CN114114989A - Intelligent regulation type middle-sealed type control system for rapid remodeling of corner cutting film laminating machine - Google Patents
Intelligent regulation type middle-sealed type control system for rapid remodeling of corner cutting film laminating machine Download PDFInfo
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- CN114114989A CN114114989A CN202111248237.8A CN202111248237A CN114114989A CN 114114989 A CN114114989 A CN 114114989A CN 202111248237 A CN202111248237 A CN 202111248237A CN 114114989 A CN114114989 A CN 114114989A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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Abstract
The invention relates to the technical field of film laminating machines, and discloses a control system for quickly changing a type of an intelligent-adjustment type center-sealed corner cutting film laminating machine, which comprises a central processing unit, wherein the central processing unit is connected with a film laminating module for laminating a product through a lead, the central processing unit is connected with a type changing module for quickly changing the type through a lead, the type changing module comprises a servo drive position parameter adjusting unit and a film pulling rod manual adjusting unit, and the central processing unit is also respectively connected with a display interface for displaying data, a formula module for controlling a product formula, a login module for logging in the control system and a self-checking module for self-checking the control system through leads. This control system for quick remodelling of seal formula corner cut laminating machine in intelligent regulation type can solve at present when packing different box types, just need reset the packing parameter, and is too loaded down with trivial details, has reduced the problem of packing efficiency.
Description
Technical Field
The invention relates to the technical field of laminating machines, in particular to a control system for quickly changing a type of an intelligent-adjustment type middle-sealing type corner cutting laminating machine.
Background
At present, the 3C product box packaging is time-consuming and labor-consuming, the efficiency is extremely low, and the quality cannot be guaranteed. The assembly of cell-phone box is more wasted time and energy, and efficiency is lower, and the product packaging effect is not good, has consequently influenced machining efficiency greatly, has increased workman's intensity of labour. Therefore, at present, the 3C product boxes are generally packaged by adopting the middle-sealing type corner cutting film laminating machine, but because the boxes needing to be packaged are different, when different boxes are packaged, the packaging parameters need to be reset, so that the packaging process is complicated, and the packaging efficiency is reduced.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the control system for quickly changing the type of the intelligent adjustable type middle-sealing type corner cutting film laminating machine, which has the advantages of quickly changing the type and improving the packaging efficiency, and solves the problems that the packaging parameters are required to be reset when different boxes are packaged at present, the packaging parameters are too complicated, and the packaging efficiency is reduced.
(II) technical scheme
In order to realize the purpose of rapid model change, the invention provides the following technical scheme: the utility model provides a control system for quick remodelling of intelligent regulation type center-sealed corner cut laminating machine, includes central processing unit, central processing unit is connected with through the wire and is used for carrying out the tectorial membrane module of tectorial membrane to the product, central processing unit is connected with the remodelling module that is used for quick remodelling through the wire, the remodelling module includes servo drive position parameter adjustment unit and draws membrane pole manual adjustment unit, central processing unit still is connected with the formula module that is used for the display interface of display data, control product prescription, is used for logging in control system's login module and is used for self-checking control system's self-checking module respectively through the wire.
Preferably, the film laminating module comprises a product entering unit, a box pushing and bag entering unit, a heat-sealing incision unit, a heat-sealing four-corner unit and an overheating furnace shrinking unit which are connected in sequence,
the product entry unit is specifically: when the product box enters the equipment, the opening is thermally cut to form a bag, and the position of the bag is moved while the bag is opened;
the box pushing and bag entering unit specifically comprises: pushing the product box into the bag;
the heat-seal incision unit is specifically as follows: thermally cutting the bag with the product box;
the hot cutting and sealing four-corner unit specifically comprises: carrying out hot cutting and sealing on four corners of the bag with the product box;
the over thermal shrinkage furnace unit specifically comprises: and (4) feeding the bag with the product box into a thermal shrinkage furnace for thermal shrinkage.
Preferably, the display interface includes a touch display screen, and the touch display screen supports the login module and displays corresponding data information.
Preferably, the formula module comprises formula creation, formula storage and formula calling.
Preferably, the login module includes an operation right and a login password, the operation right includes an operator, a technician and an engineer, and each operation right corresponds to a different login password.
Preferably, the self-checking module includes restart unit and current detection, current detection detects control system through the electric current, and when control system appeared unusually, its electric current can appear abnormal state, and the restart unit impels control system to restart, the restart unit is connected with alarm unit through the wire, and when control system restarted, control system still appeared unusually, alarm unit sent out the police dispatch newspaper.
Preferably, the restarting unit is connected with a data recording unit through a wire, and the data recording unit is used for recording data abnormal conditions of the control system.
The process flow of the intelligent regulation type middle-sealing type corner cutting film laminating machine is as follows:
a. the POF shrink film is fully automatically packaged on the surface of the product box by the equipment, and the POF shrink film has high transparency and good glossiness, so that the appearance of the product can be clearly displayed, the sensory awareness is improved, and the high grade is embodied;
b. the POF shrink film is packaged in a full-automatic way by the equipment, so that the consistency and reliability of the packaging quality can be ensured;
c. compared with the traditional manual film coating, the POF shrink film is packaged in a full-automatic mode by the equipment, so that the speed is higher, the quality is better, the production efficiency is improved, the production cost is saved, and the company competitiveness is improved;
d. the equipment realizes universality and one-key switching products through the adjustment of a control system.
This intelligent regulation type center-sealed corner cut laminating machine has following structure: the automatic film feeding and bag arranging machine comprises a rack assembly, a feeding assembly line and jacking mechanism assembly, a box pushing servo and bag supporting and arranging assembly, a film winding and film hot cutting bag assembly, a bag moving and opening assembly, a guide plate assembly, a sealing cutter assembly, a four-corner cutting assembly, a carrying assembly, a discharging assembly line assembly and a PLC control system.
The intelligent adjustment type middle-sealed corner cutting film laminating machine has the advantages that servo parameter adjustment is carried out on adjustment mechanisms required by mold changing except for a film pulling rod;
the newly-built product formula can be put into trial production only by inputting the length, width and height of the product box and the width of a product film and automatically adjusting all mechanisms of the one-key reset equipment;
if the product packaging quality is abnormal, parameter compensation can be carried out on the corresponding adjusting mechanism, so that the product packaging meets the quality requirement;
after the product packaging quality meets the requirements, the parameter formula of the product can be stored, and the formula can be conveniently called when the product is switched back subsequently;
the new product formula is established and adjusted quickly and conveniently, the packaging quality is observed only in the whole process, the parameter compensation of the mechanism is adjusted, and a screwdriver is not needed to be used for manual adjustment of the mechanism.
Introduction of thermal shrinkage furnace performance:
A. the machine is suitable for the appearance package of products such as food, electronics, toys, bamboo and wooden wares, hardware and tools, cosmetics, medicines, books, electric appliances and the like. After being packaged, the packaging bag has the functions of attractive appearance, moisture resistance and breakage resistance. The product image is improved and the packaging cost is low;
B. the advanced contraction air transportation technology is combined, and the improved and unique design and manufacture are adopted, so that the air transportation is uniform, and the contraction effect is good;
C. the U-shaped stainless steel heating pipe with the radiating fins is adopted, so that the service life is long, and the energy efficiency is high;
D. the conveying adopts a novel roller, silica gel is sleeved outside the roller, and the roller is high-temperature resistant, wear resistant, free of film scalding and deformation and can be used for a long time;
E. the switch, the temperature control and other electrical parts adopt factory name parts, so that the operation is stable, and the failure rate is low;
F. the conveying and air conveying motor adopts famous factory parts, has strong power and can work continuously for a long time;
G. the machine can be heated after wind conveying, and has the function of pre-stopping to prolong the service life of the machine;
H. the machine is suitable for various shrink films such as PVC, PP, POF and the like.
(III) advantageous effects
Compared with the prior art, the invention provides an intelligent control type control system for quickly changing the type of a middle-sealed type corner cutting film laminating machine, which has the following beneficial effects:
1. this intelligent regulation type seals formula corner cut laminating machine control system for remodeling fast through setting up the remodeling module, through servo drive position parameter adjustment unit and the manual adjustment unit of drawing membrane pole, realizes commonality and a key switching product.
2. This intelligence regulation type seals formula corner cut laminating machine and trades type fast and uses control system through setting up tectorial membrane module, display interface, prescription module, login module and self-checking module, logs in through display interface and login module, newly-builds in the prescription module, preserves and transfers the prescription to carry out the self-checking through the self-checking module to control system, when control system appears unusually, restart, when control system still appears unusually, send out the police dispatch newspaper.
Drawings
Fig. 1 is a schematic structural diagram of a control system for fast changing a medium-sealed corner cutting laminator of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Please refer to fig. 1, a control system for fast remodeling of an intelligent-adjustment type center-sealed corner-cutting film laminating machine comprises a central processing unit, the central processing unit is connected with a film laminating module for laminating a film on a product through a wire, the film laminating module comprises a product entering unit, a box pushing-in bag unit, a heat-sealing incision unit, a heat-cutting four-corner-sealing unit and an overheating furnace shrinking unit which are sequentially connected, the product entering unit specifically comprises: when the product box enters the equipment, the opening is thermally cut to form a bag, and the position of the bag is moved while the bag is opened; the box pushing and bag entering unit comprises the following specific steps: pushing the product box into the bag; the heat-seal incision unit comprises: thermally cutting the bag with the product box; the hot cutting and sealing four-corner unit specifically comprises: carrying out hot cutting and sealing on four corners of the bag with the product box; the thermal shrinkage furnace unit specifically comprises: and (4) feeding the bag with the product box into a thermal shrinkage furnace for thermal shrinkage.
Referring to fig. 1, the central processing unit is connected to a model changing module for fast model changing through a wire, the model changing module includes a servo driving position parameter adjusting unit and a film drawing rod manual adjusting unit, and the versatility and one-key product switching are realized through the servo driving position parameter adjusting unit and the film drawing rod manual adjusting unit.
Referring to fig. 1, the central processing unit is further connected to a display interface for displaying data, a formula module for controlling a formula of a product, a login module for logging in the control system, and a self-checking module for self-checking the control system through wires. The display interface comprises a touch display screen, the touch display screen supports the login module, and meanwhile, the touch display screen displays corresponding data information. The formula module comprises formula creation, formula storage and formula calling. The login module comprises operation authorities and login passwords, the operation authorities comprise operators, technicians and engineers, and each operation authority corresponds to a different login password. The self-checking module comprises a restarting unit and a current detection unit, the current detection unit detects the control system through current, when the control system is abnormal, the current of the control system can be in an abnormal state, the restarting unit enables the control system to be restarted, the restarting unit is connected with an alarm unit through a lead, and when the control system is still abnormal after being restarted, the alarm unit gives an alarm. The restarting unit is connected with a data recording unit through a lead, and the data recording unit is used for recording the data abnormal condition of the control system.
The process flow of the intelligent regulation type middle-sealing type corner cutting film laminating machine is as follows:
a. the POF shrink film is fully automatically packaged on the surface of the product box by the equipment, and the POF shrink film has high transparency and good glossiness, so that the appearance of the product can be clearly displayed, the sensory awareness is improved, and the high grade is embodied;
b. the POF shrink film is packaged in a full-automatic way by the equipment, so that the consistency and reliability of the packaging quality can be ensured;
c. compared with the traditional manual film coating, the POF shrink film is packaged in a full-automatic mode by the equipment, so that the speed is higher, the quality is better, the production efficiency is improved, the production cost is saved, and the company competitiveness is improved;
d. the equipment realizes universality and one-key switching products through the adjustment of a control system.
This intelligent regulation type center-sealed corner cut laminating machine has following structure: the automatic film feeding and bag arranging machine comprises a rack assembly, a feeding assembly line and jacking mechanism assembly, a box pushing servo and bag supporting and arranging assembly, a film winding and film hot cutting bag assembly, a bag moving and opening assembly, a guide plate assembly, a sealing cutter assembly, a four-corner cutting assembly, a carrying assembly, a discharging assembly line assembly and a PLC control system.
The intelligent adjustment type middle-sealed corner cutting film laminating machine has the advantages that servo parameter adjustment is carried out on adjustment mechanisms required by mold changing except for a film pulling rod;
the newly-built product formula can be put into trial production only by inputting the length, width and height of the product box and the width of a product film and automatically adjusting all mechanisms of the one-key reset equipment;
if the product packaging quality is abnormal, parameter compensation can be carried out on the corresponding adjusting mechanism, so that the product packaging meets the quality requirement;
after the product packaging quality meets the requirements, the parameter formula of the product can be stored, and the formula can be conveniently called when the product is switched back subsequently;
the new product formula is established and adjusted quickly and conveniently, the packaging quality is observed only in the whole process, the parameter compensation of the mechanism is adjusted, and a screwdriver is not needed to be used for manual adjustment of the mechanism.
Introduction of thermal shrinkage furnace performance:
A. the machine is suitable for the appearance package of products such as food, electronics, toys, bamboo and wooden wares, hardware and tools, cosmetics, medicines, books, electric appliances and the like. After being packaged, the packaging bag has the functions of attractive appearance, moisture resistance and breakage resistance. The product image is improved and the packaging cost is low;
B. the advanced contraction air transportation technology is combined, and the improved and unique design and manufacture are adopted, so that the air transportation is uniform, and the contraction effect is good;
C. the U-shaped stainless steel heating pipe with the radiating fins is adopted, so that the service life is long, and the energy efficiency is high;
D. the conveying adopts a novel roller, silica gel is sleeved outside the roller, and the roller is high-temperature resistant, wear resistant, free of film scalding and deformation and can be used for a long time;
E. the switch, the temperature control and other electrical parts adopt factory name parts, so that the operation is stable, and the failure rate is low;
F. the conveying and air conveying motor adopts famous factory parts, has strong power and can work continuously for a long time;
G. the machine can be heated after wind conveying, and has the function of pre-stopping to prolong the service life of the machine;
H. the machine is suitable for various shrink films such as PVC, PP, POF and the like.
And (4) acceptance standard:
and (4) acceptance items: fill in according to acceptance criteria
1. The appearance of the equipment is free from collision and scratch, the surface treatment processes of parts made of the same materials are consistent, and the parts are free from acute-angle burrs;
2. the parts of the equipment meet the design requirements, and the assembly is complete, the movement is smooth, and no noise exists;
3. the equipment control program meets the requirements of the equipment process action and runs smoothly;
4. the equipment operation interface is simple and easy to operate, and the functions are complete;
and (3) mounting and testing: installation time, test time
1. The installation time is as follows: after the equipment is delivered to the field, the inspection, positioning, electrification and ventilation actions of the equipment are completed within 2 days;
2. the debugging time and the testing time are as follows: completing debugging and testing of the equipment 3-5 days after the installation time is completed;
the product packaging quality is as follows:
A. after shrinkage, 6 planes are smooth and have no wrinkles, 12 edges are smooth and have no wrinkles, and the peripheries of 8 vertex angles are smooth and have no wrinkles;
B. the sealing line is straight, the position of the sealing line is within +/-1 mm from the middle of the height of the box within the range of less than 1.5 degrees by taking the horizontal line as a reference;
C. the wire drawing phenomenon can not occur on all wind cutting lines;
D. the position of the corner cut sealing line is overlapped with the corresponding edge in the height direction, and the deviation does not exceed the range of +/-2 mm;
E. the vent hole after thermal shrinkage is smaller than a micro hole of 0.1mm, so that the product is beautiful, waterproof and dustproof;
F. the sealing line has a breaking tear strength of 2.5 kgf.
In summary, the control system for quickly changing the intelligent-adjustment type middle-sealing type corner-cutting film laminating machine realizes universality and one-key product switching through the servo drive position parameter adjusting unit and the film pulling rod manual adjusting unit; through setting up tectorial membrane module, display interface, formula module, login module and self-checking module, log in through display interface and login module, newly build in the formula module, save and transfer the formula to carry out the self-checking to control system through the self-checking module, when control system appears unusually, restart, when control system still appears unusually, send out the alarm.
It is to be noted that the term "comprises," "comprising," or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a seal formula corner cut laminating machine control system for remodeling fast in intelligent regulation type which characterized in that: including central processing unit, central processing unit has the tectorial membrane module that is used for carrying out the tectorial membrane to the product through the wire connection, central processing unit has the type changing module that is used for the quick type changing through the wire connection, the type changing module includes servo drive position parameter adjustment unit and draws the membrane pole manual regulation unit, central processing unit still is connected with the formula module that is used for the display interface of display data, control product prescription, is used for logging in control system's login module and is used for self-checking control system's self-checking module respectively through the wire.
2. The control system for the quick remodeling of the intelligent regulation type middle-sealed corner cutting film laminating machine according to claim 1, is characterized in that: the film laminating module comprises a product entering unit, a box pushing and bag entering unit, a heat-sealing incision unit, a heat-cutting and sealing four-corner unit and an overheating furnace shrinking unit which are sequentially connected.
3. The control system for the quick remodeling of the intelligent regulation type middle-sealed corner cutting film laminating machine according to claim 1, is characterized in that: the display interface comprises a touch display screen, the touch display screen supports the login module, and meanwhile, the touch display screen displays corresponding data information.
4. The control system for the quick remodeling of the intelligent regulation type middle-sealed corner cutting film laminating machine according to claim 1, is characterized in that: the formula module comprises formula creation, formula storage and formula calling.
5. The control system for the quick remodeling of the intelligent regulation type middle-sealed corner cutting film laminating machine according to claim 1, is characterized in that: the login module comprises operation authorities and login passwords, the operation authorities comprise operators, technicians and engineers, and each operation authority corresponds to a different login password.
6. The control system for the quick remodeling of the intelligent regulation type middle-sealed corner cutting film laminating machine according to claim 1, is characterized in that: the self-checking module comprises a restarting unit and a current detection unit, the current detection unit detects the control system through current, when the control system is abnormal, the current of the control system can be in an abnormal state, the restarting unit enables the control system to be restarted, the restarting unit is connected with an alarm unit through a lead, and when the control system is restarted, the control system is still abnormal, the alarm unit gives an alarm.
7. The control system for rapidly changing the type of the intelligent adjustable center-sealed corner-cutting film laminating machine according to claim 6, wherein: the restarting unit is connected with a data recording unit through a lead, and the data recording unit is used for recording the data abnormal condition of the control system.
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