CN114083359A - Multi-energy-field nano lubricant microscale bone grinding processing measurement system - Google Patents
Multi-energy-field nano lubricant microscale bone grinding processing measurement system Download PDFInfo
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- CN114083359A CN114083359A CN202111422746.8A CN202111422746A CN114083359A CN 114083359 A CN114083359 A CN 114083359A CN 202111422746 A CN202111422746 A CN 202111422746A CN 114083359 A CN114083359 A CN 114083359A
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- 238000000227 grinding Methods 0.000 title claims abstract description 137
- 210000000988 bone and bone Anatomy 0.000 title claims abstract description 27
- 238000012545 processing Methods 0.000 title claims abstract description 24
- 239000000314 lubricant Substances 0.000 title claims abstract description 14
- 238000005259 measurement Methods 0.000 title claims description 10
- 239000012530 fluid Substances 0.000 claims abstract description 20
- 238000000889 atomisation Methods 0.000 claims abstract description 17
- 238000006073 displacement reaction Methods 0.000 claims abstract description 14
- 238000002156 mixing Methods 0.000 claims abstract description 14
- 239000002105 nanoparticle Substances 0.000 claims abstract description 14
- 230000001050 lubricating effect Effects 0.000 claims abstract description 9
- 238000007667 floating Methods 0.000 claims description 12
- 230000035699 permeability Effects 0.000 claims description 4
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 2
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000001808 coupling effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 25
- 238000002955 isolation Methods 0.000 description 15
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- 238000005516 engineering process Methods 0.000 description 7
- 238000005461 lubrication Methods 0.000 description 7
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- 238000003825 pressing Methods 0.000 description 7
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- 238000001816 cooling Methods 0.000 description 3
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/14—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the temperature during grinding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/02—Equipment for cooling the grinding surfaces, e.g. devices for feeding coolant
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Surgical Instruments (AREA)
- Lubricants (AREA)
Abstract
The invention discloses a multi-energy-field nano lubricant microscale bone grinding processing measuring system, which belongs to the technical field of grinding processing, and comprises a three-dimensional displacement workbench, an ultrasonic vibration device, a fluid charged atomization device and a measuring device, wherein the three-dimensional displacement workbench is provided with a bearing clamp; the ultrasonic vibration device comprises an ultrasonic generator and an ultrasonic electric spindle, and an amplitude transformer in the ultrasonic electric spindle is provided with a grinding tool; the fluid charged atomization device comprises a charged atomization nozzle and a plurality of ultrasonic vibration rods; each ultrasonic vibrating rod is arranged in a container with different media, and each container is connected with the mixing chamber; a micro lubricating pump is connected between the mixing chamber and the charged atomizing nozzle; the measuring device comprises a grinding force measuring part, a micro-droplet measuring part arranged on the side surface of the clamp and a grinding temperature measuring part. The invention comprehensively considers the coupling effects of ultrasonic vibration, nano fluid and charged atomization, and can detect nano particle micro liquid drop, grinding temperature and grinding force on line in real time.
Description
Technical Field
The invention relates to the technical field of grinding, in particular to a multi-energy-field nano lubricant microscale bone grinding measurement system.
Background
Aiming at the problems of insufficient cooling capacity of total knee joint replacement micro-grinding and poor visibility of an operation area in clinical surgery, a micro-lubrication grinding processing technology, a nano particle jet flow micro-lubrication technology, a charged atomization technology and the like gradually appear; however, the inventor finds that the existing bone grinding technology, such as ultrasonic vibration assisted micro-grinding, nano-fluid micro-lubrication micro-grinding or nano-fluid micro-lubrication charged atomization coupling micro-grinding, is difficult to meet the requirements in actual production and processing:
firstly, the ultrasonic vibration assisted micro-grinding can effectively reduce grinding force damage, heat damage and grinding tool blockage, but clinical problems of low visibility of grinding operation, insufficient convective heat transfer capability and the like easily occur in the processing process; the nano-fluid micro-lubricating micro-grinding can solve the bottleneck that the convective heat transfer capability of a grinding area and the visibility of an operation area are low, but micro-liquid drops are easy to fly and scatter in the processing process; and thirdly, the problems of low visibility, insufficient convective heat transfer capacity, flying and scattering of micro-droplets and the like in the clinical micro-grinding operation are well solved by the nano-fluid micro-lubricating charge electric atomization coupling micro-grinding, but the problems of abrasive dust discharge and serious blockage of a grinding tool are not considered by the device.
The micro-scale bone grinding technology of the acoustic-electric-force multi-energy field nano lubricant can effectively solve the problems by combining ultrasonic vibration, nano lubricant, charged atomization and micro grinding technology. However, how to accurately control the processing parameters and realize the acoustic-electric-force multi-energy field coupling processing process is always a core difficulty which besets the technology. In addition, the prior art lacks real-time on-line detection of grinding force, grinding temperature and nanoparticle microdroplets for multi-energy field nano-lubricant micro-scale bone grinding.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a multi-energy-field nano lubricant micro-scale bone grinding and processing measurement system, which comprehensively considers the coupling effects of ultrasonic vibration, nano fluid and charged atomization, can detect nano particle micro-droplets, grinding temperature and grinding force in real time on line, and solves the problems of low visibility, insufficient heat convection capacity, flying and scattering micro-droplets and the like of clinical micro-grinding operation.
In order to achieve the purpose, the invention is realized by the following technical scheme:
the embodiment of the invention provides a multi-energy field nano lubricant microscale bone grinding processing measuring system, which comprises:
the three-dimensional displacement workbench is provided with a clamp for clamping a workpiece;
the ultrasonic vibration device comprises an ultrasonic generator and an ultrasonic electric spindle which are connected through a lead, wherein an amplitude transformer in the ultrasonic electric spindle is provided with a grinding tool for grinding a workpiece;
the fluid charged atomization device comprises a charged atomization nozzle and a plurality of ultrasonic vibration rods connected with an ultrasonic generator; each ultrasonic vibrating rod is arranged in a container with different media, and each container is connected with the mixing chamber; a micro lubricating pump is connected between the mixing chamber and the charged atomizing nozzle;
the measuring device comprises a grinding force measuring part arranged between the clamp and the three-dimensional displacement workbench, a micro-liquid drop measuring part arranged on the side surface of the clamp and a grinding temperature measuring part.
As a further implementation manner, the grinding force measuring part comprises a grinding force measuring instrument, an amplifier, an information acquisition instrument and a data analyzer which are sequentially connected;
the clamp is arranged above the three-dimensional displacement workbench through the grinding dynamometer.
As a further implementation mode, the clamp comprises a limiting seat and a stop block, a limiting groove used for placing a workpiece is formed in the limiting seat, and the stop block is arranged in the limiting groove and matched with a clamping bolt to limit the workpiece.
As a further implementation mode, the top of the limiting seat is detachably connected with a flat plate, a plurality of pressure plates with adjustable intervals are mounted on the flat plate, and the pressure plates are used for limiting the height direction of a workpiece.
As a further implementation manner, the ultrasonic generator is connected with two ultrasonic vibrating rods, wherein one ultrasonic vibrating rod is arranged in a container containing normal saline, and the other ultrasonic vibrating rod is arranged in a container containing nano particles; the two containers are respectively connected with the inlet of the mixing chamber through hoses.
As a further implementation mode, a high-voltage direct-current power supply is connected between the charged atomizing nozzle and the workpiece.
As a further implementation manner, the grinding temperature measuring part comprises a thermocouple which can be inserted into the workpiece, and the thermocouple is sequentially connected with the information acquisition instrument and the data analyzer.
As a further implementation mode, the micro-droplet measurement part comprises a camera for acquiring a grinding image of the workpiece, and the camera is sequentially connected with the information acquisition instrument and the data analyzer.
As a further implementation manner, an air floating platform device is further arranged at the bottom of the three-dimensional displacement workbench and comprises a bedplate, an air floating vibration isolator and a supporting component, and the air floating vibration isolator is arranged between the bedplate and the supporting component.
As a further implementation mode, the upper surface of the bedplate is provided with a magnetic conductivity panel, and a honeycomb core plate is arranged inside the bedplate.
The invention has the following beneficial effects:
(1) aiming at the problems of grinding tool blockage, abrasive dust fusion, insufficient heat convection capacity, flying and scattering micro-liquid drops and the like in the existing micro-grinding processing process, the invention realizes the low-damage inhibition micro-grinding of the biological bone by integrating ultrasonic vibration, medical nano-fluid lubrication and charged atomization.
(2) The measuring device comprises a grinding force measuring part, a micro-droplet measuring part and a grinding temperature measuring part, wherein the micro-droplet measuring part and the grinding temperature measuring part are arranged on the side surface of the clamp, so that the real-time online detection of the nano-particle micro-droplet, the grinding force and the grinding temperature can be realized, the time is saved, and the processing error caused by repeated assembly is avoided.
(3) The grinding tool is connected to the ultrasonic amplitude transformer, so that the grinding tool generates vibration capable of meeting the processing requirement, and the vibration of the grinding tool head is similar to the reciprocating motion of the piston; the ultrasonic vibration assisted micro-grinding can enable the cooling liquid in the grinding area to be subjected to the ultrasonic vibration effect of the grinding tool to generate high-frequency and alternating positive and negative hydraulic shock waves, so that the cooling liquid is more easily pumped into the grinding area, the updating of the cooling liquid in the grinding area is accelerated, the heat convection capacity of the cooling medium is greatly enhanced, the discharge of fragments is promoted, and the blockage of the grinding tool is avoided.
(4) The air floatation optical platform device is arranged, the vibration isolation air bag in the air floatation vibration isolator is used as a foundation, and vibration isolation is carried out by matching with vibration damping liquid and high-damping small-hole air, so that the air floatation vibration isolator has better vibration isolation performance; the reaction time is shortened by arranging the regulating valve at the inlet; the air-floating optical platform device is provided with a height adjusting mechanism, so that the problems of support distortion, deformation and the like caused by uneven ground can be solved.
(5) The grinding force measuring part is provided with the clamp, and the clamp is used for limiting the workpiece in three directions, so that the information acquisition precision is ensured.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the invention and together with the description serve to explain the invention and not to limit the invention.
FIG. 1 is a schematic overall structure diagram of the present invention according to one or more embodiments;
FIG. 2 is a cross-sectional view of an ultrasonic electrospindle according to one or more embodiments of the present disclosure;
3(a) -3 (d) are schematic diagrams of a continuous cutting lower micro-crack production process interrupted by an ultrasonic vibration micro-grinding process according to one or more embodiments of the present invention;
FIG. 4 is a converted schematic illustration of the volume of swarf in accordance with one or more embodiments of the present invention;
FIG. 5 is a schematic diagram of a nanoparticle minimal lubrication charged atomization architecture according to one or more embodiments of the present disclosure;
FIG. 6 is a schematic illustration of a nanoparticle microdroplet, grinding force and grinding temperature measurement device of the present invention, according to one or more embodiments;
FIG. 7 is a schematic view of a micro-grinding load cell mounting and workpiece positioning and clamping apparatus according to one or more embodiments of the present invention;
FIG. 8 is a schematic illustration of the positioning of a workpiece according to one or more embodiments of the invention;
FIG. 9 is a schematic illustration of a cross-sectional view of a workpiece coupled to a thermometry device according to one or more embodiments of the present invention;
FIG. 10 is a self-leveling air bearing vibration isolation optical platform according to one or more embodiments of the present disclosure;
FIG. 11 is a schematic view of a honeycomb platen structure according to one or more embodiments of the present invention;
fig. 12 is a schematic view of a single degree of freedom vibration isolation system according to one or more embodiments of the present invention.
The device comprises an ultrasonic vibration device I, an ultrasonic vibration device II, a fluid charge atomization device III, a measuring device IV and an air floatation platform device;
i-1, an ultrasonic generator, I-2, an ultrasonic electric spindle, an I-3 ultrasonic transducer, an I-4 amplitude transformer, an I-5 grinding tool and an I-6 endoscope;
II-1, a clamp, II-2, a workpiece, II-3, a grounding wire, II-4, a high-voltage direct-current power supply, II-5, a wire, II-6, a charged atomizing nozzle, II-7, a connecting wire, II-8, a first hose, II-9, nano particles, II-10, an ultrasonic vibrating rod, II-11, physiological saline, II-12, a second hose, II-13, a mixing chamber, II-14, a third hose, II-15 and a micro lubricating pump;
III-1, a first data analyzer, III-2, a first information acquisition instrument, III-3, an amplifier, III-4, a second data analyzer, III-5, a second information acquisition instrument, III-6, a third information acquisition instrument, III-7, a third data analyzer, III-8, a high-speed camera, III-9, a grinding dynamometer, III-10 and a thermocouple;
III-1101, a gasket, III-1102, a first clamping bolt, III-1103, a mounting bolt, III-1104, a stop block, III-1105, a first flat plate, III-1106, a second clamping bolt, III-1107, a base, III-1108, an adjusting bolt, III-1109, a pressing plate, III-1110, a limiting seat, III-1111 and a second flat plate;
IV-1, a bedplate, IV-2, an air floatation vibration isolator, IV-3, a support pillar, IV-4, an accommodating groove, IV-5, a lifting foot margin, IV-6, a connecting part, IV-7 and a bearing pad; IV-101, a leather lining, IV-102, a first frame plate, IV-103, a second frame plate, IV-104, a magnetic permeability panel, IV-105, a support plate, IV-106 and a honeycomb core plate.
Detailed Description
The first embodiment is as follows:
the embodiment provides a multi-energy-field nano lubricant microscale bone grinding processing measurement system, which comprises an ultrasonic vibration device I, a fluid charge atomization device II, a measurement device III, an air floatation platform device IV and a three-dimensional displacement workbench, wherein the air floatation platform device IV is arranged at the bottom of the three-dimensional displacement workbench, and a workpiece II-2 is clamped on the three-dimensional displacement workbench through a clamp II-1, as shown in FIG. 1.
In the embodiment, the long bovine bone is selected as a sample material, and the ultrasonic vibration device I is adopted to process the long bovine bone through an ultrasonic-assisted micro-grinding process aiming at the characteristics of large grinding force and easiness in occurrence of brittle fracture and crack damage in the processing process.
As shown in FIG. 2, the ultrasonic vibration device I comprises an ultrasonic generator I-1 and an ultrasonic electric spindle I-2, an ultrasonic transducer I-3 in the ultrasonic electric spindle I-2 is connected with the ultrasonic generator I-1 through a lead, and alternating current of the ultrasonic generator I-1 provides a high-frequency electric vibration signal for the ultrasonic transducer I-3.
The shell of the ultrasonic electric spindle I-2 is connected with an angle adjusting device to adjust the grinding angle, and meanwhile, the angle adjusting device is also arranged on the three-dimensional displacement workbench and moves in the direction X, Y, Z. The angle adjusting device is the prior art and is not described herein again.
The grinding tool I-5 is connected with an amplitude transformer I-4 of the ultrasonic vibration device I, so that the grinding tool I-5 can generate vibration meeting the processing requirements. When the grinding tool I-5 is close to the bone material, the volume of the grinding tool/bone gap is reduced, and cooling liquid is discharged from the gap to take away heat and bone grinding dust; when the abrasive article I-5 is removed from the bone material, the interstitial volume increases, thereby bringing fresh coolant in. The ultrasonic vibration device I is arranged on the main shaft and rotates along with the main shaft, the ultrasonic vibration assisted micro-grinding can enable cooling liquid in a grinding area to generate high-frequency and alternating positive and negative hydraulic shock waves under the ultrasonic vibration action of the grinding tool, the cooling liquid is easier to pump into the grinding area, the updating of the cooling liquid in the grinding area is accelerated, the heat convection capacity of a cooling medium is greatly enhanced, the discharge of fragments is promoted, and the blockage of the grinding tool I-5 is avoided.
As shown in fig. 3(a), when the instantaneous cutting thickness h of the abrasive grains is smaller than the minimum undeformed chip thickness hminMeanwhile, the abrasive particles do not cut into the unprocessed surface material, and only form plowing and sliding effects on the processed surface; as shown in FIGS. 3(b) -3 (c), as h increases, when h > hminWhile the abrasive particles gradually cut into the raw surface, the material gradually undergoes plastic deformation, and residual stress exists at the bottom of the plastic deformation, when h exceeds the minimum undeformed chip thickness hminThe material is plastically sheared to form chips, and the material is plastically removed.
When the abrasive particles cut into the raw surface material, the instantaneous abrasive particle cutting thickness increases from 0, as shown in fig. 3(d), when h increases to a critical value, the final machined surface generates micro-cracks including lateral cracks and median cracks, and the grinding process is changed from plastic domain removal to brittle domain removal; as h progressively decreases, the abrasive particles again drop to 0 as they withdraw from the unprocessed surface material. Therefore, intermittent grinding can be achieved in ultrasonic vibration micro-grinding from the viewpoint of the instantaneous cutting thickness of a single abrasive grain.
Ultrasonic vibration mechanism:
the ultrasonic wave is a vibration wave having an acoustic frequency of 20kHz or more, which does not cause a human auditory reaction. Ultrasonic vibration converts a high-frequency signal sent by an ultrasonic power supply into high-frequency vibration through an energy converter, then the vibration is transmitted to an ultrasonic cutter through an ultrasonic amplitude transformer, and the instantaneous cutting depth of abrasive particles is periodically changed by superposition of axial ultrasonic vibration amplitude.
The maximum undeformed cutting thickness of the abrasive dust and the average thickness of the abrasive dust can be changed through ultrasonic vibration, the material removal rate is improved, and the nano fluid can be more fully infiltrated into the grinding wheel and a workpiece, so that the cooling and lubricating effect and the nano fluid utilization rate are greatly improved, the conversion schematic diagram of the volume of the abrasive dust during grinding is shown in fig. 4, and the related calculation is as follows:
deducing according to the principle of unchanged volume, wherein the maximum thickness of grinding undeformed abrasive dust is as follows:
wherein N issThe effective grinding edge number per unit area of the grinding tool; c is the ratio of the width of the abrasive dust to the thickness of the abrasive dust, i.e. C is bg/ag。
Replacing the fish-shaped abrasive dust with a similar rectangular hexahedron
In the formula: v0Is each one ofA volume of one abrasive particle; vWIs the volume of workpiece material removed.
Formula (2) can be written as:
in the formula:in order to obtain an average width of the abrasive dust,(C is a proportionality coefficient related to the size of the tip angle of the abrasive particles);in order to obtain an average thickness of the abrasive dust,lsthe value of the length of undeformed abrasive dust can be determined by the geometric contact length formula, i.e.And b is the grinding width of the grinding tool.
This is then derived from equation (3):
the maximum undeformed chip thickness is then:
ultrasonic vibration assisted grinding mechanism:
in the micro-grinding process, the machining mechanism is mainly influenced by the ratio of the radius of the abrasive particles to the thickness of the undeformed chip, and the radius of the abrasive particles and the thickness of the undeformed chip are in the same scale, so that the undeformed chip is cutA small variation in chip thickness will have a large effect on the machining mechanism. The material removal mechanism is different from the traditional machining mode under the combined action of size effect, the principle of minimum chip thickness and the like. Under dynamic impact load, the dynamic fracture toughness of the material is reduced by more than 70 percent relative to the static fracture toughness. Thus, the dynamic fracture toughness K of brittle materials under ultrasonic vibrationIDReplacement of static fracture toughness KICThe calculation is carried out, namely:
KID=30%KIC (6)
therefore, in the ultrasonic vibration end surface micro-grinding, compared with the traditional end surface micro-grinding, the larger relative speed and acceleration between the abrasive particles and the material are caused by the additional ultrasonic vibration, so that the larger dynamic impact action between the abrasive particles and the material is caused, and the plastic domain grinding is easier to realize under the ultrasonic vibration end surface micro-grinding by considering the dynamic impact action, so that the larger material removal rate can be achieved on the premise of the plastic domain grinding.
According to the indentation fracture mechanics, when the processing load is less than the critical load, the biological bone material is mainly removed in a plastic mode; when the working load is greater than the critical load, it is removed mainly by brittle fracture. Critical load under ultrasonic action FmaxAnd critical cutting thickness hmaxComprises the following steps:
in the formula: alpha is a geometric coefficient; beta is a constant; hVThe hardness of the biological bone material; kIDDynamic fracture toughness; kv is an influence coefficient with a value larger than 1, and is related to the hardness change of the biological bone material under the action of ultrasound; e is the modulus of elasticity of the bone material. When K isIDIncrease, HVWhen reduced, hard brittle materials tend to transform from brittle to plastic states and vice versa. Thus, inIn the ultrasonic vibration-assisted micro-grinding process, the introduction of ultrasonic vibration has a softening effect on the workpiece material, and the hardness H of the workpiece material is reduced to a certain extentV(ii) a Meanwhile, the introduction of ultrasonic vibration reduces the elastic yield between the grinding tool and the workpiece, so that the processing process is more stable, the dynamic impact action is reduced, and the dynamic fracture toughness K of the material is shownIDThere is an increase. Therefore, as can be seen from equations (7) to (8), the ultrasonic vibration increases the critical load and the critical cutting thickness, which is generally 2 to 3 times as large as that of the ordinary grinding.
Further, as shown in FIG. 5, the fluid charged atomizing device II comprises a charged atomizing nozzle II-6, a micro lubricating pump II-15, a mixing chamber II-13 and an ultrasonic vibration rod II-10, wherein the ultrasonic vibration rod II-10 is connected with an ultrasonic transducer I-3, and the number of the ultrasonic vibration rods II-10 is determined according to the number of media to be mixed; in the embodiment, two ultrasonic vibration rods II-10 are arranged, wherein one ultrasonic vibration rod II-10 is used for carrying out ultrasonic vibration on the physiological saline II-11, and the other ultrasonic vibration rod II-10 is used for carrying out ultrasonic vibration on the nano particles II-9, so that the nano particles are uniformly distributed through the ultrasonic vibration.
The container for containing the nano particles II-9 is connected with the first inlet of the mixing chamber II-13 through a first hose II-8, the container for containing the physiological saline II-11 is connected with the second inlet of the mixing chamber II-13 through a second hose II-12, and the physiological saline II-11 and the nano particles II-9 are mixed in the mixing chamber II-13 to prepare the low-concentration nano fluid. The outlet of the mixing chamber II-13 is connected with a micro lubricating pump II-15 through a third hose II-14, and the micro lubricating pump II-15 is connected with a charged atomizing nozzle II-6 through a connecting wire II-7.
The charged atomizing nozzle II-6 is connected with a high-voltage direct-current power supply II-4, and after the nanofluid is sprayed out of the charged atomizing nozzle II-6 by the micro lubricating pump II-15, the nanofluid droplets are charged and atomized through the high-voltage direct-current power supply II-4 to form a charged micro-droplet group; the charged liquid drop groups are conveyed to the surface of a workpiece II-2 in a controllable and orderly manner under the driving of electric field force (the workpiece II-2 is clamped and fixed by a clamp II-1), and the charged liquid drop groups mainly play roles of lubrication and cooling in grinding motion.
The high-voltage direct current power supply II-4 provides a high-voltage direct current power supply for the system, the negative electrode current of the high-voltage direct current power supply II-4 is transmitted to the lead II-5 of the charged atomizing nozzle II-6, the positive electrode current is transmitted to the workpiece II-2 through the lead and is grounded through the grounding wire II-3, and therefore a stable electric field is formed between the nozzle and the workpiece.
Further, as shown in fig. 6, the measuring device iii includes a droplet measuring section, a grinding force measuring section, and a grinding temperature measuring section, wherein the droplet measuring section includes a high-speed camera iii-8, a third information collector iii-6, and a third data analyzer iii-7, the high-speed camera iii-8 is connected to the third information collector iii-6 by a wire, and the third information collector iii-6 is connected to the third data analyzer iii-7 by a wire.
When the grinding tool I-5 grinds the workpiece II-2 to generate grinding force, the high-speed camera III-8 collects the motion track of the nano-fluid micro-droplets under the coupling action of a nano-fluid airflow field, a charge field and an ultrasonic high-frequency vibration impact energy field, transmits the motion track to the third information collector III-6 and finally transmits the motion track to the third data analyzer III-7, and further can analyze the formation mechanism of the nano-fluid micro-droplets in a grinding tool/biological bone constraint interface micro-channel capillary.
As shown in FIG. 9, the grinding temperature measuring section comprises a thermocouple III-10, a first information collector III-2 and a first data analyzer III-1 which are connected in sequence, a measuring signal is transmitted to the first data analyzer III-3 through the first information collector III-2, and the temperature of the working end of the thermocouple III-10, i.e. the workpiece II-2, is displayed by the first data analyzer III-3.
The bottom of the workpiece II-2 is provided with a groove so that the thermocouple III-10 is inserted. In the embodiment, two thermocouples III-10 are taken as an example and are respectively marked as TC1 and TC2, the working ends of the thermocouples are respectively located at positions 0.5mm and 1mm below the upper surface of the workpiece II-2, the surface of the workpiece II-2 close to TC2 is marked as a surface, and the surface close to TC1 is marked as b surface. When the grinding head I-5 grinds for the first time in the arrow direction (a → b), TC2 is first worn out as a first measuring end, and TC1 as a second measuring end.
Further, as shown in fig. 6, the grinding force measuring part comprises a grinding force measuring instrument iii-9, an amplifier iii-3, a second information acquisition instrument iii-5 and a second data analyzer iii-4, the grinding force measuring instrument iii-9 is installed below the clamp ii-1, and the grinding force measuring instrument iii-9, the amplifier iii-3, the second information acquisition instrument iii-5 and the second data analyzer iii-4 are sequentially connected through a wire. When the grinding tool I-5 grinds the workpiece II-2 to generate grinding force, the measurement signal is amplified by the amplifier III-3 and then transmitted to the second information acquisition instrument III-5, and finally transmitted to the second data analyzer III-4, wherein the data analyzer is a programmable controller with a display screen), and the magnitude of the grinding force is displayed.
In the embodiment, as shown in FIG. 7, bases III-1107 are symmetrically arranged on two sides of a grinding force measuring instrument III-9, and the bases III-1107 are connected with the grinding force measuring instrument III-9 through bolts; the base III-1107 is made of magnetic conductive metal materials, and after a workbench of the air floatation platform device IV is started, the workbench is magnetized, so that the base III-1107 of the grinding dynamometer III-11 can be adsorbed on the workbench.
Further, a clamp II-1 is arranged on the grinding dynamometer III-9, as shown in FIG. 8, the clamp II- + comprises a limiting seat III-1110 and a stop block III-1104, and the limiting seat III-1110 is fixed on a workbench of the grinding dynamometer III-11; in this embodiment, the limiting seat III-1110 is a rectangular frame structure, and a rectangular limiting groove is formed in the limiting seat III-1110.
It is understood that in other embodiments, the spacing block III-1110 may be configured in other structures as long as the spacing groove in the spacing block III-1110 is adapted to the shape of the workpiece II-2.
The workpiece II-2 is attached to one corner of the limiting groove, the stop block III-1104 is arranged between one side of the workpiece II-2 and the inner wall of the limiting groove, and the stop block III-1104 is matched with the first clamping bolt III-1102 to limit the workpiece II-2 in the X direction. One side surface of the stop block III-1104 is attached to the side surface of the workpiece II-2, the other side surface of the stop block III-1104 is attached to the end part of the first clamping bolt III-1102, and the first clamping bolt III-1102 penetrates through the limiting seat III-1110.
The Y direction of the workpiece II-2 is limited by a second clamping bolt III-1106 and a limiting seat III-1110, the second clamping bolt III-1106 penetrates through the limiting seat III-1110, the end part of the second clamping bolt III-1106 can be attached to the end face of the workpiece II-2, and the other end face of the workpiece II-2 is attached to the side wall of the limiting groove.
The Z direction of the workpiece II-2 is limited by a plurality of press plates, and a plurality of press plates are respectively arranged on two sides of the X direction of the workpiece II-2. In the embodiment, two pressing plates III-1114 are arranged in the positive direction X of the workpiece II-2; of course, in other embodiments, other numbers of platens III-1114 may be provided.
Furthermore, the upper surface of the stop block III-1104 is detachably connected with a first flat plate III-1105, the first flat plate III-1105 realizes the fixation of the stop block III-1104 by screwing in a mounting bolt III-1103, and a gasket III-1101 is arranged between the bolt III-1103 and the stop block III-1104.
A second flat plate III-1111 detachably connected with the limiting seat III-1110 is arranged on one side of the workpiece II-2, a strip-shaped hole is formed in the second flat plate III-1111, and the mounting of the pressing plate III-1114 is realized by screwing an adjusting bolt III-1113 into the strip-shaped hole; the position of the pressure plate III-1114 can be adjusted by moving along the bar-shaped hole.
The shape of the pressing plate III-1114 is determined according to the height of the workpiece II-2, as long as one end of the pressing plate III-1114 can be contacted with the upper surface of the workpiece II-2, and the other end of the pressing plate III-1114 can be contacted with the upper surface of the second flat plate III-1111. When three sizes of the length, the width and the height of the workpiece II-2 are changed, equipment can be adjusted through the second clamping bolt III-1106, the first clamping bolt III-1102 and the pressing plate III-1114, and the size change requirement of the workpiece II-2 is met.
Further, as shown in FIG. 10, the air floating platform device IV comprises a bedplate IV-1, an air floating vibration isolator IV-2 and a support component, wherein the air floating vibration isolator IV-2 is arranged between the bedplate IV-1 and the support component. In the embodiment, the support assembly comprises a plurality of support columns IV-3, for example, 4 support columns IV-3, and the support columns IV-3 which are oppositely arranged are connected through a connecting part IV-6; is used for enhancing the stability of the support column IV-3 and further improving the stability of the bedplate IV-1.
An air floatation vibration isolator IV-2 is connected between the top of each support column IV-3 and the bottom surface of the bedplate IV-1, an accommodating groove IV-4 is formed in the bottom of each support column IV-3, a lifting foot margin IV-5 is installed in each accommodating groove IV-4, and the height and the flatness of the bedplate IV-1 are adjusted through the lifting foot margin IV-5.
Preferably, the inner wall of the accommodating groove IV-4 is provided with threads, and the accommodating groove IV-4 is in threaded connection with the lifting anchor IV-5. Furthermore, the bottom of the lifting anchor IV-5 is provided with a bearing pad IV-7 used for bearing the weight of the bedplate IV-1.
Further, as shown in FIG. 11, the bedplate IV-1 is a honeycomb bedplate which comprises two support plates IV-105 which are parallel to each other and arranged at intervals, and the circumferential direction of the support plates IV-105 is sealed by a first frame plate IV-102; a leather lining IV-101 is arranged on the outer surface of the first side frame plate IV-102, and a second side frame plate IV-103 made of damping material is arranged on the inner surface of the first side frame plate IV-102; the inner side of the second frame plate IV-103 is provided with a honeycomb core plate IV-106, and the top of the support plate IV-105 positioned at the upper side is provided with a magnetic conductive panel IV-104.
In the embodiment, the magnetic permeability panel IV-104 is a high magnetic permeability stainless steel panel; the honeycomb core plates IV-106 are made of square aluminum-zinc-plated steel plates and reinforced aluminum-zinc-plated steel plates which are mutually bonded, and grooves are punched in the square aluminum-zinc-plated steel plates, so that the strength of the honeycomb core plates is higher than that of a traditional square thin steel plate, liquid can be prevented from permeating into a honeycomb layer, and convection of gas in a threaded hole piece is prevented.
Theory of air-floating platform vibration isolation system:
vibration isolation is the direct transfer of vibration to be eliminated or suppressed by placing a suitable vibration isolator between the vibration source and the equipment to be isolated. Each independent degree of freedom of the vibration isolation device can be simplified into a single-degree-of-freedom vibration isolation system, as shown in fig. 12; the controlled object is a rigid mass block, the vibration isolator is a non-mass element formed by connecting an ideal vibration isolator and a damper in parallel, and the foundation is a rigid body with infinite mass.
The vibration differential equation of the single-degree-of-freedom vibration isolation system is as follows:
in the formula, m is load mass, k is system stiffness, and c is system damping.
Is provided with
Then:
order to
x(t)=X(w)y(t) (12)
Wherein X (w) is a foundation vibration transfer function of the system, which characterizes the transfer effect of the system on the vibration transferred to the isolated system object by the foundation through the vibration isolation system. As can be seen from fig. 12, the transfer expressions of the system are the same, and then:
T(w)=X(w) (14)
the modulus | T (w) | of T (w) refers to the steady-state amplitude transfer of the system under the ground simple harmonic vibration disturbance as follows:
where ζ is the damping ratio of the vibration isolation system, f is the vibration frequency of the ground disturbance vibration, and fnIs the undamped natural frequency of the vibration isolation system. The natural frequency refers to the free vibration frequency of the vibration system, and the lower the natural frequency, the longer the free vibration period of the system. From the above, decreaseThe natural frequency of the vibration isolation system and the damping ratio of the system are increased, so that the vibration of the large vibration isolation platform to the ground can be effectively improved.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A multi-energy field nano lubricant microscale bone grinding processing measurement system is characterized by comprising:
the three-dimensional displacement workbench is provided with a clamp for clamping a workpiece;
the ultrasonic vibration device comprises an ultrasonic generator and an ultrasonic electric spindle which are connected through a lead, wherein an amplitude transformer in the ultrasonic electric spindle is provided with a grinding tool for grinding a workpiece;
the fluid charged atomization device comprises a charged atomization nozzle and a plurality of ultrasonic vibration rods connected with an ultrasonic generator; each ultrasonic vibrating rod is arranged in a container with different media, and each container is connected with the mixing chamber; a micro lubricating pump is connected between the mixing chamber and the charged atomizing nozzle;
the measuring device comprises a grinding force measuring part arranged between the clamp and the three-dimensional displacement workbench, a micro-droplet measuring part arranged on the side surface of the clamp and a grinding temperature measuring part.
2. The system for grinding, processing and measuring the bone with the multi-energy field nano lubricant and the microscale bone according to claim 1, wherein the grinding force measuring part comprises a grinding force measuring instrument, an amplifier, an information acquisition instrument and a data analyzer which are connected in sequence;
the clamp is arranged above the three-dimensional displacement workbench through the grinding dynamometer.
3. The system of claim 2, wherein the fixture comprises a limiting seat and a stop block, a limiting groove for placing a workpiece is formed in the limiting seat, and the stop block is arranged in the limiting groove and matched with a clamping bolt to limit the workpiece.
4. The system of claim 3, wherein the top of the limiting seat is detachably connected with a flat plate, a plurality of pressure plates with adjustable intervals are arranged on the flat plate, and the pressure plates are used for limiting the height direction of the workpiece.
5. The system for measuring the micro-scale bone grinding and processing of the multi-energy-field nano lubricant as claimed in claim 1, wherein the ultrasonic generator is connected with two ultrasonic vibrating rods, one of the ultrasonic vibrating rods is arranged in a container containing normal saline, and the other ultrasonic vibrating rod is arranged in a container containing nano particles; the two containers are respectively connected with the inlet of the mixing chamber through hoses.
6. The system for measuring the micro-scale bone grinding processing of the multi-energy field nano lubricant according to claim 1 or 5, wherein a high-voltage direct current power supply is connected between the charged atomizing nozzle and the workpiece.
7. The system of claim 1, wherein the grinding temperature measuring part comprises a thermocouple capable of being inserted into the workpiece, and the thermocouple is connected with the information acquisition instrument and the data analyzer in sequence.
8. The system of claim 1, wherein the micro-droplet measurement section comprises a camera for acquiring a grinding image of the workpiece, and the camera is connected with the information acquisition instrument and the data analyzer in sequence.
9. The system of claim 1, wherein the three-dimensional displacement table further comprises an air floating platform device at the bottom, the air floating platform device comprises a platen, an air floating vibration isolator and a support component, and the air floating vibration isolator is arranged between the platen and the support component.
10. The system of claim 1, wherein the platen comprises a top surface having a magnetic permeability face plate and a honeycomb core plate disposed therein.
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AU2022201185A AU2022201185B1 (en) | 2021-11-26 | 2022-02-22 | Multi-energy field nano-lubricant micro-scale bone grinding processing measuring system |
JP2022124226A JP7349185B2 (en) | 2021-11-26 | 2022-08-03 | Multi-energy field nano-lubricant microscale bone grinding measurement system |
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