bottle cap conveying belt 416 to rotate, the bottle cap conveying belt 416 rotates to drive a bottle cap to be conveyed into a bottle cap guide rail 419, the high-temperature air pump 411 is started to blow out high-temperature air, and blow the bottle cap into an inertia separation frame 420 while sterilizing the bottle cap, when the bottle cap is in contact with the bucket mouth, the bottle cap is pulled out from the inertia separation frame 420 by the horizontal force given by the inertia of the bucket transportation and sealed by the rotation and pressing of the pressing wheel 426.
The specific working process of the invention is described above, and the steps are repeated when the device is used next time.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides an aseptic filling production facility of barreled natural mineral water of anhydrous clean formula sterilization which characterized in that: the waterless clean sterilization aseptic filling production equipment for barreled natural mineral water comprises a magnetic control cover removing mechanism (1), a thermal convection sterilization mechanism (2), a magnetic treatment filling mechanism (3), an inertia pressing sterilization cover sealing mechanism (4) and a control module (5), wherein the thermal convection sterilization mechanism (2) is arranged on one side of the magnetic control cover removing mechanism (1), the magnetic treatment filling mechanism (3) is arranged on one side of the thermal convection sterilization mechanism (2), the inertia pressing sterilization cover sealing mechanism (4) is arranged on one side of the magnetic treatment filling mechanism (3), and the control module (5) is arranged on the inertia pressing sterilization cover sealing mechanism (4); the magnetic treatment filling mechanism (3) comprises a filling bearing carrying device (301) and a scale-free sterilization filling device (302), wherein the filling bearing carrying device (301) is arranged on one side of the thermal convection sterilization mechanism (2), and the scale-free sterilization filling device (302) is arranged on the filling bearing carrying device (301); the inertial pressing sterilization capping mechanism (4) comprises a capping transportation carrying device (401), a bottle cap transportation device (402) and an unpowered pressing capping device (403), the capping transportation carrying device (401) is arranged on one side of the magnetic treatment filling mechanism (3), the bottle cap transportation device (402) is arranged on the capping transportation carrying device (401), and the unpowered pressing capping device (403) is arranged on the capping transportation carrying device (401); the magnetic control cover removing mechanism (1) comprises a separation and transportation carrying device (101) and a magnetic control type pneumatic separation device (102), the separation and transportation carrying device (101) is arranged on one side of the heat convection sterilization mechanism (2), and the magnetic control type pneumatic separation device (102) is arranged on the separation and transportation carrying device (101); the heat convection sterilization mechanism (2) comprises a cleaning bearing carrying device (201), an empty bottle fixing device (202) and a track convection sterilization device (203), the cleaning bearing carrying device (201) is arranged on one side of the magnetic control cover removing mechanism (1), the empty bottle fixing device (202) is arranged on the cleaning bearing carrying device (201), and the track convection sterilization device (203) is arranged on the empty bottle fixing device (202).
2. The aseptic filling production equipment of anhydrous clean type sterilized barreled natural mineral water according to claim 1, wherein: the filling bearing carrying device (301) comprises a filling energy supply chamber (303), a filling motor (304), a filling transmission chamber (305), a filling output gear (306), a filling transmission gear (307), a filling transmission shaft (308) and a bearing support wheel (309), the filling energy supply chamber (303) is arranged at one side of the thermal convection sterilization mechanism (2), the filling transmission chamber (305) is arranged in the filling energy supply chamber (303), the bearing support wheel (309) is rotatably arranged on the filling energy supply chamber (303), the filling transmission shaft (308) is rotatably arranged on the filling energy supply chamber (303), the filling motor (304) is arranged in the filling energy supply chamber (303), the filling output gear (306) is arranged on the output end of the filling motor (304), the filling transmission gear (307) is arranged on the filling transmission shaft (308), and the filling transmission gear (307) is meshed with the filling output gear (306); the scale-free sterilization filling device (302) comprises a lifting support platform (310), a lifting movable base (311), a bucket fixed turntable (312), a filling main shaft (313), a sterilization filling system (314) and a synchronous stable shaft (315), wherein the bottom of the filling main shaft (313) is connected with a filling transmission shaft (308), the lifting support platform (310) is arranged on the filling main shaft (313), the bottom of the lifting support platform (310) is arranged above a bearing support wheel (309), the lifting movable base (311) is arranged on the lifting support platform (310), the bucket fixed turntable (312) is arranged on the filling main shaft (313), the sterilization filling system (314) is arranged at the top of the filling main shaft (313), the top end of the synchronous stable shaft (315) is arranged on the sterilization filling system (314), and the bottom end of the synchronous stable shaft (315) is arranged on the lifting support platform (310), the synchronous stabilizing shaft (315) is arranged on the water barrel fixing turntable (312); the sterilization filling system (314) comprises a mineral water storage tank (316), a syringe fixing disk (317), a negative pressure pump (318), a filling power separation tube (319), a mineral water conveying tube (320), a negative pressure syringe (321), a magnetization shell (323), a magnetization coil (324) and a water level monitor (322), wherein the syringe fixing disk (317) is arranged on a filling main shaft (313), the mineral water storage tank (316) is arranged on the syringe fixing disk (317), the magnetization shell (323) is arranged on the mineral water storage tank (316), the magnetization coil (324) is arranged in the magnetization shell (323), the mineral water conveying tube (320) is rotatably arranged on the mineral water storage tank (316), the filling power separation tube (319) is rotatably arranged on the mineral water storage tank (316), the negative pressure pump (318) is arranged on the mineral water storage tank (316), the water level monitor (322) is arranged on the mineral water storage tank (316), the negative pressure water injector (321) is arranged on the water injector fixing disc (317), and the negative pressure water injector (321) is arranged on the mineral water storage tank (316) at the same time.
3. The aseptic filling production equipment of anhydrous clean type sterilized barreled natural mineral water according to claim 2, wherein: the negative pressure water injector (321) comprises a water injection fixing pipe (325), a negative pressure vent pipe (326), a water injection movable pipe (327), a closing spring (328), a closing stop block (329), a water control resisting block (330), a deflation stop block (331), a deflation stop block (332), a movable air closing valve (333) and an air closing joint (334), wherein the water injection fixing pipe (325) is arranged on the mineral water storage tank (316), the water injection fixing pipe (325) is simultaneously arranged on the water injector fixing disc (317), the negative pressure vent pipe (326) is arranged on the water injection fixing pipe (325), the water control resisting block (330) is arranged on the negative pressure vent pipe (326), the water injection movable pipe (327) is movably arranged on the water injection fixing pipe (325), the closing stop block (329) is arranged in the water injection movable pipe (327), the deflation stop block (331) is arranged in the water injection movable pipe (327), and the deflation stop block (332) is arranged in the water injection movable pipe (327), one end of the closing spring (328) is arranged on the water injection fixing pipe (325), the other end of the closing spring (328) is arranged on the water injection movable pipe (327), the fixed end of the air-closing joint (334) is arranged on the negative pressure vent pipe (326), and the movable air-closing valve (333) is arranged on the movable end of the air-closing joint (334).
4. The aseptic filling production equipment of anhydrous clean type sterilized barreled natural mineral water according to claim 3, wherein: the separation and transportation carrying device (101) comprises a separation carrying base (103), a separation transportation conveyor belt (104), a bottle cap separation chamber (105), a separation rotating door (106), a waste cap recovery box (107), a recovery pipeline (114), a separation support frame (113), a transportation guide guardrail (112), a separation motor (108), a separation output gear (109), a separation transmission gear (110) and a separation transportation transmission shaft (111), wherein the separation carrying base (103) is arranged on one side of the heat convection sterilization mechanism (2), the bottle cap separation chamber (105) is arranged on the separation carrying base (103), the separation transportation transmission shaft (111) is movably arranged on the separation carrying base (103), the separation motor (108) is arranged on the separation carrying base (103), the separation output gear (109) is arranged on the output end of the separation motor (108), and the separation transmission gear (110) is arranged on the separation transportation transmission shaft (111), the separation transmission gear (110) is meshed with the separation output gear (109) and connected with the separation transmission gear, the separation transmission conveyor belt (104) is movably arranged on the separation carrying base (103) through a separation transmission shaft (111), the transportation guide guardrail (112) is arranged on the separation carrying base (103), the separation rotating door (106) is movably arranged on the separation carrying base (103), the waste cap recovery box (107) is arranged in the separation carrying base (103), the recovery pipeline (114) is arranged on the side wall of the bottle cap separation chamber (105), the separation support frame (113) is arranged on the bottle cap separation chamber (105), the magnetic control type pneumatic separation device (102) comprises a combination de-capping air pump (115), a pneumatic pushing pipe (116), a cap pulling cylinder (118), a magnetic control gripper (119), a photoelectric switch (117), a magnetic suction clamping arm (120) and a metal bottle cap clamping arm (121), the combination de-capping air pump (115) is arranged on the side wall of the bottle cap separation chamber (105), the pneumatic pushing pipe (116) is arranged at the output end of the combined cap removing air pump (115), the cap pulling cylinder (118) is arranged in the bottle cap separating chamber (105), the magnetic control gripper (119) is arranged at the movable end of the cap pulling cylinder (118), the magnetic suction gripper arm (120) is movably arranged on the magnetic control gripper (119), the metal gripper arm (121) is movably arranged on the magnetic control gripper (119), and the photoelectric switch (117) is arranged on the inner wall of the bottle cap separating chamber (105).
5. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 4, characterized in that: the cleaning bearing carrying device (201) comprises a cleaning energy supply chamber (204), a transmission protective shell (205), a cleaning transmission shaft (206), a cleaning transmission gear (207), a cleaning output gear (208), a cleaning motor (209), a bearing transmission chamber (210), a bearing stabilizing column (211) and a bearing sliding ball (212), wherein the cleaning energy supply chamber (204) is arranged on one side of the separation transportation carrying device (101), the bearing transmission chamber (210) is arranged above the cleaning energy supply chamber (204), the bearing stabilizing column (211) is arranged in the bearing transmission chamber (210), the bearing sliding ball (212) is rotatably arranged on the bearing stabilizing column (211), the transmission protective shell (205) is arranged in the cleaning energy supply chamber (204), the cleaning motor (209) is arranged on the transmission protective shell (205), the cleaning output gear (208) is arranged on the output end of the cleaning motor (209), the cleaning transmission shaft (206) is rotatably arranged on the cleaning energy supply chamber (204), the cleaning transmission gear (207) is arranged on the cleaning transmission shaft (206), and the cleaning transmission gear (207) is meshed with the cleaning output gear (208).
6. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 5, characterized in that: the empty bottle fixing device (202) comprises a cleaning main body support (213), an inertial transfer arm (214), a top fixing transfer disc (215), a barrel fixing transfer disc (216), a turntable synchronous supporting arm (217), a cleaning main shaft (218), a turntable fixed wheel (219) and a balance supporting wheel (220), wherein the cleaning main body support (213) is arranged above a cleaning energy supply chamber (204), the inertial transfer arm (214) is rotatably arranged on the cleaning main body support (213), the bottom of the cleaning main shaft (218) is connected with the top of a cleaning transmission shaft (206), the cleaning main shaft (218) is rotatably arranged on a bearing transmission chamber (210), the balance supporting wheel (220) is arranged on the cleaning main shaft (218), the balance supporting wheel (220) is simultaneously arranged above the bearing sliding ball (212), the barrel fixing transfer disc (216) is arranged on the cleaning main shaft (218) through the turntable fixed wheel (219), the fixed transport disc (215) in top is arranged on a cleaning main shaft (218), the bottom of the synchronous supporting arm (217) of the rotary disc is arranged on the fixed transport disc (216) in the barrel body, and the top of the synchronous supporting arm (217) of the rotary disc is arranged on the fixed transport disc (215) in top.
7. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 6, characterized in that: the track convection sterilization device (203) comprises a track fixing arm (221), a pressure track (222), a height bracket (223), an air duct (224) and a pressure control air valve (225), wherein the height bracket (223) is arranged on a top fixing transfer disc (215), the air duct (224) is arranged on the height bracket (223), the pressure control air valve (225) is arranged on the height bracket (223), the track fixing arm (221) is arranged on a cleaning main body bracket (213), the pressure track (222) is arranged on the track fixing arm (221), and the pressure control air valve (225) is communicated with the air duct (224); the pressure control air valve (225) comprises a pressure pushing cover (226), a pressure-bearing auxiliary wheel (227), a sliding control arm (228), a compression air guide sprayer (229), an air valve (230), a movable blocking piece (231), a reset spring (232), a reset abutting piece (233), a backflow chamber (234) and a turbulence block (235), the compression air guide sprayer (229) is arranged on a height support (223), the reset abutting piece (233) is arranged in the compression air guide sprayer (229), the backflow chamber (234) is arranged on the compression air guide sprayer (229), the backflow chamber (234) is communicated with an air guide pipe (224), the turbulence block (235) is arranged in the compression air guide sprayer (229), the pressure pushing cover (226) is arranged on the compression air guide sprayer (229) in a sliding manner, the pressure-bearing auxiliary wheel (227) is arranged on the pressure pushing cover (226) in a rotating manner, and the sliding control arm (228) is arranged at the bottom of the pressure pushing cover (226), the sliding control arm (228) is arranged on the compressed air guide nozzle (229) in a sliding mode, the sliding control arm (228) is arranged on the returning abutting piece (233) in a sliding mode, the air valve (230) is arranged on the sliding control arm (228), the movable blocking piece (231) is arranged on the sliding control arm (228), the top of the returning spring (232) is arranged on the movable blocking piece (231), and the bottom of the returning spring (232) is arranged on the returning abutting piece (233).
8. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 7, characterized in that: the sealing cover transportation carrying device (401) comprises a sealing cover transportation carrying base (404), a rotary storage door (405), a sealing cover motor (406), a sealing cover output gear (407), a sealing cover transmission gear (408), a sealing cover transportation transmission shaft (409) and a sealing cover conveyor belt (410), wherein the sealing cover transportation carrying base (404) is arranged on one side of the magnetic treatment filling mechanism (3), the sealing cover transportation transmission shaft (409) is rotatably arranged on the sealing cover transportation carrying base (404), the sealing cover transmission gear (408) is arranged on the sealing cover transportation transmission shaft (409), the sealing cover motor (406) is arranged on the sealing cover transportation carrying base (404), the sealing cover output gear (407) is arranged on the output end of the sealing cover motor (406), the sealing cover output gear (407) is meshed with the sealing cover transmission gear (408) and is connected, and the sealing cover conveyor belt (410) is movably arranged on the sealing cover transportation transmission shaft (409), the rotary storage door (405) is rotatably arranged on the cover transportation carrying base (404).
9. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 8, characterized in that: the bottle cap conveying device (402) comprises a lifting motor (412), a lifting output gear (413), a lifting transmission gear (414), a lifting transmission shaft (415), a bottle cap conveying belt (416), a bottle cap lifting support (417), a bottle cap guide guardrail (418), a bottle cap guide track (419), an inertia separation frame (420), an elastic separation friction plate (421) and a high-temperature air pump (411), wherein the bottle cap lifting support (417) is arranged on a sealing cap conveying carrying base (404), the bottle cap guide guardrail (418) is arranged on the sealing cap conveying carrying base (404), the lifting transmission shaft (415) is rotatably arranged on the bottle cap lifting support (417), the high-temperature air pump (411) is arranged on the bottle cap lifting support (417), the lifting motor (412) is arranged on the sealing cap conveying carrying base (404), and the lifting output gear (413) is arranged on the output end of the lifting motor (412), the lifting transmission gear (414) is arranged on the lifting transmission shaft (415), the lifting transmission gear (414) is meshed with the lifting output gear (413), one end of the bottle cap guide track (419) is arranged on the bottle cap lifting support (417), the inertia separation frame (420) is arranged at the other end of the bottle cap guide track (419), and the elastic separation friction plate (421) is arranged on the inertia separation frame (420); the unpowered pressing and sealing device (403) comprises a pressing and fixing frame (422), a pressing and fixing chamber (423), a one-way rotating system (424), a pressing and fixing shaft (425) and a pressing and pressing wheel (426), wherein the pressing and fixing frame (422) is arranged on a sealing and conveying carrying base (404), the pressing and fixing chamber (423) is arranged on the pressing and fixing frame (422), the one-way rotating system (424) is arranged on the side wall of the pressing and fixing chamber (423), the pressing and fixing shaft (425) is rotatably arranged on the pressing and fixing chamber (423), and the pressing wheel (426) is arranged on the pressing and fixing shaft (425); the one-way rotating system (424) comprises a one-way ratchet wheel (427), a ratchet wheel blocking piece (428) and a ratchet wheel braking frame (429), wherein the one-way ratchet wheel (427) is arranged on the pressing shaft (425), the ratchet wheel braking frame (429) is arranged on the side wall of the pressing fixing chamber (423), and the ratchet wheel blocking piece (428) is movably arranged on the ratchet wheel braking frame (429).
10. The aseptic filling production facility of natural mineral water in barrels with no water clean sterilization according to claim 9, characterized in that: the separation motor (108), the combined cap removing air pump (115), the photoelectric switch (117), the cap pulling air cylinder (118), the magnetic clamping arm (120), the cleaning motor (209), the capping motor (406), the filling motor (304), the negative pressure pump (318), the lifting motor (412), the high-temperature air pump (411) and the magnetizing coil (324) are electrically connected with the control module (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205301.2A CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205301.2A CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
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| Publication Number | Publication Date |
|---|---|
| CN114524401A true CN114524401A (en) | 2022-05-24 |
| CN114524401B CN114524401B (en) | 2024-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210205301.2A Active CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
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| CN (1) | CN114524401B (en) |
Cited By (1)
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| CN117208350A (en) * | 2023-11-09 | 2023-12-12 | 汕头市国成机械设备有限公司 | Continuous chain transmission self-standing bag filling cap screwing machine |
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| KR19990033395U (en) * | 1999-04-19 | 1999-08-05 | 김윤수 | Apparatus to wash water-container automatically and pour water into it |
| CN109867250A (en) * | 2019-03-29 | 2019-06-11 | 河南万达环保工程有限公司 | A kind of full-automatic bulking system of bottled water |
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| CN114524401B (en) | 2024-03-26 |
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