CN114437563A - Disperse blue-to-black dye mixture and preparation method and application thereof - Google Patents

Disperse blue-to-black dye mixture and preparation method and application thereof Download PDF

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CN114437563A
CN114437563A CN202210108338.3A CN202210108338A CN114437563A CN 114437563 A CN114437563 A CN 114437563A CN 202210108338 A CN202210108338 A CN 202210108338A CN 114437563 A CN114437563 A CN 114437563A
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component
dye mixture
formula
disperse blue
black dye
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CN114437563B (en
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孙岩峰
王景景
王齐兵
商李金
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HANGZHOU JIHUA JIANGDONG CHEMICAL CO Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0071Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
    • C09B67/008Preparations of disperse dyes or solvent dyes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09BORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
    • C09B67/00Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
    • C09B67/0033Blends of pigments; Mixtured crystals; Solid solutions
    • C09B67/0046Mixtures of two or more azo dyes
    • C09B67/0051Mixtures of two or more azo dyes mixture of two or more monoazo dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D06P1/18Azo dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D06P1/19Nitro dyes
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/54Polyesters using dispersed dyestuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Coloring (AREA)

Abstract

The invention discloses a disperse blue-black dye mixture and a preparation method and application thereof, wherein the colors are blue to dark blue, navy blue and black, and the dye mixture comprises a component A, a component B, a component C, a component D and an auxiliary agent thereof, wherein the mass percentages of the colors in the mixture are different according to the colors, and the dye mixture mainly comprises 10-90% of the component A, 1-20% of the component B, 1-50% of the component C, 0-30% of the component D and the auxiliary agent. The dye mixture is mainly used for dyeing and printing polyester fibers and fabrics thereof as well as blended fabrics, and has higher wet processing fastness in dyeing and printing.

Description

Disperse blue-to-black dye mixture and preparation method and application thereof
Technical Field
The invention belongs to the technical field of disperse dyes, relates to a dye mixture and preparation thereof, and more particularly relates to a dye mixture and a preparation method and application thereof.
Background
In recent years, with the increasing of environmental protection requirements, the pressure of wastewater treatment in a printing and dyeing mill is further increased, and managers in the printing and dyeing mill want to reduce the washing color depth of dyed fabrics as much as possible so as to achieve a lower wastewater treatment pressure, and the reclaimed water after simple treatment can be continuously recycled to the dyeing process. The reuse of reclaimed water reduces the waste of water resources and improves the running efficiency of water, and directly reduces the cost pressure of a printing and dyeing mill.
With great challenges faced by dye suppliers in the process of product export, customers not only require the product to have certain environmental protection, but also require the product to have higher economy in the use process. In recent two years, domestic and foreign markets put forward the dye requirement with high washing effect, the dyed fabric after soaping or washing is required to have consistent or similar color difference grade, and the soaping or washing bottom water is required to have certain color requirement, namely the residual dye amount in the soaping liquid or the washing liquid is required to be as small as possible, and the level of clearness or even transparency is required to be achieved. Especially in medium and dark color products, the market is more and more favored to dye varieties with high washing fastness and low washing liquid concentration.
When the disperse dye is dark, the textile with larger dye consumption can obtain deeper color, and after the textile is dyed by the dark dye, the surface of the textile can carry more loose color due to the larger dye consumption, thereby bringing certain influence to the cleaning and using processes. The washing fastness of common dark color textiles in the using process is poor.
Disclosure of Invention
The invention aims to provide a disperse blue-black dye mixture and a preparation method and application thereof, wherein the dye mixture has a color covering blue, dark blue, navy blue, black and other medium-dark color systems, is suitable for dyeing and printing of knitted polyester fabrics, woven fabrics and blended fabrics thereof, can ensure that textiles obtain better washing fastness on the premise of ensuring that other fastness indexes are not reduced, can be spliced into a new dye with good application performance, has good dye sublimation resistance, has higher dry and wet rubbing fastness after dyeing, has excellent perspiration fastness and good washing fastness, and is suitable for dip dyeing, hot melt dyeing and printing of the knitted polyester fabrics and the blended fabrics thereof.
In order to achieve the purpose, the invention adopts the following technical scheme:
a disperse blue-black dye mixture comprises the following components in percentage by weight: 10-90% of component A, 1-20% of component B, 1-50% of component C, 0-30% of component D and the balance of auxiliary agents; wherein,
the structural formula of the component A is shown as the formula (I):
Figure BDA0003494118810000021
in the formula, R1Comprises the following steps: -CH2C6H5,-C2H4COOCH3、-CH2-CH3、-CH2CH2Any one of CN; r2is-CN, -Br, -Cl, -NO2Any one of the above;
the structural formula of the component B is shown as the formula (II):
Figure BDA0003494118810000022
in the formula, R3Comprises the following steps: -C3H7、-C2H5、-CH2CH2One of CN; r4Is composed of
Figure BDA0003494118810000023
-CH2C00CH2CH3、 -CH2COOCH3Any one of the above;
the structural formula of the component C is shown as the formula (III):
Figure BDA0003494118810000024
in the formula, R5Comprises the following steps: -C2H5、-CH2CH2CN、
Figure BDA0003494118810000025
-CH2COOCH3Any one of the above;
the structural formula of the component D is shown as the formula (IV):
Figure BDA0003494118810000026
in the formula, R6Comprises the following steps: any one of-CN, -Br and-Cl, R7is-C2H5、-CH2CH2CN、-CH2COOCH3Any one of them.
As a preferable scheme of the invention, the component A is composed of one or more of the following structural formulas:
Figure BDA0003494118810000027
Figure BDA0003494118810000031
as a preferable scheme of the invention, the component B is composed of one or more of the following structural formulas:
Figure BDA0003494118810000032
as a preferable scheme of the invention, the component C consists of one or more of the following structural formulas:
Figure BDA0003494118810000033
Figure BDA0003494118810000041
as a preferable scheme of the invention, the component D is composed of one or more of the following structural formulas:
Figure BDA0003494118810000042
as a preferable scheme of the invention, the auxiliary agent comprises one or a mixture of more of sodium lignosulfonate, a naphthalene sulfonic acid formaldehyde condensate, an alkyl naphthalene sulfonic acid formaldehyde condensate and a benzyl methyl sulfonic acid formaldehyde condensate.
As a preferable scheme of the invention, the alkyl naphthalene sulfonic acid formaldehyde condensate is a dispersant MF, and the sodium lignosulfonate comprises lignin S-28 and 85A.
In a preferred embodiment of the present invention, the color of the dye mixture is blue, navy blue or black.
The invention also provides a preparation method of the disperse blue-black dye mixture, which comprises the following steps: mixing the component A, the component B, the component C, the component D and the auxiliary agent according to the formula amount by dry powder to obtain a dye mixture;
alternatively, it comprises: according to the formula, the mixture of the component A, the component B, the component C and the component D and an auxiliary agent are added with glass beads, water or a surfactant, ground by using a sand mill, and spray-dried to obtain a dye mixture.
The invention also provides application of the disperse blue-black dye mixture, and the dye mixture is used for dyeing and printing polyester fibers and fabrics thereof, and blended fabrics.
Compared with the prior art, the invention has the following beneficial effects:
1) the dye mixture has the colors of blue, dark blue, navy blue, black and other medium and dark color systems, is suitable for dyeing and printing of polyester knitted fabrics, woven fabrics and blended fabrics thereof, and can ensure that the textiles obtain better washing fastness on the premise of ensuring that other fastness indexes are not reduced;
2) the dye mixture can be blended into a new dye with good application performance, and the dye has good sublimation fastness;
3) after the dye mixture is used for dyeing, the textile has higher dry and wet rubbing fastness, excellent perspiration fastness and good washing fastness, and is suitable for dip dyeing, hot melt dyeing and printing of terylene and blended fabrics thereof;
4) the benzyl or benzoyl chloride group is introduced into the dye structure, so that the affinity of the dye and the fiber is improved, the washing fastness of the dye is improved, the production cost of the dye is reduced, and the price of the dye is lower than that of commercial high-washing-fastness commercial dye.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Mixing the component A, the component B, the component C, the component D and the auxiliary agent according to the proportion in the table 1, adding water, grinding by using a sand mill, and spray drying to obtain a dye mixture product.
TABLE 1 dye mixture formula
Figure BDA0003494118810000051
A commercial high-fastness disperse black dye HWT is used as a comparative example 1, the dyeing depth is 4 percent (o.w.f.) for comparison, dye isocratic dyeing is carried out by using examples 1-9, dip dyeing is carried out in a dye bath with the pH value of 4.5 and the bath ratio is 1:20 at a high-temperature high-pressure dyeing machine, the dye is kept for 45min at the temperature of 130 ℃, then reduction cleaning is carried out, heat setting is carried out for 30s at the temperature of 180 ℃, after dyeing, the Integ values of the examples 1-9 are basically approximate to that of the comparative example 1, and various fastness tests are carried out, and the results are shown in a table 2 and a table 3: the detection method comprises the following steps:
GB/T3921.3-1997; color fastness to washing test 3 of the textile;
GB/T3922-2013; the color fastness to perspiration of the textile is tested;
GB/T3920-2008; color fastness to rubbing of the textile in a color fastness test;
GB/T5718-1997; color fastness test of textile to dry heat (except hot pressing);
GB/T8427-; color fastness of the textile to artificial light is tested.
TABLE 2 fastness results of disperse Black dye mixtures
Figure BDA0003494118810000061
Figure BDA0003494118810000071
TABLE 3 sublimation fastness results
Figure BDA0003494118810000072
As can be seen from tables 2 and 3, the disperse blue-black dye mixture has excellent color fastness, is consistent with the commercially available high-fastness disperse black HWT fastness, and is suitable for the dyeing performance requirements of polyester extremely blended fabrics.
While the invention has been described with respect to a preferred embodiment, it will be understood by those skilled in the art that the foregoing and other changes, omissions and deviations in the form and detail thereof may be made without departing from the scope of this invention. Those skilled in the art can make various changes, modifications and equivalent arrangements, which are equivalent to the embodiments of the present invention, without departing from the spirit and scope of the present invention, and which may be made by utilizing the techniques disclosed above; meanwhile, any changes, modifications and variations of the above-described embodiments, which are equivalent to those of the technical spirit of the present invention, are within the scope of the technical solution of the present invention.

Claims (10)

1. A disperse blue to black dye mixture is characterized by comprising the following components in percentage by weight: 10-90% of component A, 1-20% of component B, 1-50% of component C, 0-30% of component D and the balance of auxiliary agents; wherein,
the structural formula of the component A is shown as the formula (I):
Figure FDA0003494118800000011
in the formula, R1Comprises the following steps: -CH2 C6H5,-C2H4COOCH3、-CH2-CH3、-CH2CH2Any one of CN; r2is-CN, -Br, -Cl, -NO2Any one of the above;
the structural formula of the component B is shown as the formula (II):
Figure FDA0003494118800000012
in the formula, R3Comprises the following steps: -C3H7、-C2H5、-CH2CH2One of CN; r4Is composed of
Figure FDA0003494118800000013
-CH2C00CH2CH3、-CH2COOCH3Any one of the above;
the structural formula of the component C is shown as the formula (III):
Figure FDA0003494118800000014
in the formula, R5Comprises the following steps: -C2H5、-CH2CH2CN、
Figure FDA0003494118800000015
-CH2COOCH3Any one of the above;
the structural formula of the component D is shown as the formula (IV):
Figure FDA0003494118800000016
in the formula, R6Comprises the following steps: any one of-CN, -Br and-Cl, R7is-C2H5、-CH2CH2CN、-CH2COOCH3Any one of them.
2. A disperse blue to black dye mixture according to claim 1, wherein component a is comprised of one or more of the following structural formulas:
Figure FDA0003494118800000017
Figure FDA0003494118800000021
3. a disperse blue to black dye mixture according to claim 1, wherein said component B consists of one or more of the following structural formulas:
Figure FDA0003494118800000022
4. a disperse blue to black dye mixture according to claim 1, wherein component C consists of one or more of the following structural formulae:
Figure FDA0003494118800000031
5. a disperse blue to black dye mixture according to claim 1, wherein component D consists of one or more of the following structural formulae:
Figure FDA0003494118800000032
6. a disperse blue to black dye mixture according to any of claims 1 to 5, wherein said auxiliaries comprise one or more of sodium lignosulfonate, naphthalene sulfonic acid formaldehyde condensate, alkyl naphthalene sulfonic acid formaldehyde condensate, benzyl methyl sulfonic acid formaldehyde condensate.
7. A disperse blue to black dye mixture according to claim 6, wherein the alkylnaphthalenesulfonic acid formaldehyde condensate is dispersant MF.
8. A disperse blue to black dye mixture according to any of claims 1 to 5, wherein the color of the dye mixture is blue, navy blue or black.
9. A method of preparing a disperse blue to black dye mixture according to claim 1, comprising: mixing the component A, the component B, the component C, the component D and the auxiliary agent according to the formula amount by dry powder to obtain a dye mixture;
alternatively, it comprises: adding the component A, the component B, the component C, the component D and the auxiliary agent into glass beads, water or a surfactant according to the formula amount, grinding by using a sand mill, and spray drying to obtain a dye mixture.
10. Use of a disperse blue to black dye mixture according to claim 1, characterized in that the dye mixture is used for dyeing and printing polyester fibers and fabrics thereof, as well as blended fabrics.
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