CN114510001A - Factory management system and method - Google Patents
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- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The application relates to a factory management system and a method, which comprises a server module, a security module, a personnel management module, an environment regulation and control module, an alarm module and a plurality of personnel terminal devices; the server module is used for establishing a factory management platform; the security module is used for managing and controlling each area of the factory and sending an alarm signal to the alarm module when an abnormal condition is found; the personnel management module is used for registering and managing the identity information of workers in the factory, acquiring the position information of the workers in the factory in real time and monitoring and managing the movement of the workers; the environment regulation and control module is used for regulating and controlling the environment parameters of each area in the factory in real time; the alarm module is used for alarming according to the received alarm signal; the plurality of worker terminal devices are used for providing identification for workers entering the factory area and collecting position information of the workers in real time after the workers enter the factory area. The method and the device have the effects of efficiently and orderly managing factory workers and improving the production efficiency of factories.
Description
Technical Field
The present disclosure relates to the field of factory management, and in particular, to a factory management system and method.
Background
The intelligent manufacturing system not only can continuously enrich a knowledge base in practice, but also has a self-learning function, and also has the capability of collecting and understanding environmental information and self information, analyzing, judging and planning self behaviors. The intelligent factory is a new stage of modern factory informatization development. On the basis of a digital factory, information management and service are enhanced by using the technology of the Internet of things and the equipment monitoring technology; the production and marketing process is clearly mastered, the controllability of the production process is improved, manual intervention on a production line is reduced, production line data are timely and correctly acquired, and production planning and production progress are reasonable. And a green intelligent means, an intelligent system and other emerging technologies are integrated into a whole, so that a high-efficiency, energy-saving, green and environment-friendly humanized factory with comfortable environment is constructed.
At present, the existing factory areas realize automatic, digital and information management to a certain extent. For example, a plant area is provided with a video monitoring system, an access control system, an anti-theft system, a fire alarm system and a factory production and management information system. However, these systems all have 'exclusive application', when some abnormal events or accidents occur, effective linkage is lacked among the systems, and a series of emergency plans are often formulated and completed manually by related workers, so that various accidents occur, and more places need manual intervention. And as the scale of a part of factories is increased along with the development of modern industry, the number of workers in the factories is increased day by day, so that how to effectively manage the personnel in the factories is a problem to be solved.
In view of the above-mentioned related art, the inventor believes that the existing factory lacks centralized and effective management and control over each automated device and cannot effectively manage and control workers in the factory.
Disclosure of Invention
In order to solve the problems that the existing factory lacks centralized effective control over various automatic devices and cannot effectively control workers in the factory, the application provides a factory management system and method.
In a first aspect, the present application provides a factory management system, which adopts the following technical solutions:
a factory management system comprises a server module, a security module, a personnel management module, an environment regulation and control module, an alarm module and a plurality of personnel terminal devices, wherein the server module, the security module, the personnel management module, the environment regulation and control module, the alarm module and the plurality of personnel terminal devices are in communication connection with one another;
the server module is used for establishing a factory management platform, and managing personnel logs in the factory management platform to browse, manage and set parameter information of the security module, the personnel management module, the environment regulation and control module and the alarm module;
the security module is used for managing and controlling each area of the factory and sending an alarm signal to the alarm module when an abnormal condition is found;
the personnel management module is used for registering and managing the identity information of workers in the factory, acquiring the position information of the workers in the factory area in real time through the personnel terminal device, and monitoring and managing the movement of the workers in the factory;
the environment regulation and control module is used for regulating and controlling the environment parameters of each area in the factory in real time;
the alarm module is used for alarming according to the received alarm signal;
the plurality of staff terminal devices are used for providing identification for workers entering a factory area and collecting position information of the workers in real time after the personnel enter the factory area.
By adopting the technical scheme, the factory management platform is established by the server module to carry out unified centralized regulation and control on the security module, the personnel management module, the environment regulation and control module and the alarm module, thereby realizing the management and control on the environment and the safety in the factory area, and timely alarms through the alarm module when abnormal conditions occur, attracts management personnel to timely handle the abnormal conditions, ensures stable and continuous operation of the factory, achieves the effect of improving the management efficiency of the factory, in addition, through the arrangement of the staff terminals, not only can the identity certification be provided for the staff, the orderly management and control of the factory area can be conveniently realized, meanwhile, the position information of the staff can be collected in real time through the setting of the staff terminal, ordered management and control of workers in the factory are achieved, the phenomenon that the workers slip numbers are separated from work posts for a long time is avoided, and the effects of efficiently and orderly managing the factory workers and improving the production efficiency of the factory are achieved.
Preferably, the personnel management module comprises a personnel information input unit, a personnel information storage unit, a personnel information management unit and a personnel movement management unit, wherein the personnel information input unit is used for inputting the identity information of a worker newly added into the factory and setting authority information; the personnel information storage unit is used for storing the identity information of each worker in the factory; the personnel information management unit is used for managing personnel to browse and update the identity information and the authority information of workers and import the identity information and the authority information of the workers into the corresponding staff terminal devices; the personnel movement management unit is used for acquiring position information of each worker in a factory area in real time through the personnel terminal device, judging whether the worker is in a working area or not according to the identity information and the authority information of the worker, and sending abnormal alarm information to a superior leader of the worker when the worker enters an unauthorized area or leaves the area where the worker works for a time greater than a preset threshold A.
By adopting the technical scheme, the identity information and the authority information of workers in the factory are efficiently and orderly managed and controlled through the arrangement of the personnel information input unit, the personnel information storage unit and the personnel information management unit, and the management efficiency of the factory is improved; through the setting of personnel to the management unit, can gather the positional information of the workman that is located the factory in real time to send unusual alarm information when the workman breaks away from its post regional for a long time or breaks into unauthorized confidential area without permission, be convenient for realize carrying out high-efficient reasonable supervision to the workman in the factory, help improving the safety of some confidential area in the factory simultaneously, reach the effect that improves the managerial efficiency and the security of mill.
Preferably, the personnel management module further comprises a people flow monitoring unit, the people flow monitoring unit is used for monitoring the people flow of each public area and the number of workers maintaining the order in each public area in real time, alarm information is sent to managers in the public area when the people flow of a certain public area is greater than a preset people flow threshold value B, the people flow monitoring unit calculates the standard number C of workers maintaining the order currently required in each public area according to a preset order personnel demand calculation formula, and sends personnel dispatching prompt information to the managers in the public area when the number of workers maintaining the order in a certain public area is less than the standard number C of workers in the public area, wherein the order personnel demand calculation formula specifically comprises: c = ⌈ Di/Xi⌉, wherein DiReal-time traffic for the ith public area, XiMaintenance factor, X, of the ith common areaiSet by the manager.
Through adopting above-mentioned technical scheme, through the setting of flow of people monitoring unit, can each public regional flow of people of real time monitoring, and calculate the required order maintainer quantity in each public region in real time according to predetermined order person demand computational formula, and send personnel to dispatch prompt information to the managers in this region when certain public regional order maintainer quantity is not enough, help guaranteeing that each public region can possess sufficient maintenance order personnel, guarantee the order and the security of each public place in the factory, reduce the probability that accident appears.
Preferably, the staff terminal device comprises a GPS positioning component, a terminal controller, a power supply, an identity chip and an alarm help-seeking switch, wherein the GPS positioning component, the alarm help-seeking switch and the power supply are all connected with the controller, the identity chip is used for storing identity information and authority information of a card holder, and the alarm help-seeking switch is used for giving an alarm and seeking help when an emergency situation occurs to a worker.
By adopting the technical scheme, the arrangement of the GPS positioning component is convenient for the personnel movement management unit to acquire the position information of workers in the plant area in real time and monitor the movement of the workers, thereby being beneficial to protecting the personal safety of the workers and effectively improving the stability and the safety of the plant area; through the setting of the alarm help-seeking switch, the workers can seek help or ask for help when finding or taking place emergency, and the effects of improving the safety of a factory and effectively protecting the safety of the workers are achieved.
Preferably, the security module comprises an access control unit, a video monitoring unit and a fire alarm unit, the access control unit comprises a plurality of automatic gates, a safety door and an identity verification assembly, the automatic gates, the safety door and the identity verification assembly are connected with an access control device, and the access control device is connected with the alarm module; the automatic barrier gates, the safety doors and the identity verification components are uniformly distributed at the entrances and exits of various areas in a factory area, and each identity verification component comprises a face recognition device, a password verification device and an RFID identity reading device; the video monitoring unit comprises a plurality of high-speed pan-tilt cameras and infrared night vision cameras, and the high-speed pan-tilt cameras and the infrared night vision cameras are uniformly distributed in each area in a plant area; the fire alarm unit is used for detecting the fire of each area in the plant area, alarming through the alarm module after detecting the fire, and starting the preset fire-fighting facilities in the plant area to extinguish fire.
Through adopting above-mentioned technical scheme, realize carrying out all-weather management and control in the factory through entrance guard's unit, video monitoring unit and fire alarm unit, promoted the security in factory greatly, help carrying out high-efficient reasonable management and control to workman in the factory.
Preferably, the security module still includes prevents turning over the unit, prevent turning over the unit including preventing turning over controller and a plurality of infrared light curtain of group, a plurality of groups infrared light curtain all is connected with preventing turning over the controller, prevent turning over the controller and be connected with alarm module, a plurality of groups infrared light curtain all is located factory enclosure bottom and sets up along factory enclosure circumference.
Through adopting above-mentioned technical scheme, through preventing the setting of turning over the unit, can report to the police when the fence of mill is turned over to the outsider, effectively improve the security in factory, reach the effect that improves the security and the managerial efficiency of mill.
Preferably, a plurality of groups infrared light curtain outside all covers and is equipped with glass protection casing, a plurality of glass broken detector, a plurality of is all installed to the glass protection casing glass broken detector all is connected with the controller of preventing crossing.
Through adopting above-mentioned technical scheme, through the setting of glass protection casing, can protect the infrared light curtain, the life of extension infrared light curtain reduces the fault incidence of infrared light curtain, further improves the security of mill, simultaneously through the setting of glass broken detector, can in time obtain the notice when glass protection casing appears broken because of various reasons, reaches the effect that effectively improves the factory safety.
Preferably, the environment control module comprises an environment control controller, an environment monitoring unit and a plurality of environment control devices, the environment monitoring unit is used for monitoring the environment parameters of each area in the plant area in real time and sending the environment parameters to the environment control controller, and the environment control controller receives the environment parameters of each area in the plant area and controls the environment control devices to adjust the environment parameters of the corresponding area in the plant area according to preset environment parameter requirements.
Through adopting above-mentioned technical scheme, through the setting of environment regulation and control controller, environmental monitoring unit and a plurality of environment regulation and control equipment, can maintain the environment of each region in the factory according to administrator's demand intelligent control, ensure that workman and equipment can be in good production environment, help improving the production efficiency of mill.
Preferably, alarm module includes alarm control ware, a plurality of audible-visual annunciator, a plurality of buzzer siren and a plurality of broadcasting equipment, a plurality of audible-visual annunciator, buzzer siren and broadcasting equipment all are connected with alarm control ware and distribute and set up in each region in the factory.
By adopting the technical scheme, through the setting of the alarm module, when abnormal conditions occur in the factory, the alarm can be sent out in time to inform management personnel in the factory to process, and the safety of the factory is effectively improved.
In a second aspect, the present application provides a plant management method, which adopts the following technical solutions:
a plant management method, comprising the steps of:
a factory management platform is established through a server module, and managers log in the factory management platform to browse, manage and set parameter information of a security module, a personnel management module, an environment regulation and control module and an alarm module;
managing and controlling each area of the factory through a security module, and sending an alarm signal to an alarm module when an abnormal condition is found;
the identity information of workers in a factory is registered and managed through a personnel management module, the position information of the workers in the factory is obtained in real time through a staff terminal device, and the movement of the workers in the factory is monitored and managed;
adjusting the environmental parameters of each area in the control factory in real time through an environmental regulation module;
and alarming according to the received alarm signal through an alarm module.
By adopting the technical scheme, the factory management platform is established by the server module to carry out unified centralized regulation and control on the security module, the personnel management module, the environment regulation and control module and the alarm module, thereby realizing the management and control on the environment and the safety in the factory area, and timely alarms through the alarm module when abnormal conditions occur, attracts management personnel to process the abnormal conditions in time, ensures stable and continuous operation of the factory, achieves the effect of improving the management efficiency of the factory, in addition, through the arrangement of the staff terminals, not only can the identity certification be provided for the staff, the orderly management and control of the factory area can be conveniently realized, meanwhile, the position information of the staff can be collected in real time through the setting of the staff terminal, ordered management and control of workers in the factory are achieved, the phenomenon that the workers slip numbers are separated from work posts for a long time is avoided, and the effects of efficiently and orderly managing the factory workers and improving the production efficiency of the factory are achieved.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the security module, the personnel management module, the environment regulation and control module and the alarm module are uniformly and intensively regulated and controlled by establishing the factory management platform through the server module, so that the environment and the safety in a factory area are managed and controlled, the alarm module gives an alarm in time when an abnormal condition occurs, managers are attracted to timely handle the abnormal condition, the stable and continuous operation of the factory is ensured, and the effect of improving the factory management efficiency is achieved;
2. the identity information and authority information of workers in the factory are efficiently and orderly controlled through the arrangement of the personnel information input unit, the personnel information storage unit and the personnel information management unit, and the management efficiency of the factory is improved; through the arrangement of the personnel movement management unit, the position information of workers in the factory can be collected in real time, and abnormal alarm information is sent when the workers leave the area where the posts are located for a long time or break into unauthorized confidential areas without permission, so that the workers in the factory can be efficiently and reasonably supervised, the safety of some confidential areas in the factory can be improved, and the effects of improving the management efficiency and the safety of the factory are achieved;
3. through the setting of preventing turning over the unit, can report to the police when the fence of mill is turned over to the outsider, effectively improve the security in factory, reach the security that improves the mill and management efficiency's effect.
Drawings
FIG. 1 is a system block diagram of a plant management system in an embodiment of the present application;
fig. 2 is a schematic overall structure diagram of an employee terminal device in the embodiment of the present application;
FIG. 3 is a schematic view of the construction of a protective glass cover according to an embodiment of the present application;
FIG. 4 is a block diagram of a method for factory management in an embodiment of the present application.
Description of reference numerals: 1. a server module; 2. a security module; 21. an access control unit; 211. an automatic barrier gate; 212. a safety door; 213. an identity verification component; 214. an access controller; 22. a video monitoring unit; 221. a high-speed pan-tilt camera; 222. an infrared night vision camera; 23. a fire alarm unit; 24. an anti-crossing unit; 241. an infrared light curtain; 242. an anti-crossing controller; 243. a glass shield; 244. a glass breakage detector; 3. a personnel management module; 31. a personnel information input unit; 32. a person information storage unit; 33. a person information management unit; 34. a personnel movement management unit; 35. a people flow rate monitoring unit; 4. an environment regulation module; 41. an environmental regulation controller; 42. an environment monitoring unit; 43. an environment regulation device; 5. an alarm module; 51. an alarm controller; 52. an audible and visual alarm; 53. a buzzer alarm; 54. a broadcasting device; 6. an employee terminal device; 61. a GPS positioning component; 62. a terminal controller; 63. a power source; 64. an identity chip; 65. alarm help switch.
Detailed Description
The present application is described in further detail below with reference to figures 1-4.
The embodiment of the application discloses a factory management system. Referring to fig. 1, a factory management system includes a server module 1, a security module 2, a personnel management module 3, an environment control module 4, an alarm module 5, and a plurality of personnel terminal devices 6, where the server module 1, the security module 2, the personnel management module 3, the environment control module 4, the alarm module 5, and the plurality of personnel terminal devices 6 are connected to each other in a communication manner. The server module 1 is used for establishing a factory management platform, and managing personnel logs in the factory management platform to browse, manage and set parameter information of the security module 2, the personnel management module 3, the environment regulation and control module 4 and the alarm module 5. The security module 2 is used for managing and controlling each area of the factory and sending an alarm signal to the alarm module 5 when an abnormal condition is found. The personnel management module 3 is used for registering and managing the identity information of workers in the factory, acquiring the position information of the workers in the factory area in real time through the staff terminal device 6, and monitoring and managing the movement of the workers in the factory. The environment regulation and control module 4 is used for regulating and controlling the environment parameters of each area in the factory in real time. The alarm module 5 is used for alarming according to the received alarm signal. The plurality of worker terminal devices 6 are used for providing identification for workers entering the factory area and collecting position information of the workers in real time after the workers enter the factory area. The factory management platform is established through the server module 1 to uniformly and intensively regulate and control the security module 2, the personnel management module 3, the environment regulation and control module 4 and the alarm module 5, the environment and the safety in a factory are managed and controlled, the alarm module 5 is used for giving an alarm in time when abnormal conditions occur, managers are attracted to timely handle the abnormal conditions, stable and continuous operation of a factory is ensured, and the effect of improving the factory management efficiency is achieved. In addition, through the setting of the staff terminal, the identity identification can be provided for the staff, the orderly management and control of the factory can be conveniently carried out, meanwhile, the position information of the staff can be collected in real time through the setting of the staff terminal, the ordered management and control of workers in the factory can be realized, the phenomenon that the workers slip numbers are separated from work posts for a long time is avoided, and the effects of efficiently and orderly managing the factory workers and improving the production efficiency of the factory are achieved.
Referring to fig. 1, the person management module 3 includes a person information entry unit 31, a person information storage unit 32, a person information management unit 33, and a person movement management unit 34. The personnel information entry unit 31 is used for entering identity information of workers newly joining the factory and setting authority information. The person information storage unit 32 is used to store the identity information of each worker in the factory. The personnel information management unit 33 is used for managing personnel to browse and update the identity information and the authority information of workers and import the identity information and the authority information of the workers into the corresponding staff terminal devices 6. The personnel movement management unit 34 is used for acquiring position information of each worker in the factory area in real time through the staff terminal device 6, judging whether the worker is in a working area according to the identity information and the authority information of the worker, and sending abnormal alarm information to a superior leader of the worker when the worker enters an unauthorized area or leaves the area where the worker works for a time greater than a preset threshold value A. The identity information and authority information of workers in the factory are efficiently and orderly managed and controlled through the arrangement of the personnel information input unit, the personnel information storage unit 32 and the personnel information management unit 33, and the management efficiency of the factory is improved. Through the setting of personnel movement management unit 34, the position information of workers in the factory can be collected in real time, and abnormal alarm information is sent when the workers leave the area where the posts are located for a long time or break into unauthorized confidential areas without permission, so that the workers in the factory can be monitored efficiently and reasonably, the safety of some confidential areas in the factory can be improved, and the effects of improving the management efficiency and the safety of the factory are achieved.
Referring to fig. 1, the staff management module 3 further includes a people flow rate monitoring unit 35, where the people flow rate monitoring unit 35 is configured to monitor the people flow rate of each public area and the number of staff members maintaining order in each public area in real time, and send alarm information to a manager in a certain public area when the people flow rate in the certain public area is greater than a preset people flow rate threshold B. The people flow monitoring unit 35 calculates the standard number C of the staff in order maintenance currently required by each public area according to a preset order staff demand calculation formula, and when the number of the staff in order maintenance in a certain public area is smaller than the standard number C of the staff in the public areaAnd sending personnel dispatching prompt information to the management personnel in the area. The formula for calculating the demand of the order staff is as follows: c = ⌈ Di/Xi⌉, wherein DiReal-time traffic for the ith public area, XiMaintenance factor, X, of the ith common areaiSet by the manager. Through the setting of people flow monitoring unit, can each public regional people flow of real time monitoring, and calculate the required order maintainer quantity in each public region in real time according to predetermined order maintainer demand computational formula, and send personnel to dispatch prompt message to the managers in this region when certain public regional order maintainer quantity is not enough, help guaranteeing that each public region can possess sufficient maintenance order personnel, guarantee the order and the security of each public place in the factory, reduce the probability that the accident appears.
Referring to fig. 1 and 2, the staff terminal device 6 includes a GPS positioning component 61, a terminal controller 62, a power supply 63, an identity chip 64, and an alarm help switch 65. Staff terminal device 6 concrete appearance sets up by actual conditions and can be worker's tablet, bracelet, wear formula worker's badge and drop etc. staff terminal device 6 adopts circular worker's tablet in this embodiment. The GPS positioning component 61, the alarm help-seeking switch 65 and the power supply 63 are all connected with the controller, the identity chip 64 is used for storing identity information and permission information of a card holder, and the alarm help-seeking switch 65 is used for giving an alarm for help when a worker is in an emergency. Through the arrangement of the GPS positioning component 61, the personnel movement management unit 34 can conveniently acquire the position information of workers in the plant area in real time and monitor the movement of the workers, thereby being beneficial to protecting the personal safety of the workers and effectively improving the stability and the safety of the plant area. Through the setting of the alarm help-seeking switch 65, the workers can seek help or ask for help when finding or taking place emergency, and the effects of improving the safety of a factory and effectively protecting the safety of the workers are achieved.
Referring to fig. 1, the security module 2 includes an access control unit 21, a video monitoring unit 22 and a fire alarm unit 23, the access control unit 21 includes a plurality of automatic gates 211, an emergency gate 212 and an authentication module 213, the plurality of automatic gates 211, the emergency gate 212 and the authentication module 213 are connected to an access controller 214, and the access controller 214 is connected to the alarm module 5. The automatic barriers 211, the safety doors 212 and the identity verification components 213 are uniformly distributed at entrances and exits of various areas in the factory, and the identity verification components 213 comprise face recognition devices, password verification devices and RFID identity reading devices. The video monitoring unit 22 includes a plurality of high-speed pan-tilt cameras 221 and infrared night vision cameras 222, and the plurality of high-speed pan-tilt cameras 221 and infrared night vision cameras 222 are uniformly distributed in each area in the factory. The fire alarm unit 23 is used for detecting the fire in each area of the plant area, giving an alarm through the alarm module 5 after detecting the fire, and starting a preset fire-fighting facility in the plant area to extinguish fire. The all-weather management and control of the plant are realized through the access control unit 21, the video monitoring unit 22 and the fire alarm unit 23, the safety of the plant is greatly improved, and efficient and reasonable management and control of workers in the plant are facilitated.
Referring to fig. 1, the security module 2 further includes an anti-crossing unit 24, the anti-crossing unit 24 includes an anti-crossing controller 242 and a plurality of sets of infrared light curtains 241, the plurality of sets of infrared light curtains 241 are all connected with the anti-crossing controller 242, the anti-crossing controller 242 is connected with the alarm module 5, and the plurality of sets of infrared light curtains 241 are all located at the bottom of the enclosure of the plant area and are circumferentially arranged along the enclosure of the plant area. Through preventing the setting of crossing unit 24, can report to the police when the fence of mill is crossed to the outsider, effectively improve the security in factory, reach the effect that improves the security and the management efficiency of mill.
Referring to fig. 3, a plurality of groups of infrared light curtains 241 are covered with glass protection covers 243, a plurality of glass protection covers 243 are provided with glass breaking detectors 244, and the plurality of glass breaking detectors 244 are connected with the anti-crossing controller 242. Through the setting of glass protection casing 243, can protect infrared light curtain 241, the life of extension infrared light curtain 241 reduces the fault incidence of infrared light curtain 241, further improves the security of mill, simultaneously through the setting of broken detector 244 of glass, can in time obtain the notice when broken appears because of various reasons at glass protection casing 243, reaches the effect that effectively improves the factory safety.
Referring to fig. 1, the environment control module 4 includes an environment control controller 41, an environment monitoring unit 42 and a plurality of environment control devices 43, the environment monitoring unit 42 is configured to monitor environment parameters of each area in the factory floor in real time and send the environment parameters to the environment control controller 41, and the environment control controller 41 receives the environment parameters of each area in the factory floor and then controls the environment control devices 43 to adjust the environment parameters of the corresponding area in the factory floor according to preset environment parameter requirements. Through the setting of environment regulation and control controller 41, environmental monitoring unit 42 and a plurality of environment regulation and control equipment 43, can maintain the environment in each region in the factory according to administrator's demand intelligent regulation and control, ensure that workman and equipment can be in good production environment, help improving the production efficiency of factory.
Referring to fig. 1, the alarm module 5 includes an alarm controller 51, a plurality of audible and visual alarms 52, a plurality of buzzer alarms 53 and a plurality of broadcasting devices 54, and the plurality of audible and visual alarms 52, buzzer alarms 53 and broadcasting devices 54 are all connected to the alarm controller 51 and are distributed in each area of the plant area. Through the setting of the alarm module 5, when abnormal conditions occur in the factory, an alarm can be sent out in time to inform management personnel in the factory to process, and the safety of the factory is effectively improved.
The embodiment of the application also discloses a factory management method. Referring to fig. 4, a plant management method includes the steps of:
s1, establishing a factory management platform: a factory management platform is established through the server module 1, and managers log in the factory management platform to browse, manage and set parameter information of the security module 2, the personnel management module 3, the environment regulation and control module 4 and the alarm module 5;
s2, managing and controlling the factory: the security module 2 is used for managing and controlling each area of the factory and sending an alarm signal to the alarm module 5 when an abnormal condition is found;
s3, registering and managing the identity information of workers: the identity information of workers in a factory is registered and managed through the personnel management module 3, the position information of the workers in the factory is acquired in real time through the staff terminal device 6, and the movement of the workers in the factory is monitored and managed;
s4, adjusting and controlling environmental parameters of the factory in real time: the environmental parameters of each area in the factory are regulated and controlled in real time through an environmental regulation and control module 4;
s5, alarming through the alarming module 5: and alarming is carried out according to the received alarm signal through the alarm module 5. A factory management platform is established through the server module 1 to carry out unified centralized regulation and control on the security module 2, the personnel management module 3, the environment regulation and control module 4 and the alarm module 5, thereby realizing the management and control on the environment and the safety in a factory area, and timely alarms through the alarm module 5 when abnormal conditions occur, attracts management personnel to timely handle the abnormal conditions, ensures stable and continuous operation of the factory, achieves the effect of improving the management efficiency of the factory, in addition, through the arrangement of the staff terminals, not only can the identity certification be provided for the staff, the orderly management and control of the factory area can be conveniently realized, meanwhile, the position information of the staff can be collected in real time through the setting of the staff terminal, ordered management and control of workers in the factory are achieved, the phenomenon that the workers slip numbers are separated from work posts for a long time is avoided, and the effects of efficiently and orderly managing the factory workers and improving the production efficiency of the factory are achieved.
The embodiment of the present application further discloses a computer-readable storage medium, which stores a computer program that can be loaded by a processor and executed in the method as described above, and the computer-readable storage medium includes, for example: various media capable of storing program codes, such as a usb disk, a removable hard disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a magnetic disk, or an optical disk.
The above examples are only used to illustrate the technical solutions of the present invention, and do not limit the scope of the present invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from these embodiments without making any inventive step, fall within the scope of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art may still make various combinations, additions, deletions or other modifications of the features of the embodiments of the present invention according to the situation without conflict, so as to obtain different technical solutions without substantially departing from the spirit of the present invention, and these technical solutions also fall within the protection scope of the present invention.
Claims (10)
1. A plant management system, characterized by: the system comprises a server module (1), a security module (2), a personnel management module (3), an environment regulation and control module (4), an alarm module (5) and a plurality of staff terminal devices (6), wherein the server module (1), the security module (2), the personnel management module (3), the environment regulation and control module (4), the alarm module (5) and the staff terminal devices (6) are in communication connection with one another;
the server module (1) is used for establishing a factory management platform, and managing personnel log in the factory management platform to browse, manage and set parameter information of the security module (2), the personnel management module (3), the environment regulation and control module (4) and the alarm module (5);
the security module (2) is used for managing and controlling each area of the factory and sending an alarm signal to the alarm module (5) when an abnormal condition is found;
the personnel management module (3) is used for registering and managing identity information of workers in a factory, acquiring position information of the workers in the factory in real time through the personnel terminal device (6), and monitoring and managing the movement of the workers in the factory;
the environment regulation and control module (4) is used for regulating and controlling the environment parameters of each area in the factory in real time;
the alarm module (5) is used for alarming according to the received alarm signal;
the plurality of staff terminal devices (6) are used for providing identification for workers entering the factory area and collecting position information of the workers in real time after the personnel enter the factory area.
2. A plant management system according to claim 1, wherein: the personnel management module (3) comprises a personnel information input unit (31), a personnel information storage unit (32), a personnel information management unit (33) and a personnel movement management unit (34), wherein the personnel information input unit (31) is used for inputting the identity information of a worker newly added into the factory and setting authority information; the personnel information storage unit (32) is used for storing the identity information of each worker in the factory; the personnel information management unit (33) is used for managing personnel to browse and update the identity information and the authority information of workers and importing the identity information and the authority information of the workers into the corresponding staff terminal devices (6); the personnel movement management unit (34) is used for acquiring position information of each worker in the plant area in real time through the worker terminal device (6), judging whether the worker is in a working area or not according to the identity information and the authority information of the worker, and sending abnormal alarm information to a superior leader of the worker when the worker enters an unauthorized area or leaves the area where the worker works for a time period longer than a preset threshold value A.
3. A plant management system according to claim 2, wherein: the personnel management module (3) still includes flow of people monitoring unit (35), flow of people monitoring unit (35) are used for the flow of people of each public area of real-time supervision and the staff quantity of maintenance order in each public area, send alarm information to the managers in this public area when certain public area flow of people is greater than predetermined flow of people threshold value B, flow of people monitoring unit (35) calculates the staff standard quantity C of the current required maintenance order in each public area according to predetermined order personnel demand computational formula to send personnel to the managers in this area and dispatch prompt message when the staff quantity of maintenance order is less than this public area's staff standard quantity C in certain public area, order personnel demand computational formula specifically is: c = ⌈ Di/Xi⌉, wherein DiReal-time traffic for the ith public area, XiMaintenance factor, X, of the ith common areaiSet by the manager.
4. A plant management system according to claim 2, wherein: staff terminal device (6) include GPS locating component (61), terminal controller (62), power (63), identity chip (64) and warning switch of seeking help (65), GPS locating component (61), warning switch of seeking help (65) and power (63) all are connected with the controller, identity chip (64) are used for saving cardholder's identity information and authority information, warning switch of seeking help (65) are used for the workman to report to the police when emergency appears and seek help.
5. A plant management system according to claim 1, wherein: the security module (2) comprises an access control unit (21), a video monitoring unit (22) and a fire alarm unit (23), the access control unit (21) comprises a plurality of automatic barriers (211), a safety door (212) and an identity verification assembly (213), the automatic barriers (211), the safety door (212) and the identity verification assembly (213) are connected with an access controller (214) together, and the access controller (214) is connected with the alarm module (5); the automatic barriers (211), the safety doors (212) and the identity verification components (213) are uniformly distributed at entrances and exits of various areas in a factory, and each identity verification component (213) comprises a face recognition device, a password verification device and an RFID identity reading device; the video monitoring unit (22) comprises a plurality of high-speed pan-tilt cameras (221) and infrared night vision cameras (222), and the high-speed pan-tilt cameras (221) and the infrared night vision cameras (222) are uniformly distributed in each area in a plant area; the fire alarm unit (23) is used for detecting the fire of each area in the plant area, alarming through the alarm module (5) after detecting the fire, and starting the preset fire-fighting facilities in the plant area to extinguish fire.
6. A plant management system according to claim 5, wherein: security module (2) still include and prevent turning over unit (24), prevent turning over unit (24) including preventing turning over controller (242) and a plurality of infrared light curtain (241) of group, a plurality of groups infrared light curtain (241) all with prevent turning over controller (242) and be connected, prevent turning over controller (242) and be connected with alarm module (5), a plurality of groups infrared light curtain (241) all are located factory area enclosure bottom and set up along factory area enclosure circumference.
7. A plant management system according to claim 6, wherein: the infrared light curtain (241) of a plurality of groups outside all covers and is equipped with glass protection casing (243), a plurality of broken detector of glass (244) is all installed to glass protection casing (243), a plurality of broken detector of glass (244) all are connected with preventing crossing controller (242).
8. A plant management system according to claim 1, wherein: the environment regulation and control module (4) includes environment regulation and control controller (41), environmental monitoring unit (42) and a plurality of environment regulation and control equipment (43), environment monitoring unit (42) are used for each regional environmental parameter in the real-time supervision factory area and send to environment regulation and control controller (41), environmental regulation and control controller (41) receive in the factory area behind each regional environmental parameter according to the regional environmental parameter of presetting environmental parameter demand control environment regulation and control equipment (43) regulation factory area in the environmental parameter that corresponds.
9. A plant management system according to claim 1, wherein: alarm module (5) are including alarm control ware (51), a plurality of audible-visual annunciator (52), a plurality of buzzer siren (53) and a plurality of broadcast equipment (54), a plurality of audible-visual annunciator (52), buzzer siren (53) and broadcast equipment (54) all are connected with alarm control ware (51) and distribute and set up in each region in the factory.
10. A plant management method according to claim 1, comprising the steps of:
a factory management platform is established through the server module (1), and managers log in the factory management platform to browse, manage and set parameter information of the security module (2), the personnel management module (3), the environment regulation and control module (4) and the alarm module (5);
each area of the factory is controlled through the security module (2), and an alarm signal is sent to the alarm module (5) when an abnormal condition is found;
identity information of workers in a factory is registered and managed through the personnel management module (3), position information of the workers in the factory is obtained in real time through the staff terminal device (6), and the movement of the workers in the factory is monitored and managed;
the environmental parameters of each area in the factory are regulated and controlled in real time through an environmental regulation and control module (4);
and alarming is carried out through an alarming module (5) according to the received alarming signal.
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