CN114226343B - Quick cleaning and drying equipment for producing phosphor copper balls - Google Patents
Quick cleaning and drying equipment for producing phosphor copper balls Download PDFInfo
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- CN114226343B CN114226343B CN202111551899.2A CN202111551899A CN114226343B CN 114226343 B CN114226343 B CN 114226343B CN 202111551899 A CN202111551899 A CN 202111551899A CN 114226343 B CN114226343 B CN 114226343B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Sustainable Development (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a cleaning and drying device, in particular to a quick cleaning and drying device for producing phosphorus copper balls. The fast cleaning and drying equipment for producing the phosphor copper balls is convenient for people to clean a plurality of phosphor copper balls at a time, can be fast dried and does not influence the production efficiency. The utility model provides a phosphorus copper ball production is with quick cleaning and drying equipment, is including installation base, sealed roof, supporting baseplate and bin, and installation base top rigid coupling has sealed roof, and installation base bottom rigid coupling has supporting baseplate, and the anterior upper right side rigid coupling of installation base has the bin. The phosphorus copper balls are discharged into the cleaning barrel through the feeding square pipe, the water pump is started to pump clean water into the cleaning barrel through the liquid inlet pipe, so that the servo motor is started to drive the driving shaft to rotate forwards, the driving shaft rotates forwards to drive the stirring spiral plate to rotate forwards, and the stirring spiral plate rotates forwards to clean the phosphorus copper balls.
Description
Technical Field
The invention relates to a cleaning and drying device, in particular to a quick cleaning and drying device for producing phosphorus copper balls.
Background
With the rapid development of electronic technology, the production demand of various circuit boards is increased, and the phosphor copper balls are suitable for electronic circuit boards, especially for high-precision multilayer circuit boards, which are essential important components of electronic products.
Chinese patent with patent application No. CN208082989U discloses a phosphorus copper ball cleaning machine, including support, motor, screw rod, reduction gear and washing tank, reduction gear reach the motor all sets up on the support, but screw rod pivot ground is installed in the washing tank, the motor passes through the reduction gear drive the screw rod is in rotate in the washing tank, the bottom of washing tank is provided with row's medicine mouth, discharge gate and outlet. The invention can reduce the number of workers required for cleaning the phosphor copper balls, reduce the labor intensity of workers, improve the cleaning efficiency and reduce the cleaning cost. Although the number of required workers for cleaning the phosphorus copper balls can be reduced, a small number of phosphorus copper balls can be cleaned each time, the cleaning is troublesome, and the speed of the cleaned phosphorus copper balls is slow when the phosphorus copper balls are dried, so that the production efficiency is influenced.
Therefore, the rapid cleaning and drying equipment for producing the phosphorus copper balls is convenient for people to clean a plurality of phosphorus copper balls at a time, can rapidly dry the phosphorus copper balls, and does not influence the production efficiency, so as to solve the problems in the prior art.
Disclosure of Invention
In order to overcome the defects that only a small amount of phosphor copper balls can be cleaned, which is troublesome, and the speed of the cleaned phosphor copper balls is slow when the phosphor copper balls are dried, which affects the production efficiency, the invention provides the rapid cleaning and drying equipment for phosphor copper ball production, which is convenient for people to clean a plurality of phosphor copper balls at one time, can rapidly dry the phosphor copper balls, and does not affect the production efficiency.
The invention is realized by the following technical approaches:
the utility model provides a phosphorus copper ball production is with quick cleaning and drying equipment, including the installation base, sealed roof, supporting baseplate, the bin, start button, stop button, trade liquid button, the sealed tube, the wash bowl, actuating mechanism, trade liquid mechanism, discharge conduit and stoving mechanism, installation base top rigid coupling has sealed roof, installation base bottom rigid coupling has supporting baseplate, the anterior upper right side rigid coupling of installation base has the bin, sealed roof leading flank right part rigid coupling has start button, stop button and trade liquid button, stop button is located the start button right side, trade liquid button and stop button downside, the rigid coupling has the sealed tube in the middle of the sealed roof left part, middle part rigid coupling has the wash bowl in the installation base, wash bowl and sealed tube intercommunication, be equipped with between installation base and the wash bowl and be used for providing power drive mechanism, be equipped with the liquid mechanism that trades that is used for changing the clear water on the installation base, trade liquid mechanism and wash bowl intercommunication, the anterior upper left side of installation base has worn to have connect discharge conduit, be equipped with stoving mechanism on the discharge conduit.
Further, actuating mechanism is including the storage case, feeding side pipe, servo motor, drive shaft and stirring spiral plate, sealed roof outer top right side rigid coupling has the storage case, wash bowl right part upside is connected with feeding side pipe, feeding side pipe and storage case intercommunication, installation base right flank middle part rigid coupling has servo motor, the rotary type is equipped with the drive shaft in the middle of the wash bowl, drive shaft right-hand member and servo motor output shaft fixed connection, drive shaft middle part rigid coupling has stirring spiral plate.
Further, trade liquid mechanism including the water pump, the feed liquor pipe, detect a section of thick bamboo, level sensor, spherical solenoid valve and drain pipe, installation base right flank right part rigid coupling has the water pump, be connected with the feed liquor pipe between water pump and the wash bowl, the rigid coupling has a detection section of thick bamboo in the middle of the installation base rear portion, detect a section of thick bamboo and wash bowl intercommunication, back wall rigid coupling has level sensor in the detection section of thick bamboo, installation base rear portion left side downside cross-under has the drain pipe, drain pipe and wash bowl intercommunication, installation base rear portion left side downside rigid coupling has spherical solenoid valve, the intercommunication of drain pipe can be controlled to spherical solenoid valve.
Further, the drying mechanism comprises a transmission belt assembly, a reversing cross shaft, a heating module, a sponge roller, a first photoelectric sensor, a driven rotating shaft and a synchronous belt assembly, the rear side of the upper portion of the discharging conduit is rotatably provided with the reversing cross shaft, the transmission belt assembly is connected between the left portion of the reversing cross shaft and the left portion of the driving shaft, the transmission belt assembly comprises two belt pulleys and a belt, one belt pulley is installed at the left portion of the reversing cross shaft, the other belt pulley is installed at the left portion of the driving shaft, the belt is wound between the two belt pulleys, the outer top of the discharging conduit is fixedly connected with the heating module capable of generating heat and drying, the front side of the upper portion of the discharging conduit is rotatably provided with the two driven rotating shafts, the middle portion of the driven rotating shaft and the right portion of the reversing cross shaft are fixedly connected with the sponge roller for wiping, the rear side of the inner top wall of the discharging conduit is fixedly connected with the first photoelectric sensor, the synchronous belt assembly is connected between the right portion of the two driven rotating shafts and the right portion of the reversing cross shaft, the synchronous belt assembly comprises three belt pulleys and the belt, the two belt pulleys are respectively installed at the right portion of the driven rotating shaft, the other belt is installed at the right portion of the reversing cross shaft, and the belt is wound between the three belt assemblies.
Further, still including the discharge mechanism who is used for collecting, discharge mechanism is including the charging box, the flow distribution plate, the backward flow is fought, the filter, the back flow, rotatory end section of thick bamboo, scrape material brush and spacing spring, installation base leading flank left side lower part rigid coupling has the charging box, ejection of compact pipe and charging box intercommunication, the inside embedded flow distribution plate that is equipped with of ejection of compact pipe, the bottom is connected with the backward flow of being used for the backward flow clear water fill in the ejection of compact pipe, backward flow fill inner wall upper portion rigid coupling has the filter that is used for sieving, be connected with the back flow between backward flow fill and the wash bowl, drive shaft left part rigid coupling has rotatory end section of thick bamboo, interval slidingtype is equipped with three scraping brush on the rotatory end section of thick bamboo, scrape material brush the inner and rotatory end section of thick bamboo evenly spaced rigid coupling between inside and have spacing spring.
Further, still including the tiling mechanism that is used for tiling phosphorus copper ball, tiling mechanism is including second photoelectric sensor, flexible solenoid valve, connect the pole setting, rock dull and stereotyped and positioning guide pillar, the antetheca left part rigid coupling has second photoelectric sensor in the charging box, the charging box top right side rigid coupling has flexible solenoid valve outward, the gliding style is equipped with the connection pole setting on the charging box, connect the telescopic link fixed connection of pole setting and flexible solenoid valve, charging box medial surface lower part interval rigid coupling has five positioning guide pillars, the slidingtype is equipped with the dull and stereotyped of rocking that is used for the tiling between five positioning guide pillars, rock the dull and stereotyped and be connected pole setting fixed connection.
Further comprises a separating and feeding mechanism for feeding, the separating and feeding mechanism comprises a positioning cam, a lifting transverse plate, a first reset guide rod, a first reset spring, a connecting vertical frame, a lifting frame, a material baffle plate, a lifting positioning frame, a mounting slide block, a second reset spring, a second reset guide rod, a third reset spring and a limiting frame, the right part of the driving shaft is fixedly connected with the positioning cam, the front part and the rear part of the upper side of the right part of the mounting base are symmetrically and fixedly connected with the first reset guide rod, the lifting transverse plate is arranged between the first reset guide rods at the front side and the rear side in a sliding way, the positioning cam can be contacted with the lifting transverse plate, the first reset guide rod is wound and connected with the first reset spring, one end of the first reset spring is connected with the lifting transverse plate, the other end of the first reset spring is connected with the mounting base, the connecting vertical frame is arranged at the upper middle side of the right part of the mounting base in a sliding way, the bottom end of the connecting vertical frame is fixedly connected with a lifting transverse plate, a lifting frame is slidably arranged on a feeding square tube, the lifting frame is fixedly connected with the connecting vertical frame, the left side and the right side of the lifting frame are respectively provided with a material baffle plate used for blocking material in a hinged mode, four second reset guide rods are fixedly connected to the upper portion of the feeding square tube at intervals, a lifting positioning frame is slidably arranged between the two second reset guide rods on the same lateral side, a third reset spring is wound on the second reset guide rods, one end of the third reset spring is connected with the lifting positioning frame, the other end of the third reset spring is connected with the feeding square tube, two mounting sliding blocks are slidably arranged on the lifting positioning frame, the mounting sliding blocks on the same lateral side are rotatably connected with the material baffle plate, second reset springs are wound on the outer lateral surface of the mounting sliding blocks and the outer portion of the lifting positioning frame in an up-down symmetrical mode, limiting frames are fixedly connected to the middle portions of the front side and the rear side of the feeding square tube, and the limiting frames can be in contact with the material baffle plate.
The device further comprises an electric cabinet, the electric cabinet is arranged on the front side of the lower right part of the mounting base, a switching power supply, a power supply module and a control module are arranged in the electric cabinet, the switching power supply supplies power for the rapid cleaning and drying equipment for producing the phosphor copper balls, the power supply module is connected with a power supply main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the starting button, the stopping button, the liquid changing button, the first photoelectric sensor, the second photoelectric sensor and the liquid level sensor are electrically connected with the control module, and the servo motor, the water pump, the heating module, the telescopic electromagnetic valve and the spherical electromagnetic valve are connected with the control module through a peripheral circuit.
Compared with the prior art, the invention has the remarkable improvements that:
1. the phosphorus copper balls are discharged into the cleaning barrel through the feeding square pipe, the water pump is started to pump clean water into the cleaning barrel through the liquid inlet pipe, so that the servo motor is started to drive the driving shaft to rotate forwards, the driving shaft rotates forwards to drive the stirring spiral plate to rotate forwards, and the stirring spiral plate rotates forwards to clean the phosphorus copper balls.
2. According to the invention, under the action of the drying mechanism, the heating module group is driven to dry the phosphorus copper balls, and meanwhile, the sponge roller also dries the phosphorus copper balls, so that water stain remained on the phosphorus copper balls can be avoided, and the production efficiency is not influenced.
3. According to the invention, under the action of the tiling mechanism, the flat plate is shaken to move left and right to tile the phosphor-copper balls in the charging box, so that the phosphor-copper balls can be prevented from being stacked together.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
FIG. 2 is a schematic view of a first partial body structure according to the present invention.
FIG. 3 is a schematic view of a second partial body structure according to the present invention.
Fig. 4 is a schematic perspective view of the driving mechanism of the present invention.
Fig. 5 is a schematic perspective view of the liquid changing mechanism of the present invention.
Fig. 6 is a perspective view of a third embodiment of the present invention.
Fig. 7 is a schematic view of a first partially-separated body structure of the discharging mechanism of the present invention.
Fig. 8 is an enlarged schematic view of part a of the present invention.
Fig. 9 is a schematic view of a second partial body structure of the discharging mechanism of the present invention.
Fig. 10 is a schematic view of a first partial body structure of the drying mechanism of the present invention.
Fig. 11 is a schematic view of a second partial body structure of the drying mechanism of the present invention.
Fig. 12 is a schematic perspective view of the tiling mechanism of the present invention.
Fig. 13 is a perspective view of a fourth embodiment of the present invention.
Fig. 14 is a schematic view of a first partial body structure of the divided feed mechanism of the present invention.
Fig. 15 is a schematic view of a second partial body structure of the divided feed mechanism of the present invention.
Fig. 16 is a perspective view of a third portion of the present invention.
Fig. 17 is a circuit block diagram of the present invention.
Fig. 18 is a schematic circuit diagram of the present invention.
Wherein the figures include the following reference numerals: 1-mounting base, 2-sealing top plate, 3-supporting bottom plate, 4-storage tank, 5-electric control box, 51-start button, 52-stop button, 53-liquid change button, 6-sealing tube, 7-cleaning barrel, 8-driving mechanism, 81-material storage box, 82-feeding square tube, 83-servo motor, 84-driving shaft, 85-stirring spiral plate, 9-liquid change mechanism, 91-water pump, 92-liquid inlet tube, 93-detection barrel, 94-liquid level sensor, 95-spherical solenoid valve, 96-liquid outlet tube, 10-discharging mechanism, 101-charging box, 102-discharging conduit, 103-flow dividing plate, 104-backflow dumping bucket, 105-filter plate, 106-backflow tube, 107-rotating bottom barrel, 108-scraping brush, 109-limit spring, 11-drying mechanism, 111-driving belt component, 112-reversing transverse shaft, 113-heating module, 114-sponge roller, 115-first photoelectric sensor, 116-driven rotating shaft, 117-synchronous belt component, 12-spreading mechanism, 121-second photoelectric sensor, 122-telescopic solenoid valve, 123-connecting upright rod, 124-shaking flat plate, 125-positioning guide post, 13-separating feeding mechanism, 131-positioning cam, 132-lifting transverse plate, 133-first reset guide rod, 134-first reset spring, 135-connecting upright frame, 136-lifting frame, 137-material baffle, 138-lifting positioning frame, 139-mounting slide block, 1310-second return spring, 1311-second return guide, 1312-third return spring, 1313-stop.
Detailed Description
The invention is further explained by combining the drawings in the specification, and the embodiments of the invention are given by combining the drawings in the specification.
Example 1
The utility model provides a phosphorus copper ball production is with quick cleaning and drying equipment, as shown in fig. 1-5, including installation base 1, sealed roof 2, supporting baseplate 3, bin 4, start button 51, stop button 52, liquid change button 53, sealed tube 6, wash bowl 7, actuating mechanism 8, liquid change mechanism 9, discharging pipe 102 and drying mechanism 11, installation base 1 top is connected with sealed roof 2 through the mode of bolt, installation base 1 bottom is connected with supporting baseplate 3 through the mode of bolt, installation base 1 front portion upper right side rigid coupling has bin 4, sealed roof 2 front side right part rigid coupling has start button 51, stop button 52 and liquid change button 53, stop button 52 is located the start button 51 right side, liquid change button 53 is located start button 51 and stop button 52 downside, the middle part of sealed roof 2 left side is connected with sealed tube 6 through the mode of bolt, installation base 1 inner middle part rigid coupling has wash bowl 7, wash bowl 7 communicates with sealed tube 6, be equipped with actuating mechanism 8 between installation base 1 and the wash bowl 7, actuating mechanism 8 can provide power for rinsing, installation base 1 changes 9, the upper side of liquid change mechanism 9 can realize wash bowl 9, wash bowl 11 communicates with clean water installation base 102, it has the mechanism 102 to connect with the installation base 11, it has the left side to wear the discharge mechanism 11 to connect.
As shown in fig. 3 and 4, the driving mechanism 8 includes a storage box 81, a feeding square tube 82, a servo motor 83, a driving shaft 84 and a stirring spiral plate 85, the storage box 81 is fixedly connected to the right side of the outer top of the sealing top plate 2, a cover is covered on the top of the storage box 81, the feeding square tube 82 is connected to the upper side of the right part of the cleaning cylinder 7, the feeding square tube 82 is communicated with the storage box 81, the servo motor 83 is connected to the middle of the right side of the installation base 1 through a bolt, the driving shaft 84 is rotatably arranged in the middle of the cleaning cylinder 7, the right end of the driving shaft 84 is fixedly connected with an output shaft of the servo motor 83, and the stirring spiral plate 85 is fixedly connected to the middle of the driving shaft 84.
As shown in fig. 3 and 5, liquid changing mechanism 9 includes a water pump 91, a liquid inlet pipe 92, a detection cylinder 93, a liquid level sensor 94, a spherical solenoid valve 95 and a liquid outlet pipe 96, the right portion of the right side of installation base 1 is fixedly connected with the water pump 91, the liquid inlet pipe 92 is connected between the water pump 91 and the cleaning cylinder 7, the detection cylinder 93 is fixedly connected in the middle of the rear portion of the installation base 1, the detection cylinder 93 is communicated with the cleaning cylinder 7, the liquid level sensor 94 is fixedly connected to the inner rear wall of the detection cylinder 93, the liquid outlet pipe 96 is connected to the lower left side of the rear portion of the installation base 1 in a penetrating manner, the liquid outlet pipe 96 is communicated with the cleaning cylinder 7, the spherical solenoid valve 95 is fixedly connected to the lower left side of the rear portion of the installation base 1, and the spherical solenoid valve 95 can control the communication of the liquid outlet pipe 96.
People press a power supply main switch to electrify the equipment, firstly, an operator opens a cover and adds a proper amount of phosphorus copper balls into a storage box 81, the phosphorus copper balls are discharged into a cleaning cylinder 7 through a feeding square pipe 82, then a water pump 91 is externally connected with a water pipe, a start button 51 is pressed once, the start button 51 sends a signal, a control module receives the signal and then controls a servo motor 83 and the water pump 91 to work, the water pump 91 pumps clean water into the cleaning cylinder 7 through a liquid inlet pipe 92, people can observe the water level of the cleaning cylinder 7 through a detection cylinder 93, a liquid level sensor 94 also monitors the water level of the detection cylinder 93, the liquid level sensor 94 detects that the water level of the detection cylinder 93 is higher than the preset value of the control module, the liquid level sensor 94 sends a signal, the control module receives the signal and then controls the water pump 91 to stop, so that the servo motor 83 drives a driving shaft 84 to rotate forwards, the driving shaft 84 drives a stirring spiral plate 85 to rotate forwards, the stirring plate 85 rotates forwards to enable the phosphorus copper balls to start cleaning, after the phosphorus copper balls are cleaned, the stop button 52 is pressed once, the stop button 52 sends a signal, the control module receives the signal and then controls the servo motor 83 to stop, the sealing tube 6 is opened to take out the phosphorus copper balls for subsequent treatment, if the water in the cleaning barrel 7 is turbid, the liquid changing button 53 can be pressed once, the liquid changing button 53 sends a signal, the control module receives the signal and then controls the spherical electromagnetic valve 95 to open, the waste water is discharged through the liquid outlet tube 96, the liquid level sensor 94 detects that the water level of the detection barrel 93 is lower than the preset value of the control module, the liquid level sensor 94 sends a signal, the control module receives the signal and then controls the spherical electromagnetic valve 95 to close, and the control module receives the signal and then controls the water pump 91 to work, the water pump 91 pumps clean water into the cleaning barrel 7 through the liquid inlet tube 92, and similarly, the liquid level sensor 94 detects that the water level of the detection barrel 93 is higher than the preset value of the control module, the liquid level sensor 94 sends a signal again, and the control module receives the signal and then controls the water pump 91 to stop; when the device is not used, the main power switch can be pressed down again to cut off the power of the device.
As shown in fig. 6, 10 and 11, the drying mechanism 11 includes a transmission belt assembly 111, a reversing horizontal shaft 112, a heating module 113, a sponge roller 114, a first photoelectric sensor 115, a driven rotating shaft 116 and a synchronous belt assembly 117, the reversing horizontal shaft 112 is rotatably disposed on the rear side of the upper portion of the discharge conduit 102, the transmission belt assembly 111 is connected between the left portion of the reversing horizontal shaft 112 and the left portion of the driving shaft 84, the transmission belt assembly 111 includes two belt pulleys and a belt, one belt pulley is mounted on the left portion of the reversing horizontal shaft 112, the other belt pulley is mounted on the left portion of the driving shaft 84, the belt is wound between the two belt pulleys, the heating module 113 is connected to the outer top portion of the discharge conduit 102 by means of bolts, the heating module 113 can dry the phosphor copper balls, the front side of the upper portion of the discharge conduit 102 is rotatably disposed with two driven rotating shafts 116, the sponge roller 114 is fixedly connected between the middle portion of the driven rotating shaft 116 and the right portion of the reversing horizontal shaft 112, the sponge roller 114 can dry the phosphor balls, the first photoelectric sensor 115 is fixedly connected to the rear side of the inner top wall of the discharge conduit 102, the synchronous belt assembly 117 is mounted between the two belt pulleys, the left portion of the reversing horizontal shaft 112, the synchronous belt assembly and the synchronous belt assembly 117 are mounted between the three belt pulleys, and the left portion of the reversing belt assembly 112, and the left portion of the reversing belt assembly.
When the scraping brush 108 rotates forward to push the phosphor copper balls into the discharging guide pipe 102, the first photoelectric sensor 115 detects that the phosphor copper balls pass through, the first photoelectric sensor 115 sends a signal, the control module receives the signal and controls the heating module 113 to work for 10 seconds, the heating module 113 dries the phosphor copper balls, meanwhile, the driving shaft 84 further drives the driving belt assembly 111 to rotate forward, the driving belt assembly 111 rotates forward to drive the reversing cross shaft 112 to rotate forward, the reversing cross shaft 112 rotates forward to drive the last sponge roller 114 to rotate forward, the reversing cross shaft 112 also drives the synchronous belt assembly 117 to rotate forward, the synchronous belt assembly 117 rotates forward to drive the driven rotating shaft 116 to rotate forward, the driven rotating shaft 116 rotates forward to drive the remaining two sponge rollers 114 to rotate forward, the sponge rollers 114 rotate forward to drive the phosphor copper balls to move forward slowly, the sponge material can absorb water, the sponge rollers 114 can dry the phosphor copper balls, after 10 seconds, the control module controls the heating module 113 to stop, the phosphor copper balls fall into the charging box 101, after all the phosphor copper balls are cleaned, the stop button 52 is pressed once, the control module receives the signal, the servo module stops controlling the driving module to stop the driving module to control the driving module to stop the driving module to drive the driving shaft 112, and thus the production of the phosphor copper balls, the production of the phosphor copper balls can avoid the residual phosphor copper balls on the conveyor belt assembly 111 from being affected by the stain.
Example 2
On the basis of embodiment 1, as shown in fig. 6 to 9, the cleaning device further comprises a discharging mechanism 10, the discharging mechanism 10 comprises a charging box 101, a flow distribution plate 103, a backflow inverted hopper 104, a filter plate 105, a backflow pipe 106, a rotary bottom cylinder 107, a scraping brush 108 and a limiting spring 109, the left lower portion of the front side surface of the mounting base 1 is connected with the charging box 101 in a bolt mode, the charging box 101 is covered with a cover, the discharging conduit 102 is communicated with the charging box 101, the flow distribution plate 103 is embedded in the discharging conduit 102, the backflow inverted hopper 104 is connected to the bottom portion in the discharging conduit 102, the backflow inverted hopper 104 can realize backflow of clean water, the filter plate 105 is fixedly connected to the upper portion of the inner wall of the backflow inverted hopper 104, the filter plate 105 can realize filtration of backflow clean water, the backflow inverted hopper 104 is connected with the backflow pipe 106 between the cleaning cylinders 7, the rotary bottom cylinder 107 is fixedly connected to the left portion of the driving shaft 84, three scraping brushes 108 are slidably arranged on the rotary bottom cylinder 107 at intervals, and the inner ends of the scraping brush 108 and the limiting spring 109 are fixedly connected to the inside of the rotary bottom cylinder 107 at even intervals.
When the servo motor 83 works, the stirring spiral plate 85 rotates forwards to enable phosphorus copper balls to start cleaning, so that the stirring spiral plate 85 rotates forwards to drive the phosphorus copper balls to move leftwards, similarly, the driving shaft 84 also drives the rotary bottom cylinder 107 to rotate forwards, the rotary bottom cylinder 107 rotates forwards to drive the scraping brush 108 to rotate forwards, the scraping brush 108 rotates forwards to pull the phosphorus copper balls into the discharging guide pipe 102, the limiting spring 109 plays a buffering role, the phosphorus copper balls fall into the charging box 101 through the discharging guide pipe 102, residual wastewater flows into the backflow reversing hopper 104 and is discharged back into the cleaning cylinder 7 through the return pipe 106, the filtering plate 105 screens impurities, after all the phosphorus copper balls are cleaned, the stop button 52 is pressed once, the stop button 52 sends a signal, the servo motor 83 is controlled to stop after the control module receives the signal, the driving shaft 84 stops driving the scraping brush 108 through the rotary bottom cylinder 107, then the cover of the charging box 101 is opened, the phosphorus copper balls are taken out for subsequent treatment, and the cover of the charging box 101 is closed.
Example 3
On the basis of embodiment 1 and embodiment 2, as shown in fig. 12, the device further includes a tiling mechanism 12, the tiling mechanism 12 includes a second photoelectric sensor 121, a telescopic solenoid valve 122, a connecting upright 123, a rocking plate 124 and positioning guide pillars 125, the second photoelectric sensor 121 is fixedly connected to the left portion of the inner front wall of the charging box 101, the telescopic solenoid valve 122 is connected to the right portion of the outer top of the charging box 101 through bolts, the connecting upright 123 is slidably arranged on the charging box 101, the connecting upright 123 is fixedly connected to a telescopic rod of the telescopic solenoid valve 122, five positioning guide pillars 125 are fixedly connected to the lower portion of the inner side of the charging box 101 at intervals, a rocking plate 124 is slidably arranged between the five positioning guide pillars 125, the rocking plate 124 can be horizontally moved to tile phosphor copper balls, and the rocking plate 124 is fixedly connected to the connecting upright 123.
As shown in fig. 13, 14, 15 and 16, the device further comprises a separating feeding mechanism 13, the separating feeding mechanism 13 comprises a positioning cam 131, a lifting transverse plate 132, a first return guide rod 133, a first return spring 134, a connecting upright frame 135, a lifting frame 136, a striker plate 137, a lifting positioning frame 138, a mounting slider 139, a second return spring 1310, a second return guide rod 1311, a third return spring 1312 and a limiting frame 1313, the right portion of the driving shaft 84 is fixedly connected with the positioning cam 131, the upper side of the right portion of the mounting base 1 is fixedly connected with the first return guide rod 133 in a front-back symmetrical manner, the lifting transverse plate 132 is slidably arranged between the first return guide rods 133 at the front and rear sides, the positioning cam 131 can be in contact with the lifting transverse plate 132, the first return guide rod 134 is connected to the first return spring 133 in a winding manner, one end of the first return spring 134 is connected to the lifting transverse plate 132, the other end of the first return spring 134 is connected to the mounting base 1, the connecting upright frame 135 is slidably arranged in the middle of the right portion of the mounting base 1, the connecting upright frame 135 is fixedly connected to the lifting transverse plate 135, the lifting transverse plate 139, the lifting positioning frame is fixedly connected to the lifting transverse plate 139, the lifting positioning frame 1311, the lifting positioning frame 82, the lifting positioning frame is connected to the lifting positioning frame 82, the lifting positioning frame is fixedly connected to the lifting positioning frame 82, the lifting transverse return spring 139, the middle parts of the front side and the rear side in the feeding square pipe 82 are connected with a limiting frame 1313 in a bolt mode, and the limiting frame 1313 can be in contact with the striker plate 137.
When the phosphorus copper ball passes through ejection of compact pipe 102 and drops to in the charging box 101, the second photoelectric sensor 121 detects the phosphorus copper ball and passes through, second photoelectric sensor 121 signals, control module received signal back control flexible solenoid valve 122 telescopic link extension 2 seconds, flexible solenoid valve 122 telescopic link extension drives and connects pole setting 123 and move left, it drives and rocks dull and stereotyped 124 and move left to connect pole setting 123 to move left, 2 seconds back, control module control flexible solenoid valve 122 telescopic link shrink and reset, it also resets just also to rock dull and stereotyped 124 and move right to connect pole setting 123, thereby rock dull and stereotyped 124 and move about and make the phosphorus copper ball tiling in charging box 101, so, can avoid the phosphorus copper ball to pile up together.
Firstly, an operator pours a proper amount of phosphor copper balls into the storage box 81, the striker plate 137 limits the phosphor copper balls, when the servo motor 83 works, the driving shaft 84 rotates positively to drive the positioning cam 131 to rotate positively, the positioning cam 131 rotates positively to contact with the lifting transverse plate 132, the positioning cam 131 enables the lifting transverse plate 132 to move upwards, the first return spring 134 is compressed, the lifting transverse plate 132 moves upwards to drive the connecting vertical frame 135 to move upwards, the connecting vertical frame 135 moves upwards to drive the lifting frame 136 to move upwards, the lifting frame 136 moves upwards to drive the striker plate 137 to move upwards, the striker plate 137 moves upwards to drive the mounting slide block 139 to move upwards, the mounting slide block 139 moves upwards to drive the lifting positioning frame 138 to move upwards, the third return spring 1312 is compressed, the striker plate 137 moves upwards to contact with the limiting frame 1313, the limiting frame 1313 enables the striker plate 137 to swing outwards through the mounting slide block 139, the second return spring 1310 is compressed, the striker plate 137 swings outwards to stop limiting the phosphor copper balls, the phosphor copper balls fall into the cleaning barrel 7 through the feeding square tube 82, the forward rotation positioning cam 131 continues to be separated from the lifting transverse plate 132, the first return spring 1310, the striker plate 135 moves downwards, and the mounting slide block 139 can move downwards due to the lifting transverse plate 139, and the lifting transverse plate 135 can move downwards, the mounting slide block 139 can move downwards under the effect of the resetting spring.
As shown in fig. 2, 17 and 18, the phosphorus copper ball cleaning and drying device further comprises an electric cabinet 5, wherein the electric cabinet 5 is installed on the front side of the lower right part of the installation base 1, a switching power supply, a power supply module and a control module are arranged in the electric cabinet 5, the switching power supply supplies power to the phosphorus copper ball cleaning and drying device for production, the power supply module is connected with a power supply main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the start button 51, the stop button 52, the liquid changing button 53, the first photoelectric sensor 115, the second photoelectric sensor 121 and the liquid level sensor 94 are all electrically connected with the control module, and the servo motor 83, the water pump 91, the heating module 113, the telescopic solenoid valve 122 and the spherical solenoid valve 95 are all connected with the control module through a peripheral circuit.
Finally, it is necessary to mention that: the above-mentioned contents are only used to help understanding the technical solution of the present invention, and should not be interpreted as limiting the scope of the present invention; insubstantial modifications and adaptations of the invention, as viewed by a person with ordinary skill in the art in light of the above teachings, are intended to be within the scope of the invention as claimed.
Claims (5)
1. A quick cleaning and drying device for producing phosphor copper balls comprises an installation base (1), a sealing top plate (2), a supporting bottom plate (3), a storage box (4), a starting button (51), a stopping button (52), a liquid changing button (53), a sealing pipe (6), a cleaning cylinder (7) and a discharge guide pipe (102), wherein the sealing top plate (2) is fixedly connected to the top of the installation base (1), the supporting bottom plate (3) is fixedly connected to the bottom of the installation base (1), the storage box (4) is fixedly connected to the upper right side of the front portion of the installation base (1), the starting button (51) is fixedly connected to the right portion of the front side of the sealing top plate (2), the stopping button (52) and the liquid changing button (53), the stopping button (52) is located on the right side of the starting button (51), the liquid changing button (53) is located on the lower side of the starting button (51) and the stopping button (52), the sealing pipe (6) is fixedly connected to the middle portion of the left portion of the sealing top plate (2), the cleaning cylinder (7) is fixedly connected to the middle portion of the inside the installation base (1), the cleaning cylinder (7) is communicated with the sealing pipe (6), the cleaning cylinder (7) is further comprises a driving mechanism (8), a driving mechanism (9), a driving mechanism (11) is arranged between the installation base (11) and the cleaning mechanism (11) for providing power for the cleaning cylinder (7), the installation base (1) is provided with a liquid changing mechanism (9) for changing clear water, the liquid changing mechanism (9) is communicated with the cleaning barrel (7), the discharging guide pipe (102) is provided with a drying mechanism (11), the drying mechanism (11) comprises a heating module (113), and the outer top of the discharging guide pipe (102) is fixedly connected with the heating module (113) capable of generating heat and drying; the driving mechanism (8) comprises a storage box (81), a feeding square tube (82), a servo motor (83), a driving shaft (84) and a stirring spiral plate (85), the storage box (81) is fixedly connected to the right side of the outer top of the sealing top plate (2), the feeding square tube (82) is connected to the upper side of the right part of the cleaning barrel (7), the feeding square tube (82) is communicated with the storage box (81), the servo motor (83) is fixedly connected to the middle of the right side of the mounting base (1), the driving shaft (84) is rotatably arranged in the middle of the cleaning barrel (7), the right end of the driving shaft (84) is fixedly connected with an output shaft of the servo motor (83), and the stirring spiral plate (85) is fixedly connected to the middle of the driving shaft (84); the liquid changing mechanism (9) comprises a water pump (91), a liquid inlet pipe (92), a detection cylinder (93), a liquid level sensor (94), a spherical electromagnetic valve (95) and a liquid outlet pipe (96), the water pump (91) is fixedly connected to the right part of the right side face of the mounting base (1), the liquid inlet pipe (92) is connected between the water pump (91) and the cleaning cylinder (7), the detection cylinder (93) is fixedly connected to the middle of the rear part of the mounting base (1), the detection cylinder (93) is communicated with the cleaning cylinder (7), the liquid level sensor (94) is fixedly connected to the inner rear wall of the detection cylinder (93), the liquid outlet pipe (96) is connected to the left lower side of the rear part of the mounting base (1) in a penetrating mode, the liquid outlet pipe (96) is communicated with the cleaning cylinder (7), the spherical electromagnetic valve (95) is fixedly connected to the left lower side of the rear part of the mounting base (1), and the spherical electromagnetic valve (95) can control the communication of the liquid outlet pipe (96); drying mechanism (11) still including drive belt subassembly (111), switching-over cross axle (112), sponge gyro wheel (114), first photoelectric sensor (115), driven spindle (116) and synchronous belt subassembly (117), ejection of compact pipe (102) upper portion rear side is changeed and is equipped with switching-over cross axle (112), be connected with drive belt subassembly (111) between switching-over cross axle (112) left part and drive shaft (84) left part, drive belt subassembly (111) comprises two belt pulleys and belt, a belt pulley is installed in switching-over cross axle (112) left part, another belt pulley is installed in drive shaft (84) left part, the belt winds between two belt pulleys, ejection of compact pipe (102) upper portion front side is changeed and is equipped with two driven spindle (116), driven spindle (116) middle part and switching-over cross axle (112) right part all rigid coupling have sponge gyro wheel (114) that are used for wiping water, ejection of compact pipe (102) inside rear side rigid coupling has first photoelectric sensor (115), two driven spindle (116) right part and switching-over cross axle (112) right part are connected with synchronous belt subassembly (117), synchronous belt subassembly (117) is constituteed by three belt pulleys and install respectively in switching-over right part in two driven spindle (116), switching-over belt pulley (112), switching-over right part.
2. The quick cleaning and drying equipment for the production of the phosphorus copper balls is characterized by further comprising a discharging mechanism (10) for collection, wherein the discharging mechanism (10) comprises a charging box (101), a flow distribution plate (103), a backflow inverse hopper (104), a filter plate (105), a backflow pipe (106), a rotary bottom cylinder (107), a scraping brush (108) and a limiting spring (109), the charging box (101) is fixedly connected to the lower left part of the front side surface of the mounting base (1), the discharging guide pipe (102) is communicated with the charging box (101), the flow distribution plate (103) is embedded in the discharging guide pipe (102), the backflow inverse hopper (104) for backflow clean water is connected to the inner bottom of the discharging guide pipe (102), the filter plate (105) for screening is fixedly connected to the upper part of the inner wall of the backflow inverse hopper (104), the backflow inverse hopper (106) is connected between the backflow inverse hopper (104) and the cleaning cylinder (7), the rotary bottom cylinder (107) is fixedly connected to the left part of the driving shaft (84), three scraping brushes (108) are arranged on the rotary bottom cylinder (107) in a sliding mode at intervals, and the limiting springs (109) are uniformly fixed between the inner end of the scraping brush (108) and the rotary bottom cylinder (107).
3. The quick cleaning and drying equipment for producing the phosphor copper balls as claimed in claim 2, further comprising a spreading mechanism (12) for spreading the phosphor copper balls, wherein the spreading mechanism (12) comprises a second photoelectric sensor (121), a telescopic solenoid valve (122), a connecting upright rod (123), a shaking plate (124) and a positioning guide post (125), the second photoelectric sensor (121) is fixedly connected to the left portion of the inner front wall of the charging box (101), the telescopic solenoid valve (122) is fixedly connected to the right portion of the outer top of the charging box (101), the connecting upright rod (123) is slidably arranged on the charging box (101), the connecting upright rod (123) is fixedly connected with the telescopic link of the telescopic solenoid valve (122), five positioning guide posts (125) are fixedly connected to the lower portion of the inner side face of the charging box (101) at intervals, the shaking plate (124) for spreading is slidably arranged between the five positioning guide posts (125), and the shaking plate (124) is fixedly connected with the connecting upright rod (123).
4. The quick cleaning and drying equipment for producing the phosphor copper balls is characterized by further comprising a separating and feeding mechanism (13) for feeding, wherein the separating and feeding mechanism (13) comprises a positioning cam (131), a lifting transverse plate (132), a first reset guide rod (133), a first reset spring (134), a connecting vertical frame (135), a lifting frame (136), a baffle plate (137), a lifting positioning frame (138), a mounting sliding block (139), a second reset spring (1310), a second reset guide rod (1311), a third reset spring (1312) and a limiting frame (1313), the positioning cam (131) is fixedly connected to the right part of the driving shaft (84), the first reset guide rod (133) is symmetrically and fixedly connected to the front and back of the upper side of the right part of the mounting base (1), the lifting transverse plate (132) is arranged between the first reset guide rods (133) on the front and back sides, the positioning cam (131) can be in contact with the lifting transverse plate (132), the first reset guide rod (133) is connected with the first reset spring (134) in a winding manner, one end of the first reset spring (134) is connected with the lifting transverse plate (1311), the mounting transverse plate (135) is fixedly connected with the bottom end of the vertical frame (135), the lifting mechanism is characterized in that a lifting frame (136) is slidably arranged on a feeding square pipe (82), the lifting frame (136) is fixedly connected with a connecting vertical frame (135), baffle plates (137) used for stopping materials are hinged to the left side and the right side of the lifting frame (136), four second reset guide rods (1311) are fixedly connected to the inner upper portion of the feeding square pipe (82) at intervals, a lifting positioning frame (138) is slidably arranged between the two second reset guide rods (1311) on the same transverse side, a third reset spring (1312) is wound on the second reset guide rods (1311), one end of the third reset spring (1312) is connected with the lifting positioning frame (138), the other end of the third reset spring (1312) is connected with the feeding square pipe (82), two mounting sliding blocks (139) are slidably arranged on the lifting positioning frame (138), the mounting blocks (139) on the same side are rotatably connected with the baffle plates (137), the second reset spring (1310) is symmetrically wound between the outer side face of the mounting blocks (139) and the outer portion of the lifting positioning frame (138) from top to bottom, limiting frames (1313) are fixedly connected to the middle portions of the front and the back sides in the feeding square pipe (82), and the limiting frames (1313) can be in contact with the baffle plates (1313).
5. The quick cleaning and drying equipment for producing the phosphor copper balls is characterized by further comprising an electric cabinet (5), wherein the electric cabinet (5) is arranged on the front side of the lower right part of the mounting base (1), a switching power supply, a power supply module and a control module are arranged in the electric cabinet (5), the switching power supply supplies power to the quick cleaning and drying equipment for producing the phosphor copper balls, the power supply module is connected with a power main switch through a circuit, and the control module is electrically connected with the power supply module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the starting button (51), the stopping button (52), the liquid changing button (53), the first photoelectric sensor (115), the second photoelectric sensor (121) and the liquid level sensor (94) are electrically connected with the control module, and the servo motor (83), the water pump (91), the heating module (113), the telescopic electromagnetic valve (122) and the spherical electromagnetic valve (95) are connected with the control module through peripheral circuits.
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CN114812103B (en) * | 2022-05-25 | 2023-04-14 | 江苏捷士金金属科技有限公司 | Automatic cleaning and drying equipment for phosphorus copper ball processing |
CN115060054B (en) * | 2022-06-16 | 2023-04-18 | 江西保太有色金属集团有限公司 | Quick cleaning and drying equipment for producing phosphor copper balls |
CN114992996B (en) * | 2022-06-17 | 2024-04-02 | 赣州市光华有色金属有限公司 | Drying treatment device for tungsten powder production |
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CN205684390U (en) * | 2016-06-01 | 2016-11-16 | 鹰潭瑞鑫铜业有限公司 | A kind of phosphorous copper balls Quick cleaning device |
CN208033174U (en) * | 2018-02-07 | 2018-11-02 | 山东交通学院 | A kind of spiral junked-auto cleaning equipment for parts |
CN208245245U (en) * | 2018-04-04 | 2018-12-18 | 鹰潭江南铜业有限公司 | A kind of quick phosphorous copper balls cleaning device |
CN209303309U (en) * | 2018-12-28 | 2019-08-27 | 江西坤宏铜业有限公司 | Cleaning device is used in a kind of production of phosphorous copper balls |
CN209968995U (en) * | 2019-04-30 | 2020-01-21 | 山东金池重工股份有限公司 | Belt cleaning device is used in wear-resisting steel ball production |
CN213495186U (en) * | 2020-05-27 | 2021-06-22 | 宁波奉化精瑞钢球有限公司 | Drying and feeding mechanism for bearing steel balls special for transmission machine after cleaning |
CN213051784U (en) * | 2020-08-27 | 2021-04-27 | 江西江南精密科技有限公司 | Phosphorus copper ball washs drying device |
CN112013629A (en) * | 2020-08-31 | 2020-12-01 | 江西江南新材料科技有限公司 | Phosphorus copper ball cleaning and drying machine |
CN112871768B (en) * | 2020-12-23 | 2022-10-18 | 大丰科鑫热技术有限公司 | Crawler-type shot blasting machine convenient to ball sediment separation |
CN214869797U (en) * | 2020-12-29 | 2021-11-26 | 佛山高力新材料科技有限公司 | Integrative equipment is washd in phosphorus copper ball polishing |
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Denomination of invention: A Quick Cleaning and Drying Equipment for the Production of Phosphate Copper Balls Effective date of registration: 20230707 Granted publication date: 20230411 Pledgee: Yingtan branch of Industrial Bank Co.,Ltd. Pledgor: JIANGXI BAOTAI NON-FERROUS METAL GROUP Co.,Ltd. Registration number: Y2023980047895 |