CN114149692A - Production method of cold-resistant and anti-freezing rubber floor mat - Google Patents

Production method of cold-resistant and anti-freezing rubber floor mat Download PDF

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CN114149692A
CN114149692A CN202111511847.2A CN202111511847A CN114149692A CN 114149692 A CN114149692 A CN 114149692A CN 202111511847 A CN202111511847 A CN 202111511847A CN 114149692 A CN114149692 A CN 114149692A
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parts
rubber
fiber
glue
adhesive
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江文养
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Nanjing Gurui Rubber Co ltd
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Nanjing Gurui Rubber Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284Application of adhesive
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554Wear resistance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/582Tearability
    • B32B2307/5825Tear resistant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/04Mats
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16Fibres; Fibrils

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention belongs to the field of ground mats, in particular to a production method of a cold-resistant and anti-freezing rubber ground mat, which aims at the problems that the existing ground mat has poor cold-resistant and anti-freezing capacity and is easy to become brittle in a low-temperature environment, and provides the following scheme, comprising the following steps: preparing an A rubber material and a B rubber material, wherein the A rubber material comprises 100 parts of main rubber, 150-200 parts of filling material, 15-25 parts of rubber oil, 6-10 parts of antifreeze agent, 15-20 parts of functional powder, 35-45 parts of reinforcing agent and 30-40 parts of adhesive, the connection between the rubber materials can be increased through the reinforcing agent and the adhesive, the connection strength between the rubber materials is enhanced, the cold and freeze resistance of the floor mat can be increased through the antifreeze agent, the floor mat is not easy to become brittle in a low-temperature environment, the tearing strength of the floor mat under a low-temperature condition is increased, the abrasion resistance of the floor mat is enhanced, and the service life of the floor mat under the low-temperature condition is prolonged.

Description

Production method of cold-resistant and anti-freezing rubber floor mat
Technical Field
The invention relates to the technical field of ground mats, in particular to a production method of a cold-resistant and anti-freezing rubber ground mat.
Background
The rubber floor mat as a floor decoration material has good skid resistance and elasticity, and the patent with the application number of CN201810463091.0 discloses a preparation method of the rubber floor mat.
However, the method for preparing the rubber floor mat has some problems, for example, the floor mat has poor cold and freezing resistance, and is easily embrittled in a low-temperature environment, so that the floor mat loses mechanical strength and friction force, the tear strength and abrasion resistance of the floor mat are reduced, and the floor mat is easily damaged when being used in a low-temperature environment.
Disclosure of Invention
Based on the problems that the floor mat has poor cold resistance and freezing resistance and is easy to become brittle in a low-temperature environment in the background art, the invention provides a production method of the cold-resistant and freezing-resistant rubber floor mat.
The invention provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 150-200 parts of filling material, 15-25 parts of rubber oil, 6-10 parts of antifreeze agent, 15-20 parts of functional powder, 35-45 parts of reinforcing agent and 30-40 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 150-200 parts of filling material, 15-25 parts of rubber oil, 6-10 parts of antifreeze agent, 15-20 parts of functional powder, 35-45 parts of reinforcing agent and 50-60 parts of adhesive, the antifreeze agent comprises hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, sulfur dioxide, and ethylene glycol, Terpene resin, sodium stearyl lactate and copolyamide;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of adhesive in the B glue material into an internal mixer for mixing and banburying to prepare a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest adhesive into a spraying device;
s5: firstly, pouring the glue solution A into a ground mat mold, then uniformly paving the particles of the glue B on the top of the glue solution A, spraying the adhesive among the particles through spraying equipment, and finally pressing and molding to obtain the cold-resistant and anti-freezing rubber ground mat.
Preferably, in S1, the specific gravity of the hydroxy silicone oil, the paraffin wax, the polyoxypropylene glycerol ether, the dimethyl sulfoxide and the diethyl ether in the antifreeze is 2:1.5:1.5: 5.
Preferably, in S1, the antifreeze agent is prepared by the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing the antifreeze agent.
Preferably, in S1, the specific gravity of the zinc oxide, the sulfur and the metal salt in the functional powder is 4:4:2, and the metal salt is selected from metal salts formed by one of copper metal, zinc metal, nickel metal and manganese metal.
Preferably, in S1, the specific gravity of the steel wire fiber, the sweet potato fiber, the Chinese iris root fiber, the kapok fiber and the abaca fiber in the reinforcing agent is 3:1.5:1.5:2:2, and the thickness of the fiber in the reinforcing agent is controlled to be 0.01 mm-0.1 mm.
Preferably, in S1, the sweet potato fiber, the iris root fiber, the kapok fiber and the abaca fiber are added into a strong base to be mixed, the mixing is performed at a temperature of 50 to 60 ℃, the strong base is removed and sieved after the mixing is performed for 5 to 10 minutes, and then the steel wire fiber is added and mixed to prepare the reinforcing agent.
Preferably, in S1, the specific gravity of the acrylonitrile-butadiene-styrene copolymer, the terpene resin, the sodium stearoyl lactylate and the copolyamide in the adhesive is 3.5:3:2.5: 1.
Preferably, in S1, the method for preparing the adhesive comprises: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at 80-120 ℃ for 15-30 minutes to obtain the adhesive.
Preferably, in S4, the banburying temperature is controlled to be 120-150 ℃, and the banburying time is controlled to be 10-15 minutes.
Preferably, in S5, the molding pressure is controlled to be 5MPa to 10MPa, and the molding temperature is controlled to be 150 ℃ to 200 ℃.
The invention has the beneficial effects that:
according to the invention, the connection between rubber materials can be increased through the reinforcing agent and the adhesive, the connection strength between the rubber materials is enhanced, the cold resistance and the freezing resistance of the floor mat can be increased through the antifreeze agent, so that the floor mat is not easy to become brittle in a low-temperature environment, the tear strength of the floor mat is increased, the abrasion resistance of the floor mat is enhanced, and the service life of the floor mat is prolonged.
Drawings
FIG. 1 is a flow chart of the present invention;
fig. 2 is a cross-sectional view of the floor mat according to the present invention.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Referring to FIGS. 1-2, embodiment one
The embodiment provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 155 parts of filling material, 16 parts of rubber oil, 9 parts of antifreeze agent, 19 parts of functional powder, 44 parts of reinforcing agent and 40 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 155 parts of filling material, 16 parts of rubber oil, 9 parts of antifreeze agent, 19 parts of functional powder, 44 parts of reinforcing agent and 58 parts of adhesive, the antifreeze agent comprises hydroxy silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fibers, sweet potato fibers, iris root fibers, kapok fibers and abaca fibers, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide, and the hydroxy silicone oil, the paraffin, the polyoxypropylene glycerol ether, the terpene resin, the sodium lactate and the copolyamide in the antifreeze agent, The specific gravity of the dimethyl sulfoxide and the diethyl ether is 2:1.5:1.5:5, and the preparation method of the antifreeze agent comprises the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing an antifreeze agent, the specific gravity of zinc oxide, sulfur and metal salt in functional powder is 4:4:2, the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal, the specific gravity of steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber in a reinforcing agent is 3:1.5:1.5:2:2, the thickness of the fiber in the reinforcing agent is controlled to be 0.01-0.1 mm, the sweet potato fiber, iris root fiber, kapok fiber and abaca fiber are added into a strong base for mixing, the mixing is carried out at the temperature of 50-60 ℃, the mixing is carried out for 5-10 minutes, then the mixture is taken out, the strong base is screened out, then the steel wire fiber is added and mixed to prepare the reinforcing agent, the specific gravity of acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide in the adhesive is 3.5:3:2.5:1, and the manufacturing method of the adhesive comprises the following steps: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at the temperature of 80-120 ℃ for 15-30 minutes to obtain an adhesive;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of glue in the B glue material into an internal mixer for mixing and banburying, controlling the banburying temperature to be 120-150 ℃, controlling the banburying time to be 10-15 minutes, preparing a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest glue into a spraying device;
s5: pouring the glue solution A into a ground mat mold, uniformly paving the particles of the glue B on the top of the glue solution A, spraying an adhesive among the particles through a spraying device, and finally pressing and molding, wherein the molding pressure is controlled to be 5-10 MPa, and the molding temperature is controlled to be 150-200 ℃ to prepare the cold-resistant and anti-freezing rubber ground mat.
Referring to FIGS. 1-2, example II
The embodiment provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 165 parts of filling material, 19 parts of rubber oil, 9 parts of antifreeze agent, 17 parts of functional powder, 42 parts of reinforcing agent and 37 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 165 parts of filling material, 19 parts of rubber oil, 9 parts of antifreeze agent, 17 parts of functional powder, 42 parts of reinforcing agent and 56 parts of adhesive, the antifreeze agent comprises hydroxy silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fibers, sweet potato fibers, iris root fibers, kapok fibers and abaca fibers, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide, and the hydroxy silicone oil, the paraffin, the polyoxypropylene glycerol ether, the terpene resin, the sodium lactate and the copolyamide in the antifreeze agent, The specific gravity of the dimethyl sulfoxide and the diethyl ether is 2:1.5:1.5:5, and the preparation method of the antifreeze agent comprises the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing an antifreeze agent, the specific gravity of zinc oxide, sulfur and metal salt in functional powder is 4:4:2, the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal, the specific gravity of steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber in a reinforcing agent is 3:1.5:1.5:2:2, the thickness of the fiber in the reinforcing agent is controlled to be 0.01-0.1 mm, the sweet potato fiber, iris root fiber, kapok fiber and abaca fiber are added into a strong base for mixing, the mixing is carried out at the temperature of 50-60 ℃, the mixing is carried out for 5-10 minutes, then the mixture is taken out, the strong base is screened out, then the steel wire fiber is added and mixed to prepare the reinforcing agent, the specific gravity of acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide in the adhesive is 3.5:3:2.5:1, and the manufacturing method of the adhesive comprises the following steps: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at the temperature of 80-120 ℃ for 15-30 minutes to obtain an adhesive;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of glue in the B glue material into an internal mixer for mixing and banburying, controlling the banburying temperature to be 120-150 ℃, controlling the banburying time to be 10-15 minutes, preparing a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest glue into a spraying device;
s5: pouring the glue solution A into a ground mat mold, uniformly paving the particles of the glue B on the top of the glue solution A, spraying an adhesive among the particles through a spraying device, and finally pressing and molding, wherein the molding pressure is controlled to be 5-10 MPa, and the molding temperature is controlled to be 150-200 ℃ to prepare the cold-resistant and anti-freezing rubber ground mat.
Referring to FIGS. 1-2, example III
The embodiment provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 178 parts of filling material, 21 parts of rubber oil, 8 parts of antifreeze agent, 18 parts of functional powder, 41 parts of reinforcing agent and 38 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 178 parts of filling material, 21 parts of rubber oil, 8 parts of antifreeze agent, 18 parts of functional powder, 41 parts of reinforcing agent and 58 parts of adhesive, the antifreeze agent comprises hydroxy silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fibers, sweet potato fibers, iris root fibers, kapok fibers and abaca fibers, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide, and the hydroxy silicone oil, the paraffin, the polyoxypropylene glycerol ether, the terpene resin, the sodium lactate and the copolyamide in the antifreeze agent, The specific gravity of the dimethyl sulfoxide and the diethyl ether is 2:1.5:1.5:5, and the preparation method of the antifreeze agent comprises the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing an antifreeze agent, the specific gravity of zinc oxide, sulfur and metal salt in functional powder is 4:4:2, the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal, the specific gravity of steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber in a reinforcing agent is 3:1.5:1.5:2:2, the thickness of the fiber in the reinforcing agent is controlled to be 0.01-0.1 mm, the sweet potato fiber, iris root fiber, kapok fiber and abaca fiber are added into a strong base for mixing, the mixing is carried out at the temperature of 50-60 ℃, the mixing is carried out for 5-10 minutes, then the mixture is taken out, the strong base is screened out, then the steel wire fiber is added and mixed to prepare the reinforcing agent, the specific gravity of acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide in the adhesive is 3.5:3:2.5:1, and the manufacturing method of the adhesive comprises the following steps: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at the temperature of 80-120 ℃ for 15-30 minutes to obtain an adhesive;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of glue in the B glue material into an internal mixer for mixing and banburying, controlling the banburying temperature to be 120-150 ℃, controlling the banburying time to be 10-15 minutes, preparing a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest glue into a spraying device;
s5: pouring the glue solution A into a ground mat mold, uniformly paving the particles of the glue B on the top of the glue solution A, spraying an adhesive among the particles through a spraying device, and finally pressing and molding, wherein the molding pressure is controlled to be 5-10 MPa, and the molding temperature is controlled to be 150-200 ℃ to prepare the cold-resistant and anti-freezing rubber ground mat.
Referring to FIGS. 1-2, example No. four
The embodiment provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 189 parts of filling material, 23 parts of rubber oil, 7 parts of antifreeze agent, 18 parts of functional powder, 38 parts of reinforcing agent and 35 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 189 parts of filling material, 23 parts of rubber oil, 7 parts of antifreeze agent, 18 parts of functional powder, 38 parts of reinforcing agent and 53 parts of adhesive, the antifreeze agent comprises hydroxy silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fibers, sweet potato fibers, iris root fibers, kapok fibers and abaca fibers, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl and copolyamide, and the hydroxy silicone oil, the paraffin, the polyoxypropylene glycerol ether, the terpene resin, the sodium lactate and the copolyamide in the antifreeze agent, The specific gravity of the dimethyl sulfoxide and the diethyl ether is 2:1.5:1.5:5, and the preparation method of the antifreeze agent comprises the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing an antifreeze agent, the specific gravity of zinc oxide, sulfur and metal salt in functional powder is 4:4:2, the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal, the specific gravity of steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber in a reinforcing agent is 3:1.5:1.5:2:2, the thickness of the fiber in the reinforcing agent is controlled to be 0.01-0.1 mm, the sweet potato fiber, iris root fiber, kapok fiber and abaca fiber are added into a strong base for mixing, the mixing is carried out at the temperature of 50-60 ℃, the mixing is carried out for 5-10 minutes, then the mixture is taken out, the strong base is screened out, then the steel wire fiber is added and mixed to prepare the reinforcing agent, the specific gravity of acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide in the adhesive is 3.5:3:2.5:1, and the manufacturing method of the adhesive comprises the following steps: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at the temperature of 80-120 ℃ for 15-30 minutes to obtain an adhesive;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of glue in the B glue material into an internal mixer for mixing and banburying, controlling the banburying temperature to be 120-150 ℃, controlling the banburying time to be 10-15 minutes, preparing a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest glue into a spraying device;
s5: pouring the glue solution A into a ground mat mold, uniformly paving the particles of the glue B on the top of the glue solution A, spraying an adhesive among the particles through a spraying device, and finally pressing and molding, wherein the molding pressure is controlled to be 5-10 MPa, and the molding temperature is controlled to be 150-200 ℃ to prepare the cold-resistant and anti-freezing rubber ground mat.
Referring to FIGS. 1-2, example V
The embodiment provides a production method of a cold-resistant and anti-freezing rubber floor mat, which comprises the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 200 parts of filling material, 25 parts of rubber oil, 6 parts of antifreeze agent, 20 parts of functional powder, 35 parts of reinforcing agent and 30 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 200 parts of filling material, 25 parts of rubber oil, 6 parts of antifreeze agent, 20 parts of functional powder, 35 parts of reinforcing agent and 50 parts of adhesive, the antifreeze agent comprises hydroxy silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide, and the hydroxy silicone oil, the paraffin, the polyoxypropylene glycerol ether, the terpene resin, the sodium lactate and the copolyamide in the antifreeze agent, The specific gravity of the dimethyl sulfoxide and the diethyl ether is 2:1.5:1.5:5, and the preparation method of the antifreeze agent comprises the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing an antifreeze agent, the specific gravity of zinc oxide, sulfur and metal salt in functional powder is 4:4:2, the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal, the specific gravity of steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber in a reinforcing agent is 3:1.5:1.5:2:2, the thickness of the fiber in the reinforcing agent is controlled to be 0.01-0.1 mm, the sweet potato fiber, iris root fiber, kapok fiber and abaca fiber are added into a strong base for mixing, the mixing is carried out at the temperature of 50-60 ℃, the mixing is carried out for 5-10 minutes, then the mixture is taken out, the strong base is screened out, then the steel wire fiber is added and mixed to prepare the reinforcing agent, the specific gravity of acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide in the adhesive is 3.5:3:2.5:1, and the manufacturing method of the adhesive comprises the following steps: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at the temperature of 80-120 ℃ for 15-30 minutes to obtain an adhesive;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of glue in the B glue material into an internal mixer for mixing and banburying, controlling the banburying temperature to be 120-150 ℃, controlling the banburying time to be 10-15 minutes, preparing a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest glue into a spraying device;
s5: pouring the glue solution A into a ground mat mold, uniformly paving the particles of the glue B on the top of the glue solution A, spraying an adhesive among the particles through a spraying device, and finally pressing and molding, wherein the molding pressure is controlled to be 5-10 MPa, and the molding temperature is controlled to be 150-200 ℃ to prepare the cold-resistant and anti-freezing rubber ground mat.
Comparing the conventional rubber mats with the rubber mats obtained in examples one to five, the rubber mats obtained in examples one to five were as follows:
Figure BDA0003395899430000141
as can be seen from the above table, the rubber mat of the present invention has significantly improved tear strength and abrasion resistance, and the second embodiment is the most preferred.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. A production method of a cold-resistant and anti-freezing rubber floor mat is characterized by comprising the following steps:
s1: preparing an A glue material and a B glue material, wherein the A glue material comprises 100 parts of main glue, 150-200 parts of filling material, 15-25 parts of rubber oil, 6-10 parts of antifreeze agent, 15-20 parts of functional powder, 35-45 parts of reinforcing agent and 30-40 parts of adhesive, the B glue material comprises 100 parts of rubber powder, 150-200 parts of filling material, 15-25 parts of rubber oil, 6-10 parts of antifreeze agent, 15-20 parts of functional powder, 35-45 parts of reinforcing agent and 50-60 parts of adhesive, the antifreeze agent comprises hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and ether, the functional powder comprises zinc oxide, sulfur and metal salt, the reinforcing agent comprises steel wire fiber, sweet potato fiber, iris root fiber, kapok fiber and abaca fiber, the adhesive comprises acrylonitrile-butadiene-styrene copolymer, sulfur dioxide, and ethylene glycol, Terpene resin, sodium stearyl lactate and copolyamide;
s2: obtaining a glue material A according to a proportion, respectively putting the antifreeze agent, the functional powder and the reinforcing agent into microwave equipment, and carrying out microwave treatment for 5-10 minutes under the condition of 220-320W to obtain the treated antifreeze agent, the functional powder and the reinforcing agent;
s3: pouring the main rubber, the filler and the rubber oil into a high-speed stirring device for stirring, controlling the stirring temperature at 120-130 ℃, stirring for 5-10 minutes, adding the treated antifreeze agent, the functional powder and the reinforcing agent, continuously stirring for 4-8 minutes, adding the adhesive, continuously stirring for 5-10 minutes to prepare an A rubber mixture, pouring the A rubber mixture into an internal mixer for internal mixing for 5-10 minutes to prepare an A rubber solution;
s4: obtaining a B glue material according to a proportion, pouring all rubber powder, filling materials, rubber oil, an antifreeze agent, functional powder, a reinforcing agent and half of adhesive in the B glue material into an internal mixer for mixing and banburying to prepare a B glue mixture, then preparing the B glue mixture into B glue particles through a granulator, and pouring the rest adhesive into a spraying device;
s5: firstly, pouring the glue solution A into a ground mat mold, then uniformly paving the particles of the glue B on the top of the glue solution A, spraying the adhesive among the particles through spraying equipment, and finally pressing and molding to obtain the cold-resistant and anti-freezing rubber ground mat.
2. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S1, the specific gravity of the hydroxyl silicone oil, the paraffin, the polyoxypropylene glycerol ether, the dimethyl sulfoxide and the diethyl ether in the anti-freezing agent is 2:1.5:1.5: 5.
3. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S1, the anti-freezing agent is prepared by the following steps: adding hydroxyl silicone oil, paraffin, polyoxypropylene glycerol ether, dimethyl sulfoxide and diethyl ether into a reaction kettle for reaction and mixing, wherein the reaction kettle is in a vacuum state during reaction, and finally preparing the antifreeze agent.
4. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S1, the specific gravity of zinc oxide, sulfur and metal salt in the functional powder is 4:4:2, and the metal salt is metal salt formed by one of copper metal, zinc metal, nickel metal and manganese metal.
5. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S1, the specific gravity of the steel wire fiber, the sweet potato fiber, the Chinese iris root fiber, the kapok fiber and the abaca fiber in the reinforcing agent is 3:1.5:1.5:2:2, and the thickness of the fiber in the reinforcing agent is controlled to be 0.01 mm-0.1 mm.
6. The method of claim 1, wherein in S1, the sweet potato fiber, the iris root fiber, the kapok fiber and the abaca fiber are mixed with a strong alkali, the mixing is performed at a temperature of 50 to 60 ℃, the strong alkali is removed and screened after the mixing is performed for 5 to 10 minutes, and then the steel wire fiber is added to the mixing to prepare the reinforcing agent.
7. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S1, the specific gravity of the acrylonitrile-butadiene-styrene copolymer, the terpene resin, the sodium stearyl lactate and the copolyamide in the adhesive is 3.5:3:2.5: 1.
8. The method for producing a cold-resistant and frost-resistant rubber floor mat as claimed in claim 1, wherein in S1, the method for preparing the adhesive comprises: adding acrylonitrile-butadiene-styrene copolymer, terpene resin, sodium stearyl lactate and copolyamide into a reaction kettle, stirring and reacting at 80-120 ℃ for 15-30 minutes to obtain the adhesive.
9. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein in S4, the banburying temperature is controlled to 120 ℃ to 150 ℃ and the banburying time is controlled to 10 minutes to 15 minutes.
10. The method for producing a cold-resistant and anti-freezing rubber floor mat as claimed in claim 1, wherein the molding pressure is controlled to be 5MPa to 10MPa and the molding temperature is controlled to be 150 ℃ to 200 ℃ in S5.
CN202111511847.2A 2021-12-07 2021-12-07 Production method of cold-resistant and anti-freezing rubber floor mat Pending CN114149692A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120184634A1 (en) * 2009-09-30 2012-07-19 Huihong Chen Thermal Regeneration Method of Waste Rubber
CN107746478A (en) * 2017-09-28 2018-03-02 南通通江橡胶制品有限公司 A kind of Rubber shock-absorbing pad and its preparation technology
CN109054190A (en) * 2018-06-05 2018-12-21 广东川奥高新科技有限公司 A kind of damping, wear-resisting, antibacterial rubber floor mat and preparation method thereof
CN111793253A (en) * 2020-06-24 2020-10-20 青岛丽安防护新材有限公司 Novel rubber sanitary protection floor mat and preparation method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120184634A1 (en) * 2009-09-30 2012-07-19 Huihong Chen Thermal Regeneration Method of Waste Rubber
CN107746478A (en) * 2017-09-28 2018-03-02 南通通江橡胶制品有限公司 A kind of Rubber shock-absorbing pad and its preparation technology
CN109054190A (en) * 2018-06-05 2018-12-21 广东川奥高新科技有限公司 A kind of damping, wear-resisting, antibacterial rubber floor mat and preparation method thereof
CN111793253A (en) * 2020-06-24 2020-10-20 青岛丽安防护新材有限公司 Novel rubber sanitary protection floor mat and preparation method thereof

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