CN114524401B - Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function - Google Patents
Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function Download PDFInfo
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- CN114524401B CN114524401B CN202210205301.2A CN202210205301A CN114524401B CN 114524401 B CN114524401 B CN 114524401B CN 202210205301 A CN202210205301 A CN 202210205301A CN 114524401 B CN114524401 B CN 114524401B
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- filling
- separation
- cleaning
- sterilization
- fixing
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- 230000001954 sterilising effect Effects 0.000 title claims abstract description 105
- 238000004659 sterilization and disinfection Methods 0.000 title claims abstract description 103
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 235000020682 bottled natural mineral water Nutrition 0.000 title claims abstract description 18
- 238000012859 sterile filling Methods 0.000 title claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 202
- 238000011049 filling Methods 0.000 claims abstract description 196
- 230000005540 biological transmission Effects 0.000 claims abstract description 157
- 230000007246 mechanism Effects 0.000 claims abstract description 80
- 238000007789 sealing Methods 0.000 claims abstract description 76
- 239000002699 waste material Substances 0.000 claims abstract description 18
- 230000005415 magnetization Effects 0.000 claims abstract description 17
- 238000000926 separation method Methods 0.000 claims description 150
- 238000004140 cleaning Methods 0.000 claims description 133
- 238000003825 pressing Methods 0.000 claims description 58
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 55
- 239000011707 mineral Substances 0.000 claims description 55
- 238000003860 storage Methods 0.000 claims description 43
- 238000002347 injection Methods 0.000 claims description 41
- 239000007924 injection Substances 0.000 claims description 41
- 230000000087 stabilizing effect Effects 0.000 claims description 23
- 239000007921 spray Substances 0.000 claims description 20
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000011044 inertial separation Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 13
- 238000007906 compression Methods 0.000 claims description 13
- 238000011084 recovery Methods 0.000 claims description 13
- 229910052751 metal Inorganic materials 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 10
- 238000004064 recycling Methods 0.000 claims description 10
- 238000003475 lamination Methods 0.000 claims 3
- 238000012371 Aseptic Filling Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 6
- 230000005284 excitation Effects 0.000 abstract description 5
- 238000009395 breeding Methods 0.000 abstract description 4
- 230000001488 breeding effect Effects 0.000 abstract description 4
- 238000001125 extrusion Methods 0.000 abstract description 4
- 241000894006 Bacteria Species 0.000 abstract description 2
- 238000005096 rolling process Methods 0.000 abstract description 2
- 235000010755 mineral Nutrition 0.000 description 45
- 230000032258 transport Effects 0.000 description 29
- 230000008093 supporting effect Effects 0.000 description 20
- 230000009471 action Effects 0.000 description 9
- 239000013049 sediment Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000011068 loading method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000013078 crystal Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 4
- 230000001580 bacterial effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- JLVVSXFLKOJNIY-UHFFFAOYSA-N Magnesium ion Chemical compound [Mg+2] JLVVSXFLKOJNIY-UHFFFAOYSA-N 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 229910001425 magnesium ion Inorganic materials 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910001424 calcium ion Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 210000004907 gland Anatomy 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008223 sterile water Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 235000001892 vitamin D2 Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/003—Pretreatment of caps, e.g. cleaning, steaming, heating or sterilizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/06—Feeding caps to capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/02—Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
- B67B3/10—Capping heads for securing caps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B7/00—Hand- or power-operated devices for opening closed containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2614—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0073—Sterilising, aseptic filling and closing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C2003/228—Aseptic features
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses a sterile filling production device for anhydrous clean sterilized barreled natural mineral water, which comprises a magnetic control cap removing mechanism, a thermal convection sterilization mechanism, a magnetic treatment filling mechanism, a cap sealing mechanism and a control module. The invention belongs to the field of barreled water filling, in particular to a sterile filling production device for barreled natural mineral water with no water and clean sterilization, which is provided with a non-scale sterilization filling device in a magnetization excitation mode, so that the technical effect of filling in a non-scale environment is realized, and the technical problem that bacteria breeding caused by scale affects the water quality is solved; by means of dynamic circulation, the negative pressure water injector is arranged, so that the technical effect of water and air dynamic exchange is realized, and the technical problem of water resource waste during filling is solved; through the mode of transmission rolling extrusion, under the condition of no external power drive, the technical effects of accurate and stable sealing are realized, and the technical problems of time and labor waste of manual sealing are solved.
Description
Technical Field
The invention belongs to the technical field of barreled water filling, and particularly relates to an anhydrous clean sterilized barreled natural mineral water sterile filling production device.
Background
Natural mineral water is naturally flushed from the deep underground or collected by drilling, contains a certain amount of mineral substances, trace elements or other components, and is a rare mineral resource because dynamic indexes such as chemical components, flow, water temperature and the like are relatively stable in the natural period fluctuation range under normal conditions.
After the mineral water is filled, the lifting device can drive the water bottle to descend and separate from the water filling nozzle, and the valve shell arranged on the water filling nozzle is closed at the moment, but a small amount of mineral water is stored in the water outlet pipe, so that the mineral water can directly fall on the ground after the bottle mouth is separated from the water outlet nozzle, and water resource waste is caused; because mineral water has rich mineral ions and magnesium ions, scale can be left through a pipeline in the transportation process, the water outlet pipeline is easy to be blocked, and meanwhile, water quality pollution is caused; in the prior art, the sealing film is generally sleeved on the outer wall of the barreled water manually, the sealing film is pressed manually and fixed and shaped by using the hot air blower, so that the opening of the barreled water is sealed, the sealing mode is time-consuming and labor-consuming, the sealing quality depends on the proficiency of packing personnel, the sealing consistency is poor, the sealing quality cannot be guaranteed, and the sealing efficiency is low.
Disclosure of Invention
Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the sterile filling production equipment for the anhydrous clean sterilized barreled natural mineral water, which adopts a magnetization excitation mode to set the anhydrous scale sterilization filling device according to the problem of scale deposition caused by the enrichment of calcium and magnesium ions in the mineral water, so that the technical effect of filling in an anhydrous scale environment is realized, and the technical problem of bacterial breeding caused by the scale is solved; according to the condition that water resource waste exists during filling, a dynamic circulation mode is adopted, and a negative pressure water injector is arranged, so that the technical effect of dynamic exchange of water and air is realized, and the technical problem of water resource waste is solved; according to the problems of low efficiency and uneven quality of manual pressing sealing, under the condition of no external power driving, the technical effects of accurate and stable sealing are realized only by a transmission rolling extrusion mode, and the technical problems of time and labor waste of manual sealing are solved.
The technical scheme adopted by the invention is as follows: the invention provides a sterile filling production device for barreled natural mineral water with no water and clean sterilization, which comprises a magnetic control cap removing mechanism, a heat convection sterilization mechanism, a magnetic treatment filling mechanism, an inertia press fit sterilization cap sealing mechanism and a control module.
The magnetic control cap removing mechanism comprises a separation transportation carrying device and a magnetic control pneumatic separation device, wherein the separation transportation carrying device is arranged on one side of the thermal convection sterilization mechanism, and the magnetic control pneumatic separation device is arranged on the separation transportation carrying device; the separating and transporting carrying device comprises a separating carrying base, a separating and transporting conveyor belt, a bottle cap separating chamber, a separating revolving door, a waste cap recycling box, a recycling pipeline, a separating support frame, a transporting guide guardrail, a separating motor, a separating output gear, a separating transmission gear and a separating and transporting transmission shaft, wherein the separating carrying base is arranged on one side of the thermal convection sterilizing mechanism, the transporting guide guardrail is arranged on the separating carrying base, the separating and transporting transmission shaft is movably arranged on the separating carrying base, the separating and transporting conveyor belt is movably arranged on the separating carrying base through the separating and transporting transmission shaft, the bottle cap separating chamber is arranged on the separating carrying base, the separation revolving door is movably arranged on the separation carrying base, the waste cover recovery box is arranged in the separation carrying base, the separation motor is arranged on the separation carrying base, the separation output gear is arranged at the output end of the separation motor, the separation transmission gear is arranged on the separation transportation transmission shaft, the separation transmission gear is meshed with the separation output gear and connected with the separation transmission gear, the recovery pipeline is arranged on the side wall of the bottle cover separation chamber, the separation support frame is arranged on the bottle cover separation chamber, and the bottle cover separated by the magnetic control type pneumatic separation device is conveyed into the waste cover recovery box for uniform treatment through the recovery pipeline, so that the unreasonable accumulation of the bottle cover is avoided, and the production is influenced.
As a further preferred aspect of the present invention, the magnetic control pneumatic separation device includes a combined cap removing air pump, a pneumatic pushing tube, a cap removing air cylinder, a magnetic control gripper, a photoelectric switch, a magnetic suction gripper arm and a metal gripper arm, wherein the combined cap removing air pump is arranged on a side wall of a bottle cap separation chamber, the pneumatic pushing tube is arranged at an output end of the combined cap removing air pump, the cap removing air cylinder is arranged in the bottle cap separation chamber, the magnetic control gripper arm is arranged at a movable end of the cap removing air cylinder, the photoelectric switch is arranged on an inner wall of the bottle cap separation chamber, the magnetic suction gripper arm is movably arranged on the magnetic control gripper arm, and the metal gripper arm is movably arranged on the magnetic control gripper arm, and is usually made of opaque materials according to a bottle cap of barreled water, and the working state of the magnetic control pneumatic separation device is controlled by using the photoelectric switch; the metal clamping arm and the magnetic clamping arm are controlled to clamp the barrel cover in a magnetic attraction mode, so that the barrel cover is more flexible, instant grabbing and releasing can be realized, and meanwhile, the barrel cover is convenient to replace and long in service life; according to the characteristics of large volume and light weight of the bottle cap, the separated bottle cap is blown into a recovery pipeline by utilizing a combined cap removing air pump through a pneumatic pushing pipe, and finally the bottle cap is sent into a waste cap recovery box for recovery.
Further, the thermal convection sterilization mechanism comprises a cleaning bearing carrying device, an empty bottle fixing device and a track convection sterilization device, wherein the cleaning bearing carrying device is arranged on one side of the separation transportation carrying device, the empty bottle fixing device is arranged on the cleaning bearing carrying device, and the track convection sterilization device is arranged on the empty bottle fixing device, wherein the cleaning bearing carrying device provides supporting force for the empty bottle fixing device and simultaneously provides rotational kinetic energy; the traditional water circulation cleaning is abandoned, the rail convection sterilization device is utilized to finish convection circulation sterilization in the bottle by injecting high-temperature gas, the input cost of equipment is reduced, the use of water resources is reduced, and meanwhile, the gas sterilization is safe, environment-friendly and pollution-free.
The cleaning bearing carrying device comprises a cleaning energy supply chamber, a transmission protective shell, a cleaning transmission shaft, a cleaning transmission gear, a cleaning output gear, a cleaning motor, a bearing transmission chamber, a bearing stabilizing column and a bearing sliding ball, wherein the cleaning energy supply chamber is arranged on one side of the separating and transporting carrying device, the transmission protective shell is arranged in the cleaning energy supply chamber, the cleaning motor is arranged on the transmission protective shell, the cleaning output gear is arranged at the output end of the cleaning motor, the cleaning transmission shaft is rotationally arranged on the cleaning energy supply chamber, the cleaning transmission gear is arranged on the cleaning transmission shaft, the cleaning transmission gear is meshed with the cleaning output gear, the bearing transmission chamber is arranged above the cleaning energy supply chamber, the bearing stabilizing column is arranged in the bearing transmission chamber, the bearing sliding ball is rotationally arranged on the bearing stabilizing column, and the cleaning transmission shaft is driven by the cleaning motor to supply energy to the empty bottle fixing device so that the empty bottle fixing device rotates; the arrangement of the bearing transmission chamber can provide good supporting effect for the empty bottle fixing device, and the downward pressure of the cleaning transmission shaft is shared, so that the cleaning bearing carrying device can be ensured to be stably powered.
Further, the empty bottle fixing device comprises a cleaning main body support, an inertial transfer arm, a top fixed transfer disc, a barrel body fixed transfer disc, a turntable synchronous support arm, a cleaning main shaft, a turntable fixed wheel and a balance support wheel, wherein the bottom of the cleaning main shaft is connected with the top of the cleaning transmission shaft, the cleaning main shaft is rotationally arranged on a bearing transmission chamber, the balance support wheel is arranged on the cleaning main shaft, the balance support wheel is simultaneously arranged above a bearing sliding ball, the cleaning main body support is arranged above a cleaning energy supply chamber, the inertial transfer arm is rotationally arranged on the cleaning main body support, the barrel body fixed transfer disc is arranged on the cleaning main shaft through the turntable fixed wheel, the top fixed transfer disc is arranged on the cleaning main shaft, the bottom of the turntable synchronous support arm is arranged on the barrel body fixed transfer disc, the top of the turntable synchronous support arm is arranged on the top fixed transfer disc, the top fixed transfer disc and the barrel body fixed transfer disc are used for fixing a water barrel, and the water barrel is sterilized in a rotary transportation mode; meanwhile, the water bucket in the empty bucket state has lighter weight, and the water bucket can be sent to the scale-free filling mechanism by utilizing inertia during rotation; the balance supporting wheel is in transmission with the bearing sliding ball, so that the weight of the empty bottle fixing device and the weight of the water bucket are shared on the cleaning bearing carrying device, and the empty bottle fixing device can be guaranteed to be in stable transmission.
As a further preferred aspect of the present invention, the track convection sterilization apparatus includes a track fixing arm, a pressure track, a height support, an air duct, and a pressure control air valve, wherein the track fixing arm is disposed on the cleaning main body support, the pressure track is disposed on the track fixing arm, the height support is disposed on the top fixing transfer plate, the air duct is disposed on the height support, the pressure control air valve is communicated with the air duct, and when the pressure control air valve passes through the pressure track, the pressure control air valve emits the high-temperature air, thereby completing the sterilization process in the bottle.
Further, the pressure control air valve comprises a pressure pushing cover, a pressure-receiving auxiliary wheel, a sliding control arm, a compressed air guide spray head, an air valve, a movable baffle, a homing spring, a homing support piece, a reflux chamber and a turbulence block, wherein the compressed air guide spray head is arranged on a height bracket, the pressure pushing cover is arranged on the compressed air guide spray head in a sliding manner, the pressure-receiving auxiliary wheel is rotationally arranged on the pressure pushing cover in a sliding manner, the sliding control arm is arranged at the bottom of the pressure pushing cover, the sliding control arm is arranged on the compressed air guide spray head in a sliding manner, the homing support piece is arranged in the compressed air guide spray head, the sliding control arm is arranged on the homing support piece in a sliding manner, the reflux chamber is communicated with the air guide pipe, the turbulence block is arranged in the compressed air guide spray head, the air valve is arranged on the sliding control arm, the movable baffle is arranged on the sliding control arm, the top of the homing spring is arranged on the movable baffle, the bottom of the homing spring is arranged on the homing support piece, and when the pressure-receiving auxiliary wheel is subjected to the pressure of the pressure pushing rail, the pressure valve is opened and the air guide spray head is blown downwards from the compressed air guide spray head through the compressed air guide spray head; when the pressure control air valve is not under the pressure of the pressure rail, the air valve is in a closed state, so that the waste emission of high-temperature gas can be reduced, and the energy consumption is reduced; when hot air is sprayed out from the compressed air guide spray head and enters the water barrel, convection circulation can be formed in the water barrel due to the fact that the inside of the water barrel is sealed and only one air outlet is formed, and sterilization efficiency is improved.
Further, the magnetic treatment filling mechanism comprises a filling bearing carrying device and a scale-free sterilization filling device, wherein the filling bearing carrying device is arranged on one side of the thermal convection sterilization mechanism, and the scale-free sterilization filling device is arranged on the filling bearing carrying device.
Further, the filling bearing carrying device comprises a filling energy supply chamber, a filling motor, a filling transmission chamber, a filling output gear, a filling transmission shaft and a bearing support wheel, wherein the filling energy supply chamber is arranged on one side of the thermal convection sterilization mechanism, the filling motor is arranged in the filling energy supply chamber, the filling transmission chamber is arranged in the filling energy supply chamber, the filling transmission shaft is rotationally arranged on the filling energy supply chamber, the filling output gear is arranged at the output end of the filling motor, the filling transmission gear is arranged on the filling transmission shaft, the filling transmission gear is meshed with the filling output gear and is connected with the filling transmission gear, the bearing support wheel is rotationally arranged on the filling energy supply chamber, and the bearing support wheel is in rotational contact with the scale-free sterilization filling device to share the weight of the scale-free sterilization filling device on the filling bearing carrying device, so as to stabilize the transmission work of the filling transmission shaft; the filling motor supplies energy to the scale-free sterilization filling device, so that the scale-free sterilization filling device can perform filling in a rotating mode.
Further, the scale-free sterilization filling device comprises a lifting supporting platform, a lifting movable base, a bucket fixing turntable, a filling main shaft, a sterilization filling system and a synchronous stabilizing shaft, wherein the bottom of the filling main shaft is connected with a filling transmission shaft, the lifting supporting platform is arranged on the filling main shaft, the bottom of the lifting supporting platform is arranged above a bearing supporting wheel, the lifting movable base is arranged on the lifting supporting platform, the bucket fixing turntable is arranged on the filling main shaft, the sterilization filling system is arranged at the top of the filling main shaft, the top of the synchronous stabilizing shaft is arranged on the sterilization filling system, the bottom of the synchronous stabilizing shaft is arranged on the lifting supporting platform, the synchronous stabilizing shaft is arranged on the bucket fixing turntable, after the sterilization of the bucket is completed from a thermal convection sterilization mechanism, the bucket is transported to the lifting movable base through an inertia transfer arm, the lifting movable base is lifted and lowered periodically after the bucket is carried, and the bucket is sent to the lower part of the sterilization filling system to complete the filling process of the bucket; the bucket fixing turntable can also assist in fixing the bucket, and when the bucket is lifted on the lifting movable base, the bucket can be assisted in lifting at the upper and lower positions.
As a further preferred aspect of the present invention, the sterilization and filling system includes a mineral water storage tank, a water injector fixing plate, a negative pressure pump, a filling power separation tube, a mineral water delivery tube, a negative pressure water injector, a magnetization housing, a magnetization coil and a water level monitor, wherein the water injector fixing plate is arranged on the filling spindle, the mineral water storage tank is arranged on the water injector fixing plate, the magnetization housing is arranged on the mineral water storage tank, the magnetization coil is arranged in the magnetization housing, the negative pressure pump is arranged on the mineral water storage tank, the filling power separation tube is rotatably arranged on the mineral water storage tank, the mineral water delivery tube is rotatably arranged on the mineral water storage tank, the negative pressure water injector is arranged on the water injector fixing plate, the negative pressure water injector is simultaneously arranged on the mineral water storage tank, and the water level monitor is arranged on the mineral water storage tank, so that the external water delivery tube can be prevented from being rotated by the filling power separation tube, and the mineral water can be effectively delivered into the mineral water storage tank. The water level monitor can control the water quantity injected into the mineral water storage tank, so that the highest water level in the mineral water storage tank can not exceed the top surface height of the negative pressure water injector; the negative pressure pump can maintain an environment with low pressure in the mineral water storage tank compared with the outside environment, thereby being beneficial to the injection of mineral water; the magnetizing coil generates a magnetic field under the action of current to cause electronic excitation, so that ionic bonds of the precipitated sediment are influenced, the strength of the generated sediment is reduced, hard and ordered crystals are not formed any more, the fouling treatment is realized, and bacterial breeding caused by scale sediment is avoided.
As a further preferred aspect of the present invention, the negative pressure water injector includes a water injection fixing tube, a negative pressure vent tube, a water injection fixing tube, a closing spring, a closing stopper, a water control block, a deflation baffle, a closing stopper, a movable closing valve and a closing joint, wherein the water injection fixing tube is disposed on the mineral water storage tank, the water injection fixing tube is simultaneously disposed on the water injector fixing disc, the negative pressure vent tube is disposed on the water injection fixing tube, the water injection fixing tube is movably disposed on the water injection fixing tube, one end of the closing spring is disposed on the water injection fixing tube, the other end of the closing spring is disposed on the water injection movable tube, the closing stopper is disposed in the water injection movable tube, the fixed end of the closing joint is disposed on the negative pressure vent tube, the movable closing valve is disposed on the movable end of the closing joint, when the negative pressure water injector is not stressed, the closing stopper and the water control block are attached to each other, when the negative pressure water injector is not stressed, the negative pressure injector is separated from the movable water injector, and the water is inhaled into the water injector, and the water injector is not inhaled into the water tank due to the negative pressure control block.
Further, the inertia pressfitting sterilization closing cap mechanism includes closing cap transportation loading device, bottle lid conveyer and unpowered pressfitting closing cap device, closing cap transportation loading device locates magnetic treatment filling mechanism one side, bottle lid conveyer locates on the closing cap transportation loading device, unpowered pressfitting closing cap device locates on the closing cap transportation loading device.
The sealing cover transportation carrying device comprises a sealing cover transportation carrying base, a rotary storage door, a sealing cover motor, a sealing cover output gear, a sealing cover transmission gear, a sealing cover transportation transmission shaft and a sealing cover transmission belt, wherein the sealing cover transportation carrying base is arranged on one side of the filling bearing carrying device, the rotary storage door is rotationally arranged on the sealing cover transportation carrying base, the sealing cover motor is arranged on the sealing cover transportation carrying base, the sealing cover output gear is arranged at the output end of the sealing cover motor, the sealing cover transportation transmission shaft is rotationally arranged on the sealing cover transportation carrying base, the sealing cover transmission gear is arranged on the sealing cover transportation transmission shaft, the sealing cover output gear is meshed with the sealing cover transmission gear and is connected with the sealing cover transmission shaft, and the sealing cover transmission belt is movably arranged on the sealing cover transportation transmission shaft to convey filled barreled water into the unpowered pressing sealing cover device through the sealing cover transmission belt.
As a further preferred aspect of the present invention, the bottle cap transporting device includes a lift motor, a lift output gear, a lift transmission shaft, a bottle cap transporting belt, a bottle cap lifting support, a bottle cap guiding rail, an inertial separation frame, an elastic separation friction plate, and a high temperature air pump, the bottle cap lifting support is disposed on a bottle cap transporting mount base, the bottle cap guiding rail is disposed on the bottle cap transporting mount base, the lift transmission shaft is rotatably disposed on the bottle cap lifting support, the lift motor is disposed on the bottle cap transporting mount base, the lift output gear is disposed on an output end of the lift motor, the lift transmission gear is disposed on the lift transmission shaft, the lift transmission gear is engaged with the lift output gear, one end of the bottle cap guiding rail is disposed on the bottle cap lifting support, the inertial separation frame is disposed on the other end of the bottle cap guiding rail, the elastic separation friction plate is disposed on the inertial separation frame, the high temperature air pump is disposed on the bottle cap lifting support, the bottle cap transporting belt transports the bottle cap guiding rail, and slides under the action of air flow to the separation frame, because a space between the elastic friction plates is slightly smaller than a bottle cap diameter, the bottle cap separating frame can be stably separated from a bottle cap transporting frame, and a bottle cap is stably pressed by the inertial separation frame, and a bottle cap is not contacted with the inertial separation frame, and is stably separated from a bottle cap frame, and is conveyed by a bottle cap, and is not contacted with a bottle cap; the high-temperature air pump uses the release frequency which is the same as the conveying speed of the bottle cap conveying belt, when the bottle caps are conveyed to the top of the bottle cap conveying belt, the high-temperature air pump discharges instant high-temperature air, blows the bottle caps to slide in the bottle cap guide tracks, and simultaneously completes high-temperature sterilization treatment of the bottle caps.
As a further preferred aspect of the present invention, the unpowered pressing cover sealing device includes a pressing fixing frame, a pressing fixing chamber, a unidirectional rotation system, a pressing shaft and a pressing wheel, wherein the pressing fixing frame is arranged on a sealing cover transportation carrying base, the pressing fixing chamber is arranged on the pressing fixing frame, the unidirectional rotation system is arranged on a side wall of the pressing fixing chamber, the pressing shaft is rotationally arranged on the pressing fixing chamber, and the pressing wheel is arranged on the pressing shaft; the unidirectional rotation system comprises a unidirectional ratchet wheel, a ratchet wheel baffle and a ratchet wheel braking frame, wherein the unidirectional ratchet wheel is arranged on a pressing shaft, the ratchet wheel braking frame is arranged on the side wall of a pressing fixing chamber, the ratchet wheel baffle is movably arranged on the ratchet wheel braking frame, when the bottle cap is separated from an inertia separation frame, the bottle cap is matched with the self inertia of the water barrel under the extrusion of the bottle mouth of the water barrel and the pressing wheel, and the pressing of the bottle cap is completed through an unpowered pressing cover sealing device; the pressing wheel is provided with a rubber thread strip, so that friction force is increased during contact, and the gland efficiency is improved.
As a further preferred mode of the invention, the control module adopts an STC12C6082 single-chip microcomputer, and is electrically connected with a separation motor, a combined cover removing air pump, a photoelectric switch, a cover pulling air cylinder, a magnetic clamping arm, a cleaning motor, a cover sealing motor, a filling motor, a negative pressure pump, a lifting motor, a high Wen Qibeng and a magnetizing coil; the control module controls the working state of the separating motor, the control module controls the working state of the combined cover removing air pump, the control module controls the working state of the photoelectric switch, the control module controls the working state of the cover pulling air cylinder, the control module controls the working state of the magnetic clamping arm, the control module controls the working state of the cleaning motor, the control module controls the working state of the cover sealing motor, the control module controls the working state of the filling motor, the control module controls the working state of the negative pressure pump, the control module controls the working state of the lifting motor, the control module controls the working state of the high-temperature air pump, and the control module controls the working state of the magnetizing coil.
The beneficial effects obtained by the invention by adopting the structure are as follows: the scheme provides a barreled natural mineral water sterile filling production facility of clean type sterilization of anhydrous, beneficial effect as follows:
(1) According to the problem that the water barrel needs to be washed with a large amount of purified water, the prejudice that the traditional water circulation is only used for washing is overcome, the rail convection sterilization device is utilized to finish convection circulation sterilization in the bottle by injecting high-temperature gas, so that the input cost of equipment is reduced, and the use of water resources is reduced.
(2) According to the characteristic that the bottle cap of the barreled water is usually made of opaque materials, an electro-optical switch is utilized to control the working state of the magnetic control pneumatic separation device; the mode control metal arm lock that uses magnetism to inhale and magnetism inhale the arm lock and tighten the bung, more nimble, can accomplish instantaneous snatch and release, more nimble, it is convenient to change simultaneously, long service life.
(3) The water barrel is fixed by utilizing a top fixed transfer disc and a barrel body fixed transfer disc, and sterilized in a rotary transportation mode; meanwhile, the water bucket in the empty bucket state is lighter in weight, and the water bucket is conveyed into the scale-free filling mechanism by utilizing inertia during rotation.
(4) The high-temperature gas is introduced into the air duct, and when the pressure control air valve passes through the pressure rail, the pressure control air valve emits the high-temperature gas, so that the sterilization treatment in the bottle is completed.
(5) When hot air is sprayed out from the compressed air guide spray head and enters the water barrel, convection circulation can be formed in the water barrel due to the fact that the inside of the water barrel is sealed and only one air outlet is formed, and sterilization efficiency is improved.
(6) The magnetizing coil generates a magnetic field under the action of current to cause electronic excitation, so that ionic bonds of the precipitated sediment are influenced, the strength of the generated sediment is reduced, hard and ordered crystals are not formed any more, the fouling treatment is realized, and the condition that bacteria are bred due to scale sediment is avoided.
(7) The bucket fixing turntable can assist in fixing the bucket, and when the bucket ascends and descends on the lifting movable base, the bucket can be assisted in ascending and descending at the upper and lower positions, and rapid filling is performed.
(8) The high-temperature gas pump discharges instant high-temperature gas, blows the bottle cap to slide in the bottle cap guide rail, and completes high-temperature sterilization treatment of the bottle cap.
(9) The bottle caps separated by the magnetic control type pneumatic separation device are sent into the waste cap recovery box for unified treatment through the recovery pipeline, so that the influence on production caused by unreasonable accumulation of the bottle caps is avoided.
(10) The bottle cap is matched with the self inertia of the water bucket under the extrusion of the bottle mouth of the water bucket and the pressing wheel during transportation, and the pressing of the bottle cap is completed through unpowered pressing and sealing cover packaging.
Drawings
FIG. 1 is a schematic diagram of a sterile filling production facility for barreled natural mineral water with clean and sterile water
FIG. 2 is a schematic view of a part of the structure of the magnetic control cap removing mechanism;
FIG. 3 is an enlarged schematic view of structure A of FIG. 2;
FIG. 4 is a cross-sectional view of the magnetically controlled decap mechanism;
FIG. 5 is an enlarged schematic view of structure B of FIG. 4;
FIG. 6 is a schematic diagram of a thermal convection sterilization mechanism;
FIG. 7 is a cross-sectional view of a cleaning load carrying device;
FIG. 8 is a schematic view of a track convection sterilization apparatus;
FIG. 9 is a cross-sectional view of a pressure control valve;
FIG. 10 is a schematic structural view of a magnetic treatment filling mechanism;
FIG. 11 is a cross-sectional view of the filling load-bearing mounting apparatus;
FIG. 12 is a cross-sectional view of the sterilization-filling system;
FIG. 13 is a cross-sectional view of a negative pressure water injector;
FIG. 14 is an enlarged schematic view of structure C of FIG. 13;
FIG. 15 is a schematic view of an inertial press-fit sterilization capping mechanism;
FIG. 16 is an enlarged schematic view of structure D of FIG. 15;
FIG. 17 is an enlarged schematic view of structure E of FIG. 15;
FIG. 18 is an enlarged schematic view of structure F of FIG. 15;
FIG. 19 is a partial cross-sectional view of the unpowered pressure fitting capping device;
FIG. 20 is a partial cross-sectional view of a unidirectional rotation system;
FIG. 21 is a control module connection diagram;
FIG. 22 is a control circuit diagram of a control module;
fig. 23 is a circuit diagram of the photoelectric switch.
Wherein, 1, a magnetic control cap removing mechanism, 2, a heat convection sterilization mechanism, 3, a magnetic treatment filling mechanism, 4, an inertia pressing sterilization capping mechanism, 5, a control module, 101, a separation transportation carrying device, 102, a magnetic control pneumatic separation device, 103, a separation carrying base, 104, a separation transportation conveying belt, 105, a bottle cap separation chamber, 106, a separation rotating door, 107, a waste cap recycling box, 108, a separation motor, 109, a separation output gear, 110, a separation transmission gear, 111, a separation transportation transmission shaft, 112, a transportation guide guardrail, 113, a separation support frame, 114, a recycling pipeline, 115, a combined cap removing air pump, 116, a pneumatic pushing pipe, 117, a photoelectric switch, 118, a cap pulling cylinder, 119, a magnetic control gripper, 120, a magnetic suction clamping arm, 121, a metal clamping arm, 201, a cleaning bearing carrying device, 202, an empty bottle fixing device, 203 and a track convection sterilization device, 204, cleaning energy supply room, 205, transmission protective shell, 206, cleaning transmission shaft, 207, cleaning transmission gear, 208, cleaning output gear, 209, cleaning motor, 210, bearing transmission room, 211, bearing stabilizing column, 212, bearing sliding ball, 213, cleaning main body bracket, 214, inertial transfer arm, 215, top fixed transfer plate, 216, barrel fixed transfer plate, 217, turntable synchronous support arm, 218, cleaning main shaft, 219, turntable fixed wheels, 220, balance supporting wheels, 221, track fixed arms, 222, pressure tracks, 223, height brackets, 224, air ducts, 225, pressure control air valves, 226, pressure pushing covers, 227, pressure receiving auxiliary wheels, 228, sliding control arms, 229, compressed air guide spray heads, 230, air valves, 231, movable baffle plates, 232, return springs, 233, return abutting plates, 234, return chambers, 235, turbulence blocks, 301, and the like, the filling bearing carrying device 302, the scale-free sterilization filling device 303, the filling energy supply chamber 304, the filling motor 305, the filling transmission chamber 306, the filling output gear 307, the filling transmission gear 308, the filling transmission shaft 309, the bearing supporting wheel 310, the lifting supporting platform 311, the lifting movable base 312, the bucket fixed turntable 313, the filling main shaft 314, the sterilization filling system 315, the synchronous stabilizing shaft 316, the mineral water storage tank 317, the injector fixed disk 318, the negative pressure pump 319, the filling power separation tube 320, the mineral water delivery tube 321, the negative pressure injector 322, the water level monitor 323, the magnetizing shell 324, the magnetizing coil 325, the injection fixed tube 326, the negative pressure vent tube 327, the injection movable tube 328, the closing spring 329, the closing stop block 330, the water control block 331 and the air release block, 332, closing stops, 333, movable closing valves, 334, closing joints, 401, closure transport mounting, 402, closure transport, 403, unpowered compression closure, 404, closure transport mounting base, 405, rotary storage door, 406, closure motor, 407, closure output gear, 408, closure drive gear, 409, closure transport drive shaft, 410, closure conveyor, 411, high Wen Qibeng, 412, lifting motor, 413, lifting output gear, 414, lifting drive gear, 415, lifting drive shaft, 416, closure transport belt, 417, closure lifting support, 418, closure guide rail, 419, closure guide rail, 420, inertial separation frame, 421, elastic disengagement friction plate, 422, compression mount, 423, compression fixation chamber, 424, unidirectional rotation system, 425, compression shaft, 426, compression wheel, 427, unidirectional ratchet, 428, ratchet blocking plate, 429. ratchet braking frame.
In a control circuit diagram of the control module, +5V is a power supply of the circuit, GND is a ground terminal, XTAL1 is a crystal oscillator, C1 and C2 are oscillation starting capacitors of the crystal oscillator, P1-P12 are respectively a separating motor, a combined cover removing air pump, a photoelectric switch, a cover removing air cylinder, a magnetic suction clamping arm and a cleaning motor, the cover removing motor, the filling motor, the negative pressure pump, the lifting motor, the high Wen Qibeng and a connecting port of the magnetizing coil are electrically connected with the control module, the control module controls the working state of the separating motor, the control module controls the working state of the combined cover removing air pump, the control module controls the working state of the photoelectric switch, the control module controls the working state of the cover removing air cylinder, the control module controls the working state of the filling motor, the control module controls the working state of the negative pressure pump, the control module controls the working state of the lifting motor, the control module controls the working state of the high temperature air pump, and the control module controls the working state of the magnetizing coil; in the photoelectric switch circuit diagram, R1, R2, R3 and R4 are resistors, RL is a light-operated resistor, C1 and C2 are capacitors, D1 is a diode, and K1 is a controlled circuit.
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention; all other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate orientation or positional relationships based on those shown in the drawings, merely to facilitate description of the invention and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the invention.
As shown in fig. 1, the invention provides a sterile filling production device for barreled natural mineral water with no water and clean sterilization, which comprises a magnetic control cap removing mechanism 1, a heat convection sterilization mechanism 2, a magnetic treatment filling mechanism 3, an inertia press fit sterilization cap sealing mechanism 4 and a control module 5, wherein the heat convection sterilization mechanism 2 is arranged on one side of the magnetic control cap removing mechanism 1, the magnetic treatment filling mechanism 3 is arranged on one side of the heat convection sterilization mechanism 2, the inertia press fit sterilization cap sealing mechanism 4 is arranged on one side of the magnetic treatment filling mechanism 3, and the control module 5 is arranged on the inertia press fit sterilization cap sealing mechanism 4.
As shown in fig. 2 and 4, the magnetic control cap removing mechanism 1 includes a separation transport loading device 101 and a magnetic control pneumatic separation device 102, the separation transport loading device 101 is provided on the side of the thermal convection sterilization mechanism 2, and the magnetic control pneumatic separation device 102 is provided on the separation transport loading device 101.
As shown in fig. 2 and 3, the magnetic control cap removing mechanism 1 comprises a separation carrying device 101 and a magnetic control pneumatic separation device 102, wherein the separation carrying device 101 is arranged on one side of the thermal convection sterilization mechanism 2, and the magnetic control pneumatic separation device 102 is arranged on the separation carrying device 101; the separation transportation carrying device 101 comprises a separation carrying base 103, a separation transportation conveying belt 104, a bottle cap separating chamber 105, a separation rotating door 106, a waste cap recycling box 107, a recycling pipeline 114, a separation supporting frame 113, a transportation guide guardrail 112, a separation motor 108, a separation output gear 109, a separation transmission gear 110 and a separation transportation transmission shaft 111, wherein the separation carrying base 103 is arranged on one side of the thermal convection sterilization mechanism 2, the bottle cap separating chamber 105 is arranged on the separation carrying base 103, the separation transportation transmission shaft 111 is movably arranged on the separation carrying base 103, the separation motor 108 is arranged on the separation carrying base 103, the separation output gear 109 is arranged on the output end of the separation motor 108, the separation transmission gear 110 is arranged on the separation transportation transmission shaft 111, the separation transmission gear 110 is meshed with the separation output gear 109, the separation transportation conveying belt 104 is movably arranged on the separation carrying base 103 through the separation transportation transmission shaft 111, the waste cap recycling box 107 is arranged in the separation carrying base 103, the separation rotating door 106 is movably arranged on the separation carrying base 103, the recycling pipeline 114 is arranged on the side wall of the separation carrying chamber 105, the transportation guide guardrail 112 is arranged on the separation supporting frame 113 is arranged on the separation carrying base 105.
As shown in fig. 4 and 5, the magnetic control pneumatic separation device 102 includes a combined cap removing air pump 115, a pneumatic pushing tube 116, a cap pulling air cylinder 118, a magnetic control gripper 119, a photoelectric switch 117, a magnetic suction gripper arm 120 and a metal gripper arm 121, wherein the combined cap removing air pump 115 is arranged on the side wall of the bottle cap separation chamber 105, the photoelectric switch 117 is arranged on the inner wall of the bottle cap separation chamber 105, the cap pulling air cylinder 118 is arranged in the bottle cap separation chamber 105, the magnetic control gripper 119 is arranged on the movable end of the cap pulling air cylinder 118, the magnetic suction gripper arm 120 is movably arranged on the magnetic control gripper 119, the metal gripper arm 121 is movably arranged on the magnetic control gripper 119, and the pneumatic pushing tube 116 is arranged on the output end of the combined cap removing air pump 115.
As shown in fig. 6, the heat convection sterilization mechanism 2 includes a cleaning load-bearing mounting device 201, an empty bottle fixing device 202, and a rail convection sterilization device 203, the cleaning load-bearing mounting device 201 is disposed on one side of the magnetic control cap removing mechanism 1, the empty bottle fixing device 202 is disposed on the cleaning load-bearing mounting device 201, and the rail convection sterilization device 203 is disposed on the empty bottle fixing device 202
As shown in fig. 7, the cleaning and load-bearing carrying device 201 includes a cleaning and energy-supplying chamber 204, a driving protection housing 205, a cleaning driving shaft 206, a cleaning driving gear 207, a cleaning output gear 208, a cleaning motor 209, a load-bearing driving chamber 210, a load-bearing stabilizing column 211 and a load-bearing sliding ball 212, wherein the cleaning and energy-supplying chamber 204 is arranged on one side of the separating and transporting carrying device 101, the load-bearing driving chamber 210 is arranged above the cleaning and energy-supplying chamber 204, the load-bearing stabilizing column 211 is arranged in the load-bearing driving chamber 210, the load-bearing sliding ball 212 is rotatably arranged on the load-bearing stabilizing column 211, the cleaning driving shaft 206 is rotatably arranged on the cleaning and energy-supplying chamber 204, the driving protection housing 205 is arranged in the cleaning and energy-supplying chamber 204, the cleaning motor 209 is arranged on the driving protection housing 205, the cleaning output gear 208 is arranged on the output end of the cleaning motor 209, the cleaning driving gear 207 is arranged on the cleaning driving shaft 206, and the cleaning driving gear 207 is meshed with the cleaning output gear 208.
As shown in fig. 6 and 7, the empty bottle fixing device 202 includes a cleaning main body support 213, an inertial transferring arm 214, a top fixing transferring disc 215, a barrel fixing transferring disc 216, a turntable synchronization supporting arm 217, a cleaning main shaft 218, a turntable fixing wheel 219 and a balance supporting wheel 220, the cleaning main body support 213 is disposed above the cleaning energy supply chamber 204, the inertial transferring arm 214 is rotatably disposed on the cleaning main body support 213, the bottom of the cleaning main shaft 218 is connected with the top of the cleaning transmission shaft 206, the cleaning main shaft 218 is rotatably disposed on the bearing transmission chamber 210, the barrel fixing transferring disc 216 is disposed on the cleaning main shaft 218 through the turntable fixing wheel 219, the top fixing transferring disc 215 is disposed on the cleaning main shaft 218, the bottom of the turntable synchronization supporting arm 217 is disposed on the barrel fixing transferring disc 216, the top of the turntable synchronization supporting arm 217 is disposed on the top fixing transferring disc 215, the balance supporting wheel 220 is disposed on the cleaning main shaft 218, and the balance supporting wheel 220 is simultaneously disposed above the bearing slide ball 212.
As shown in fig. 8, the rail convection sterilization apparatus 203 includes a rail fixing arm 221, a pressure rail 222, a height bracket 223, an air duct 224, and a pressure control air valve 225, the height bracket 223 is provided on the top fixing transfer tray 215, the rail fixing arm 221 is provided on the cleaning main body bracket 213, the air duct 224 is provided on the height bracket 223, the pressure control air valve 225 is communicated with the air duct 224, the pressure control air valve 225 is provided on the height bracket 223, and the pressure rail 222 is provided on the rail fixing arm 221.
As shown in fig. 9, the pressure control air valve 225 includes a pressure pushing cover 226, a pressure receiving auxiliary wheel 227, a sliding control arm 228, a compressed air guiding nozzle 229, an air valve 230, a movable baffle 231, a homing spring 232, a homing support 233, a backflow chamber 234 and a turbulence block 235, wherein the compressed air guiding nozzle 229 is arranged on the height bracket 223, the homing support 233 is arranged in the compressed air guiding nozzle 229, the backflow chamber 234 is arranged on the compressed air guiding nozzle 229, the backflow chamber 234 is communicated with the air guiding pipe 224, the turbulence block 235 is arranged in the compressed air guiding nozzle 229, the pressure pushing cover 226 is slidably arranged on the compressed air guiding nozzle 229, the pressure receiving auxiliary wheel 227 is rotatably arranged on the pressure pushing cover 226, the sliding control arm 228 is arranged at the bottom of the pressure pushing cover 226, the air valve 230 is arranged on the sliding control arm 228, the movable baffle 231 is arranged on the sliding control arm 228, the sliding control arm 228 is slidably arranged on the compressed air guiding nozzle 229, the sliding control arm 228 is slidably arranged on the homing support 233, the top of the homing spring 232 is arranged on the movable baffle 231, and the homing spring 232 is arranged at the bottom of the homing support 233.
As shown in fig. 10, the magnetic treatment filling mechanism 3 includes a filling load-carrying device 301 and a scale-free sterilization filling device 302, the filling load-carrying device 301 is provided on the side of the heat convection sterilization mechanism 2, and the scale-free sterilization filling device 302 is provided on the filling load-carrying device 301.
As shown in fig. 11, the filling load-bearing carrying device 301 includes a filling energy supply chamber 303, a filling motor 304, a filling transmission chamber 305, a filling output gear 306, a filling transmission gear 307, a filling transmission shaft 308 and a load-bearing support wheel 309, wherein the filling energy supply chamber 303 is arranged on one side of the thermal convection sterilization mechanism 2, the filling motor 304 is arranged in the filling energy supply chamber 303, the filling transmission chamber 305 is arranged in the filling energy supply chamber 303, the load-bearing support wheel 309 is rotatably arranged on the filling energy supply chamber 303, the filling output gear 306 is arranged on the output end of the filling motor 304, the filling transmission shaft 308 is rotatably arranged on the filling energy supply chamber 303, the filling transmission gear 307 is arranged on the filling transmission shaft 308, and the filling transmission gear 307 is meshed with the filling output gear 306.
As shown in fig. 10 and 11, the scale-free sterilization filling device 302 comprises a lifting support platform 310, a lifting movable base 311, a bucket fixing turntable 312, a filling main shaft 313, a sterilization filling system 314 and a synchronous stabilizing shaft 315, wherein the bottom of the lifting support platform 310 is arranged above a bearing support wheel 309, the filling main shaft 313 is arranged on the lifting support platform 310, the bottom of the filling main shaft 313 is connected with a filling transmission shaft 308, the bucket fixing turntable 312 is arranged on the filling main shaft 313, the sterilization filling system 314 is arranged at the top of the filling main shaft 313, the top of the synchronous stabilizing shaft 315 is arranged on the sterilization filling system 314, the bottom of the synchronous stabilizing shaft 315 is arranged on the lifting support platform 310, the synchronous stabilizing shaft 315 is arranged on the bucket fixing turntable 312, and the lifting movable base 311 is arranged on the lifting support platform 310.
As shown in fig. 12, the sterilization and filling system 314 includes a mineral water storage tank 316, a water injector fixing plate 317, a negative pressure pump 318, a filling power separation tube 319, a mineral water delivery tube 320, a negative pressure water injector 321, a magnetization housing 323, a magnetization coil 324, and a water level monitor 322, the water injector fixing plate 317 is disposed on the filling main shaft 313, the mineral water storage tank 316 is disposed on the water injector fixing plate 317, the negative pressure water injector 321 is simultaneously disposed on the mineral water storage tank 316, the negative pressure pump 318 is disposed on the mineral water storage tank 316, the mineral water delivery tube 320 is rotatably disposed on the mineral water storage tank 316, the water level monitor 322 is disposed on the mineral water storage tank 316, the magnetization housing 323 is disposed on the mineral water storage tank 316, and the magnetization coil 324 is disposed in the magnetization housing 323.
As shown in fig. 13 and 14, the negative pressure injector 321 includes a water injection fixing tube 325, a negative pressure vent tube 326, a water injection movable tube 327, a closing spring 328, a closing stopper 329, a water control abutting block 330, a deflation baffle 331, a gas closing baffle 332, a movable gas closing valve 333 and a gas closing joint 334, the water injection fixing tube 325 is arranged on the mineral water storage tank 316, the water injection fixing tube 325 is simultaneously arranged on the injector fixing plate 317, the negative pressure vent tube 326 is arranged on the water injection fixing tube 325, the water control abutting block 330 is arranged on the negative pressure vent tube 326, the fixed end of the gas closing joint 334 is arranged on the negative pressure vent tube 326, the water injection movable tube 327 is movably arranged on the water injection fixing tube 325, one end of the closing spring 328 is arranged on the water injection fixing tube 325, the other end of the closing spring 328 is arranged on the water injection movable tube 327, the closing stopper 329 is arranged in the water injection movable tube 327, the gas discharging baffle 331 is arranged in the water injection movable tube 327, the gas closing baffle 332 is arranged in the water injection movable tube 327, and the movable gas closing valve 333 is arranged on the movable end of the gas closing joint 334.
As shown in fig. 15, the inertial press-fit sterilization capping mechanism 4 includes a capping transport mounting device 401, a cap transport device 402, and an unpowered press-fit capping device 403, the capping transport mounting device 401 is provided on the magnetic treatment filling mechanism 3 side, the cap transport device 402 is provided on the capping transport mounting device 401, and the unpowered press-fit capping device 403 is provided on the capping transport mounting device 401.
As shown in fig. 15 and 16, the cover transport mounting device 401 includes a cover transport mounting base 404, a rotary storage door 405, a cover motor 406, a cover output gear 407, a cover transmission gear 408, a cover transport transmission shaft 409 and a cover conveyor belt 410, wherein the cover transport mounting base 404 is disposed on one side of the magnetic treatment filling mechanism 3, the cover transport transmission shaft 409 is rotatably disposed on the cover transport mounting base 404, the cover transmission gear 408 is disposed on the cover transport transmission shaft 409, the rotary storage door 405 is rotatably disposed on the cover transport mounting base 404, the cover motor 406 is disposed on the cover transport mounting base 404, the cover output gear 407 is disposed on an output end of the cover motor 406, the cover output gear 407 is engaged with the cover transmission gear 408, and the cover conveyor belt 410 is movably disposed on the cover transport transmission shaft 409.
As shown in fig. 15, 17 and 18, the bottle cap transporting device 402 includes a lift motor 412, a lift output gear 413, a lift transmission gear 414, a lift transmission shaft 415, a bottle cap transporting belt 416, a bottle cap lift bracket 417, a bottle cap guide rail 418, a bottle cap guide rail 419, an inertial separation frame 420, an elastic separation friction plate 421 and a high temperature air pump 411, the bottle cap lift bracket 417 is disposed on the bottle cap transport mounting base 404, the bottle cap guide rail 418 is disposed on the bottle cap transport mounting base 404, the lift transmission shaft 415 is rotatably disposed on the bottle cap lift bracket 417, the high Wen Qibeng 411 is disposed on the bottle cap lift bracket 417, one end of the bottle cap guide rail 419 is disposed on the bottle cap lift bracket 417, the inertial separation frame 420 is disposed on the other end of the bottle cap guide rail 419, the elastic separation friction plate 421 is disposed on the inertial separation frame 420, the lift motor 412 is disposed on the bottle cap transport mounting base 404, the lift output gear 413 is disposed on the output end of the lift motor 412, the lift transmission gear 414 is disposed on the lift transmission shaft 415, and the lift transmission gear 414 is engaged with the lift output gear 413.
As shown in fig. 19, the unpowered pressing cover sealing device 403 includes a pressing fixing frame 422, a pressing fixing chamber 423, a unidirectional rotation system 424, a pressing shaft 425 and a pressing wheel 426, wherein the pressing fixing frame 422 is disposed on the sealing cover transportation carrying base 404, the pressing fixing chamber 423 is disposed on the pressing fixing frame 422, the unidirectional rotation system 424 is disposed on a sidewall of the pressing fixing chamber 423, the pressing shaft 425 is rotationally disposed on the pressing fixing chamber 423, and the pressing wheel 426 is disposed on the pressing shaft 425.
As shown in fig. 20, the unidirectional rotation system 424 includes a unidirectional ratchet 427, a ratchet blocking piece 428 and a ratchet braking frame 429, the ratchet braking frame 429 is arranged on the side wall of the pressing fixing chamber 423, the unidirectional ratchet 427 is arranged on the pressing shaft 425, and the ratchet blocking piece 428 is movably arranged on the ratchet braking frame 429.
As shown in fig. 1, the control module 5 is electrically connected with the separation motor 108, the combined cap removing air pump 115, the photoelectric switch 117, the cap removing air cylinder 118, the magnetic clamping arm 120, the cleaning motor 209, the cap sealing motor 406, the filling motor 304, the negative pressure pump 318, the lifting motor 412, the high temperature air pump 411 and the magnetizing coil 324; the control module 5 controls the working state of the separation motor 108, the control module 5 controls the working state of the combined cap removing air pump 115, the control module 5 controls the working state of the photoelectric switch 117, the control module 5 controls the working state of the cap removing air cylinder 118, the control module 5 controls the working state of the magnetic clamping arm 120, the control module 5 controls the working state of the cleaning motor 209, the control module 5 controls the working state of the cap sealing motor 406, the control module 5 controls the working state of the filling motor 304, the control module 5 controls the working state of the negative pressure pump 318, the control module 5 controls the working state of the lifting motor 412, the control module 5 controls the working state of the high Wen Qibeng 411, and the control module 5 controls the working state of the magnetizing coil 324.
When the device is specifically used, firstly, an empty bucket is placed on the separation conveying belt 104, at the moment, the control module 5 starts the combined cover removing air pump 115, the separation motor 108, the photoelectric switch 117, the cover pulling air cylinder 118 and the magnetic clamping arm 120, the separation motor 108 starts to drive the separation output gear 109 to rotate, the separation output gear 109 rotates to drive the separation transmission gear 110 to rotate, the separation transmission gear 110 rotates to drive the separation conveying transmission shaft 111 to rotate, the separation conveying transmission shaft 111 rotates to drive the separation conveying belt 104 to rotate, the separation conveying belt 104 rotates to drive the bucket to move, when the bucket moves to the position of the photoelectric switch 117, the photoelectric switch 117 receives a light sensing signal and returns to the control module 5 because the bottle cover is made of opaque material, the control module 5 starts a cap pulling cylinder 118 once, the cap pulling cylinder 118 stretches to support a magnetic control grip 119 above the bottle cap, meanwhile, a magnetic clamping arm 120 starts to work, the magnetic clamping arm 120 adsorbs a metal clamping arm 121 to finish the bottle cap clamping action, then the cap pulling cylinder 118 shortens, under the combined action of downward pressure of a separation support frame 113 on the bottle body and upward tension of the cap pulling cylinder 118, the bottle cap is pulled out of the bottle body, then the cap pulling cylinder 118 returns to a position, meanwhile, a combined cap removing air pump 115 blows compressed air, the magnetic clamping arm 120 stops working, the bottle cap is loosened and blown into a recovery pipeline 114, falls into a waste cap recovery box 107, and a bucket for completing bottle cap separation is conveyed into a thermal convection sterilization mechanism 2 under the conveying of a separation conveying belt 104; at this time, the control module 5 starts the cleaning motor 209, the cleaning motor 209 drives the cleaning output gear 208 to rotate, the cleaning output gear 208 rotates to drive the cleaning transmission gear 207 to rotate, the cleaning transmission gear 207 rotates to drive the cleaning transmission shaft 206 to rotate, the cleaning transmission shaft 206 rotates to drive the cleaning main shaft 218 to rotate, the cleaning main shaft 218 rotates to drive the top fixed transfer plate 215 to rotate, the cleaning main shaft 218 rotates to drive the barrel body fixed transfer plate 216 to rotate to drive the air duct 224 to rotate, when the barrel is sent into the heat convection sterilization mechanism 2 due to inertia, the barrel body is clamped on the top fixed transfer plate 215 and the barrel body fixed transfer plate 216 and is fixed on the empty bottle fixing device 202 in a hanging manner under the limit of the cleaning main body bracket 213, at this time, high-temperature air (70 ℃ to 100 ℃) is introduced into the air duct 224, at this time, the position of the mouth of the water bucket is right opposite to the lower part of the pressure control air valve 225, the water bucket rotates along with the top fixed transfer disc 215 and the barrel body fixed transfer disc 216, when the pressure control air valve 225 rotates to meet the pressure track 222, the pressure-receiving auxiliary wheel 227 drives the pressure pushing cover 226 to press downwards under the pressure of the pressure track 222, the pressure pushing cover 226 moves downwards to drive the air valve 230 to move downwards, the air valve 230 moves downwards to open the return chamber 234, meanwhile, the movable baffle 231 presses the return spring 232 downwards, high-temperature air enters the compressed air guide spray head 229, is sprayed into the water bucket through the vortex block 235, circulates in the water bucket, performs sterilization and drying treatment on the water bucket, after the pressure control air valve 225 rotates to the pressure track 222 to be separated, the return spring 232 starts to recover and pushes the sliding control arm 228 to slide upwards without being influenced by external force, the sliding control arm 228 slides upwards to drive the air valve 230 and the pressure pushing cover 226 to move upwards, the return chamber 234 is closed, the sterilized water barrel is transported to the magnetic treatment filling mechanism 3 through the inertial transportation arm 214 under inertia, at the moment, mineral water is injected into the mineral water storage tank 316 through the filling power separation pipe 319, at the moment, the control module 5 starts the filling motor 304, the negative pressure pump 318, the water level monitor 322 and the magnetizing coil 324, the negative pressure pump 318 continuously pumps out the air in the mineral water storage tank 316, the air pressure lower than the outside is maintained in the mineral water storage tank 316, the water level monitor 322 monitors the water level at any moment, the water level is prevented from being over the negative pressure air pipe 326, the magnetizing coil 324 generates a magnetic field under the action of current to cause electronic excitation, the ionic keys of the precipitated sediment are affected, the strength of the generated sediment is reduced, the hard and ordered crystals are not formed any more, the dirt treatment is realized, bacterial breeding caused by scale deposition is avoided, the filling motor 304 is started to drive the filling output gear 306 to rotate, the filling output gear 306 is driven to rotate, the filling transmission gear 307 is driven to rotate, the filling transmission shaft 308 is driven to rotate, the filling main shaft 313 is driven to rotate, the bucket fixing turntable 312 is driven to rotate by the filling main shaft 313 to rotate, the lifting movable base 311 is driven to rotate by the filling main shaft 313 to rotate, the injector fixing disk 317 is driven to rotate by the injector fixing disk 317, the mineral water storage tank 316 is driven to rotate, when the bucket is sent to the lifting movable base 311 on the magnetic treatment filling mechanism 3, the lifting movable base 311 is lifted periodically according to a set program, the bucket is lifted to the highest point for filling, the bucket is maintained to be lowered after a period of time to finish filling, the mouth of the bucket is contacted with the water injection movable tube 327 and slides the water injection movable tube 327 upwards, the closing spring 328 is deformed, at the moment, the closing stop 329 and the water control abutting block 330 are separated, mineral spring books are injected into the bucket from the mineral water storage tank 316 through the water injection fixed tube 325 and the water injection movable tube 327, meanwhile, the deflation baffle 331 abuts against the movable air closing valve 333 under the upward driving of the water injection movable tube 327, the movable air closing valve 333 rotates around the air closing joint 334, the negative pressure vent pipe 326 is opened, gas in the bucket enters the mineral water storage tank 316 through the negative pressure vent pipe 326, the dynamic exchange of water and gas is realized, after filling is finished, the bucket line moves downwards, the water injection movable tube 327 slides downwards under the elasticity of the closing spring 328, the closing stop 329 and the water control abutting block 330 abut against the movable air closing valve 333, the movable air closing valve 333 rotates around the air closing joint 334 and closes the negative pressure vent pipe 326, and after filling is finished, the bucket is sent into the pressing inertia sterilization sealing cover mechanism 4; at this time, the control module 5 starts the capping motor 406, the lifting motor 412 and the high-temperature air pump 411, the capping motor 406 starts to drive the capping output gear 407 to rotate, the capping output gear 407 rotates to drive the capping transmission gear 408 to rotate, the capping transmission gear 408 rotates to drive the capping transportation transmission shaft 409 to rotate, the capping transportation transmission shaft 409 rotates to drive the capping transmission belt 410 to rotate, the capping transmission belt 410 rotates to drive the bucket to move, the lifting motor 412 starts to drive the lifting output gear 413 to rotate, the lifting output gear 413 rotates to drive the lifting transmission gear 414 to rotate, the lifting transmission shaft 415 rotates to drive the bottle cap transportation belt 416 to rotate, the bottle cap transportation belt 416 rotates to drive the bottle cap to transport into the bottle cap guide track 419, the high Wen Qibeng 411 starts to blow high-temperature air, the bottle cap is blown into the inertial separation frame 420 while sterilizing the bottle cap, when the bottle cap contacts with the bucket mouth, the bottle cap is pulled out from the inertial separation frame 420 by the horizontal force given by the bucket transportation inertia, and the bottle cap is completed under the rotation and pressing of the pressing wheel 426.
The above is a specific workflow of the present invention, and the next time the present invention is used, the process is repeated.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
The invention and its embodiments have been described above with no limitation, and the actual construction is not limited to the embodiments of the invention as shown in the drawings. In summary, if one of ordinary skill in the art is informed by this disclosure, a structural manner and an embodiment similar to the technical solution should not be creatively devised without departing from the gist of the present invention.
Claims (6)
1. An aseptic filling production facility of barreled natural mineral water of anhydrous clean type sterilization, its characterized in that: the aseptic filling production equipment for the barreled natural mineral water with the anhydrous clean sterilization comprises a magnetic control cap removing mechanism (1), a heat convection sterilization mechanism (2), a magnetic treatment filling mechanism (3), an inertia lamination sterilization capping mechanism (4) and a control module (5), wherein the heat convection sterilization mechanism (2) is arranged on one side of the magnetic control cap removing mechanism (1), the magnetic treatment filling mechanism (3) is arranged on one side of the heat convection sterilization mechanism (2), the inertia lamination sterilization capping mechanism (4) is arranged on one side of the magnetic treatment filling mechanism (3), and the control module (5) is arranged on the inertia lamination sterilization capping mechanism (4); the magnetic treatment filling mechanism (3) comprises a filling bearing carrying device (301) and a scale-free sterilization filling device (302), wherein the filling bearing carrying device (301) is arranged on one side of the thermal convection sterilization mechanism (2), and the scale-free sterilization filling device (302) is arranged on the filling bearing carrying device (301); the inertial press-fit sterilization capping mechanism (4) comprises a capping transportation carrying device (401), a capping transportation device (402) and an unpowered press-fit capping device (403), wherein the capping transportation carrying device (401) is arranged on one side of the magnetic treatment filling mechanism (3), the capping transportation device (402) is arranged on the capping transportation carrying device (401), and the unpowered press-fit capping device (403) is arranged on the capping transportation carrying device (401); the magnetic control cap removing mechanism (1) comprises a separation transportation carrying device (101) and a magnetic control pneumatic separation device (102), wherein the separation transportation carrying device (101) is arranged on one side of the thermal convection sterilization mechanism (2), and the magnetic control pneumatic separation device (102) is arranged on the separation transportation carrying device (101); the heat convection sterilization mechanism (2) comprises a cleaning bearing carrying device (201), an empty bottle fixing device (202) and a track convection sterilization device (203), wherein the cleaning bearing carrying device (201) is arranged on one side of the magnetic control cap removing mechanism (1), the empty bottle fixing device (202) is arranged on the cleaning bearing carrying device (201), and the track convection sterilization device (203) is arranged on the empty bottle fixing device (202); the filling bearing carrying device (301) comprises a filling energy supply chamber (303), a filling motor (304), a filling transmission chamber (305), a filling output gear (306), a filling transmission gear (307), a filling transmission shaft (308) and a bearing support wheel (309), wherein the filling energy supply chamber (303) is arranged on one side of a thermal convection sterilization mechanism (2), the filling transmission chamber (305) is arranged in the filling energy supply chamber (303), the bearing support wheel (309) is rotationally arranged on the filling energy supply chamber (303), the filling transmission shaft (308) is rotationally arranged on the filling energy supply chamber (303), the filling motor (304) is arranged in the filling energy supply chamber (303), the filling output gear (306) is arranged on the output end of the filling motor (304), the filling transmission gear (307) is arranged on the filling transmission shaft (308), and the filling transmission gear (307) is meshed and connected with the filling output gear (306). The scale-free sterilization filling device (302) comprises a lifting support platform (310), a lifting movable base (311), a bucket fixing turntable (312), a filling main shaft (313), a sterilization filling system (314) and a synchronous stabilizing shaft (315), wherein the bottom of the filling main shaft (313) is connected with a filling transmission shaft (308), the lifting support platform (310) is arranged on the filling main shaft (313), the bottom of the lifting support platform (310) is arranged above a bearing support wheel (309), the lifting movable base (311) is arranged on the lifting support platform (310), the bucket fixing turntable (312) is arranged on the filling main shaft (313), the sterilization filling system (314) is arranged at the top of the filling main shaft (313), the top of the synchronous stabilizing shaft (315) is arranged on the sterilization filling system (314), the bottom of the synchronous stabilizing shaft (315) is arranged on the lifting support platform (310), and the synchronous stabilizing shaft (315) is arranged on the bucket fixing turntable (312); the sterilization filling system (314) comprises a mineral water storage tank (316), a water injector fixing disc (317), a negative pressure pump (318), a filling power separation pipe (319), a mineral water delivery pipe (320), a negative pressure water injector (321), a magnetization housing (323), a magnetization coil (324) and a water level monitor (322), wherein the water injector fixing disc (317) is arranged on a filling main shaft (313), the mineral water storage tank (316) is arranged on the water injector fixing disc (317), the magnetization housing (323) is arranged on the mineral water storage tank (316), the magnetization coil (324) is arranged in the magnetization housing (323), the mineral water delivery pipe (320) is rotationally arranged on the mineral water storage tank (316), the negative pressure pump (318) is arranged on the mineral water storage tank (316), the water level monitor (322) is arranged on the mineral water storage tank (316), the negative pressure pump (321) is arranged on the water injector fixing disc (317), and the negative pressure pump (321) is simultaneously arranged on the mineral water storage tank (316). The cleaning bearing carrying device (201) comprises a cleaning energy supply chamber (204), a transmission protection shell (205), a cleaning transmission shaft (206), a cleaning transmission gear (207), a cleaning output gear (208), a cleaning motor (209), a bearing transmission chamber (210), a bearing stabilizing column (211) and a bearing sliding ball (212), wherein the cleaning energy supply chamber (204) is arranged on one side of the separated carrying device (101), the bearing transmission chamber (210) is arranged above the cleaning energy supply chamber (204), the bearing stabilizing column (211) is arranged in the bearing transmission chamber (210), the bearing sliding ball (212) is rotationally arranged on the bearing stabilizing column (211), the transmission protection shell (205) is arranged in the cleaning energy supply chamber (204), the cleaning motor (209) is arranged on the transmission protection shell (205), the cleaning output gear (208) is arranged on the output end of the cleaning motor (209), the cleaning transmission shaft (206) is rotationally arranged on the cleaning energy supply chamber (204), the cleaning transmission gear (207) is arranged on the cleaning transmission shaft (206), and the cleaning transmission gear (207) is meshed with the cleaning output gear (208). The empty bottle fixing device (202) comprises a cleaning main body support (213), an inertial transfer arm (214), a top fixing transfer disc (215), a barrel fixing transfer disc (216), a rotary disc synchronous support arm (217), a cleaning main shaft (218), a rotary disc fixing wheel (219) and a balance support wheel (220), wherein the cleaning main body support (213) is arranged above the cleaning energy supply chamber (204), the inertial transfer arm (214) is rotationally arranged on the cleaning main body support (213), the bottom of the cleaning main shaft (218) is connected with the top of the cleaning transmission shaft (206), the cleaning main shaft (218) is rotationally arranged on the bearing transmission chamber (210), the balance support wheel (220) is arranged on the cleaning main shaft (218), the balance support wheel (220) is simultaneously arranged above the bearing sliding ball (212), the barrel fixing transfer disc (216) is arranged on the cleaning main shaft (218) through the rotary disc fixing wheel (219), the top fixing transfer disc (215) is arranged on the cleaning main shaft (218), the bottom of the inertial transfer arm (214) is rotationally arranged on the barrel fixing transfer disc (216), and the top of the balance support arm (215) is synchronously arranged on the rotary disc (215). The track convection sterilization device (203) comprises a track fixing arm (221), a pressure track (222), a height support (223), an air duct (224) and a pressure control air valve (225), wherein the height support (223) is arranged on a top fixing transfer disc (215), the air duct (224) is arranged on the height support (223), the pressure control air valve (225) is arranged on the height support (223), the track fixing arm (221) is arranged on a cleaning main body support (213), the pressure track (222) is arranged on the track fixing arm (221), and the pressure control air valve (225) is communicated with the air duct (224); the pressure control air valve (225) comprises a pressure pushing cover (226), a pressure-receiving auxiliary wheel (227), a sliding control arm (228), a compression air guide spray head (229), an air valve (230), a movable baffle plate (231), a return spring (232), a return support plate (233), a return chamber (234) and a turbulence block (235), wherein the compression air guide spray head (229) is arranged on a height bracket (223), the return chamber (234) is arranged in the compression air guide spray head (229), the return chamber (234) is arranged on the compression air guide spray head (229), the return chamber (234) is communicated with an air guide pipe (224), the turbulence block (235) is arranged in the compression air guide spray head (229), the pressure pushing cover (226) is arranged on the compression air guide spray head (229) in a sliding manner, the compression auxiliary wheel (227) is arranged on the pressure pushing cover (226) in a sliding manner, the sliding control arm (228) is arranged at the bottom of the pressure pushing cover (226), the sliding control arm (228) is arranged on the compression air guide spray head (229), the sliding control arm (228) is arranged on the movable baffle plate (228) in the sliding control arm (230), the top of the homing spring (232) is arranged on the movable baffle (231), and the bottom of the homing spring (232) is arranged on the homing support piece (233).
2. The sterile filling production equipment for the anhydrous clean sterilized barreled natural mineral water, which is characterized in that: the negative pressure water injector (321) comprises a water injection fixed pipe (325), a negative pressure vent pipe (326), a water injection movable pipe (327), a closing spring (328), a closing stop block (329), a water control abutting block (330), a deflation baffle plate (331), a closing stop block (332), a movable closing valve (333) and a closing joint (334), wherein the water injection fixed pipe (325) is arranged on a mineral water storage tank (316), the water injection fixed pipe (325) is simultaneously arranged on a water injector fixed disc (317), the negative pressure vent pipe (326) is arranged on the water injection fixed pipe (325), the water control abutting block (330) is arranged on the negative pressure vent pipe (326), the water injection movable pipe (327) is movably arranged on the water injection fixed pipe (325), the closing stop block (329) is arranged in the water injection movable pipe (327), the deflation baffle plate (331) is arranged in the water injection movable pipe (327), one end of the closing spring (328) is arranged on the water injection fixed pipe (325), the other end of the closing spring (328) is arranged on the negative pressure vent pipe (327) which is arranged on the movable pipe (327), the movable air closing valve (333) is arranged on the movable end of the air closing joint (334).
3. The sterile filling production equipment for the anhydrous clean sterilized barreled natural mineral water according to claim 2, which is characterized in that: the separation transportation carrying device (101) comprises a separation carrying base (103), a separation transportation conveying belt (104), a bottle cap separation chamber (105), a separation rotary door (106), a waste cap recovery box (107), a recovery pipeline (114), a separation support frame (113), a transportation guide guardrail (112), a separation motor (108), a separation output gear (109), a separation transmission gear (110) and a separation transportation transmission shaft (111), wherein the separation carrying base (103) is arranged on one side of a thermal convection sterilization mechanism (2), the bottle cap separation chamber (105) is arranged on the separation carrying base (103), the separation transportation transmission shaft (111) is movably arranged on the separation carrying base (103), the separation motor (108) is arranged on the separation carrying base (103), the separation output gear (109) is arranged on an output end of the separation motor (108), the separation transmission gear (110) is arranged on the separation transportation transmission shaft (111), the separation transmission belt (104) is meshed with the separation output gear (109) and is movably arranged on the separation carrying base (103) through the separation transportation transmission shaft (111), the separation guide door (108) is arranged on the separation carrying base (103), the waste cover recycling bin (107) is arranged in the separation carrying base (103), the recycling pipeline (114) is arranged on the side wall of the bottle cover separating chamber (105), the separating support frame (113) is arranged on the bottle cover separating chamber (105), the magnetic control pneumatic separating device (102) comprises a combined cover removing air pump (115), a pneumatic pushing pipe (116), a cover pulling air cylinder (118), a magnetic control gripper (119), a photoelectric switch (117), a magnetic suction gripper arm (120) and a metal gripper arm (121), the combined cover removing air pump (115) is arranged on the side wall of the bottle cover separating chamber (105), the pneumatic pushing pipe (116) is arranged on the output end of the combined cover removing air pump (115), the cover pulling air cylinder (118) is arranged in the bottle cover separating chamber (105), the magnetic control gripper arm (119) is arranged on the movable end of the cover pulling air cylinder (118), the magnetic suction gripper arm (120) is movably arranged on the magnetic control gripper arm (119), and the metal gripper arm (121) is movably arranged on the magnetic control gripper arm (119), and the inner wall of the photoelectric switch (105) is arranged on the bottle cover separating chamber.
4. A sterile filling production facility for sterile, clean and sterile barreled natural mineral water according to claim 3, wherein: the sealing cover transportation carrying device (401) comprises a sealing cover transportation carrying base (404), a rotary storage door (405), a sealing cover motor (406), a sealing cover output gear (407), a sealing cover transmission gear (408), a sealing cover transportation transmission shaft (409) and a sealing cover conveying belt (410), wherein the sealing cover transportation carrying base (404) is arranged on one side of the magnetic treatment filling mechanism (3), the sealing cover transportation transmission shaft (409) is rotationally arranged on the sealing cover transportation carrying base (404), the sealing cover transmission gear (408) is arranged on the sealing cover transportation transmission shaft (409), the sealing cover motor (406) is arranged on the sealing cover transportation carrying base (404), the sealing cover output gear (407) is arranged on the output end of the sealing cover motor (406), the sealing cover output gear (407) is connected with the sealing cover transmission gear (408) in a meshed mode, and the sealing cover conveying belt (410) is movably arranged on the sealing cover transportation transmission shaft (409), and the rotary storage door (405) is rotationally arranged on the sealing cover transportation base (404).
5. The sterile filling production equipment for the anhydrous clean sterilized barreled natural mineral water, which is disclosed in claim 4, is characterized in that: the bottle cap conveying device (402) comprises a lifting motor (412), a lifting output gear (413), a lifting transmission gear (414), a lifting transmission shaft (415), a bottle cap conveying belt (416), a bottle cap lifting support (417), a bottle cap guide guardrail (418), a bottle cap guide rail (419), an inertial separation frame (420), an elastic separation friction plate (421) and a high-temperature air pump (411), wherein the bottle cap lifting support (417) is arranged on a bottle cap conveying carrying base (404), the bottle cap guide guardrail (418) is arranged on the bottle cap conveying carrying base (404), the lifting transmission shaft (415) is rotationally arranged on the bottle cap lifting support (417), the high-temperature air pump (411) is arranged on the bottle cap lifting support (417), the lifting motor (412) is arranged on the bottle cap conveying carrying base (404), the lifting output gear (413) is arranged on the output end of the lifting motor (412), the lifting transmission gear (414) is arranged on the lifting transmission shaft (415), the lifting transmission gear (414) is in meshed connection with the lifting output gear (413), one end of the guide rail (419) is arranged on the bottle cap lifting support (417), the other inertial separation frame (417) is arranged on the other bottle cap conveying support (417), the elastic separation friction plate (421) is arranged on the inertial separation frame (420); the unpowered pressing cover sealing device (403) comprises a pressing fixing frame (422), a pressing fixing chamber (423), a unidirectional rotating system (424), a pressing shaft (425) and a pressing wheel (426), wherein the pressing fixing frame (422) is arranged on a sealing cover transportation carrying base (404), the pressing fixing chamber (423) is arranged on the pressing fixing frame (422), the unidirectional rotating system (424) is arranged on the side wall of the pressing fixing chamber (423), the pressing shaft (425) is rotationally arranged on the pressing fixing chamber (423), and the pressing wheel (426) is arranged on the pressing shaft (425); the unidirectional rotation system (424) comprises a unidirectional ratchet wheel (427), a ratchet wheel baffle (428) and a ratchet wheel braking frame (429), wherein the unidirectional ratchet wheel (427) is arranged on a pressing shaft (425), the ratchet wheel braking frame (429) is arranged on the side wall of the pressing fixing chamber (423), and the ratchet wheel baffle (428) is movably arranged on the ratchet wheel braking frame (429).
6. The sterile filling production equipment for the anhydrous clean sterilized barreled natural mineral water, which is disclosed in claim 5, is characterized in that: the device comprises a separation motor (108), a combined cover removing air pump (115), a photoelectric switch (117), a cover pulling cylinder (118), a magnetic suction clamping arm (120), a cleaning motor (209), a cover sealing motor (406), a filling motor (304), a negative pressure pump (318), a lifting motor (412), a high-temperature air pump (411) and a magnetizing coil (324) which are electrically connected with a control module (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205301.2A CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210205301.2A CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
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| CN114524401A CN114524401A (en) | 2022-05-24 |
| CN114524401B true CN114524401B (en) | 2024-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210205301.2A Active CN114524401B (en) | 2022-03-04 | 2022-03-04 | Sterile filling production equipment for barreled natural mineral water with anhydrous clean sterilization function |
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| CN117208350B (en) * | 2023-11-09 | 2024-02-09 | 汕头市国成机械设备有限公司 | Continuous chain transmission self-standing bag filling cap screwing machine |
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| KR19990033395U (en) * | 1999-04-19 | 1999-08-05 | 김윤수 | Apparatus to wash water-container automatically and pour water into it |
| CN109867250A (en) * | 2019-03-29 | 2019-06-11 | 河南万达环保工程有限公司 | A kind of full-automatic bulking system of bottled water |
| CN209940452U (en) * | 2019-03-29 | 2020-01-14 | 河南万达环保工程有限公司 | Full-automatic filling system of bottled water |
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