CN114453917A - Automatic rotor machining line - Google Patents
Automatic rotor machining line Download PDFInfo
- Publication number
- CN114453917A CN114453917A CN202210113951.4A CN202210113951A CN114453917A CN 114453917 A CN114453917 A CN 114453917A CN 202210113951 A CN202210113951 A CN 202210113951A CN 114453917 A CN114453917 A CN 114453917A
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- CN
- China
- Prior art keywords
- rotor
- module
- shaft
- taking
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003754 machining Methods 0.000 title claims abstract description 24
- 238000007514 turning Methods 0.000 claims abstract description 33
- 238000012546 transfer Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 16
- 238000012545 processing Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- MPOKJOWFCMDRKP-UHFFFAOYSA-N gold;hydrate Chemical compound O.[Au] MPOKJOWFCMDRKP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000013519 translation Methods 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses an automatic rotor machining line which comprises an in-shaft module, a pressing device and a workpiece taking device, wherein the in-shaft module is used for installing a rotating shaft on a rotor to be machined, the in-shaft module comprises a turntable, an in-shaft station for fixing the rotor is arranged on the turntable, and the periphery of the turntable is provided with a rotor shaft taking manipulator, a rotor taking manipulator, the pressing device and the workpiece taking device; the finish turning module is used for carrying out high-precision grinding processing on the rotor; the deburring module is used for carrying out a deburring process on the rotor; the oiling module is used for coating light gold water on the rotor; the transfer slide way is used for transferring the rotor; through adopting the module of entrying, finish turning module, burring module, fat liquoring module to cooperate to realize the rotor through the transfer slide and in the transfer between each process, realize the automatic work of entrying, finish turning, burring, the fat liquoring of rotor processing.
Description
Technical Field
The invention relates to the technical field of automatic production, in particular to an automatic rotor machining line.
Background
At present, the common rotor assembly process generally adopts manual operation, for example, in the shaft entering process, a folded workpiece is firstly placed into a station manually, then a rotor shaft is taken and placed in an upper claw pole hole, and then a shaft entering press is started to complete the shaft entering process. In addition, other processes, such as edge turning, deburring, oiling and the like, also need manual positioning and other operations, so that the precision is poor and the efficiency is low.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic rotor machining line.
The technical scheme adopted by the invention for solving the technical problems is as follows: the automatic rotor machining line comprises an in-shaft module, a rotor, a pressing device and a workpiece taking device, wherein the in-shaft module is used for installing a rotating shaft on a rotor to be machined and comprises a turntable, an in-shaft station for fixing the rotor is arranged on the turntable, and the rotor shaft taking manipulator, the pressing device and the workpiece taking device are arranged around the turntable; the finish turning module is used for carrying out high-precision grinding processing on the rotor; the deburring module is used for carrying out a deburring process on the rotor; the oiling module is used for coating light gold water on the rotor; the transfer slide is used for transferring the rotor.
According to the automatic rotor machining line provided by the invention, the automatic shaft entering, mold finishing, deburring and oiling work of rotor machining is realized by adopting the matching of the shaft entering module, the finish turning module, the deburring module and the oiling module and realizing the transfer of the rotor among all the processes through the transfer slide way.
As some preferred embodiments of the invention, the shaft-entering station comprises a buffer frame and a positioning die, and a shaft positioning male die is arranged on the positioning die.
As some preferred embodiments of the present invention, a station sensor is disposed on the turntable for monitoring whether a rotor is located on the spindle-entering station.
As some preferred embodiments of the invention, the rotor shaft taking manipulator comprises a rotor shaft taking lifting cylinder, a rotor shaft taking rotating frame, a rotor shaft grabbing cylinder and a rotor shaft grabbing claw.
The rotor taking manipulator comprises a rotor taking translation guide rail, a rotor taking translation frame, a rotor taking lifting cylinder, a rotor taking lifting frame, a rotor grabbing cylinder and a rotor grabbing claw.
In some preferred embodiments of the present invention, the pick-up device includes a rotating arm that can rotate in left and right directions, and the rotating arm is provided with a pick-up claw.
As some preferred embodiments of the invention, the finish turning module comprises a turning manipulator, a finish turning machining station and a turning tool.
As some preferred embodiments of the invention, the deburring module comprises a deburring station rotating frame and a deburring grinding wheel.
As some preferred embodiments of the invention, the oiling module comprises an oiling station rotating frame and an oiling nozzle.
As some preferred embodiments of the invention, the transfer chute comprises an inclined chute, an end stop and a chute lifting frame.
The invention has the beneficial effects that:
1. the shaft entering, mold finishing, deburring and oil coating work of rotor machining is realized, and the efficiency is higher;
2. high automation degree, good processing quality, safe operation and low cost.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of another angle of the present invention;
FIG. 3 is a top view of the in-line module of the present invention;
FIG. 4 is a schematic structural view of a spindle entering station of the present invention;
FIG. 5 is a schematic view of the rotor shaft removing robot according to the present invention;
FIG. 6 is a schematic view of the rotor picking robot of the present invention;
FIG. 7 is a schematic structural view of a finishing module according to the present invention;
FIG. 8 is a schematic structural view of a deburring module of the present invention;
FIG. 9 is a schematic diagram of the oiling module of the present invention;
fig. 10 is a schematic structural view of the transfer chute of the present invention.
Reference numerals:
the device comprises an axle entering module 100, a turntable 110, a rotor shaft taking manipulator 120, a rotor shaft taking lifting cylinder 121, a rotor shaft taking rotating frame 122, a rotor shaft grabbing cylinder 123, a rotor shaft grabbing claw 124, a rotor taking manipulator 130, a rotor taking translation guide rail 131, a rotor taking translation frame 132, a rotor taking lifting cylinder 133, a rotor taking lifting frame 134, a rotor grabbing cylinder 135, a rotor grabbing claw 136, a pressing device 140, a workpiece taking device 150, a rotating arm 151, a workpiece taking claw 152, an axle entering station 160, a buffer frame 161, a positioning die 162, an axle positioning male die 163 and a station sensor 170;
a finish turning module 200, a turning manipulator 210, a finish turning machining station 220 and a turning tool 230;
the deburring device comprises a deburring module 300, a deburring station rotating frame 310 and a deburring grinding wheel 320;
the device comprises an oiling module 400, an oiling station rotating frame 410 and an oiling nozzle 420;
a transfer chute 500, an inclined chute 510, an end stop 520, and a chute crane 530.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. Rather, the invention can be practiced without these specific details, i.e., those skilled in the art can more effectively introduce the essential nature of their work to others skilled in the art using the description and presentation herein.
Furthermore, it should be noted that the terms "front side", "rear side", "left side", "right side", "upper side", "lower side", and the like used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from the geometric center of a specific part, respectively, and those skilled in the art should not understand that the technology beyond the scope of the present application is simply and innovatively adjustable in the directions.
It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention. Well-known manufacturing methods, control procedures, component dimensions, material compositions, pipe arrangements, etc., have not been described in detail since they are readily understood by those of ordinary skill in the art, in order to avoid obscuring the present invention.
Fig. 1 is a perspective view of an embodiment of the present invention, fig. 2 is a perspective view of another angle of the embodiment of the present invention, and referring to fig. 1 and 2, the embodiment of the present invention provides an automatic rotor machining line, which includes a spindle entering module 100 for performing a spindle mounting process on a rotor to be machined.
Further, referring to fig. 3, the shaft-entering module 100 includes a rotating disc 110, and a shaft-entering station 160 for fixing a rotor is disposed on the rotating disc 110. Referring to fig. 4, 5, and 6, a rotor shaft taking robot 120, a rotor taking robot 130, a stitching device 140, and a pickup device 150 are provided around the turntable 110. The turntable 110 drives the shaft-entering station 160 to rotate and pass through the rotor shaft taking manipulator 120, the rotor shaft taking manipulator 130, the pressing device 140 and the workpiece taking device 150 in sequence. Wherein the rotor shaft taking robot 120 places the rotor shaft on the shaft entering station 160 and the rotor shaft taking robot 130 places the rotor on the shaft entering station 160. And then the rotor and the rotor shaft are mounted by pressing through the pressing device 140.
Still further, referring to fig. 10, the processing line further includes a transfer chute 500 for transferring the rotor. Finally, the rotor is taken away by the taking device 150 and sent to a transfer slide way 500 between the shaft entering module 100 and the finish turning module 200, and the rotor is transferred to the finish turning module 200.
Still further, referring to fig. 7, the processing line further includes a finish turning module 200 for performing high precision grinding processing on the rotor. After the rotor is transferred to the finish turning module 200, the high-precision grinding processing is carried out, and then the rotor is conveyed away by the transfer slide way 500.
Still further, referring to fig. 8, the processing line further includes a deburring module 300 for performing a deburring process on the rotor. After the rotor is transferred to the deburring module 300, the deburring process is performed, and then the rotor is conveyed away by the transfer chute 500.
Still further, referring to fig. 9, the processing line further includes an oiling module 400 for applying light golden water to the rotor. After the rotor is transferred to the oiling module 400, the procedure of coating light gold water is carried out, and then the rotor is conveyed away by the transfer slide way 500.
The above disclosed automatic rotor processing line is only a preferred embodiment of the present invention, and is only used for illustrating the technical solution of the present invention, and not for limiting the same. Reference will now be made in detail to some embodiments, wherein an "embodiment" as referred to herein refers to a particular feature, structure, or characteristic that may be included in at least one implementation of the present application.
In some embodiments, the shaft-entering station 160 includes a buffer frame 161 and a positioning die 162, and the positioning die 162 is provided with a shaft-positioning male die 163. The rotor shaft is placed at the shaft positioning male die 163, wherein the shaft positioning male die 163 is designed to ensure that the rotor shaft is sufficiently stable in the shaft entering station 160, thereby ensuring the machining effect. The rotor is then placed on a positioning die 162. A buffer structure (e.g., a spring) is disposed between the buffer frame 161 and the positioning mold 162, so that when the pressing device 140 performs pressing operation, the buffer structure can play a role in buffering, thereby preventing the rotor from being damaged.
In some embodiments, a station sensor 170 is provided on the turntable 110 for monitoring whether a rotor is present at the spindle entry station 160. Once the station sensor 170 finds that there is no rotor passing through the spindle entry station 160 of the rotor picking robot 130, or there is a rotor passing through the spindle entry station 160 of the picking apparatus 150, a shutdown or other measures are required to avoid continued malfunction.
In some embodiments, the rotor shaft removing robot 120 includes a rotor shaft removing and lifting cylinder 121, a rotor shaft removing and rotating frame 122, a rotor shaft grasping cylinder 123, and a rotor shaft grasping claw 124. After the rotor shaft grabbing cylinder 123 controls the rotor shaft grabbing claw 124 to grab the rotor shaft, the rotor shaft rotating frame 122 is taken to drive the rotor shaft grabbing claw 124 to rotate, the rotor shaft horizontally placed in the rotor shaft bin rotates 270 degrees, then the rotor shaft lifting cylinder 121 drives the rotor shaft grabbing claw 124 to lift, and the rotor shaft is placed in the shaft entering station 160.
In some embodiments, the rotor fetching robot 130 includes a rotor fetching translation guide rail 131, a rotor fetching translation frame 132, a rotor fetching lifting cylinder 133, a rotor fetching lifting frame 134, a rotor grabbing cylinder 135, and a rotor grabbing claw 136. The fetching rotor translation frame 132 may translate along the fetching rotor translation guide rail 131. The rotor taking lifting cylinder 133 drives the rotor taking lifting frame 134 to lift. The grasping rotor cylinder 135 controls the grasping rotor claw 136 to open and close the grasping rotor.
In some embodiments, the pick-up device 150 includes a rotating arm 151 capable of rotating in left and right directions, and a pick-up claw 152 is disposed on the rotating arm 151. After the claw 152 grabs the rotor, the rotating arm 151 drives the claw 152 to transfer the rotor.
In this embodiment, optionally, the subsequent processes of the shaft-entering module 100 are divided into two groups, for example, group a is provided with the finish turning module 200, the deburring module 300 and the oiling module 400, and group B is also provided with the finish turning module 200, the deburring module 300 and the oiling module 400. The pickup device 150 can sequentially rotate the rotor to the group A and the group B, thereby improving the working efficiency.
In some embodiments, the finish turning module 200 includes a turning robot 210, a finish turning station 220, and a turning tool 230. The turning robot 210 carries the rotor of the transfer chute 500 to the finish turning station 220, and then processes the rotor by the turning tool 230. The finish turning module 200 is mainly responsible for chamfering the edge of the rotor.
In some embodiments, the deburring module 300 includes a deburring station carousel 310, a deburring grinding wheel 320. When the rotor is conveyed to the deburring station rotating frame 310 by the transfer chute 500, the deburring station rotating frame 310 drives the rotor to rotate, and then the deburring grinding wheel 320 can perform deburring operation. After completion, the deburring station turret 310 is raised to drop the rotor into the next section of transfer chute 500.
In some embodiments, the oiling module 400 includes an oiling station turret 410, an oiling nozzle 420. The rotor is transported to the oiling station rotating frame 410 by the transfer slide way 500, the oiling station rotating frame 410 drives the rotor to rotate, and then the oiling nozzle 420 can perform oil spraying operation. After completion, the de-oiling station turret 410 is raised to drop the rotors to the next section of transfer chute 500 and collect the processed rotors.
In some embodiments, the transfer chute 500 includes a tilt chute 510, an end stop 520, and a chute crane 530. When the rotor slides down the inclined ramp 510 to the end point, it is stopped or caught by the end stop 520. When the rotor needs to start to the next section of transfer chute 500, the chute crane 530 is lifted to drive the rotor to ascend, and the rotor slides to the inclined chute 510 of the next section of transfer chute 500 after knowing that the rotor is higher than the end stop 520.
The present invention can be modified and adapted appropriately from the above-described embodiments, according to the principles described above. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and variations of the present invention should fall within the scope of the claims of the present invention.
Claims (10)
1. An automatic processing line of rotor which characterized in that: the machining device comprises an axis entering module (100) and a workpiece taking device (150), wherein the axis entering module (100) is used for installing a rotating shaft on a rotor to be machined, the axis entering module (100) comprises a rotating disc (110), an axis entering station (160) for fixing the rotor is arranged on the rotating disc (110), and a rotor axis taking manipulator (120), a rotor taking manipulator (130), a pressing device (140) and the workpiece taking device (150) are arranged around the rotating disc (110);
the finish turning module (200) is used for carrying out high-precision grinding processing on the rotor;
the deburring module (300) is used for carrying out a deburring process on the rotor;
the oiling module (400) is used for coating light gold water on the rotor;
a transfer chute (500) for transferring the rotor.
2. An automatic rotor machining line according to claim 1, characterized in that: the shaft entering station (160) comprises a buffer frame (161) and a positioning die (162), and a shaft positioning male die (163) is arranged on the positioning die (162).
3. An automatic rotor machining line according to claim 1, characterized in that: and a station sensor (170) is arranged on the rotary disc (110) and used for monitoring whether a rotor exists on the shaft entering station (160).
4. An automatic rotor machining line according to claim 1, characterized in that: the rotor shaft taking manipulator (120) comprises a rotor shaft taking lifting cylinder (121), a rotor shaft taking rotating frame (122), a rotor shaft grabbing cylinder (123) and a rotor shaft grabbing claw (124).
5. An automatic rotor machining line according to claim 1, characterized in that: the rotor taking manipulator (130) comprises a rotor taking translation guide rail (131), a rotor taking translation frame (132), a rotor taking lifting cylinder (133), a rotor taking lifting frame (134), a rotor grabbing cylinder (135) and a rotor grabbing claw (136).
6. An automatic rotor machining line according to claim 1, characterized in that: the pickup device (150) comprises a rotating arm (151) capable of rotating along the left and right side directions, and a pickup claw (152) is arranged on the rotating arm (151).
7. An automatic rotor machining line according to claim 1, characterized in that: the finish turning module (200) comprises a turning manipulator (210), a finish turning machining station (220) and a turning tool (230).
8. An automatic rotor machining line according to claim 1, characterized in that: the deburring module (300) comprises a deburring station rotating frame (310) and a deburring grinding wheel (320).
9. An automatic rotor machining line according to claim 1, characterized in that: the oiling module (400) comprises an oiling station rotating frame (410) and an oiling nozzle (420).
10. An automatic rotor machining line according to claim 1, characterized in that: the transfer slide way (500) comprises an inclined slide way (510), an end stop (520) and a slide way lifting frame (530).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210113951.4A CN114453917A (en) | 2022-01-29 | 2022-01-29 | Automatic rotor machining line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210113951.4A CN114453917A (en) | 2022-01-29 | 2022-01-29 | Automatic rotor machining line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114453917A true CN114453917A (en) | 2022-05-10 |
Family
ID=81412058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210113951.4A Pending CN114453917A (en) | 2022-01-29 | 2022-01-29 | Automatic rotor machining line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114453917A (en) |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006035347A (en) * | 2004-07-23 | 2006-02-09 | Toshiba Corp | Polishing device and polishing method |
| CN201485007U (en) * | 2009-07-08 | 2010-05-26 | 江苏常宝普莱森钢管有限公司 | Device for blocking and feeding steel tube |
| CN103840613A (en) * | 2014-02-21 | 2014-06-04 | 冼卫文 | Five-in-one-rotor full-automatic assembling device |
| US20140290048A1 (en) * | 2011-05-18 | 2014-10-02 | Honda Motor Co., Ltd. | Press-fitting structure |
| CN106628968A (en) * | 2016-12-08 | 2017-05-10 | 合肥协佳机电科技有限公司 | Wooden round stool raw material processing platform slideway conveying device |
| CN207218483U (en) * | 2017-09-30 | 2018-04-10 | 浙江硕和机器人科技有限公司 | A kind of rotor processing line |
| CN108242872A (en) * | 2017-12-20 | 2018-07-03 | 宁波新冠联机电有限公司 | A kind of assembling mechanism of rotor machining equipment |
| CN109605053A (en) * | 2018-12-04 | 2019-04-12 | 洁华控股股份有限公司 | Jet pipe for gaseous pollutant cleaning equipment welds unit |
| CN209242075U (en) * | 2018-12-04 | 2019-08-13 | 洁华控股股份有限公司 | Supervisor's feeding device for jet pipe welding unit |
| CN111082609A (en) * | 2019-12-13 | 2020-04-28 | 广东格兰仕电器配件制造有限公司 | Automatic production equipment of shaded pole motor and production method of shaded pole motor |
| CN214922065U (en) * | 2021-01-19 | 2021-11-30 | 浙江亚特电器有限公司 | Automatic pressing device for rotor shaft |
| CN217371337U (en) * | 2022-01-29 | 2022-09-06 | 佛山市顺德区天品电器科技有限公司 | Automatic rotor machining line |
-
2022
- 2022-01-29 CN CN202210113951.4A patent/CN114453917A/en active Pending
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| JP2006035347A (en) * | 2004-07-23 | 2006-02-09 | Toshiba Corp | Polishing device and polishing method |
| CN201485007U (en) * | 2009-07-08 | 2010-05-26 | 江苏常宝普莱森钢管有限公司 | Device for blocking and feeding steel tube |
| US20140290048A1 (en) * | 2011-05-18 | 2014-10-02 | Honda Motor Co., Ltd. | Press-fitting structure |
| CN103840613A (en) * | 2014-02-21 | 2014-06-04 | 冼卫文 | Five-in-one-rotor full-automatic assembling device |
| CN106628968A (en) * | 2016-12-08 | 2017-05-10 | 合肥协佳机电科技有限公司 | Wooden round stool raw material processing platform slideway conveying device |
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