CN114318458A - Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment - Google Patents

Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment Download PDF

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Publication number
CN114318458A
CN114318458A CN202210047781.4A CN202210047781A CN114318458A CN 114318458 A CN114318458 A CN 114318458A CN 202210047781 A CN202210047781 A CN 202210047781A CN 114318458 A CN114318458 A CN 114318458A
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China
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material taking
hanging
hanging rod
wedge
groove
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CN202210047781.4A
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Chinese (zh)
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罗锋
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Dezheng Cnc Machine Tool Ningbo Co ltd
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Dezheng Cnc Machine Tool Ningbo Co ltd
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Abstract

The invention relates to full-automatic equipment for anodizing aluminum parts, which comprises a feeding mechanism, a groove line and a PLC (programmable logic controller) console, wherein the feeding mechanism comprises a framework and at least one material taking arm, the framework is arranged along the length direction of the groove line, the material taking arm is connected to the framework in a sliding manner and slides under the electric control of the PLC console, the groove line comprises a plurality of treatment grooves, each flow of an anodizing process corresponding to the treatment grooves, the treatment grooves which are idle/in use, the omitted flows and the total required time length parameter, the residual time length parameter and the finished product color development parameter of each changeable flow are displayed on the PLC console, at least one support frame is arranged outside the treatment groove at the end part, and a hanging rod is detachably arranged on each support frame. The equipment of the technical scheme does not need to be provided with a travel switch, and the mechanical equipment can be accurately moved to the corresponding processing tank to be kept at the relative position after each processing procedure is finished, so that the cost can be greatly reduced.

Description

Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment
Technical Field
The invention relates to the technical field of anodic oxidation equipment, in particular to full-automatic equipment for anodic oxidation of aluminum parts and an anodic oxidation process using the equipment.
Background
The method is characterized in that an aluminum piece is taken as an anode and placed in an electrolyte solution for electrification treatment, and the surface of the aluminum piece is subjected to electrolysis to form an aluminum film, namely the process of anodizing treatment of aluminum, after the anodizing treatment, the surface of the aluminum piece can form a compact oxide film with the thickness of several micrometers to hundreds of micrometers, and under the action of the oxide film, compared with a natural oxide film of the aluminum piece, the corrosion resistance, the wear resistance and the decoration performance of the aluminum piece are remarkably improved.
The whole anodic oxidation process comprises the steps that aluminum parts must be subjected to chemical polishing treatment before oxidation, irregular areas on the surfaces are leveled, matte surface treatment is further needed to destroy natural oxide films on the surfaces, alkali washing, acid washing neutralization and deoiling treatment are carried out to remove oil stains, dust, metal oxides and artificial fingerprints, pure metal matrixes are exposed, then oxidation treatment is carried out, finally dyeing treatment and sealing are carried out after acid washing neutralization again, and multiple times of water washing treatment are further carried out in the whole process.
In the anodic oxidation process of the aluminum piece, except water washing, each processing procedure has strict time limit, in order to process more aluminum pieces as much as possible in unit time, a plurality of hangers hung with the aluminum pieces are often used for simultaneously carrying out different processing in different processing tanks, the traditional operation mode is directly completed in a manual operation mode, so that the whole processing efficiency cannot be effectively improved, in order to avoid that the processing time exceeds a specified value, the processing tanks are often required to be divided into a plurality of groups and respectively charged by a plurality of operators, which causes the increase of labor cost, after the processing procedure in a certain processing tank is completed, the hangers are taken out by the operators in charge and are transported to the processing tank of the next procedure or the operators in charge of the next procedure, and the weights of the hangers and the aluminum pieces in the transport process generate heavy burden on the operators, the fatigue feeling is increased greatly, the treatment efficiency is further influenced, particularly, the aluminum piece needs to be fully contacted with a treatment solvent by shaking in the steps of alkali washing, acid washing neutralization and the like, the traditional operation mode is directly completed in a manual operation mode by manpower, so the method can be greatly influenced by subjective experience judgment of operators, the anodic oxidation process of the aluminum piece is gradually replacing the manual operation by mechanical equipment at present, certain labor cost is saved, the treatment efficiency is improved, but in the operation process, a travel switch needs to be arranged at each treatment tank, the mechanical equipment can be ensured to be accurately moved to the position opposite to each treatment tank, and the purchase cost of a new travel switch is increased.
Disclosure of Invention
In view of the above, in order to overcome the problem that the expenditure cost is increased due to the fact that the conventional mechanical equipment for the aluminum piece anodizing process needs to be provided with the corresponding forming switches according to the number of the treatment tanks, the invention aims to provide a fully-automatic equipment for the aluminum piece anodizing, which can accurately move the mechanical equipment to the corresponding treatment tanks to be kept at the relative positions after each treatment process is finished without arranging travel switches, so that the cost expenditure can be greatly reduced, and an anodizing process using the fully-automatic equipment.
In order to achieve the purpose, the technical solution of the invention is as follows:
a full-automatic device for anodizing aluminum parts comprises a feeding mechanism, a slot line and a PLC (programmable logic controller) console, wherein the feeding mechanism comprises a framework and at least one material taking arm, the framework is arranged along the length direction of the slot line, the material taking arm is connected to the framework in a sliding manner, the material taking arm is electrically connected with the PLC console and is controlled by the PLC console to slide, the slot line comprises a plurality of processing tanks which are arranged in parallel, each process of an anodizing process, which is equal in number to the processing tanks and corresponds to the processing tanks, the processing tanks which are idle/in use and the processes which can be skipped by selection are displayed on the PLC console, and the changeable total required time length parameter, residual time length parameter and finished product color development parameter of each flow, at least one support frame is arranged outside the treatment tank positioned at the end part, a hanging rod is detachably arranged on the support frame, and the material taking arm can grab the hanging rod under the control of the PLC control console and place the hanging rod on the notch of any treatment tank.
Preferably, the material taking arm comprises a cross frame, the cross frame is connected with the framework gear in a transmission mode, two parallel support frames are arranged on the cross frame, guide rails are arranged on opposite surfaces of the two support frames, crosspieces are arranged on sliding blocks of the two guide rails, at least one belt conveying mechanism is arranged on the cross frame and comprises a shell, a motor and a conveyor belt, the motor and the conveyor belt are arranged outside and inside the shell respectively, the motor is electrically connected with a PLC (programmable logic controller) console and controlled by the motor, the output end of the motor penetrates through the shell to the inside of the shell, the conveyor belt is wound on the output end of the conveyor belt, one end of the conveyor belt penetrates through the shell and is connected with the cross frame, and two opposite material taking claws are arranged on the crosspieces.
Preferably, the material taking claw comprises positioning plates which are respectively arranged on the upper end surface and the lower end surface of the crosspiece, the two positioning plates are connected through a positioning bolt, a wall plate is arranged on the positioning plate positioned below the two positioning plates, a bottom plate is arranged on the opposite surface of the wall plate of the two material taking claws, and baffle plates are arranged on the two sides of the bottom plate.
Preferably, the support frame and each treatment tank are respectively provided with two opposite supports, the supports are provided with opposite wedge-shaped grooves, the hanging rods are erected in the wedge-shaped grooves of the two supports on the support frame, the hanging rack is provided with a concave shape, two ends of the hanging rack are connected with the hanging rods, pull pipes are formed on two sides of the hanging rack, a hanging groove is formed between the hanging rack and the hanging rods, and the hanging rods are provided with wedge blocks matched with the wedge-shaped grooves.
An aluminum part anodic oxidation process carried out by using the full-automatic equipment comprises the following steps:
s1: hanging the hanging disc hung with the aluminum piece on a hanging rod of a support frame support;
s2: controlling a PLC console to operate, presetting color development parameters of finished aluminum parts on the PLC console according to factors such as the types of the aluminum parts, setting time parameters of chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and closed processes and processes to be skipped according to actual requirements,
s3: the PLC control console controls at least one material taking arm to move towards the direction of the support frame and simultaneously controls a material taking claw to move downwards, the material taking arm stops moving after reaching the position opposite to the support frame, the material taking claw is positioned right below a pull pipe of the hanging rod, and the material taking claw moves upwards to grab the hanging rod;
taking the chemical polishing process as an example:
s4: the material taking arm drives the hanging rod to move towards the chemical polishing groove, and stops moving when the hanging rod is at a position opposite to the chemical polishing groove, the PLC control console controls the material taking claw to move downwards until the hanging rod is placed in a wedge-shaped groove of a support on the chemical polishing groove through a wedge-shaped block of the hanging rod, and the aluminum piece on the hanging disc is immersed in the chemical polishing agent for chemical polishing;
s5: after the chemical polishing is finished, the material taking claw is lifted to grab the pull pipe of the hanging rod, the material taking arm moves towards the direction of the treatment groove of the next flow, and the hanging rod is placed in the wedge-shaped groove of the support on the chemical polishing groove through the wedge-shaped block in the same way, so that the aluminum piece on the hanging disc is immersed in the corresponding liquid for treatment.
Preferably, in the process of waiting for the end of the treatment, the material taking claw is repeatedly moved to the opposite position of the other support frame with the hanging rod hung on the hanging disc, the hanging rod is grabbed in the same way, the hanging rod is placed in the wedge-shaped groove of the support on the idle throwing groove through the wedge-shaped block of the hanging rod in the same way, and the aluminum piece on the hanging disc is immersed in the chemical throwing agent for treatment.
Preferably, the remaining time parameters of the real chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and sealing processes in the display screen of the PLC console are adjusted according to actual conditions.
The anodic oxidation process of the aluminum part according to claim 5, wherein the PLC console controls the material taking claw to move up and down at least once during the processes of water washing, matte, alkali washing, neutralization and deoiling, the material taking claw grabs and puts down the hanging rod once, and the hanging disc hung on the hanging rod is shaken.
Preferably, the PLC console is programmed to control the movement of two or more material handling arms simultaneously, and the operation steps of each material handling arm are as follows:
in the process that aluminum parts on each hanging disc are processed in different processing grooves, based on the time-consuming difference of different processes, after the hanging rods are placed in the wedge-shaped grooves of the supports on the processing grooves by each material taking arm, the material taking arms move to the processing grooves where the processing processes are finished or will be finished, the material taking claws move to positions right below the pull pipes of the corresponding hanging rods, the material taking claws lift and grab the hanging rods, the processed aluminum parts are separated from processing liquid, the material taking arms simultaneously move to the processing grooves corresponding to the next processes, and the actions in the chemical throwing process are repeated to place the hanging rods on the wedge-shaped grooves of the supports on the processing grooves through the wedge-shaped blocks.
Preferably, the material taking arm automatically skips over the processing tank in use when moving, and the material taking claw preferentially places the hanging rod hung with the aluminum piece in the processing tank corresponding to the next flow closest to the processing tank.
Compared with the prior art, the invention has the advantages that:
according to the invention, the accurate positions of each processing tank and each support frame are preset in the PLC console, so that the material taking arm can be controlled to always accurately move to the position corresponding to the corresponding processing tank and the support frame when the hanging rod is grabbed/put down each time, and a travel switch is not required to be arranged at the position corresponding to each processing tank and each support frame, thereby saving the purchase cost of the travel switch and the expenditure of other related costs, especially under the condition that the total number of the processing tanks and the support frames is large
Realize full automatic intelligent control to getting the material arm through the PLC control cabinet, whole anodic oxidation processing's in-process, only need operating personnel to hang the aluminium part of pending and set up on hanging the dish, and hang the dish through the couple and establish to the peg, and after handling finish will hang dish and aluminium part take off can, thereby the proportion of artifical participation has been reduced, whole anodic oxidation process in addition only need operating personnel through the screen accomplish with simple click mode can, the operation interface that shows through the display screen is simple directly perceived, be convenient for master, operator's burden has been reduced, and then the efficiency of anodic oxidation processing has been improved, the expenditure that also has reduced the cost of labor
Each flow of anodic oxidation is displayed through the display screen of the PLC console, and meanwhile, key parameters of each flow can be modified in real time according to actual conditions, so that the device is not only quick and convenient, but also can reduce the occurrence of emergency, meanwhile, the negative effects caused by artificial subjective experience judgment are avoided, and the obtained aluminum part product is guaranteed to have better quality
The PLC control console can simultaneously control the synchronous operation of a plurality of material taking arms, thereby further improving the efficiency of anodic oxidation.
Drawings
FIG. 1 is a schematic view of the overall structure of a fully automated apparatus according to the present invention;
FIG. 2 is a schematic view of the overall structure of the fully automatic apparatus of the present invention from another perspective;
FIG. 3 is an enlarged view of portion A of FIG. 2 according to the present invention;
FIG. 4 is a schematic diagram of the overall structure of the material taking arm of the fully automatic equipment;
FIG. 5 is a schematic view of the overall structure of the hanging rod of the fully automatic equipment of the invention;
FIG. 6 is an enlarged schematic view of a fully automated apparatus support of the present invention;
as shown in the figure:
1. a PLC console; 2. a framework; 3. a treatment tank; 4. a support frame; 5. a hanging rod; 5a, hanging racks; 5b, pulling the tube; 5c, hanging a groove; 5d, a wedge-shaped block; 6. a cross frame; 7. erecting; 8. a guide rail; 9. a slider; 10. a crosspiece; 11. a housing; 12. a motor; 13. a conveyor belt; 14. positioning a plate; 15. positioning the bolt; 16. wall plates; 17. a base plate; 18. a baffle plate; 19. a support; 19a, wedge-shaped grooves.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples.
In the description of the present invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are usually arranged in when used, and are used for the convenience of description only, and do not indicate or imply that the orientations are required to have specific orientations and specific orientations, configurations and operations, and thus, the present invention is not to be construed as being limited.
As shown in fig. 1 and 2, a full-automatic device for anodizing aluminum parts comprises a feeding mechanism, a trough line and a PLC console 1, wherein the feeding mechanism comprises a framework 2 and at least one material taking arm, the framework 2 specifically comprises a transverse part and a longitudinal part, two ends of the longitudinal part are respectively connected with the transverse part and the ground to play a supporting role, the longitudinal part is configured to be multiple so as to stably support the transverse part, the transverse part of the framework is parallel to the length direction of the trough line, the material taking arm is slidably connected to the transverse part of the framework 2, the material taking arm is electrically connected with the PLC console 1 and is controlled to slide by the PLC console 1, the trough line comprises a plurality of processing grooves 3 which are arranged in parallel, the number of the processing grooves 3 is equal to the number of the flows contained in an anodizing process, and corresponds to one another, each processing groove 3 contains a processing agent which is consistent with the corresponding flow, the main flow sequence of the anodic oxidation process is chemical polishing-water washing (a plurality of times) -sub-polishing-water washing (a plurality of times) -alkali washing-water washing (a plurality of times) -deoiling-water washing (a plurality of times) -neutralization-water washing (a plurality of times) -oxidation-water washing-neutralization (water washing) -dyeing-water washing (a plurality of times) -sealing (a plurality of times) -water washing (a plurality of times), so that the corresponding treatment tank 3 is respectively filled with chemical polishing agent for chemical polishing, chemical matting agent for sub-polishing, caustic corrosion agent for alkali washing, degreasing agent for deoiling, pickling agent for neutralization, electrolyte solution for oxidation, dyeing agent for dyeing, sealing agent for sealing and cleaning water for water washing, wherein the treatment tank 3 is configured to different temperatures according to the position of the treatment tank 3, and the treatment tank 3 is distinguished according to different access grades of the contained treatment liquid, such as chemical polishing tank, alkaline polishing tank, neutral polishing tank, and neutral polishing tank, The PLC controllers of the matte tank, the alkaline washing tank, the degreasing tank, the neutralization tank, the oxidation tank, the dyeing tank, the closed tank and the rinsing tank are programmable logic controllers, instructions for executing operations such as logic operation, sequence control, timing, counting, arithmetic operation and the like are stored in the PLC controllers, the material taking arm is controlled to slide along the transverse part of the framework 2 through digital or analog input and output, the PLC console 1 of the invention is consistent with the conventional PLC console 1 and comprises a display screen and an operation panel or only comprises a touch panel, each flow of the anodic oxidation process which is equal to and corresponding to the treatment tank 3 is displayed on the display screen, and by taking the case that a plurality of tanks such as the oxidation tank, the dyeing tank, the closed tank and the like are arranged as an example, the information of all the oxidation tank, the dyeing tank and the closed tank can be displayed simultaneously on the display screen, and the treatment tank 3 which is idle/in use is also displayed, the operator can quickly judge the working condition of the processing tank 3 according to the working condition and also display the selectable skipped flows, such as a deoiling flow, the operator can select to open or close to determine whether to deoil the aluminum piece, in addition, the display screen also displays the total duration parameters required by the flows, the residual duration parameter corresponding to each flow and the color display parameter of the finished product, the parameters displayed on the initial interface are default parameters, the residual duration parameter is the difference between the duration of the carried out flow and the total duration required by the flow, the PLC controller changes the size of the residual duration parameter in real time through the timing program, and the parameters can be manually adjusted by the operator based on the factors of the model, the size, the components and the like of the aluminum piece product, correspondingly, the PLC control console 1 controls the duration corresponding to the work of the material taking arm, particularly, the residual time parameter can be adjusted in the process of anodic oxidation, wherein the color development parameter is displayed on a display screen in a text or direct color mode and is expressed as the color of a finished product of the aluminum piece after anodic oxidation, each color corresponds to different total time parameters of each process in the set of anodic oxidation process, so an operator can quickly change the total time required by each process by adjusting the color development parameter, at least one support frame 4 is arranged outside the treatment tank 3 at the end part, a hanging rod 5 is detachably arranged on the support frame 4, in the invention, the length direction of the hanging rod 5 is consistent with the length direction of the treatment tank 3, a hanging disc on which the aluminum piece is hung can be directly hung on the hanging rod 5 through a hook thereof, and a material taking arm can grab the hanging rod 5 and place the hanging rod 5 on the notch of any treatment tank 3 under the control of the PLC control console 1, so that the hung hanging disc and the aluminum pieces on the hanging disc are immersed into the treating agent in the treating tank 3 for corresponding treatment, when the material taking arm places the hanging rod 5 on the notch of the treating tank 3, the material taking arm can temporarily stop at the position opposite to the treating tank 3, at the moment, the PLC controller can record the stopping process, thereby identifying that the treating tank 3 is occupied and displaying on the display screen, namely, the treating tank 3 is being used, when a plurality of hanging rods 5 are simultaneously used for anodic oxidation treatment of the aluminum pieces, the material taking arm can directly skip the treating tank 3 being used and move to other treating tanks 3 in the same flow for treatment, meanwhile, the accurate positions of each treating tank 3 and the supporting frame 4 are preset in the PLC control console 1, thereby the material taking arm can be controlled to always accurately move to the positions opposite to the corresponding treating tank 3 and the supporting frame 4 when grabbing/putting down the hanging rod 5 each time, therefore, travel switches do not need to be arranged at the positions opposite to the treatment tanks 3 and the support frames 4, the purchase cost of the travel switches and the expenditure of other related costs are further saved, particularly, under the condition that the total number of the treatment tanks 3 and the support frames 4 is more, the material taking arm is automatically and intelligently controlled through the PLC console 1, in the whole anodizing treatment process, an operator only needs to hang an aluminum piece to be treated on a hanging disc, the hanging disc is hung on the hanging rod 5 through a hook, and the hanging disc and the aluminum piece are taken down after the treatment is finished, so that the proportion of manual participation is reduced, in addition, the whole anodizing treatment process is finished only by the operator through a screen in a simple clicking mode, an operation interface displayed through a display screen is simple and visual, the burden is convenient to master, the burden of the operator is reduced, and the efficiency of the anodizing treatment is further improved, the expenditure of labor cost is also reduced, each flow of anodic oxidation is displayed through the display screen of the PLC console 1, meanwhile, the key parameters of each flow can be modified in real time according to actual conditions, not only is the emergency situation reduced, but also the negative effects caused by artificial subjective experience judgment are avoided, the quality of the obtained aluminum piece product is guaranteed to be better, and the synchronous operation of a plurality of material taking arms can be controlled simultaneously through the PLC console 1, so that the anodic oxidation efficiency is further improved.
As shown in fig. 1 to 4, the material taking arm comprises a transverse frame 6, the transverse frame 6 is connected with a framework 2 in a gear transmission mode, two parallel vertical frames 7 are arranged at two ends of the transverse frame 6, the extension positions of the vertical frames 7 are perpendicular to the groove surface of the processing groove 3, guide rails 8 are arranged on the opposite surfaces of the two vertical frames 7, crosspieces 10 are arranged on two sliding blocks 9, two opposite material taking claws are arranged on the crosspieces 10, at least one belt feeding mechanism is arranged on the transverse frame 6, the belt feeding mechanism comprises a shell 11, a motor 12 and a conveyor belt 13, the motor 12 is electrically connected with and controlled by a PLC (programmable logic controller), the output end of the motor 12 penetrates through the shell 11 to the inside, the conveyor belt 13 is wound on the output end, one end of the conveyor belt 13 penetrates through the crosspiece 10 to be connected, the PLC control the positive and negative rotation of a rotor of the motor 12 through the PLC 1 to drive the putting down and the winding up of the conveyor belt 13, when the conveyor belt 13 is put down, the crosspiece 10 and the material taking claws move down due to self weight, and the sliding block 9 is driven to move downwards along the guide rail 8, the crosspiece 10 and the material taking claw can keep moving vertical to the groove surface of the processing groove 3 under the action of the sliding block 9, and the material taking claw moves up and down to grab and put down the hanging rod 5.
As shown in fig. 1 to 4, the material taking claw includes positioning plates 14 respectively disposed on the upper and lower end surfaces of the crosspiece 10, the two positioning plates 14 are connected by a positioning bolt 15 to form a tubular structure, so that the crosspiece 10 is clamped therein to fix itself, a wall plate 16 is disposed on the positioning plate 14 located below, the wall plate 16 extends in a direction perpendicular to the groove surface of the processing tank 3, a bottom plate 17 is disposed on an opposite surface of the wall plate 16 of the two material taking claws, the bottom plate 17 is used for receiving the hanging rod 5, a distance is formed between the bottom plate 17 and the crosspiece 10 for the hanging rod 5 to enter, baffle plates 18 are disposed on two sides of the bottom plate 17, a certain inclination angle is formed between the baffle plates 18 and the bottom plate 17, and the baffle plates 18 are inclined upward, so that the hanging rod 5 clamped on the bottom plate 17 can be prevented from sliding and can be prevented from separating from the material taking claws due to sliding.
As shown in fig. 1, 2, 5 and 6, two opposite supports 19 are arranged on the support frame 4 and each processing tank 3, opposite wedge-shaped grooves 19a are arranged on the supports 19, a hanging rod 5 is erected in the wedge-shaped grooves 19a of the two supports 19 on the support frame 4, the length direction of the hanging rod 5 is consistent with the length direction of the processing tank 3, a hanging rack 5a is arranged on the hanging rod 5, the hanging rack 5a is in a concave shape, two ends of the connecting rod are connected with the hanging rod 5, and two sides of the connecting rod are provided with pull tubes 5b, the pull tubes 5b are used for the material taking claw to grab, and a hanging groove 5c is formed between the hanging rod 5 and the hanging disc, the hanging disc can extend into the hanging groove 5c through the hook of the hanging disc and then is hung on the hanging rod 5, a wedge-shaped block 5d matched with the wedge-shaped groove 19a is formed on the hanging rod 5, the hanging rod 5 can be prevented from shifting through the matching of the wedge-shaped groove 19a and the wedge-shaped block 5d, and the stability of the hanging rod 5 during placement is further improved.
With reference to fig. 1 to 6, the whole actions of the material taking arm for grabbing the hanging rod 5 and putting down the hanging rod 5 will be described in detail, the cross frame 6 of the material taking arm moves along the transverse part of the framework 2 to the direction of the support frame 4 on which the hanging rod 5 is erected under the control of the PLC control console 1, the PLC control console 1 simultaneously controls the motor 12 on the material taking arm to operate, the rotor of the motor 12 drives the conveyor belt 13 to lower, so that the crosspiece 10 and the material taking claw can move downwards due to the self-weight until the highest position of the baffle 18 is lower than the pull tube 5b, and stop moving until the crosspiece 10 and the material taking claw move to the position opposite to the support frame 4, at this time, the bottom plate 17 reaches the lower part of the pull tube 5b and keeps right facing to the pull tube 5b, then the PLC control console 1 controls the rotor of the motor 12 to rotate reversely to drive the conveyor belt 13 to wind, under the pulling force of the conveyor belt 13, the crosspiece 10 and the material taking claw lift upwards against the self-weight, and when the bottom plate 17 of the material taking claw contacts the pull tube 5b, along with further movement, the material taking claw can lift the pull pipe 5b and the hanging rod 5 through the bottom plate 17 of the material taking claw and lift the pull pipe, then the cross frame 6 moves towards the next processing tank 3 until the cross frame moves to the position opposite to the processing tank 3, the hanging rod 5 reaches the position opposite to the support 19 on the processing tank 3, the PLC controller receives the feedback of the position information to stop moving the cross frame 6, at the moment, the PLC control platform 1 controls the material taking claw to move downwards in the above mode again until the wedge-shaped block 5d of the hanging rod 5 is inserted into the wedge-shaped groove 19a of the support 19 and fixed, at the moment, the hanging disc hung on the hanging rod 5, the vestibule and the aluminum piece on the hanging disc are simultaneously immersed into the processing liquid of the processing tank 3 for processing, after the processing is finished, the PLC control platform 1 controls the material taking claw to grab the pull pipe 5b again in the same mode, so that the hanging rod 5 is lifted synchronously, thereby separating the treated aluminum piece from the treatment liquid.
An aluminum part anodic oxidation process carried out by using the full-automatic equipment comprises the following steps:
s1: hanging the hanging disc hung with the aluminum piece on the hanging rod 5 of the support 19 on the support frame 4;
s2: controlling the PLC console 1 to operate, presetting color development parameters of finished aluminum parts on the PLC console 1 according to factors such as size and model of the aluminum parts, setting time parameters of chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and sealing processes and processes to be skipped according to actual requirements,
s3: at least one material taking arm is controlled to move towards the direction of the support frame 4 through a program, and simultaneously, a material taking claw is controlled to move downwards, the material taking arm stops moving after reaching the position opposite to the support frame 4, at the moment, the material taking claw is positioned right below a hanging frame 5a of a hanging rod 5, and the material taking claw moves upwards to grab the hanging frame 5a of the hanging rod 5;
taking the chemical polishing process as an example:
s4: the material taking arm drives the hanging rod 5 to move towards the chemical polishing groove, and stops moving when the hanging rod reaches the position opposite to the chemical polishing groove, the PLC control console 1 controls the material taking claw to move downwards until the hanging rod 5 is placed in a wedge-shaped groove 19a of a support 19 on the chemical polishing groove through a wedge-shaped block 5d, and the aluminum piece on the hanging disc is immersed in the chemical polishing agent for chemical polishing;
s5: after the chemical polishing is finished, the material taking claw is lifted to grab the hanging rack 5a of the hanging rod 5, the material taking arm moves towards the direction of the treatment tank 3 of the next flow, and the hanging rod 5 is placed in the wedge-shaped groove 19a of the support 19 on the chemical polishing tank through the wedge-shaped block 5d of the hanging rod in the same way, so that the aluminum piece on the hanging disc is immersed in the corresponding liquid for treatment.
Further, in the process of waiting for the end of the treatment, the material taking claw repeats the steps and moves to the opposite position of the support frame 4 of another hanging rod 5 with a hanging disc, the hanging rod 5 is grabbed in the same way, the hanging rod 5 is placed in the wedge-shaped groove 19a of the support 19 on the idle throwing groove through the wedge-shaped block 5d in the same way, and the aluminum piece on the hanging disc is immersed in the chemical throwing agent for treatment.
Furthermore, the remaining time parameters of the actual chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and sealing processes in the display screen of the PLC console 1 are adjusted according to the actual situation.
Further, in the process of washing, matte, alkaline washing, neutralization and deoiling, the PLC console 1 controls the material taking claw to move up and down at least once, the material taking claw picks and puts down the hanging rod 5 once, and the hanging plate hung on the hanging rod 5 is shaken.
Further, the PLC console 1 controls the movement of two or more material taking arms by a program at the same time, and the operation steps of each material taking arm are as follows:
in the process of processing the aluminum pieces on each hanging disc in different processing tanks 3, based on the time-consuming difference of different processes, after the hanging rods 5 are placed in the wedge-shaped grooves 19a of the supports 19 on the processing tanks 3 by each material taking arm, the material taking arm moves to the processing tank 3 where the processing process is finished or will be finished, so that the material taking claw moves to the position right below the hangers 5a of the corresponding hanging rods 5, the material taking claw is lifted and grabbed to the hangers 5a of the corresponding hanging rods 5 to separate the processed aluminum pieces from the processing liquid, the material taking arm simultaneously moves to the processing tank 3 corresponding to the next process, and the actions in the chemical polishing process are repeated to place the hanging rods 5 on the supports 19 on the processing tanks 3.
Furthermore, the material taking arm automatically skips over the processing tank 3 in use when moving, and the material taking claw preferentially places the hanging rod 5 hung with the aluminum piece in the processing tank 3 corresponding to the next flow closest to the processing tank 3.
Referring to fig. 1 to 6, the anodic oxidation process of the aluminum parts by the equipment of the present invention is described in detail, firstly, the operator hangs the aluminum parts to be processed on the hanging plate, then the hanging plate is hung on the hanging rod 5 by the hanging hook passing through the hanging groove 5c between the hanging rod 5 and the hanging rack 5a, then the PLC console 1 is started, the color development parameters of the finished aluminum parts are preset on the PLC console 1 according to the factors such as the size and the model of the aluminum parts, the time length parameters of the chemical polishing, the water washing, the matte, the alkali washing, the neutralization, the oil removal, the oxidation, the dyeing and the closed process and the process to be skipped are set according to the actual requirements, after the confirmation, the PLC console 1 controls the material taking arm to operate, the cross frame 6 of the material taking arm moves towards the supporting frame 4 and simultaneously controls the material taking claw to move downwards, the material taking arm stops moving after reaching the relative position with the supporting frame 4, at this time, the material taking claw is located under the hanging rack 5a of the hanging rod 5, the material taking claw moves upwards to grab the hanging rack 5a of the hanging rod 5, and the chemical throwing process is taken as an example: the material taking arm drives the hanging rod 5 to move towards the chemical polishing groove direction, the movement is stopped when the hanging rod is at a position opposite to the chemical polishing groove, at the moment, the hanging rod 5 is positioned right above a chemical polishing groove support 19, the PLC console 1 controls the material taking claw to move downwards until the hanging rod 5 is placed in a wedge-shaped groove 19a of the support 19 on the chemical polishing groove through a wedge-shaped block 5d of the hanging rod, aluminum pieces on a hanging disc are immersed in chemical polishing agents for chemical polishing, after the chemical polishing is finished, the material taking claw is lifted to grab a hanging rack 5a of the hanging rod 5, the material taking arm moves towards a treatment groove 3 of the next flow and in the same way, the hanging rod 5 is placed in the wedge-shaped groove 19a of the support 19 on the chemical polishing groove through the wedge-shaped block 5d of the hanging rod, the aluminum pieces on the hanging disc are immersed in corresponding liquid for treatment, when the chemical polishing groove is set to be more than one, a certain time is provided for each flow, and in the process of waiting for finishing the treatment, the PLC console 1 controls the cross frame 6 of the material taking arm to move towards the direction of the support frame 4 hung with the hanging rod 5 again, and after the cross frame 6 is grabbed to the hanging rod 5 in the same way, the cross frame 6 moves towards the direction of an idle chemical polishing groove, the hanging rod 5 is fixed in the wedge-shaped groove 19a of the chemical polishing groove support through the wedge-shaped block 5d in the same way, an aluminum piece on the hanging disc is immersed in chemical polishing agent for chemical polishing, on the basis, when a plurality of material taking arms simultaneously operate, the other material taking arm moves to the processing groove 3 where the processing flow is finished or will be finished, meanwhile, the PLC console 1 controls the material taking claw to move downwards, the material taking claw moves to the position under the pipe 5b corresponding to the hanging rod 5, the material taking claw lifts to grab the 5a corresponding hanging rod 5, so that the aluminum piece of the hanging rack after the processing is finished is separated from the processing liquid, the material taking arm simultaneously moves to the processing groove 3 corresponding to the next lower flow, and the action in the chemical polishing groove 3 is repeated, particularly, the material taking arm automatically skips a processing tank 3 in use when moving, and a hanging rod 5 hung with an aluminum piece is preferentially placed in the processing tank 3 corresponding to a next process closest to the processing tank 3 through a material taking claw, so that the moving distance is reduced, the time required by each process is saved when the aluminum pieces on a plurality of hanging plates are processed, the efficiency is improved, the PLC console 1 controls the material taking claw to move up and down at least once during the processes of water washing, matte, alkali washing, neutralization and deoiling, the hanging rod 5 is grabbed and put down by the material taking claw, the hanging plates hung on the hanging rod 5 are shaken for a long time, so that the aluminum pieces can fully contact with a treating agent, the processing reaction can be better ensured, and an operator can adjust the residual parameters of the processes in a display screen of the PLC console 1 according to the actual situation when the processes of chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and sealing are carried out, thereby better meeting the requirements of actual operation.
The foregoing embodiments and description have been presented only to illustrate the principles and preferred embodiments of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as hereinafter claimed.

Claims (10)

1. The full-automatic equipment for anodizing aluminum parts is characterized by comprising a feeding mechanism, a groove line and a PLC (programmable logic controller) console (1), wherein the feeding mechanism comprises a framework (2) and at least one material taking arm, the framework (2) is arranged along the length direction of the groove line, the material taking arm is connected to the framework (2) in a sliding manner, the material taking arm is electrically connected with the PLC console (1) and is controlled to slide by the PLC console, the groove line comprises a plurality of processing grooves (3) which are arranged in parallel, each flow of an anodizing process, each idle/in-use processing groove (3), each omitted flow and a total required time length parameter, a remaining time length parameter and a finished product color development parameter which are equal to and corresponding to the processing grooves (3) are displayed on the PLC console (1), at least one support frame (4) is arranged outside the processing grooves (3) at the end part, the support frame (4) is detachably provided with a hanging rod (5), and the material taking arm can grab the hanging rod (5) under the control of the PLC console (1) and place the hanging rod on any notch of the treatment tank (3).
2. The full-automatic equipment for anodizing aluminum parts according to claim 1, wherein the material taking arm comprises a cross frame (6), the cross frame (6) is in gear transmission connection with the framework (2), two parallel vertical frames (7) are arranged on the cross frame (6), guide rails (8) are arranged on opposite surfaces of the two vertical frames (7), crosspieces (10) are arranged on sliders (9) of the two guide rails (8), at least one belt conveying mechanism is arranged on the cross frame (10), the belt conveying mechanism comprises a shell (11), a motor (12) and a conveyor belt (13), the motor (12) and the conveyor belt (13) are respectively arranged outside and inside the shell (11), the motor (12) is electrically connected with and controlled by the PLC console (1), the output end of the motor passes through the shell (11) to the inside of the shell, and the conveyor belt (13) is wound on the output end of the conveyor belt (13), and one end of the conveyor belt (13) penetrates through the shell (11) to be connected with the cross frame (6), and two opposite material taking claws are arranged on the crosspiece (10).
3. The full-automatic equipment for anodizing aluminum parts according to claim 2, wherein the material taking claw comprises positioning plates (14) respectively arranged on the upper end surface and the lower end surface of the crosspiece (10), the two positioning plates (14) are connected through a positioning bolt (15), a wall plate (16) is arranged on the lower positioning plate (14), a bottom plate (17) is arranged on the opposite surface of the wall plate (16) of the two material taking claws, and baffle plates (18) are arranged on two sides of the bottom plate (17).
4. The full-automatic equipment for the anodic oxidation of the aluminum parts according to claim 1, wherein the support frame (7) and each of the treatment tanks (3) are provided with two opposite supports (19), the supports (19) are provided with opposite wedge-shaped grooves (19a), the hanging rods (5) are erected in the wedge-shaped grooves (19a) of the two supports (19) on the support frame (4), the hanging frames (5) are provided with hanging frames (5a), the hanging frames (5a) are concave-shaped, two ends of each hanging frame are connected with the hanging rods (5), pull pipes (5b) are formed on two sides of each hanging frame, a hanging groove (5c) is formed between each hanging frame (5a) and each hanging rod (5), and wedge-shaped blocks (5d) matched with the wedge-shaped grooves (19a) are formed on each hanging rod (5).
5. An aluminum member anodizing process using the fully automatic apparatus of any one of claims 1 to 4, comprising the steps of:
s1: hanging the hanging disc hung with the aluminum piece on a hanging rod (5) of a support (19) of a support frame (4);
s2: controlling a PLC console to operate, presetting color development parameters of finished aluminum parts on the PLC console (1) according to factors such as the types of the aluminum parts, setting time parameters of chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and closed processes and processes to be skipped according to actual requirements,
s3: the PLC control console controls at least one material taking arm to move towards the support frame (4) through a program, and simultaneously controls a material taking claw to move downwards, the material taking arm stops moving after reaching the position opposite to the support frame (4), the material taking claw is positioned right below a pull pipe (5b) of the hanging rod (5), and the material taking claw moves upwards to grab the hanging rod (5);
taking the chemical polishing process as an example:
s4: the material taking arm drives the hanging rod (5) to move towards the chemical polishing groove, and stops moving when the hanging rod is at a position opposite to the chemical polishing groove, the PLC control console (1) controls the material taking claw to move downwards until the hanging rod (5) is placed in a wedge-shaped groove (19a) of a support (19) on the chemical polishing groove through a wedge-shaped block (5d), and the aluminum piece on the hanging disc is immersed in the chemical polishing agent for chemical polishing;
s5: after the chemical polishing is finished, the material taking claw is lifted to grab the pull pipe (5b) of the hanging rod (5), the material taking arm moves towards the direction of the treatment groove (3) of the next flow, and the hanging rod (5) is placed in the wedge-shaped groove (19a) of the support (19) on the chemical polishing groove through the wedge-shaped (5d) block in the same way, so that the aluminum piece on the hanging disc is immersed in the corresponding liquid for treatment.
6. An aluminium anodizing process according to claim 5, characterized in that in the process of waiting for the end of the treatment, the material taking claw repeats the above steps and moves to the opposite position of the support frame (4) of another hanging rod (5) with a hanging disc, the hanging rod (5) is grabbed in the same way, and the hanging rod (5) is placed in the wedge-shaped groove (19a) of the support (19) on the idle polishing groove through the wedge-shaped block (5) in the same way, so that the aluminium parts on the hanging disc are immersed in the polishing agent for treatment.
7. The anodic oxidation process of the aluminum part according to claim 5, wherein the parameters of the remaining time of the actual chemical polishing, water washing, matte, alkali washing, neutralization, deoiling, oxidation, dyeing and sealing processes in the display screen of the PLC console (1) are adjusted according to actual conditions.
8. The anodic oxidation process of the aluminum part according to claim 5, wherein the PLC console (1) controls the material taking claw to move up and down at least once in the processes of water washing, matte, alkali washing, neutralization and deoiling, the material taking claw takes the material and puts down the hanging rod (5) once, and the hanging plate hung on the hanging rod (5) is shaken.
9. The anodic oxidation process of the aluminum member according to claim 5, wherein the PLC console (1) simultaneously controls the movement of two or more material taking arms by a program, and each material taking arm operates as follows:
in the process of processing the aluminum parts on the hanging trays in different processing tanks, based on the time-consuming difference of different processes, after the hanging rods are placed in the wedge-shaped grooves (19a) of the supports (19) on the processing tanks (3) by each material taking arm, the material taking arms are moved to the processing tanks (3) where the processing processes are finished or will be finished, the material taking claws are moved to the positions right below the pull pipes (5b) of the corresponding hanging rods (5), the material taking claws are lifted to grab the hanging rods (5), the processed aluminum parts are separated from the processing liquid, the material taking arms are simultaneously moved to the processing tanks (3) corresponding to the next process, and the actions in the wedge-shaped throwing process are repeated to place the hanging rods (5) on the wedge-shaped grooves (19a) of the supports (19) on the processing tanks (3) through the wedge-shaped blocks (5 d).
10. The anodic oxidation process of the aluminum pieces according to claim 6, wherein the material taking arm automatically skips over the processing tank (3) in use when moving, and the material taking claw preferentially places the hanging rod (5) hung with the aluminum pieces in the processing tank (3) corresponding to the next process closest to the processing tank (3).
CN202210047781.4A 2022-01-17 2022-01-17 Full-automatic equipment for anodic oxidation of aluminum parts and anodic oxidation process using equipment Pending CN114318458A (en)

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