CN219187840U

CN219187840U - Novel automatic optical prism washs device

Info

Publication number: CN219187840U
Application number: CN202222388300.4U
Authority: CN
Inventors: 苏允海; 沈桐宇; 张桂清; 苏允林
Original assignee: Shenyang Zhongying High Tech Co ltd
Current assignee: Shenyang Zhongying High Tech Co ltd
Priority date: 2022-09-08
Filing date: 2022-09-08
Publication date: 2023-06-16
Anticipated expiration: 2032-09-08

Abstract

The utility model discloses a novel automatic optical prism cleaning device which is used for cleaning the surface of a nonmetal prism, and the mechanism comprises a frame, a conveyor belt, a conveying roller, a conveying transmission mechanism, a sensor, a cleaning mechanism and an air drying mechanism, so that the problem that the cleaning efficiency is low due to the fact that a large amount of manpower and material resources are consumed in the cleaning process is solved. The cleaning mechanism and the air drying mechanism are arranged above the conveyor belt in parallel, and the conveyor belt below is connected with the conveying roller. All processes of cleaning and air drying are completed on the same device, and the cleaning device can continuously and circularly reciprocate, so that the consumption of manpower and material resources is saved, and the cleaning efficiency is improved.

Description

Novel automatic optical prism washs device

Technical Field

The utility model relates to the technical field of prism cleaning, in particular to a novel automatic optical prism cleaning device.

Background

A prism is a transparent nonmetallic object and is irregularly shaped. The current widely used prism cleaning method is to stack the prisms in an ultrasonic cleaning tank to clean each surface by ultrasonic waves. In this way, the prism only needs to be cleaned on one side has excessive loss, and the cleaning liquid can be recycled to cause tiny damage to the surface to be cleaned. The prior cleaning equipment cannot clean and air-dry at the same time, for example, in the utility model patent with the publication number of CN210386740U, a cleaning device convenient for cleaning a prism is disclosed, the cleaning device comprises a hydraulic system, a water tank, a telescopic device and a filtering device, cleaning liquid can be filtered, damage to the surface of a workpiece is avoided, but the cleaning device does not have an air-dry function, for example, in the utility model patent with the publication number of CN212190361U, a cleaning machine for processing the prism is disclosed, the cleaning device comprises a base, a cleaning tank and a rotating shaft, the prism is cleaned by utilizing ultrasonic waves, the air-dry device is also lacked, the prism is taken out to be air-dried after the prism is required to be cleaned if the prism is air-dried, the process is complicated, and the cleaning efficiency is low, so that the prism is inconvenient to be used for cleaning the prism on one side.

Disclosure of Invention

Aiming at the problems and the technical defects existing in the prior instruments, the utility model provides a novel automatic optical prism cleaning device, which solves the technical problems of low cleaning efficiency caused by complicated equipment and large consumption of manpower and material resources in the prism cleaning process.

In order to achieve the above purpose, the utility model is realized by the following technical scheme: the utility model provides a novel automatic optical prism washs device, includes the carrier, the carrier comprises reinforcing plate and each other vertically stay tube, the carrier both sides rigid coupling respectively has two sets of mutually perpendicular's horizontal stay tube and vertical stay tube and arranges the reinforcing plate top in, and the centre separates into two communicating spaces of two lower extreme by a vertical baffle, is washing region and air-drying region respectively, and washing region and air-drying region inside rigid coupling wiper mechanism and air-drying mechanism respectively.

Preferably, the cleaning mechanism comprises a lifting motor, a stable cross beam, a telescopic upright post, a movable screw rod, a rotating motor, a rotating shaft, a cleaning disc and a sponge, wherein the lifting motor is arranged above the bearing frame, the movable screw rod penetrates through the bearing frame and is fixedly connected with the lifting motor, the stable cross beam is arranged on one side of the lifting motor, a lifting column is rotatably connected below the movable screw rod, the lower end of the lifting column is connected with the cleaning disc, one end of the telescopic upright post is connected with the stable cross beam, the other end of the telescopic upright post is connected with the cleaning disc, the rotating shaft is rotatably arranged on the cleaning disc, the upper end of the rotating shaft is connected with the rotating motor, and the lower end of the rotating shaft is fixedly connected with the sponge.

Preferably, the air drying mechanism comprises a fan arranged above the bearing frame, and a vertical downward air outlet is arranged at the output end of the fan.

Preferably, a conveyor belt is fixedly connected below the cleaning area and the air drying area, a first sensor, a second sensor and a third sensor are sequentially arranged on one side of the conveyor belt, the tail end of the conveyor belt is connected with a plurality of conveyor rollers which are mutually parallel to each other, and the conveyor belt is matched with the conveyor rollers through a chain transmission mechanism.

Preferably, a water collecting tank is connected below the conveyor belt and the conveying carrier rollers which are parallel to each other, the upper edge of the water collecting tank is higher than the conveyor belt, and the lower end of the water collecting tank is provided with a hole connected with the water outlet.

Preferably, the conveyor belt and the conveying idler are arranged above the box body, and the water collecting tank is arranged inside the box body.

Preferably, the back of the box body is provided with a water inlet, and a water pipe is led into the water inlet and connected to the cleaning mechanism to clean the workpiece under the combined action of the cleaning mechanism.

Preferably, the cleaning disc is provided with a water spraying pipe, and the water inlet is communicated with the water spraying pipe through a water pipe. Preferably, the conveyor belt motor, the lifting motor, the rotating motor and the fan are all controlled to start and stop by the output signals of the sensor, so that unnecessary output is avoided, and the service life of the equipment can be effectively prolonged.

Preferably, the cleaning mechanism and the air drying mechanism are integrated on the same equipment, so that equipment is optimized, and the problems of complex equipment, complex operation and the like are solved.

Preferably, a plurality of workpieces can be cleaned uninterruptedly simultaneously, and the workpieces are continuously conveyed to the conveying carrier roller after being conveyed to the air drying area through the conveying belt for air drying after being cleaned, so that the workpieces are prevented from being detained below the working area to influence the cleaning progress.

Advantageous effects

Aiming at the problems in the prior art, the novel automatic optical prism cleaning device has the beneficial effects that the telescopic cylinder in the prior art is not adopted, the lifting motor and the rotating motor are adopted to control the movement of the cleaning disc, the contact area of the cleaning disc and a workpiece is large enough, a plurality of prisms are conveniently cleaned at the same time, the cleaning mechanism and the air drying mechanism are fused to the same machine, the complicated degree of the operation process is reduced, the cleaning efficiency is effectively improved, and the consumption of manpower and material resources is obviously reduced. The continuity of the cleaning process is ensured, the overall consumption of the instrument is reduced, and the service life is prolonged.

Drawings

FIG. 1 is a front view of the present utility model;

FIG. 2 is a left side cross-sectional view of the present utility model;

fig. 3 is a top view of the present utility model.

Fig. 4 is a perspective view of the present utility model.

Fig. 5 is a schematic structural view of the present utility model.

FIG. 6 is a schematic diagram of the structure of the present utility model.

Fig. 7 is a control circuit diagram of the present utility model.

In the figure: 1. a carrier; 2. a reinforcing plate; 3. a support tube; 4. a partition plate; 5. a lifting motor; 6. a stabilizing rail; 7. a retractable column; 8. a screw; 9. a rotating electric machine; 10. a rotation shaft; 11. cleaning a tray; 12. a sponge; 13. a blower; 14. an air outlet; 15. a conveyor belt; 16. a first sensor; 17. a second sensor; 18. a third sensor; 19. a conveying idler roller; 20. a water collection tank; 21. a water outlet; 22. a water inlet; 23. a box body.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "engaged/connected," etc. should be construed broadly, and for example, "connected" may be either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1-3, the utility model provides a novel automatic optical prism cleaning device, which comprises a bearing frame 1, wherein the bearing frame 1 consists of a reinforcing plate 2 and a plurality of supporting pipes 3, a partition board 4 is fixedly connected at the central position, the inside of the bearing frame is divided into a cleaning area and an air drying area, a cleaning mechanism and an air drying mechanism are respectively arranged in the bearing frame, a lifting motor 5 is fixedly connected above the reinforcing plate 2 in the cleaning area, the lifting motor 5 is connected with a cleaning disc 11 through a stabilizing cross rod 6, a telescopic upright rod 7, a screw rod 8 and a rotating shaft 10, a fan 13 is fixedly connected above the reinforcing plate in the air drying area, an air outlet 14 is connected at the lower end of the fan 13, and the air outlet 14 is positioned in the air drying area. The cleaning mechanism and the air drying mechanism are sequentially arranged and transversely arranged in the bearing frame 1. A conveyor belt 15 is arranged below the cleaning area and the air drying area, three sensors are arranged on one side of the conveyor belt 15, and one end of the conveyor belt 15 is fixedly connected with a plurality of conveyor idler rollers 19 which are parallel to each other and have the same interval; the water collecting tank 20 is connected below the conveying belt 15 and the conveying carrier roller 19, the upper edge of the water collecting tank 20 extends out and is higher than the conveying belt 15 and the conveying carrier roller 19, four sides of the water collecting tank 20 are inclined funnel-shaped, round holes are formed in the bottom of the water collecting tank 20, the water collecting tank 20 is arranged inside the tank body 23, and an opening in the bottom of the water collecting tank 20 is connected with the water outlet 21 of the tank body 23.

A novel automatic optical prism cleaning device is characterized in that a workpiece to be cleaned is placed on a conveyor belt 15, the conveyor belt 15 is started and uniformly moves to drive the workpiece to move forwards together, when the workpiece moves to be parallel to a first sensor 16, the first sensor 16 converts an optical signal into an electric signal to be transmitted to a cleaning mechanism, the cleaning mechanism is started, when the workpiece continues to move right below a cleaning disc 11, the first sensor 16 transmits the signal to a motor of the conveyor belt 15, the conveyor belt 15 stops moving, meanwhile, a lifting motor 5 above a bearing frame 1 is started, a lifting motor 5 controls a screw 8 to simultaneously cooperate with telescopic upright posts 7 on two sides to do vertical lifting movement, the cleaning disc 11 is driven to move together to enable a sponge 12 below the cleaning disc 11 to contact with the workpiece, a displacement-free rotating motor 9 is arranged at the other end of the screw 8, the rotating motor 9 drives the sponge 12 to rotate at a high speed by controlling the rotating shaft 10 to clean the surface of the workpiece, the surface of the cleaning disc 11 is provided with a water spraying pipe which stretches out, when the rotating motor 9 starts a timer to start timing, meanwhile, the water pipe valve is opened to wash out impurities cleaned on the surface of a workpiece, after cleaning, the timer stops timing the rotating motor 9 to stop moving, the lifting motor 5 reversely rotates to lift the cleaning disc 11 back to the original position, meanwhile, the first sensor 16 transmits a signal back to the motor of the conveying belt 15, the conveying belt 15 is started again to drive the cleaned workpiece to continue to move forwards, after passing through the second sensor 17, the second sensor 17 transmits the signal back to the first sensor 16, the cleaning system repeatedly performs the previous operation, when the workpiece moves to the third sensor 18, the third sensor 18 transmits the signal to the fan 13, the fan 13 starts to operate after receiving the signal, the air drying system starts to operate, the workpiece reaches the air outlet 14 to start timing, the conveyor belt 15 also stops again, the timer stops timing the start of the conveyor belt 15 after air drying, the workpiece is conveyed to the conveying carrier rollers 19, and the parallel conveying carrier rollers 19 do no-displacement rotary motion at the same time to prevent the workpiece from accumulating near the conveyor belt 15 to influence the subsequent work, and ensure that the workpiece cannot slide to the ground. The conveyer belt 15 and conveyer roller 19 below rigid coupling water catch bowl 20, water catch bowl 20 upper edge exceeds conveyer belt 15 in order to prevent that the waste cleaning liquid from splashing, water catch bowl 20 four sides slope links to each other, avoids the waste cleaning liquid to remain at the water catch bowl 20 inner wall and causes the jam, and delivery port 21 is seted up to water catch bowl 20 below to the waste cleaning liquid instant discharge handles.

It should be noted that the working principles and the installation modes of the lifting motor 5, the screw rod 8, the rotating motor 9 and the rotating shaft 10 all adopt the prior art, which is common knowledge of the person skilled in the art, and will not be described herein.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the utility model as defined by the appended claims and their equivalents.

Claims

1. The utility model provides a novel automatic optical prism washs device, includes bears frame (1), bear frame (1) by reinforcing plate (2) and stay tube (3) of mutually perpendicular each other constitute, a serial communication port, bear frame (1) both sides respectively the rigid coupling have two sets of mutually perpendicular's horizontal stay tube and vertical stay tube and arrange reinforcing plate (2) top in, and the centre is separated into two lower extreme communicating two spaces by a vertical baffle (4), is washing region and air-drying region respectively, and washing region and air-drying region inside rigid coupling wiper mechanism and air-drying mechanism respectively.

2. The novel automatic optical prism cleaning device according to claim 1, wherein the cleaning mechanism comprises a lifting motor (5), a stable cross beam (6), a telescopic upright post (7), a movable screw rod (8), a rotating motor (9), a rotating shaft (10), a cleaning disc (11) and a sponge (12), the lifting motor (5) is arranged above the bearing frame (1), the movable screw rod (8) penetrates through the bearing frame (1) and the upper end of the lifting motor (5) and is fixedly connected with the lifting motor, the stable cross beam (6) is arranged on one side of the lifting motor (5), a lifting post is screwed below the movable screw rod (8), the lower end of the lifting post is connected with the cleaning disc (11), one end of the telescopic upright post (7) is connected with the stable cross beam (6), the other end of the telescopic upright post is connected with the cleaning disc (11), the rotating shaft (10) is rotatably arranged on the cleaning disc (11), the upper end of the rotating shaft (10) is connected with the rotating motor (9), and the lower end of the rotating shaft is fixedly connected with the sponge (12).

3. The novel automatic optical prism cleaning device according to claim 1, wherein the air drying mechanism comprises a fan (13) arranged above the bearing frame (1), and a vertically downward air outlet (14) is arranged at the output end of the fan (13).

4. The novel automatic optical prism cleaning device according to claim 2, wherein a conveyor belt (15) is fixedly connected below the cleaning area and the air drying area, a first sensor (16), a second sensor (17) and a third sensor (18) are sequentially arranged on one side of the conveyor belt (15), a plurality of conveyor rollers (19) which are mutually parallel are connected at the tail end of the conveyor belt (15), and the conveyor belt (15) is matched with the conveyor rollers (19) through a chain transmission mechanism.

5. The novel automatic optical prism cleaning device according to claim 4, wherein a water collecting tank (20) is connected below the conveyor belt (15) and the conveying carrier rollers (19) which are parallel to each other, the upper edge of the water collecting tank (20) is higher than the conveyor belt (15), and the lower end of the water collecting tank (20) is provided with holes connected with the water outlet holes (21).

6. The novel automatic optical prism cleaning device according to claim 5, wherein the conveyor belt (15) and the conveying idler roller (19) are arranged above the box body (23), and the water collecting tank (20) is arranged inside the box body (23).

7. The novel automatic optical prism cleaning device according to claim 6, wherein a water inlet (22) is formed in the back of the box body (23), and a water pipe is connected to the water inlet to clean the workpiece under the combined action of the cleaning mechanism and the cleaning mechanism.

8. The novel automatic optical prism cleaning device according to claim 7, wherein a water spray pipe is arranged on the cleaning disc (11), and the water inlet (22) is communicated with the water spray pipe through the water pipe.