CN204009627U - Bonding machine intelligent temperature control system - Google Patents
Bonding machine intelligent temperature control system Download PDFInfo
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- CN204009627U CN204009627U CN201420020745.XU CN201420020745U CN204009627U CN 204009627 U CN204009627 U CN 204009627U CN 201420020745 U CN201420020745 U CN 201420020745U CN 204009627 U CN204009627 U CN 204009627U
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- 238000003466 welding Methods 0.000 claims abstract description 223
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 9
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 10
- 238000005476 soldering Methods 0.000 description 8
- 238000004134 energy conservation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000010425 asbestos Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Abstract
The utility model belongs to technical field of welding equipment, especially relates to a kind of bonding machine intelligent temperature control system.It has solved prior art and has designed the technical matterss such as reasonable not.Native system comprises Temperature sampler, on main frame, be provided with central controller, on main frame, be also provided with the temperature difference regulator being connected with central controller, Temperature sampler and welding stage soldered joint respectively, native system also comprises being connected with central controller and welding stage soldered joint respectively and when central controller controls welding stage soldered joint is carried out welding operation, utilizing quiescent interval between twice welding operation to control in advance makes the welding temperature of described welding stage soldered joint reach the welding stage soldered joint heating controller in advance of welding temperature preset value next time.Compared with prior art, the utility model has the advantage of: practical and can enhance productivity.
Description
Technical field
The utility model belongs to technical field of welding equipment, especially relates to a kind of bonding machine intelligent temperature control system.
Background technology
Along with developing rapidly of China's machine building industry, automatic welding technique and automatic welding equipment automatic welding carriage, welding robots etc. are also widely used.Particularly welding robot, because cost is relatively low, is widely used.At present, in soldering robot, it is to carry out operation by intelligent control system for existing soldering robot when operation, when welding, extraneous a lot of welding factors can directly affect welding temperature, extraneous welding factor comprises tin dish diameter, tin feeding amount, preheating time and send tin speed etc. in interior welding factor, when actual weld job, must consider above welding factor, the quality that guarantee welds like this, in order to improve welding quality and to improve welding efficiency, for this reason, people have carried out long-term exploration, various solutions have been proposed.
For example; Chinese patent literature discloses a kind of automatic constant temperature soldering machine [application number: 02218524.0]; automatic constant-temperature control circuit and electric soldering iron two parts, consist of, automatic constant-temperature control circuit comprises electronic automatic constant temperature controller AT, transformer T, relay K M, overload protective device; Electric soldering iron comprises housing, electric soldering bit, handle, heat resisting porcelain box, sheet asbestos, coil type heating wire and thermopair.Above-mentioned scheme has been improved prior art to a certain extent, but its welding quality of this scheme is poor, every step welding temperature that particularly cannot real-time monitoring electric soldering bit, in addition, its production efficiency of this scheme is low and energy consumption is higher, especially be embodied in: between twice welding operation, cannot realize next step welding is carried out to preheating, that is to say, when carrying out next step welding, this electric soldering bit runs to behind next step welding position and just heats, thereby wasted the quiescent interval between twice welding operation, cannot meet production requirement.
Utility model content
The purpose of this utility model is for the problems referred to above, provides a kind of design more rationally and the bonding machine intelligent temperature control system that can enhance productivity.
For achieving the above object, the utility model has adopted following technical proposal: this bonding machine intelligent temperature control system, bonding machine comprises main frame and carries out the welding stage of welding operation, native system comprises the Temperature sampler for detection of the every step actual welding of the soldered joint temperature of welding stage, on main frame, being provided with storage inside has welding stage soldered joint every step welding temperature preset value and can control the central controller that welding stage soldered joint is carried out welding operation, on main frame, be also provided with respectively and central controller, thereby Temperature sampler is connected with welding stage soldered joint and the every step actual welding of welding stage soldered joint temperature and the every step welding temperature of welding stage soldered joint preset value can be carried out to the corresponding temperature difference regulator that relatively regulates in real time the every step actual welding of welding stage soldered joint temperature, native system also comprises being connected with central controller and welding stage soldered joint respectively and when central controller controls welding stage soldered joint is carried out welding operation, utilizing quiescent interval between twice welding operation to control in advance makes the welding temperature of described welding stage soldered joint reach the welding stage soldered joint heating controller in advance of welding temperature preset value next time.
In the time will welding, thereby first by temperature difference regulator, every step actual welding temperature of the welding stage soldered joint of Temperature sampler collection is carried out to the corresponding every step actual welding temperature that relatively regulates in real time welding stage soldered joint with the every step welding temperature of the welding stage soldered joint preset value in being stored in central controller; Then when central controller controls welding stage soldered joint is carried out welding operation, in advance heating controller utilizes quiescent interval between twice welding operation to control in advance to make the welding temperature of described welding stage soldered joint reach welding stage soldered joint welding temperature preset value next time, and last central controller controls welding stage soldered joint is carried out welding operation.Every step actual welding temperature of welding stage soldered joint is controlled and changed in advance to heating controller in advance, quiescent interval between twice welding operation can be made full use of, thereby enhance productivity and reduce production costs, not only energy-conservation but also practical, meet the energy-conservation demand for development of current social.
In above-mentioned bonding machine intelligent temperature control system, described central controller comprises control circuit board and the data memory module being connected with control circuit board, is connected with the touch screen being connected with data memory module on control circuit board.
In above-mentioned bonding machine intelligent temperature control system, described temperature difference regulator is PID controller.Adjustable deviation, guarantees the stability of welding quality and the constant temperature of temperature.
In above-mentioned bonding machine intelligent temperature control system, on described welding stage, be also connected be connected with Temperature sampler with central controller respectively and when the soldered joint of welding stage can real-Time Compensation welding stage when carrying out welding operation the compensation system of welding temperature of soldered joint.This structure further guarantees the constant temperature of stability and the temperature of welding quality.
In above-mentioned bonding machine intelligent temperature control system, while being connected with the soldered joint welding temperature generation abnormal conditions when welding stage on described control circuit board, can send the signal generator of alerting signal and the emergency-off module of cutting off the electricity supply.This structure can prevent security incident, guarantees the security of producing.
In above-mentioned bonding machine intelligent temperature control system, on described control circuit board, be also connected with and can input the parameter input module that comprises pad diameter factor, tin feeding amount factor, heat time factor, bonding area factor and send the various parameters of tin speed factor, described parameter input module is connected with touch screen.This structure further guarantees welding quality.
In above-mentioned bonding machine intelligent temperature control system, described signal generator is the combination of any one or two kinds in voice guard and light crossing-signal.
In above-mentioned bonding machine intelligent temperature control system, described Temperature sampler comprises any one in non-contact temperature sensor and contact type temperature sensor.
A welding method, this method comprises the steps:
A, the adjusting temperature difference: thus temperature difference regulator carries out the corresponding every step actual welding temperature that relatively regulates in real time welding stage soldered joint by every step actual welding temperature of the welding stage soldered joint of Temperature sampler collection with the every step welding temperature of the welding stage soldered joint preset value in being stored in central controller;
B, heating in advance: when central controller controls welding stage soldered joint is carried out welding operation, heating controller utilizes quiescent interval between twice welding operation to control in advance to make the welding temperature of described welding stage soldered joint reach welding stage soldered joint welding temperature preset value next time in advance;
C, order welding: central controller controls welding stage soldered joint is carried out welding operation.
In above-mentioned welding method, in above-mentioned A step, temperature difference regulator adopts integral separation PID controling algorithm to carry out real-time temperature adjustment to the welding temperature of welding stage soldered joint and makes the actual welding temperature value of welding stage soldered joint equal the every step welding temperature of the welding stage soldered joint preset value of central controller internal preset.Temperature difference regulator in the method is PID controller, secondly, on welding stage, be also connected with and be connected with Temperature sampler with central controller respectively and when the compensation system of the soldered joint of the welding stage welding temperature of the soldered joint of energy real-Time Compensation welding stage during in execution welding operation.Compensation system can further guarantee by the constant product quality after this method processing.
Compared with prior art, the advantage of this bonding machine intelligent temperature control system is: 1, design is more reasonable, can enhance productivity and reduce production costs, not only energy-conservation and practicality is stronger; 2, welding quality stable.
Accompanying drawing explanation
Fig. 1 is the framed structure schematic diagram that the utility model provides.
Fig. 2 is the central controller structural representation that the utility model provides.
In figure, main frame 1, welding stage 2, compensation system 21, Temperature sampler 3, central controller 4, parameter input module 4a, control circuit board 41, data memory module 42, touch screen 43, temperature difference regulator 5, heating controller 6, signal generator 7, emergency-off module 8 in advance.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As shown in Figure 1-2, this bonding machine intelligent temperature control system, bonding machine comprises main frame 1 and carries out the welding stage 2 of welding operation, native system comprises the Temperature sampler 3 for detection of the every step actual welding of the soldered joint temperature of welding stage 2, this Temperature sampler 3 comprises any one in non-contact temperature sensor and contact type temperature sensor, on main frame 1, being provided with storage inside has welding stage 2 soldered joint every step welding temperature preset values and can control the central controller 4 that welding stage 2 soldered joints are carried out welding operation, on main frame 1, be also provided with respectively and central controller 4, thereby Temperature sampler 3 is connected with welding stage 2 soldered joints and the every step actual welding of welding stage 2 soldered joint temperature and the every step welding temperature of welding stage 2 soldered joint preset value can be carried out to the corresponding temperature difference regulator 5 that relatively regulates in real time the every step actual welding of welding stage 2 soldered joint temperature, further, this temperature difference regulator 5 is PID controller, native system also comprises and is connected with central controller 4 and welding stage 2 soldered joints respectively and when central controller 4, controls the quiescent interval that can utilize when welding stage 2 soldered joints are carried out welding operation between twice welding operation and control in advance and make the welding temperature of described welding stage 2 soldered joints reach the welding stage 2 soldered joints heating controller 6 in advance of welding temperature preset value next time.
Specifically, the central controller 4 of the present embodiment comprises control circuit board 41 and the data memory module 42 being connected with control circuit board 41, on control circuit board 41, be connected with the touch screen 43 being connected with data memory module 42, in addition, while being connected with the soldered joint welding temperature generation abnormal conditions when welding stage 2 on control circuit board 41, can send the signal generator 7 of alerting signal and the emergency-off module 8 of cutting off the electricity supply, this signal generator 7 is the combination of any one or two kinds in voice guard and light crossing-signal, secondly, on control circuit board 41, be also connected with to input and comprise pad diameter factor, tin feeding amount factor, heat time factor, bonding area factor and send the parameter input module 4a of tin speed factor in interior various parameters.
Secondly, on welding stage 2, be also connected with and be connected with Temperature sampler 3 with central controller 4 respectively and when the compensation system 21 of the soldered joint of welding stage 2 welding temperature of the soldered joint of energy real-Time Compensation welding stage 2 during in execution welding operation.The temperature stability of the soldered joint that this compensation system 21 can further be stablized welding stage 2 when operation, guarantees welding quality.
The principle of work of the present embodiment is as follows: thus every step actual welding temperature of welding stage 2 soldered joints that first by temperature difference regulator 5, Temperature sampler 3 gathered is carried out the corresponding every step actual welding temperature that relatively regulates in real time welding stage 2 soldered joints with the every step welding temperature of the welding stage 2 soldered joint preset value in being stored in central controller 4; Then when central controller 4 is controlled welding stage 2 soldered joints execution welding operation, in advance heating controller 6 utilizes quiescent interval between twice welding operation to control in advance to make the welding temperature of described welding stage 2 soldered joints reach welding stage 2 soldered joints welding temperature preset value next time, and last central controller 4 is controlled welding stage 2 soldered joints and carried out welding operations.Every step actual welding temperature of welding stage 2 soldered joints is controlled and changed in advance to heating controller 6 in advance, quiescent interval between twice welding operation can be made full use of, thereby enhance productivity and reduce production costs, not only energy-conservation but also practical, meet the energy-conservation demand for development of current social.
A welding method, this method comprises the steps:
A, the adjusting temperature difference: thus every step actual welding temperature of welding stage 2 soldered joints that temperature difference regulator 5 gathers Temperature sampler 3 is carried out the corresponding every step actual welding temperature that relatively regulates in real time welding stage 2 soldered joints with the every step welding temperature of the welding stage 2 soldered joint preset value in being stored in central controller 4;
B, heating in advance: when central controller 4 is controlled welding stage 2 soldered joints and carried out welding operation, heating controller 6 utilizes quiescent interval between twice welding operation to control in advance to make the welding temperature of described welding stage 2 soldered joints reach welding stage 2 soldered joints welding temperature preset value next time in advance;
C, order welding: central controller 4 is controlled welding stage 2 soldered joints and carried out welding operation.
In above-mentioned A step, temperature difference regulator 5 adopts integral separation PID controling algorithms to carry out real-time temperature adjustment to the welding temperature of welding stage 2 soldered joints and makes the actual welding temperature value of welding stage 2 soldered joints equal the every step welding temperature of the welding stage 2 soldered joint preset value of central controller 4 internal preset.Temperature difference regulator 5 in the method is PID controller, secondly, on welding stage 2, be also connected with and be connected with Temperature sampler 3 with central controller 4 respectively and when the compensation system 21 of the soldered joint of welding stage 2 welding temperature of the soldered joint of energy real-Time Compensation welding stage 2 during in execution welding operation.Compensation system 21 can further guarantee by the constant product quality after this method processing.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although more used main frame 1, welding stage 2, compensation system 21, Temperature sampler 3, central controller 4, parameter input module 4a, control circuit board 41, data memory module 42, touch screen 43, temperature difference regulator 5 herein, shifted to an earlier date the terms such as heating controller 6, signal generator 7, emergency-off module 8, do not got rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.
Claims (6)
1. a bonding machine intelligent temperature control system, bonding machine comprises main frame (1) and carries out the welding stage (2) of welding operation, it is characterized in that, native system comprises the Temperature sampler (3) for detection of the every step actual welding of the soldered joint temperature of welding stage (2), on main frame (1), being provided with storage inside has welding stage (2) soldered joint every step welding temperature preset value and can control the central controller (4) that welding stage (2) soldered joint is carried out welding operation, on main frame (1), be also provided with respectively and central controller (4), Temperature sampler (3) be connected with welding stage (2) soldered joint and can be by the every step actual welding of welding stage (2) soldered joint temperature with welding stage (2) thus the every step welding temperature of soldered joint preset value carries out the corresponding temperature difference regulator (5) that relatively regulates in real time the every step actual welding of welding stage (2) soldered joint temperature, native system also comprises and is connected with central controller (4) and welding stage (2) soldered joint respectively and when central controller (4), controls the quiescent interval that can utilize when welding stage (2) soldered joint is carried out welding operation between twice welding operation and control in advance and make the welding temperature of described welding stage (2) soldered joint reach welding stage (2) the soldered joint heating controller (6) in advance of welding temperature preset value next time, described central controller (4) comprises control circuit board (41) and the data memory module (42) being connected with control circuit board (41), is connected with the touch screen (43) being connected with data memory module (42) on control circuit board (41), described temperature difference regulator (5) is PID controller.
2. bonding machine intelligent temperature control system according to claim 1, it is characterized in that, on described welding stage (2), be also connected be connected with Temperature sampler (3) with central controller (4) respectively and when the soldered joint of welding stage (2) can real-Time Compensation welding stage (2) when carrying out welding operation the compensation system (21) of welding temperature of soldered joint.
3. bonding machine intelligent temperature control system according to claim 1 and 2, it is characterized in that, while being connected with the soldered joint welding temperature generation abnormal conditions when welding stage (2) on described control circuit board (41), can send the signal generator (7) of alerting signal and the emergency-off module (8) of cutting off the electricity supply.
4. bonding machine intelligent temperature control system according to claim 3, it is characterized in that, on described control circuit board (41), be also connected with and can input the parameter input module (4a) that comprises pad diameter factor, tin feeding amount factor, heat time factor, bonding area factor and send the various parameters of tin speed factor.
5. bonding machine intelligent temperature control system according to claim 4, is characterized in that, described signal generator (7) is the combination of any one or two kinds in voice guard and light crossing-signal.
6. bonding machine intelligent temperature control system according to claim 1 and 2, is characterized in that, described Temperature sampler (3) comprises any one in non-contact temperature sensor and contact type temperature sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420020745.XU CN204009627U (en) | 2014-01-14 | 2014-01-14 | Bonding machine intelligent temperature control system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420020745.XU CN204009627U (en) | 2014-01-14 | 2014-01-14 | Bonding machine intelligent temperature control system |
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| CN204009627U true CN204009627U (en) | 2014-12-10 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103744455A (en) * | 2014-01-14 | 2014-04-23 | 杭州科爵智能设备有限公司 | Intelligent temperature control system for welding machine and welding method thereof |
| WO2018176448A1 (en) * | 2017-04-01 | 2018-10-04 | 深圳市鑫华威机电设备有限公司 | Method and system for controlling welding of semi-automatic electric welding machine |
| CN111250810A (en) * | 2020-03-19 | 2020-06-09 | 深圳市吉美电子设备有限公司 | Welding table temperature control system |
-
2014
- 2014-01-14 CN CN201420020745.XU patent/CN204009627U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103744455A (en) * | 2014-01-14 | 2014-04-23 | 杭州科爵智能设备有限公司 | Intelligent temperature control system for welding machine and welding method thereof |
| CN103744455B (en) * | 2014-01-14 | 2016-08-17 | 杭州科爵智能设备有限公司 | Intelligent temperature control system for welding machine and welding method thereof |
| WO2018176448A1 (en) * | 2017-04-01 | 2018-10-04 | 深圳市鑫华威机电设备有限公司 | Method and system for controlling welding of semi-automatic electric welding machine |
| CN111250810A (en) * | 2020-03-19 | 2020-06-09 | 深圳市吉美电子设备有限公司 | Welding table temperature control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 |