CN114012423B - Valve plate assembling machine - Google Patents

Valve plate assembling machine Download PDF

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Publication number
CN114012423B
CN114012423B CN202111225703.0A CN202111225703A CN114012423B CN 114012423 B CN114012423 B CN 114012423B CN 202111225703 A CN202111225703 A CN 202111225703A CN 114012423 B CN114012423 B CN 114012423B
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CN
China
Prior art keywords
valve plate
seat
station
pressing
feeding
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CN202111225703.0A
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Chinese (zh)
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CN114012423A (en
Inventor
李小梅
林举宁
黄浩恒
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Guangzhou Wanbao Special Refrigeration Equipment Co ltd
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Guangzhou Wanbao Special Refrigeration Equipment Co ltd
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Priority to CN202111225703.0A priority Critical patent/CN114012423B/en
Publication of CN114012423A publication Critical patent/CN114012423A/en
Application granted granted Critical
Publication of CN114012423B publication Critical patent/CN114012423B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a valve plate assembling machine, which comprises: the station platform is provided with a movable valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plate on a valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plate on a valve plate station; and the limiting plate pressing device is arranged on the station platform and used for pressing the limiting plate into the valve plate on the valve plate station. The valve plate station sequentially moves to the valve plate feeding device, the valve plate feeding device and the limiting plate pressing device, so that the valve plate feeding device is caused to place the valve plate on the valve plate station, the valve plate feeding device can place the valve plate in a groove of the valve plate on the valve plate station, and the limiting plate pressing device can press the limiting plate into the groove of the valve plate to enable the limiting plate to exert a pressing effect on the valve plate; by adopting the structure, the valve plate and the limiting plate can be automatically assembled in the groove of the valve plate, and the work efficiency is improved.

Description

Valve plate assembling machine
Technical Field
The invention relates to the technical field of valve plate assembly, in particular to a valve plate assembly machine.
Background
As shown in fig. 1 and 2, the valve plate 101 is provided with a plurality of positioning holes 104 and a groove 103 with an upward opening, the groove 103 is communicated with a through hole 108 of the valve plate 101, a clamping block is arranged in the groove 103 and used for limiting a valve plate 107 (or called an exhaust valve plate), the limiting plate 102 is provided with two end parts, one end part is a buckling end, the buckling end is provided with a clamping spring 105, and the other end part is a compressing end 106. In the process of assembling the valve plate 101, the valve plate 107 and the limiting plate 102 into parts, the valve plate 107 is firstly arranged in the groove 103 of the valve plate 101, the through hole 108 of the valve plate 101 is sealed, and then the limiting plate 102 is clamped in the groove 103 of the valve plate 101, so that the valve plate 107 is tightly pressed.
With the development of science and technology, some devices capable of completing the assembly of the valve plate 101 and the valve plate 107 have been developed. The chinese patent application of application number 201910714365.3 discloses a valve block welding machine, which comprises a frame, a valve block feeding device, a valve plate feeding device, a welding device, a blanking device and a rotatable clamp turntable arranged on the frame, wherein the clamp turntable is provided with a clamp station for placing a valve block and a valve plate, the valve plate feeding device and the valve plate feeding device respectively place the valve plate and the valve block on the clamp station in sequence, and the valve block on the clamp station is welded on the valve plate by welding assembly. However, the valve plate component assembled by adopting the welding mode belongs to consumables, and if damaged, the whole valve plate component can be replaced, so that the maintenance cost is high. Therefore, a limiting plate is still commonly used to press the valve plate 107.
Because the limit plate 102 needs to deform through the clamp spring 105 on the limit plate 102 to clamp the edge of the groove 103 of the valve plate 101, no automatic equipment exists at present, and the valve plate and the limit plate can be automatically assembled on the valve plate. The assembly of the limiting plate 102 is performed manually, and thus has the following drawbacks: the efficiency is lower, the consistency cannot be ensured, and the reject ratio is higher.
Disclosure of Invention
The present invention aims to provide a valve plate assembling machine, which solves one or more technical problems existing in the prior art, and at least provides a beneficial choice or creation condition.
The technical scheme adopted for solving the technical problems is as follows:
The invention provides a valve plate assembling machine, comprising: the station platform is provided with a movable valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plate on a valve plate station; the valve plate feeding device is arranged on the station platform and is used for placing the valve plate on a valve plate station; and the limiting plate pressing device is arranged on the station platform and used for pressing the limiting plate into the valve plate on the valve plate station.
The invention has at least the following beneficial effects: the movable valve plate station is arranged on the station platform, and the valve plate feeding device, the valve plate feeding device and the limiting plate pressing device are arranged on the station platform, so that the valve plate station sequentially moves to the valve plate feeding device, the valve plate feeding device and the limiting plate pressing device to enable the valve plate feeding device to place the valve plate on the valve plate station, the valve plate feeding device can place the valve plate in a groove of the valve plate on the valve plate station, and the limiting plate pressing device can press the limiting plate into the groove of the valve plate to enable the limiting plate to compress the valve plate; by adopting the structure, the valve plate and the limiting plate can be automatically assembled in the groove of the valve plate, and the work efficiency is improved.
As a further improvement of the above technical solution, the limiting plate pressing device includes: the first positioning tool comprises a workbench, a first pushing mechanism and a second pushing mechanism, wherein the workbench is provided with a first groove penetrating through the workbench, the first groove comprises a first station area and a second station area, the workbench is provided with a notch capable of enabling a compression end of a limiting plate to be exposed, the notch is communicated with the first groove, the first pushing mechanism is used for pushing the compression end of the limiting plate to drive the buckling end of the limiting plate to move from the first station area to the second station area, and the second pushing mechanism is used for pushing the compression end of the limiting plate to drive the compression end to move from the first station area to the second station area and enable the buckling end to be pressed and deformed; the pressing mechanism is arranged above the first positioning tool and is used for pushing the limiting plate positioned in the second station area to move downwards; the feeding mechanism is provided with a discharging station of the limiting plate; and the feeding mechanical arm is arranged above the discharging station and can transfer the limiting plate from the discharging station to the first station area.
The feeding mechanism is used for conveying the limiting plate to the discharging station, and the feeding manipulator above the discharging station can transfer the limiting plate on the discharging station to the first station area of the first positioning tool, so that automatic feeding of the limiting plate is completed without manual feeding; when the limiting plate is placed in the first station area, the compression end of the limiting plate leaks out from the notch, so that the first pushing mechanism is beneficial to applying force to the compression end of the limiting plate, and the buckling end of the limiting plate is driven to move from the first station area to the second station area, and is attached to the wall surface of the first groove; then, the second pushing mechanism applies force to the compression end of the limiting plate, the compression end of the limiting plate is pushed to move from the first station area to the second station area, so that the buckling end of the limiting plate is pressed and deformed, namely the clamping spring of the limiting plate is deformed, the groove positioning work of the limiting plate relative to the valve plate is completed, the pressing mechanism is beneficial to directly applying a pressing action to the limiting plate, the limiting plate is moved downwards from the second station area to the groove of the valve plate, the process of pressing the limiting plate into the valve plate is finally and automatically completed, and the working efficiency of the limiting plate assembled on the valve plate is greatly improved.
As a further improvement of the technical scheme, the first pushing mechanism comprises a first telescopic cylinder and a first push rod, the first telescopic cylinder is arranged on the workbench, one end of the first push rod is connected with a piston rod of the first telescopic cylinder, and the other end of the first push rod can be abutted with the side surface of the compression end, which is far away from the buckling end; the second pushing mechanism comprises a second telescopic cylinder and a second push rod, the second telescopic cylinder is arranged on the workbench, one end of the second push rod is connected with a piston rod of the second telescopic cylinder, and the other end of the second push rod can be abutted with the pressing end away from the side face of the second station area.
The first push rod applies force to the side surface of the compression end of the limiting plate, which is far away from the buckling end, under the driving action of the first telescopic cylinder, so as to drive the limiting plate to move along the direction from the compression end to the buckling end, and the buckling end is tightly attached to the wall surface of the first groove after moving to the second station area; the second push rod is used for applying force to the side surface of the compression end of the limiting plate, which is far away from the second station area, under the driving action of the second telescopic cylinder, so that the compression end of the limiting plate is driven to move to the second station area, the clamp spring of the limiting plate is pressed and deformed, and the limiting plate is directly pressed into the groove of the valve plate under the action of pressing down, so that the assembly work is completed.
As a further improvement of the technical scheme, the pressing mechanism comprises a first mounting seat, a first driving cylinder and a pressing part, wherein the first driving cylinder is arranged on the first mounting seat, the pressing part comprises a pressing seat, a spring and a pressing rod, the pressing seat is connected with a piston rod of the first driving cylinder, the upper end of the spring is connected with the pressing seat, and the lower end of the spring is connected with the pressing rod. The first driving cylinder is adopted, so that the downward pressing component can be rapidly and stably driven to move downwards, the downward pressing effect is exerted on the limiting plate, and the assembly time of the limiting plate is shortened; because the limiting plate is a slice special-shaped part and is easy to deform, a spring is arranged between the pressing seat and the pressing rod, and the spring can play a buffering role when the pressing rod presses the limiting plate downwards, so that the limiting plate is prevented from being deformed and damaged due to the overlarge pressing effect.
As a further improvement of the above technical solution, the first positioning tool further comprises a lifting mechanism; the lifting mechanism comprises a fixed seat and a lifting cylinder, the lifting cylinder is arranged on the fixed seat, a piston rod of the lifting cylinder is connected with a workbench, and the workbench is connected with the fixed seat and can slide up and down relative to the fixed seat. The lifting cylinder is connected with the fixed seat, a piston rod of the lifting cylinder drives the workbench to move up and down, the height position of the workbench relative to the valve plate can be quickly adjusted, when the limiting plate is assembled on the valve plate, the workbench is caused to contact with the top surface of the valve plate, the second station area of the first groove corresponds to the groove of the valve plate, and the pressing mechanism is favorable for directly pushing the pressed deformed limiting plate to the groove of the valve plate, so that the assembly of the limiting plate is completed; the workbench is connected with the fixing base in a sliding manner, so that the stability of the workbench during up-and-down movement can be improved.
As a further improvement of the technical scheme, the feeding mechanism comprises a vibration disc, a linear vibrator and a feeding track; the feeding track is arranged horizontally, one end of the feeding track is connected with a discharge hole of the vibration disc, the other end of the feeding track is a discharge station, and the linear vibrator is connected with the bottom surface of the feeding track. The vibration disc can orderly and directionally convey a large number of limiting plates to the feeding track, and the feeding track drives one limiting plate to move to the discharging station neatly under the action of the linear vibrator, so that the feeding manipulator is facilitated to smoothly clamp one limiting plate from the discharging station.
As a further improvement of the technical scheme, the valve plate assembling machine further comprises a blanking device, wherein the blanking device is arranged on the station platform and comprises a blanking manipulator for blanking the assembled valve plate. And the station platform is provided with a discharging device, the discharging device comprises a discharging manipulator, the assembled valve plate component is taken away from the valve plate station through the discharging manipulator, automatic discharging work is completed, and manual operation is not needed.
As a further improvement of the technical scheme, the blanking device further comprises a belt conveying mechanism, wherein the belt conveying mechanism is provided with stop blocks, limiting strips are respectively arranged on two sides of the belt conveying mechanism and extend along the conveying direction of the belt conveying mechanism, the stop blocks are respectively abutted with the two limiting strips and a conveying belt of the belt conveying mechanism, and the conveying direction of the belt conveying mechanism is obliquely downwards arranged; the blanking manipulator comprises a blanking sucker assembly, a rotary cylinder and a first linear driving device, wherein the movable end of the first linear driving device is connected with the rotary cylinder to drive the rotary cylinder to move up and down, and the movable end of the rotary cylinder is connected with the blanking sucker assembly to drive the blanking sucker assembly to swing to the inlet end of the belt conveying mechanism.
The material blocking block is arranged on the belt conveying mechanism and is abutted with the two limiting strips and the conveying belt, so that the material blocking block can be prevented from falling off due to self gravity; the conveying direction of the belt conveying mechanism is inclined downwards, and under the action of the first linear driving device and the rotary air cylinder, the blanking sucker component applies adsorption acting force to the valve plate component and transfers the adsorption acting force to the inclined upper surface of the baffle block from the valve plate station, so that the valve plate component can be orderly stacked above the baffle block, and finally, the automatic stacking work of the valve plate component is realized.
As a further improvement of the above technical solution, the station platform includes: the station seat is provided with a plurality of positioning columns which can be inserted into positioning holes of the valve plate, and the station seat is provided with a supporting part which can be exposed out of the bottom surface of the valve plate; the translation seat is positioned below the station seat, the translation seat is provided with lifting assemblies, a plurality of lifting assemblies are uniformly arranged at intervals along the left-right direction, each lifting assembly comprises two lifting arms for jacking the valve plate, and the two lifting arms are respectively positioned at the front side and the rear side of the station seat; the lifting seat is connected with the bottom of the translation seat in a sliding way, the lifting seat is provided with a first linear driver, and the moving end of the first linear driver is connected with the translation seat to drive the translation seat to move left and right; the supporting seat is provided with a lifter, and the moving end of the lifter is connected with the lifting seat.
The station seat sets up a plurality of along controlling the direction even interval, and the translation seat that is located station seat below sets up a plurality of lifting subassembly of even interval arrangement, under the lifting effect of lifting ware, the lifting seat drives lifting subassembly and rises, two lifting arms in the promotion lifting subassembly can carry out the lifting with the valve plate that is located the station seat, then under the linear motion of first linear drive, lifting seat drives lifting subassembly horizontal migration, thereby realize the lifting arm and shift the valve plate to next station seat from the station seat, get into next processing procedure, and valve plate loading attachment, valve block loading attachment, limiting plate press-in device and unloader from controlling to setting gradually, make valve plate loading attachment, valve block loading attachment and limiting plate press-in device and unloader can simultaneous operation, promote work efficiency.
As the further improvement of above-mentioned technical scheme, valve plate loading attachment includes sucking disc manipulator, climbing mechanism and valve plate strorage seat, and the sucking disc manipulator is established in the top that the valve plate was deposited the seat, and the valve plate is deposited the seat and is equipped with opening up and is used for the valve plate to stack deposit the chamber, and the valve plate is deposited the bottom of seat and is equipped with the opening down and with deposit the liftout mouth of chamber intercommunication, climbing mechanism establishes in the below that the valve plate deposited the seat, and climbing mechanism includes liftout piece and jacking ware, and the expansion end and the liftout piece of jacking ware are connected in order to drive liftout piece business turn over liftout mouth. The valve plates are orderly stacked in the storage cavity of the valve plate storage seat, the jacking block moves upwards under the driving action of the lifter, and the stacked valve plates are jacked up through the jacking opening of the valve plate storage seat, so that the uppermost valve plate is exposed out of the storage cavity, and the sucker manipulator can conveniently adsorb and transfer the valve plates to the station seat; the design can avoid the surface damage caused by sliding friction between two adjacent valve plates.
Drawings
The invention is further described below with reference to the drawings and examples;
FIG. 1 is a perspective view of a valve plate and limiting plate in the assembled state in the prior art;
FIG. 2 is a perspective view of a valve plate and limiting plate in a non-assembled state in the prior art;
fig. 3 is a structural perspective view of a valve plate assembling machine provided by an embodiment of the present invention;
FIG. 4 is a top view of a valve plate assembling machine provided by an embodiment of the present invention;
FIG. 5 is a perspective view of a station platform provided by an embodiment of the present invention;
FIG. 6 is an enlarged view of portion B of FIG. 5;
Fig. 7 is a structural perspective view of a valve plate feeding device provided by an embodiment of the invention;
fig. 8 is a structural perspective view of a material ejection mechanism provided by an embodiment of the present invention;
fig. 9 is a structural perspective view of a feeding switching mechanism provided by an embodiment of the present invention;
fig. 10 is a structural perspective view of a valve plate feeding device provided by an embodiment of the invention;
FIG. 11 is a perspective view of a second positioning tool and a discharging mechanism according to an embodiment of the present invention;
Fig. 12 is a structural perspective view of an adsorption robot according to an embodiment of the present invention;
Fig. 13 is a structural perspective view of a limiting plate pressing device according to an embodiment of the present invention;
FIG. 14 is a perspective view of a first positioning tool according to an embodiment of the present invention;
FIG. 15 is a schematic view of a limiting plate being placed in a first station area of a first positioning tooling;
FIG. 16 is a schematic view of the snap end of the stop plate being pushed by the first pushing mechanism into the second station area;
FIG. 17 is a schematic view of the hold-down end of the limiting plate being pushed by the second pushing mechanism into the second station area;
FIG. 18 is a perspective view of a pressing mechanism according to an embodiment of the present invention;
Fig. 19 is a structural perspective view of a pressing member provided by an embodiment of the present invention;
FIG. 20 is a perspective view of a structure of a feeding manipulator according to an embodiment of the present invention;
FIG. 21 is a perspective view of a clamping member provided in an embodiment of the present invention;
FIG. 22 is a perspective view of a feed mechanism according to an embodiment of the present invention;
Fig. 23 is an enlarged view of a portion a in fig. 22;
Fig. 24 is a structural perspective view of a blanking device provided by an embodiment of the present invention;
FIG. 25 is a perspective view of an error-proofing suction cup device according to an embodiment of the present invention;
Fig. 26 is a structural perspective view of an airtight detecting apparatus provided in an embodiment of the present invention.
The figures are marked as follows: 100. a first positioning tool; 101. a valve plate; 102. a limiting plate; 103. a groove; 104. positioning holes; 105. clamping springs; 106. a compacting end; 107. a valve plate; 108. a through hole; 110. a fixing seat; 120. lifting the cylinder; 130. a work table; 131. a first groove; 132. a first positioning wall surface; 133. a second positioning wall surface; 140. a first pushing mechanism; 141. a first telescopic cylinder; 142. a first push rod; 150. a second pushing mechanism; 151. the second telescopic cylinder; 152. a second push rod;
200. A pressing mechanism; 210. a first driving cylinder; 220. a first mount; 230. a first slider; 240. a first slide rail; 250. a pressing member; 251. pressing down a rod; 252. a spring; 253. a limit rod; 254. a second driving cylinder; 255. pressing down a seat;
300. A feeding manipulator; 310. a linear module; 320. a support; 330. a movable seat; 340. a guide rod; 350. a third telescopic cylinder; 360. a fourth telescopic cylinder; 370. a clamping member; 371. a finger cylinder; 372. a clamping jaw; 380. a rotating seat; 391. a first proximity switch; 392. a second proximity switch;
400. A feeding mechanism; 410. a vibration plate; 420. a linear vibrator; 430. a feeding rail; 440. an optical fiber sensor; 450. an optical through hole;
500. A valve plate feeding device; 510. a jacking mechanism; 511. jacking a motor; 512. jacking the sliding block; 513. lifting the guide rod; 514. a jacking block; 515. jacking the base; 520. a feeding switching mechanism; 521. a fourth linear driver; 522. a first feeding seat; 523. a second feeding seat; 524. a second ejection hole; 525. a first position sensor; 526. a limit clamping block; 531. a first mounting base; 532. a suction cup; 533. a second mounting base; 534. a first cylinder; 535. a translation driver; 540. a valve plate storage seat;
600. Valve block loading attachment; 610. a discharging mechanism; 611. a fifth linear driver; 612. a valve plate feeding platform; 613. a feeding groove; 614. a valve plate storage seat; 615. a second position sensor; 616. pressing the block; 617. a guide rod; 618. a third position sensor; 620. a second positioning tool; 621. an eighth linear driver; 622. positioning a platform; 623. an accommodating groove; 630. sucker feeding mechanical arm; 631. a sixth linear driver; 632. a first support base; 633. a second support base; 634. a seventh linear driver; 635. a third support base; 636. a third driving cylinder; 637. a fourth support base; 638. a suction cup member;
710. A blanking manipulator; 711. a blanking cylinder; 712. a second linear driving device; 713. a first linear driving device; 714. a blanking base; 715. a rotary cylinder; 716. a blanking sucker assembly; 717. a waste bin; 720. a belt conveying mechanism; 721. a stepping motor; 722. a material blocking block; 723. a conveyor belt; 724. a limit bar;
810. An airtight detection device; 811. a third linear driving device; 812. a support frame; 813. a blocking head; 814. an air inlet; 815. a sealing gasket; 820. an error-proof suction cup device; 821. an image collector; 822. a protective cover; 823. a support column; 824. a valve plate recovery box; 825. a second linear driver; 826. a third linear driver; 827. a suction cup assembly;
900. A station platform; 911. a valve plate station seat; 912. a valve plate station seat; 913. a limiting plate station seat; 914. detecting a station seat; 915. a blanking station seat; 916. positioning columns; 917. an air outlet; 918. a detection port; 919. a notch; 920. a support rod; 930. a lifter; 940. a first linear driver; 950. a support base; 960. a lifting seat; 970. a translation seat; 980. lifting the arm; 990. an optoelectronic switch.
Detailed Description
Reference will now be made in detail to the present embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the accompanying drawings are used to supplement the description of the written description so that one can intuitively and intuitively understand each technical feature and overall technical scheme of the present invention, but not to limit the scope of the present invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present invention and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, if there is a word description such as "a plurality" or the like, the meaning of the plurality is one or more, the meaning of the plurality is two or more, and greater than, less than, exceeding, etc. are understood to exclude the present number, and above, below, within, etc. are understood to include the present number. The description of first, second, and third is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.
It should be noted that, in the drawing, the X direction is from the rear side to the front side of the valve plate assembling machine; the Y direction is from the left side to the right side of the valve plate assembling machine; the Z direction is directed from the lower side to the upper side of the valve plate assembling machine.
In the description of the present invention, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present invention can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
Referring to fig. 1 to 26, several embodiments of the valve plate assembling machine of the present invention are exemplified below.
As shown in fig. 1 to 26, a first embodiment of the present invention provides a valve plate assembling machine, which includes a station platform 900, a valve plate feeding device 500, a valve plate feeding device 600 and a limiting plate pressing device, wherein the station platform 900 is provided with a movable valve plate station, the valve plate station is sequentially moved to the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device, and the valve plate feeding device 500 is arranged on the station platform 900 for placing the valve plate 101 at the valve plate station; the valve plate feeding device 600 is arranged on the station platform 900 and is used for placing the valve plate 107 on the valve plate 101 on the valve plate station; the limiting plate pressing device is arranged on the station platform 900 and used for pressing the limiting plate 102 into the valve plate 101 on the valve plate station.
As shown in fig. 3 to 6, the station platform 900 not only provides a supporting function for the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device, but also provides a valve plate station. Specifically, the workstation platform 900 includes: a station block, a translation block 970, a lift block 960, and a support block 950.
The station seat is equipped with a plurality ofly along the even interval of left and right directions, and valve plate loading attachment 500, valve block loading attachment 600, limiting plate press-in device set gradually from left to right, and in this embodiment, the station seat is equipped with three, is valve plate station seat 911, valve block station seat 912 and limiting plate station seat 913 respectively, and valve plate loading attachment 500 places valve plate 101 in valve plate station seat 911, and valve block loading attachment 600 places valve block 107 in valve block station seat 912, and limiting plate press-in device places limiting plate 102 in limiting plate station seat 913. The plurality of station blocks are supported by support bars 920 extending in the left-right direction.
Each station seat is provided with a positioning column 916 capable of being inserted into the positioning hole 104 of the valve plate 101, and because the four corners of the valve plate 101 are respectively provided with the cylindrical positioning holes 104, the positioning columns 916 are at least two, so that the positioning of the valve plate 101 is completed. The station seat is provided with a supporting part capable of exposing the bottom surface of the valve plate 101, in this embodiment, the square block for supporting the valve plate 101 is provided with notches 919 at two opposite corners thereof to form a supporting part, so as to conveniently lift the bottom surface of the valve plate 101, and promote the valve plate 101 to be separated from the station seat. Of course, it is not excluded that the notch 919 is provided in the middle of the edge of the square, or that the upper surface of the square is smaller than the valve plate.
Further, the supporting portion is provided with a photoelectric switch 990, when the valve plate 101 is accurately placed on the station seat, the bottom surface of the valve plate 101 can shield the light beam emitted by the photoelectric switch 990, so that the photoelectric switch 990 generates a detection signal, position detection of the valve plate 101 is achieved, and the automation degree of the valve plate assembling machine is improved.
The translation seat 970 is located the below of station seat, and translation seat 970 is equipped with the lifting subassembly, and the lifting subassembly is equipped with a plurality ofly along the even interval of left and right directions, because station seat is equipped with three, the lifting subassembly can set up two alright. The lifting assembly comprises two lifting arms 980 for lifting the valve plate 101, the two lifting arms 980 being respectively located on the front and rear sides of the station base, the lifting arms 980 being capable of exerting a lifting action on the exposed bottom surface of the valve plate 101 located on the station base.
The bottom of the lifting seat 960 is in sliding connection with the bottom of the translation seat 970 through a sliding block and sliding rail structure, the lifting seat 960 is provided with a first linear driver 940, and the moving end of the first linear driver 940 is connected with the translation seat 970 to drive the translation seat 970 to move left and right; in this embodiment, the first linear actuator 940 may be a telescopic cylinder. The first linear actuator 940 may be an electric push rod, a screw slider mechanism, or the like.
The supporting seat 950 is located below the lifting seat 960, the lifting seat 960 is slidably connected with the supporting seat 950 through a sliding block and sliding rail structure, the supporting seat 950 is provided with a lifter 930, and the moving end of the lifter 930 is connected with the lifting seat 960. In this embodiment, the lifter 930 is a telescopic cylinder. The lifter 930 may be an electric push rod, a hydraulic cylinder, a screw slider mechanism, or the like.
When the valve plate feeding device 500 places the valve plate 101 on the valve plate station seat 911, under the action of the lifter 930, the lifting arm 980 lifts the valve plate 101 on the valve plate station seat 911, then under the driving action of the first linear driver 940, the lifting arm 980 moves right with the valve plate 101 to enable the valve plate 101 to move above the valve plate station seat 912, then under the driving action of the lifter 930, the lifting arm 980 places the valve plate 101 on the valve plate station seat 912, and then under the reverse movement of the first linear driver 940, the lifting arm 980 returns to the original position, so that the valve plate feeding device 600 is convenient for placing the valve plate 107 in the groove 103 of the valve plate 101. Finally, the valve plate 101 can be transferred on a plurality of station seats (namely, a movable valve plate station is provided), and the assembly of the valve plate 101, the valve plate 107 and the limiting plate 102 is sequentially completed. By the design, the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device are driven to work simultaneously.
In other embodiments, a station seat may be provided, where the station seat may be moved horizontally, for example, by a linear module, so that the station seat may be moved along the directions of the valve plate feeding device 500, the valve plate feeding device 600, and the limiting plate pressing device.
In other embodiments, the station platform 900 is provided with a turntable, which can rotate around an axis extending up and down, and the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device are arranged on the periphery of the turntable, one or more station seats can be arranged on the turntable, and the station seats are driven to rotate by the turntable, so that the valve plate feeding device 500, the valve plate feeding device 600 and the limiting plate pressing device can work normally.
As shown in fig. 3,4, and 7 to 9, the valve plate loading device 500 includes a suction cup manipulator, a jacking mechanism 510, and a valve plate storage seat 540.
The valve plate storage base 540 is provided with a storage cavity with an upward opening for stacking the valve plates 101, and the valve plates 101 can enter and exit the storage cavity through the opening. The bottom of the valve plate storage seat 540 is provided with a material ejection opening with an opening facing downwards and communicated with the storage cavity, and the valve plate 101 cannot pass through the material ejection opening. The valve plate storage seat 540 is provided with a handle, so that the valve plate storage seat is convenient for a worker to hold.
The lifting mechanism 510 is disposed below the valve plate storage seat 540, and the lifting mechanism 510 includes a jacking block 514 and a lifter, where a movable end of the lifter is connected to the jacking block 514 to drive the jacking block 514 into and out of the jacking opening. In this embodiment, the lifter includes a lifting motor 511, a screw rod, a lifting base 515, a lifting slider 512 and a lifting guide rod 513, where the lifting motor 511 is disposed on the lifting base 515, two ends of the screw rod extend up and down and are rotationally connected with the lifting base 515 through bearings, the lifting slider 512 is in threaded connection with the screw rod, the bottom end of the lifting guide rod 513 is connected with the lifting slider 512, the lifting base 515 is provided with a guide through hole connected with the lifting guide rod 513, and the lifting block 514 is disposed at the top end of the lifting guide rod 513. When the jacking motor 511 drives the screw rod to rotate, the jacking slide block 512 moves along the length direction of the screw rod, so that the jacking guide rod 513 drives the jacking block 514 to move up and down. Of course, the jack may be a telescopic cylinder or the like.
In the upward moving process of the ejector block 514, the stacked valve plates 101 are lifted up through the ejector port, so that the valve plates 101 positioned at the uppermost position can reach the same position, and the suction cup manipulator is convenient to adsorb.
The suction cup manipulator is arranged above the valve plate storage seat 540, and comprises a first mounting base 531, a suction cup 532, a second mounting base 533, a first cylinder 534 and a translation driver 535; the sucking discs 532 are arranged in a plurality of ways to apply a powerful suction effect to the valve plate 101, the sucking discs 532 are arranged on the first mounting base 531, the first air cylinders 534 are arranged on the second mounting base 533, the first mounting base 531 and the second mounting base 533 are in sliding connection through the sliding block and sliding rail structure, and the piston rods of the first air cylinders 534 are connected with the first mounting base 531 and can drive the first mounting base 531 to move up and down. The translation driver 535 may be a linear module or a telescopic cylinder, and the movable end of the translation driver 535 is connected to the second mounting base 533, so as to drive the second mounting base 533 to move horizontally, so that the suction cup 532 transfers the valve plate 101 to the valve plate station base 911.
Further, the valve plate feeding device 500 further includes a feeding switching mechanism 520. The feeding switching mechanism 520 includes a first feeding seat 522, a second feeding seat 523, and a fourth linear driver 521; the fourth linear driver 521 is disposed on the first feeding seat 522, the second feeding seat 523 is disposed above the first feeding seat 522, the second feeding seat 523 is slidably connected with the first feeding seat 522 through a sliding block and sliding rail structure, a movable end of the fourth linear driver 521 is connected with the second feeding seat 523, and the fourth linear driver 521 may be a telescopic cylinder, an electric push rod, a linear module, or the like.
The first feeding seat 522 is provided with a first ejection hole penetrating up and down, the first ejection hole is arranged up and down relative to the ejection block 514, the second feeding seat 523 is provided with at least two mounting clamping positions, the valve plate storage seat 540 is arranged at the mounting clamping positions, in this embodiment, the second feeding seat 523 is provided with two mounting clamping positions, two mounting clamping positions are formed through three side by side limiting clamping blocks 526, the valve plate storage seat 540 can horizontally move and be clamped at the mounting clamping positions, in addition, the valve plate storage seat 540 can be provided with bolts, the screw holes of the second feeding seat 523 are screwed in through the bolts, and the fixation of the valve plate storage seat 540 and the second feeding seat 523 is realized. The installation screens are provided with second liftout holes 524 penetrating through the upper part and the lower part, and the second liftout holes 524 and the liftout openings are arranged up and down oppositely.
Under the driving action of the fourth linear driver 521, the second loading seat 523 horizontally moves to adjust the horizontal position of the valve plate storage seat 540, so as to promote the ejection opening of the valve plate storage seat 540 full of the valve plate 101 to move to above the first ejection hole, and further enable the ejection block 514 to sequentially lift the valve plate 101 through the first ejection hole, the second ejection hole 524 and the ejection block 514. So designed, a plurality of valve plate storage seats 540 can be placed on the second feeding seat 523, and the working time of the valve plate feeding device 500 is prolonged by switching the positions of the valve plate storage seats 540, so that the valve plate storage seats 540 do not need to be replaced manually frequently.
In addition, the second feeding seat 523 is provided with a first position sensor 525, the first position sensor 525 is located at one side of the upper portion of the valve plate storage seat 540, the first position sensor 525 may be a correlation sensor, and if the valve plate 101 is lifted in place, the valve plate 101 will block the light beam emitted by the first position sensor 525, so that the first position sensor 525 generates a detection signal; if the valve plate 101 is not in the valve plate storage seat 540, the light beam emitted by the first position sensor 525 is received to generate another detection signal, and the detection signal is sent to the controller, so that the controller is beneficial to controlling the fourth linear driver 521 to work, and the valve plate storage seat 540 full of the valve plate 101 is moved to the loading position.
In other embodiments, the valve plate feeding device 500 may adopt a structure of a valve plate feeding device disclosed in chinese patent application 201910714365.3.
As shown in fig. 3, 4, and 10 to 12, the valve sheet feeding device 600 includes: the discharge mechanism 610 and the suction cup loading manipulator 630.
The discharging mechanism 610 comprises a valve plate storage seat 614, a fifth linear driver 611 and a valve plate feeding platform 612. The upper surface of the valve plate feeding platform 612 is provided with a feeding groove 613, one end of the feeding groove 613 is a feeding station, and the other end of the feeding groove 613 is provided with an opening. The valve plate storage seat 614 is provided with a cavity for stacking the valve plates 107, the bottom of the valve plate storage seat 614 is provided with a valve plate outlet which is downward opened and communicated with the cavity, and the valve plates 107 can enter and exit the cavity through the valve plate outlet. The valve plate storage seat 614 is arranged above the valve plate feeding platform 612, and the valve plate outlet is arranged corresponding to the feeding groove 613, so that the valve plate 107 is promoted to fall into the feeding groove 613. The movable end of the fifth linear driver 611 is provided with a push block, and the fifth linear driver 611 may be a telescopic cylinder, an electric push rod, or the like, and the push block is provided in the feeding groove 613 and can move along the length direction of the feeding groove 613.
The pushing block moves along the length direction of the feeding groove 613 under the action of the fifth linear driver 611, applies a pushing force to the valve plate 107 positioned at the lowest part of the cavity, and pushes the valve plate 107 to the feeding station, so that the sucker feeding manipulator 630 can conveniently adsorb the valve plate 107 and transfer the valve plate 107 to the valve plate 101 positioned on the valve plate station seat 912; by the design, the valve plate 107 can be pushed out from the cavity of the valve plate storage seat 614, and continuous automatic feeding of the valve plate 107 is realized.
In addition, the valve block storage seat 614 is provided with a top opening with an upward opening and communicated with the cavity, a lower pressing block 616 is arranged above the top opening, the valve block feeding platform 612 is provided with a guide rod 617 with two ends extending up and down, the lower pressing block 616 is provided with a connecting hole connected with the guide rod 617, the lower pressing block 616 applies a downward pressing action on the valve blocks 107 in the cavity under the self gravity, the stacked valve blocks 107 are caused to move downwards, and the situation that the valve blocks 107 are blocked in the cavity and cannot continuously push the valve blocks 107 out is avoided. To avoid designing the lower press block 616 to be too long, the valve plate storage 614 is provided with a first opening extending from the top opening to the valve plate outlet, which communicates with the cavity, causing the lower press block 616 to move downward along the first opening.
Also, a second position sensor 615 may be provided at the feed station for detecting whether the valve sheet 107 reaches the feed station. In addition, the valve plate feeding platform 612 is provided with a third position sensor 618, and since one end of the valve plates 107 stacked in order is exposed from the first opening, the third position sensor 618 may be a correlation sensor for detecting whether the valve plate storage seat 614 has any valve plates 107. Since the lowermost valve sheet 107 is located in the feeding groove 613, the third position sensor 618 is located higher than the feeding groove 613, and after the third position sensor 618 generates a detection signal and sends the detection signal to the controller, the controller can inform the operator through the audible and visual alarm to prepare for replenishing the valve sheet 107.
The suction cup loading manipulator 630 is arranged above the feeding station. Specifically, the suction cup feeding manipulator 630 includes a first support base 632, a second support base 633, a third support base 635, a fourth support base 637, and a third driving cylinder 636.
The first support base 632 is provided with a sixth linear actuator 631, and the sixth linear actuator 631 may be a telescopic cylinder, a screw slider structure, or the like. The second support base 633 and the first support base 632 are slidably connected through a sliding block and sliding rail structure, the movable end of the sixth linear driver 631 is connected with the second support base 633 to drive the second support base 633 to move horizontally, the second support base 633 is provided with a seventh linear driver 634, and the seventh linear driver 634 may be a telescopic cylinder, a screw rod and sliding block structure, or the like.
The third support base 635 is disposed below the second support base 633, and a movable end of the seventh linear actuator 634 is connected to the third support base 635 to drive the third support base 635 to move up and down. In this embodiment, the seventh linear actuator 634 is a telescopic cylinder, and in order to enhance the motion smoothness of the third support base 635, the third support base 635 may be provided with guide posts extending up and down, and correspondingly, the second support base 633 is provided with guide holes connected to the guide posts.
The fourth support base 637 is connected to the third support base 635 through a rotation shaft and is rotatable about an axis extending up and down, and the fourth support base 637 is provided with a suction cup part 638, and the suction cup part 638 includes a plurality of vacuum suction cups and can exert a powerful suction effect on the valve sheet 107. The third driving cylinder 636 has one end hinged to the third support base 635 and the other end hinged to the fourth support base 637. Under the driving of the third driving cylinder 636, the fourth supporting base 637 can drive the sucking disc component 638 to rotate around an axis extending up and down, and adjust the angle of the sucking disc component 638, so as to adjust the angle of the valve plate 107, and accurately place the valve plate 107 in the groove 103 of the valve plate 101.
In addition, the third support base 635 is provided with two proximity switches for detecting whether the fourth support base 637 is rotated in place during forward rotation or reverse rotation, which helps to control the rotation angle of the fourth support base 637.
Further, the valve plate feeding device 600 further includes a second positioning tool 620. The second positioning tool 620 includes a positioning platform 622 and an eighth linear driver 621, the upper surface of the positioning platform 622 is provided with an accommodating groove 623, a boundary area of the accommodating groove 623 includes a placement area and a positioning area, the placement area is communicated with the positioning area, a movable end of the eighth linear driver 621 is provided with a pushing block, the eighth linear driver 621 may be a telescopic cylinder, an electric push rod, or the like, and the pushing block is arranged in the accommodating groove 623 and can push the valve plate 107 from the placement area to the positioning area.
In order to facilitate the pushing out of the valve plate 107, the feeding groove 613 is loose, which does not play a role in positioning, so the second positioning tool 620 is provided, after the sucker feeding manipulator 630 transfers the valve plate 107 from the feeding groove 613 to the accommodating groove 623, the eighth linear driver 621 drives the pushing block to move, and the pushing block applies a pushing force to the valve plate 107 to push the valve plate 107 to a positioning area, and at this time, the valve plate 107 contacts with a wall surface of the accommodating groove 623, so as to complete the positioning work. Then the sucker loading manipulator 630 adsorbs and transfers the valve plate 107 to the groove 103 of the valve plate 101 located in the valve plate station seat 912, so as to complete the assembly of the valve plate 107 on the valve plate 101.
In other embodiments, the valve plate feeding device 600 may adopt a structure disclosed in the chinese patent application 201910714365.3.
As shown in fig. 3,4, and 13 to 23, the limiting plate pressing device includes a first positioning tool 100, a pressing mechanism 200, a feeding mechanism 400, and a feeding manipulator 300.
As shown in fig. 13 to 19, the first positioning tool 100 includes a workbench 130, a first pushing mechanism 140 and a second pushing mechanism 150, the workbench 130 is provided with a first groove 131 penetrating up and down, the first groove 131 includes a first station area and a second station area, the workbench 130 is provided with a notch capable of exposing the compression end 106 of the limiting plate 102, the notch is communicated with the first groove 131, when the limiting plate 102 is placed in the first station area, the compression end 106 of the limiting plate 102 is exposed from the notch, the limiting plate 102 is in a free state, and the clamp spring 105 thereof is not deformed under pressure, as shown in fig. 15. The shape of the second station area is consistent with the shape of the groove 103 of the valve plate 101, and the clamp spring 105 of the limiting plate 102 in the second station area is deformed under pressure, so that the limiting plate 102 is pressed into the groove 103 of the valve plate 101 from the second station area. The shape of the first groove 131 is formed by overlapping the first station area and the second station area.
In this embodiment, the workbench 130 may be composed of a transverse plate and a vertical plate, and the transverse plate is provided with a first groove 131. When the limiting plate 102 is placed in the first station area, the right side and the front side of the pressing end 106 of the limiting plate 102 are exposed from the notch.
The first pushing mechanism 140 is used for pushing the pressing end 106 of the limiting plate 102 to drive the fastening end of the limiting plate 102 to move from the first station area to the second station area.
Specifically, the first pushing mechanism 140 includes a first telescopic cylinder 141 and a first push rod 142, where the first telescopic cylinder 141 is disposed on the workbench 130 by a bolt, one end of the first push rod 142 is connected with a piston rod of the first telescopic cylinder 141, for example, through a bolt connection, and the other end of the first push rod 142 can be abutted with a side surface of the compression end 106 away from the fastening end. The piston rod of the first telescopic cylinder 141 drives the first push rod 142 to linearly move, and thrust is applied to the rear side surface of the compression end 106 of the limiting plate 102; under the action of the pushing force, the limiting plate 102 moves from right to left, so that the buckling end of the limiting plate 102 moves from the first station area to the second station area, the side surface of the buckling end contacts with the wall surface of the first groove 131, and the clamping spring 105 also contacts with the wall surface of the first groove 131, namely the second positioning wall surface 133 but is not deformed, as shown in fig. 16.
The second pushing mechanism 150 is used for pushing the pressing end 106 of the limiting plate 102 to drive the pressing end 106 to move from the first station area to the second station area and deform the buckling end under compression.
Specifically, the second pushing mechanism 150 includes a second telescopic cylinder 151 and a second push rod 152, where the second telescopic cylinder 151 is disposed on the workbench 130 by a bolt, one end of the second push rod 152 is connected with a piston rod of the second telescopic cylinder 151, for example, through a bolt connection, and the other end of the second push rod 152 can be abutted with a side surface of the pressing end 106 away from the second station area. The piston rod of the second telescopic cylinder 151 drives the second push rod 152 to linearly move, and thrust is applied to the front side surface of the compression end 106 of the limiting plate 102; under the action of the pushing force, the pressing end 106 of the limiting plate 102 moves from front to back, so that the pressing end 106 is caused to swing from the first station area to the second station area, the rear side surface of the pressing end 106 is contacted with the first positioning wall surface 132, and the clamp spring 105 of the limiting plate 102 is caused to be deformed under the pressure of the second positioning wall surface 133, as shown in fig. 17.
In order to enhance the movement stability of the first push rod 142 and the second push rod 152, the table 130 may be provided with a guide hole, and the first push rod 142 and the second push rod 152 may be prevented from being greatly swayed when moving by the guide function of the guide hole. The cross-sectional shape of the first push rod 142 and the second push rod 152 is square.
In the present embodiment, the first push rod 142 and the second push rod 152 extend downward to form a protruding portion at an end near the limiting plate 102, so that the first push rod 142 and the second push rod 152 are L-shaped overall, and can apply a pushing force to the limiting plate 102, and an increase in the contact area between the first push rod 142 and the table 130 and an increase in the contact area between the second push rod 152 and the table 130 are avoided, resulting in an increase in friction force.
Of course, the first pushing mechanism 140 and the second pushing mechanism 150 may be a combination of a push rod, a link mechanism and a motor, or a combination of a push rod, a loop bar and a screw rod mechanism, as long as the push rod can move linearly.
The pressing mechanism 200 is disposed above the first positioning tool 100, and the pressing mechanism 200 is used for pushing the limiting plate 102 located in the second station area to move downward.
Specifically, the pressing mechanism 200 includes a first mounting seat 220, a first driving cylinder 210 and a pressing member 250, where the first driving cylinder 210 is disposed on the first mounting seat 220 by a bolt, and the first mounting seat 220 provides a supporting function for the first driving cylinder 210, and its shape can be set according to practical situations. The piston rod of the first driving cylinder 210 is connected to the pressing member 250, such as by a bolt. When the piston rod of the first driving cylinder 210 extends, the pressing member 250 moves downward, so that the limiting plate 102 can be pushed down into the groove 103 of the valve plate 101 from the second station area, and at this time, the second pushing mechanism 150 keeps applying pressure to the limiting plate 102, so that the limiting plate 102 is prevented from swinging due to the acting force between the clamping spring 105 and the second positioning wall 133, and the limiting plate 102 cannot be pressed into the groove 103 of the valve plate 101.
Of course, instead of using the first driving cylinder 210, a screw slider mechanism or other linear driving member may be used to drive the pressing member 250 upward or downward.
The pressing member 250 includes a pressing seat 255, a spring 252, and a pressing lever 251, and the pressing seat 255 is connected to a piston rod of the first driving cylinder 210, for example, by a bolt. The upper end of the spring 252 is connected to the pressing base 255, and the lower end of the spring 252 is connected to the pressing rod 251, for example, by welding or a snap-fit structure. The pressing seat 255 is connected with the first slider 230 through a bolt, the first installation seat 220 is provided with the first sliding rail 240, two ends of the first sliding rail 240 extend along the up-down direction, and the movement stability of the pressing seat 255 can be increased when the first driving cylinder 210 drives the pressing seat 255 to lift through the sliding connection of the first slider 230 and the first sliding rail 240.
In addition, the pressing seat 255 may be provided with a guide hole, and the upper end portion of the pressing rod 251 is inserted into the guide hole, so that the pressing rod 251 moves more stably in the up-down direction under the guiding action of the guide hole and the elastic force of the spring 252.
Because limiting plate 102 is thin slice special-shaped part, warp easily, set up spring 252 between pushing down seat 255 and pushing down the depression bar 251, when pushing down the depression bar 251 to limiting plate 102, spring 252 can play the cushioning effect, avoids limiting plate 102 to warp the damage because of too big pushing down effort. In the present embodiment, only one pressing bar 251 is shown, and two or more pressing bars 251 may be provided according to actual circumstances.
In other embodiments, three pressing rods 251 are provided, and downward pushing forces are applied to the buckling end, the clamping spring 105 and the pressing end 106 of the limiting plate 102 respectively.
When the pressing mechanism 200 works, the top surface of the valve plate 101 is attached to the horizontal bottom surface of the workbench 130, the horizontal projection of the groove 103 of the valve plate 101 is overlapped with the second station area of the first groove 131 of the workbench 130, so that the clamp spring 105 is always in a pressed deformation state in the process of moving the limiting plate 102 downwards from the second station area to the groove 103, and the limiting plate 102 is clamped in the groove 103.
Further, the pressing component 250 further includes a second driving cylinder 254 and a limiting rod 253, the second driving cylinder 254 is disposed on the pressing seat 255 through a bolt, the upper end of the limiting rod 253 is connected with a piston rod of the second driving cylinder 254, for example, through a fastening structure or a bolt connection, and the lower end of the limiting rod 253 can be abutted against the workbench 130.
Since the second driving cylinder 254 is disposed on the pressing base 255, when the pressing rod 251 applies a downward force to the limiting plate 102, the second driving cylinder moves together with the pressing base 255. When the limiting rod 253 is abutted against the top surface of the workbench 130, a certain mechanical limiting effect can be achieved on the pressing seat 255, and the limiting plate 102 is prevented from being crushed due to the fact that the pressing rod 251 moves down too far. The second driving cylinder 254 extends through the piston rod thereof, drives the limiting rod 253 to move downwards, and can adjust the downward movement stroke of the pressing rod 251.
As shown in fig. 14, further, the first positioning fixture 100 further includes a lifting mechanism. The lifting mechanism has a fixed end and a movable end, and the movable end is connected to the workbench 130 to drive the workbench 130 to move up and down. Specifically, the lifting mechanism comprises a fixing seat 110 and a lifting cylinder 120, the lifting cylinder 120 is arranged on the fixing seat 110 through bolts, and the fixing seat 110 plays a supporting role on the lifting cylinder 120. The piston rod of the lifting cylinder 120 can extend and retract along the up-down direction, the piston rod is connected with the workbench 130, the workbench 130 is connected with the fixed seat 110 through a sliding block and sliding rail structure, and the workbench 130 can slide up and down relative to the fixed seat 110.
The piston rod of the lifting cylinder 120 is shortened, and the workbench 130 is driven to move downwards, so that the workbench 130 is in contact with the valve plate 101 positioned on the stop plate station seat 913, and the stop plate 102 is favorably pressed into the groove 103 of the valve plate 101.
Of course, the lifting mechanism may also adopt a screw rod sliding block mechanism or other linear driving members, and only needs to lift the workbench 130.
In other embodiments, the first positioning fixture 100 is not provided with a lifting mechanism, but a lifting mechanism is provided on the station base, for example, a telescopic cylinder drives the station base to lift, so that the station base can contact with the workbench 130.
As shown in fig. 13, 22 and 23, the feeding mechanism 400 is provided with a discharging station of the limiting plate 102, and the feeding manipulator 300 is arranged above the discharging station and can transfer the limiting plate 102 from the discharging station to the first station area, so that automatic feeding of the limiting plate 102 is realized, and the limiting plate 102 is not required to be placed in the first station area manually.
The feed mechanism 400 includes a vibratory pan 410, a linear vibrator 420, and a feed rail 430. The feeding rail 430 is horizontally arranged, one end of the feeding rail 430 is connected with the discharge hole of the vibration disc 410, and the other end of the feeding rail 430 is a discharge station, so that the limiting plate 102 on the feeding rail 430 moves horizontally. In this embodiment, a long and straight metal piece is adopted, the top surface of the metal piece is recessed downwards to form a feeding track 430, the feeding track 430 extends along the length direction of the metal piece, one end of the feeding track 430 is open, is integrally formed with and communicated with the discharge hole of the vibration disc 410, and the feeding track 430 is tangential to the vibration disc 410. The other end of the feeding track 430 is closed, the vibration plate 410 can orderly convey a large number of limiting plates 102 to the other end of the feeding track 430, one limiting plate 102 moves on the feeding track 430 in an end-to-end connection state, after the limiting plate 102 moves in place, the limiting plate 102 stops moving due to contact with the inner wall surface of the metal piece, and at the moment, the limiting plate 102 is positioned on the discharging station. The length direction of the stopper plate 102 coincides with the length direction of the feed rail 430.
And, the feeding track 430 is provided with a limiting piece, and the limiting piece can be contacted with the top surface of the limiting plate 102, so that the limiting plates 102 can not move orderly due to the overlapping between two adjacent limiting plates 102. The limiting member may be a limiting rod or a limiting piece, taking the limiting rod as an example, the height distance between the limiting rod and the bottom surface of the feeding rail 430 is slightly greater than the thickness of the limiting plate 102, and the length direction of the limiting rod is consistent with the length direction of the feeding rail 430. The limiting plate 102 at the discharging station is not limited by the limiting rod.
A linear vibrator 420 (also called a linear feeder) is connected to the bottom surface of the feeding rail 430, and the linear vibrator 420 is located below the feeding rail 430. In the present embodiment, an electric linear vibrator 420 is employed. When the linear vibrator 420 works together with the feeding rail 430, the linear vibrator can perform a linear feeding function, and one limiting plate 102 on the feeding rail 430 is enabled to move to the discharging station in order.
Further, the feeding mechanism 400 further comprises a correlation sensor and a controller. The correlation sensor is an optical fiber sensor 440, an infrared correlation sensor, or the like; the correlation sensor includes a transmitter and a receiver. The feeding track 430 is provided with a light through hole 450 for the light beam emitted by the correlation sensor to pass through, the axis of the light through hole 450 is horizontally arranged and perpendicular to the feeding direction of the feeding track 430, and the light through hole 450 is positioned at the discharging station. The light beam emitted by the emitter is received by the receiver through the optical through-hole 450. When the limiting plate 102 moves to the discharging station, the left end of the limiting plate 102 (when the limiting plate 102 moves from right to left) blocks the light beam, so that the receiver cannot receive the light beam, and a detection signal is generated.
The correlation sensor and the feeding manipulator 300 are respectively and electrically connected with the controller. The controller may be, but is not limited to, a PLC controller. After the correlation sensor generates a detection signal and sends the detection signal to the controller, the controller controls the feeding manipulator 300 to clamp away the limiting plate 102 at the discharging station.
The loading manipulator 300 includes a second mount, a first linear drive, a second linear drive, and a clamping member 370. The first linear driving piece is arranged on the second mounting seat through a bolt, and the second mounting seat mainly plays a supporting role on the first linear driving piece. The first linear driving piece is connected with the second linear driving piece to drive the second linear driving piece to move horizontally. In this embodiment, the first linear driving member is a linear module 310, and is connected to the second linear driving member through a slider of the linear module 310, so as to drive the second linear driving member to move in the front-rear direction, which is beneficial to realizing rapid and accurate back-and-forth movement of the clamping member 370 between the discharging station and the first station region. Of course, the first linear driving piece can also be a telescopic cylinder, a screw rod sliding block mechanism and the like, and only the requirement of driving the second linear driving piece to linearly move is met. The second linear driving member is coupled to the clamping member 370 to drive the clamping member 370 to move up and down. The second linear driving member may be a screw slider mechanism, a telescopic cylinder, or the like.
The clamping member 370 includes a finger cylinder 371 (or pneumatic clamping finger) and a clamping jaw 372, the clamping jaw 372 being provided with two air jaws respectively bolted to the finger cylinder 371. The clamping jaw 372 is close to the surface of the limiting plate 102 and is provided with a V-shaped bayonet, and when the two clamping jaws 372 are close to each other, the middle part of the limiting plate 102 is clamped stably through the bayonet. Of course, the clamping jaw 372 can be provided with a buffer pad at the bayonet, and the buffer pad is in direct contact with the limiting plate 102 to play a certain role in buffering during clamping.
As shown in fig. 15, the table 130 is further provided with a clearance groove. The opening of the clearance groove is upward and is communicated with the first groove 131, the clearance grooves are arranged in two and are respectively positioned at the front side and the rear side of the first groove 131, and as the clamping effect is exerted on the middle position of the limiting plate 102 by the clamping jaws 372, the clearance grooves are arranged, a movable space is provided for the clamping jaws 372 when the limiting plate 102 is loosened, and the clamping jaws 372 are allowed to be far away from each other.
Of course, the clamping member 370 may also be comprised of a motor, a gear, a rack, and a jaw. Two racks are respectively arranged on two sides of the gear, two clamping jaws are respectively and correspondingly connected with the two racks, and when the motor drives the gear to rotate clockwise, the two clamping jaws can be mutually far away or close due to the fact that the racks are meshed with the gear.
Further, the feeding manipulator 300 further includes a moving seat 330, a rotary driving member, and a rotating seat 380.
The second linear driving member is connected to the moving seat 330 to drive the moving seat 330 to move up and down. The second linear driving member includes a supporter 320, a guide bar 340, and a third telescopic cylinder 350. The supporter 320 is connected to the first linear driving member, and the supporter 320 can horizontally move under the action of the first linear driving member. The third telescopic cylinder 350 is arranged on the support 320 through a bolt, a piston rod of the third telescopic cylinder 350 can extend and retract along the up-down direction, the piston rod is connected with the movable seat 330, the guide rod 340 is arranged on the movable seat 330 through a bolt connection mode or a welding mode, the axial direction of the guide rod 340 extends along the up-down direction, and the support 320 is provided with a guide hole which is connected with the guide rod 340 in an adaptive manner. In this embodiment, the moving seat 330 is a plate. The guide bar 340 is a round bar, and thus the guide hole is a round hole. The fit connection means that the outer circumferential wall surface of the guide rod 340 is attached to the inner circumferential wall surface of the guide hole, so that the moving seat 330 is more stable and free from shaking when moving up and down.
The rotating seat 380 is connected with the moving seat 330 and can rotate around an up-down axis relative to the moving seat 330, specifically, the rotating seat 380 is connected with the moving seat 330 through a rotating shaft, and the axis of the rotating shaft extends up-down. The clamping member 370 is connected to the swivel seat 380 by bolts. In this embodiment, the rotating seat 380 is a plate.
The rotary driving member is disposed on the moving seat 330, and is connected to the rotating seat 380 to drive the rotating seat 380 to rotate. Specifically, the rotary driving member is a fourth telescopic cylinder 360, one end of the fourth telescopic cylinder 360 is hinged to the moving seat 330 through a pin, for example, a fixed end, and the other end of the fourth telescopic cylinder 360 is hinged to the rotating seat 380 through a pin, for example, a piston rod end. The piston rod of the fourth telescopic cylinder 360 is extended, and the rotary seat 380 can be driven to rotate relative to the movable seat 330.
Of course, the rotation driving member may be a rotation cylinder, the rotation seat 380 is fixedly connected with the rotation shaft, the rotation cylinder is disposed on the movement seat 330, the rotation end of the rotation cylinder is connected with the rotation shaft, and the rotation cylinder drives the rotation shaft to rotate, so as to realize the rotation of the rotation seat 380 relative to the movement seat 330. The rotating seat 380 is driven by the rotating driving piece to rotate around the axis extending up and down relative to the moving seat 330 so as to adjust the angle of the clamping component 370, and when the clamping component 370 clamps the limiting plate 102 to move from the discharging station to the first station area of the first positioning tool 100, the angle of the limiting plate 102 is adjusted by the rotating driving piece so that the limiting plate 102 can accurately fall in the first station area.
In addition, the movable base 330 is provided with a first proximity switch 391 and a second proximity switch 392, and the first proximity switch 391 and the second proximity switch 392 are respectively located at both sides of the rotating base 380. As shown in fig. 21, when the piston rod of the fourth telescopic cylinder 360 is extended to a proper position, the first proximity switch 391 detects that the rotating seat 380 is rotated to a proper position, and generates a detection signal; when the piston rod of the fourth telescopic cylinder 360 is shortened in place, the second proximity switch 392 detects that the rotary seat 380 is reversely rotated in place, and generates a detection signal. The first proximity switch 391 and the second proximity switch 392 are electrically connected to the controller as detection means, and the controller is caused to control the holding member 370 to hold or release the holding of the limiting plate 102 based on the detection signals thereof.
The second embodiment of the present invention provides a valve plate assembling machine, which is different from the first embodiment in that: the valve plate assembling machine further comprises a blanking device. As shown in fig. 3, 4 and 24, a discharging device is provided on the station platform 900, and the discharging device includes a discharging manipulator 710 for discharging the assembled valve plate 101.
As shown in fig. 5, a blanking device is added, and a station seat is added and is set as a blanking station seat 915, the blanking station seat 915 is located on the right side of the limiting plate station seat 913, and correspondingly, a lifting component is added, so that the valve plate 101 can be transferred from the limiting plate station seat 913 to the blanking station seat 915. The blanking manipulator 710 may be disposed on one side of the blanking station seat 915, and may automatically blanking the assembled valve plate member. The blanking manipulator 710 may use suction cups or clamping arms to hold the valve plate members and transfer them to a belt conveyor, which horizontally transports the valve plate members one by one.
Further, the blanking device further comprises a belt conveying mechanism 720. The belt conveying mechanism 720 is composed of a conveying belt 723, two pulleys which are provided on the frame and are rotatable, a frame, and a stepping motor 721, the conveying belt 723 being wound between the two pulleys, the stepping motor 721 being capable of driving one of the two pulleys to rotate through an output shaft thereof.
The belt conveying mechanism 720 is provided with a baffle block 722, two sides of the belt conveying mechanism 720 are respectively provided with a limiting strip 724, the limiting strips 724 extend along the conveying direction of the belt conveying mechanism 720, and the distance between the two limiting strips 724 is equal to the width of the baffle block 722. The stopper block 722 is respectively abutted against the two limit bars 724 and the conveying belt 723 of the belt conveying mechanism 720, the conveying direction of the belt conveying mechanism 720 is obliquely downward, and the inclination angle is randomly adjusted according to actual conditions. The stopper 722 can only move linearly under the limiting action of the limiting strip 724.
And, the discharging robot 710 includes a discharging suction cup assembly 716, a rotary cylinder 715, and a first linear driving device 713. The movable end of the first linear actuator 713 is connected to the rotary cylinder 715 to drive the rotary cylinder 715 to move up and down, and the first linear actuator 713 may be a telescopic cylinder, an electric push rod, a screw slider mechanism, or the like. The movable end of the rotary cylinder 715 is connected to a blanking suction cup assembly 716 to drive the blanking suction cup assembly 716 to swing to the inlet end of the belt conveyor 720. The movable end of the rotary cylinder 715 is rotatable about a horizontal axis.
The blanking sucker assembly 716 comprises a sucker frame and a plurality of vacuum suckers, vacuum suction is carried out on the valve plate component (namely the assembled valve plate 101) on the blanking station seat 915 through the vacuum suckers, the blanking sucker assembly 716 separates the valve plate component from the blanking station seat 915 under the drive of the first linear driving device 713, and then under the action of the rotary cylinder 715, the blanking sucker assembly 716 drives the valve plate component to rotate, and the valve plate component is obliquely arranged on the upper surface of the baffle block 722. Because the baffle block 722 is heavier, the stepping motor 721 drives the conveyer belt 723 to drive the baffle block 722 to slowly move downwards, so that the blanking sucker assembly 716 orderly stacks one valve plate component on the baffle block 722, and automatic stacking work of the valve plate component is realized.
The belt conveying mechanism 720 is provided with a position sensor, such as a correlation sensor, and when the stop block 722 moves down to a proper position, the position sensor generates a detection signal, so that the stepping motor 721 is controlled to stop working and a worker is informed to timely transfer the stacked valve plate components.
In other embodiments, the belt conveying mechanism 720 is provided with at least two belt conveying mechanisms and arranged side by side, the discharging manipulator 710 further comprises a second linear driving device 712, the movable end of the second linear driving device 712 is connected with the first linear driving device 713 to drive the first linear driving device 713 to move along the arrangement direction of the belt conveying mechanism 720, and the second linear driving device 712 may be a telescopic cylinder, an electric cylinder, a screw slider mechanism, or the like. As shown in fig. 24, two belt conveying mechanisms 720 are arranged at intervals along the left-right direction, when the number of valve plate members stacked on one of the belt conveying mechanisms 720 reaches a set number, a worker needs to be informed of timely carrying, and in order to keep the valve plate assembly machine continuously working, the subsequent valve plate members can be stacked on the other belt conveying mechanism 720.
The third embodiment of the invention provides a valve plate assembling machine, which is different from the first and second embodiments in that: the valve plate assembling machine further includes an airtight detecting device 810. As shown in fig. 3, 4 and 26, the airtight detection device 810 is disposed on the station platform 900 and located between the blanking device and the limiting plate pressing device, and can perform airtight detection on the assembled valve plate component, so as to detect whether the valve plate 107 and the limiting plate 102 are assembled to be qualified, which is beneficial to screening defective products of the valve plate component.
Air tightness detection device 810 comprises a pressure detector, a third linear drive 811 and a stopper 813. The third linear driving device 811 is disposed on the support frame 812, the movable end of the third linear driving device 811 is connected with the plugging head 813 to drive the plugging head 813 to move up and down, and the third linear driving device 811 can be a telescopic cylinder, an electric push rod, a screw rod sliding block mechanism or the like. The lower surface of shutoff head 813 is equipped with sealing gasket 815, and shutoff head 813 is equipped with air inlet 814, and air inlet 814 is located sealing gasket 815 and encloses the regional.
The third linear driving device 811 drives the shutoff head 813 to move downward until abutting against the upper surface of the valve plate 101, and the pressure gas flows into the closed space surrounded by the shutoff head 813 and the groove 103 of the valve plate 101 through the gas inlet 814. The groove 103 of the valve plate 101 is located in the area surrounded by the sealing gasket 815, and the outflow of the pressure gas from the gap between the upper surface of the valve plate 101 and the lower surface of the stopper 813 can be prevented.
As shown in fig. 5 and 6, since the airtight detection device 810 is added between the blanking device and the limiting plate pressing device, a station seat is needed to be added, the station seat corresponding to the airtight detection device 810 is set to be a detection station seat 914, the detection station seat 914 is located between the blanking station seat 915 and the limiting plate station seat 913, the detection station seat 914 is provided with a detection hole, the detection hole is provided with an air outlet 917 which can be communicated with the through hole 108 of the valve plate 101 and a detection port 918 which is communicated with the pressure detector, the air outlet 917 is located on the upper surface of the detection station seat 914, and the detection port 918 is located on the side surface of the detection station seat 914, so that the connection with the pressure detector is facilitated. The pressure detector may be a pressure sensor capable of detecting the pressure of the gas.
After the pressure gas flows into the airtight space surrounded by the sealing plug 813 and the groove 103 of the valve plate 101, if the valve plate component has poor assembly effect, when the valve plate 107 cannot well seal the through hole 108 of the valve plate 101, the pressure gas flows into the detection hole through the through hole 108 and is detected by the pressure detector, the pressure detector generates a detection signal and sends the detection signal to the controller, at the moment, the valve plate component is judged to be unqualified, and the controller controls the blanking manipulator 710 to transfer the valve plate component to the defective product placement position.
As shown in fig. 24, a waste box 717 is disposed at the rear side of the belt conveying mechanism 720, the blanking manipulator 710 further includes a blanking cylinder 711 and a blanking base 714, the blanking cylinder 711 is disposed on the blanking base 714, a piston rod of the blanking cylinder 711 is connected with the second linear driving device 712 to drive the second linear driving device 712 to move back and forth, and the second linear driving device 712 is slidably connected with the blanking base 714 through a slide block and slide rail structure. If no good valve plate is found, the blanking cylinder 711 drives the second linear driving device 712 to move backward, so that the blanking sucker assembly 716 drives the valve plate to move to the position above the waste box 717, and after the suction effect of the blanking sucker assembly 716 on the valve plate is removed, the valve plate is recovered to the waste box 717.
The fourth embodiment of the present invention provides a valve plate assembling machine, which is different from the first, second and third embodiments in that: the valve plate assembly machine also includes an error proofing suction cup device 820. As shown in fig. 3, 4 and 25, the error-proofing suction cup device 820 is provided on the station platform 900, and the station seat corresponding to the valve plate feeding device 500 is provided as a valve plate station seat 911.
Since the upper surface of the valve plate 101 is generally imprinted with a mark, by marking the valve plates 101 with different specifications (for example, the positions of the grooves 103 of the valve plate 101 are different), if a worker places the valve plates 101 with different marks in the valve plate storage seat 540 (i.e., mixes), after the valve plate feeding device 500 places the valve plates 101 with different specifications in the valve plate station seat 911, the valve plate 107 and the limiting plate 102 may not be accurately assembled on the valve plate 101, so that the valve plate assembling machine may fail. Whether the materials are mixed or not is detected by arranging the error-proof sucker device 820, and the valve plates 101 with different specifications are selected.
The error-proofing suction cup device 820 includes an image collector 821, an image processing controller, a second linear driver 825, a third linear driver 826 and a suction cup assembly 827, the image collector 821 is disposed above the valve plate station base 911, the image collector 821 may be a camera, a video camera, etc., the image collector 821 is disposed on the support column 823, and a protective cover 822 is provided to provide protection for the image collector 821. The image collector 821 and the third linear driver 826 are respectively electrically connected to an image processing controller, which can compare the collected image data with the set image data, and if it is determined that a mixing condition exists, the third linear driver 826 is controlled to operate. The image collector 821 and the image processing controller constitute an existing machine vision system, and the image processing controller may be a computer on which the image processing system is installed.
The movable end of the second linear actuator 825 is connected to the third linear actuator 826 to move the third linear actuator 826 up and down, and the movable end of the third linear actuator 826 is connected to the suction cup assembly 827 to move the suction cup assembly 827 back and forth. The second linear actuator 825 and the third linear actuator 826 are one of a telescopic cylinder, an electric push rod, and a screw slider mechanism.
If the mixing condition exists, the image processing controller controls the third linear driver 826 to drive the sucker assembly 827 to move above the valve plate station seat 911, and under the driving action of the second linear driver 825, the sucker assembly 827 moves downwards to adsorb the valve plate on the valve plate station seat 911, and then under the action of the second linear driver 825 and the third linear driver 826, the sucker assembly 827 transfers the valve plate 101 to the recovery position, so that the valve plate 101 cannot be assembled with the valve plate 107 and the limiting plate 102 to cause the failure of the valve plate assembling machine. In the present embodiment, the valve plate recovery tank 824 is provided on the front side of the valve plate station seat 911, and the suction cup assembly 827 directly places the valve plate 101 in the valve plate recovery tank 824.
While the preferred embodiment of the present application has been described in detail, the application is not limited to the embodiments, and various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the application, and these modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.

Claims (9)

1.A valve plate assembling machine, comprising:
a station platform (900) provided with a movable valve plate station;
the valve plate feeding device (500) is arranged on the station platform (900) and is used for placing the valve plate (101) at a valve plate station;
The valve plate feeding device (600) is arranged on the station platform (900) and is used for placing the valve plate (107) on a valve plate (101) on a valve plate station;
the limiting plate pressing device is arranged on the station platform (900) and used for pressing the limiting plate (102) into the valve plate (101) on the valve plate station;
wherein, limiting plate press-in device includes:
The first positioning tool (100) comprises a workbench (130), a first pushing mechanism (140) and a second pushing mechanism (150), wherein a first groove (131) penetrating through the workbench (130) is formed in the workbench (130), the first groove (131) comprises a first station area and a second station area, the workbench (130) is provided with a notch capable of exposing a compression end (106) of the limiting plate (102), the notch is communicated with the first groove (131), the first pushing mechanism (140) is used for pushing the compression end (106) of the limiting plate (102) to drive a buckling end of the limiting plate (102) to move from the first station area to the second station area, and the second pushing mechanism (150) is used for pushing the compression end (106) of the limiting plate (102) to drive the compression end (106) to move from the first station area to the second station area and deform the buckling end in a compressed mode;
the pressing mechanism (200) is arranged above the first positioning tool (100), and the pressing mechanism (200) is used for pushing the limiting plate (102) positioned in the second station area to move downwards;
the feeding mechanism (400) is provided with a discharging station of the limiting plate (102);
and the feeding mechanical arm (300) is arranged above the discharging station and can transfer the limiting plate (102) from the discharging station to the first station area.
2. The valve plate assembling machine according to claim 1, wherein the first pushing mechanism (140) comprises a first telescopic cylinder (141) and a first push rod (142), the first telescopic cylinder (141) is arranged on the workbench (130), one end of the first push rod (142) is connected with a piston rod of the first telescopic cylinder (141), and the other end of the first push rod (142) can be abutted with the side surface of the compressing end (106) away from the buckling end;
The second pushing mechanism (150) comprises a second telescopic cylinder (151) and a second push rod (152), the second telescopic cylinder (151) is arranged on the workbench (130), one end of the second push rod (152) is connected with a piston rod of the second telescopic cylinder (151), and the other end of the second push rod (152) can be abutted with the pressing end (106) away from the side face of the second station area.
3. The valve plate assembling machine according to claim 1, wherein the pressing mechanism (200) comprises a first mounting seat (220), a first driving cylinder (210) and a pressing component (250), the first driving cylinder (210) is arranged on the first mounting seat (220), the pressing component (250) comprises a pressing seat (255), a spring (252) and a pressing rod (251), the pressing seat (255) is connected with a piston rod of the first driving cylinder (210), the upper end of the spring (252) is connected with the pressing seat (255), and the lower end of the spring (252) is connected with the pressing rod (251).
4. The valve plate assembling machine according to claim 1, wherein the first positioning fixture (100) further comprises a lifting mechanism; the lifting mechanism comprises a fixed seat (110) and a lifting air cylinder (120), the lifting air cylinder (120) is arranged on the fixed seat (110), a piston rod of the lifting air cylinder (120) is connected with the workbench (130), and the workbench (130) is connected with the fixed seat (110) and can slide up and down relative to the fixed seat (110).
5. The valve plate assembling machine according to claim 1, wherein the feeding mechanism (400) includes a vibration plate (410), a linear vibrator (420), and a feeding rail (430); the feeding track (430) is horizontally arranged, one end of the feeding track (430) is connected with a discharge hole of the vibration disc (410), the other end of the feeding track (430) is a discharge station, and the linear vibrator (420) is connected with the bottom surface of the feeding track (430).
6. The valve plate assembling machine according to claim 1, further comprising a blanking device arranged on the station platform (900), wherein the blanking device comprises a blanking manipulator (710) for blanking the assembled valve plate (101).
7. The valve plate assembling machine according to claim 6, wherein the blanking device further comprises a belt conveying mechanism (720), the belt conveying mechanism (720) is provided with a stop block (722), two sides of the belt conveying mechanism (720) are respectively provided with a limit bar (724), the limit bars (724) extend along the conveying direction of the belt conveying mechanism (720), the stop block (722) is respectively abutted with the two limit bars (724) and a conveying belt (723) of the belt conveying mechanism (720), and the conveying direction of the belt conveying mechanism (720) is obliquely downwards arranged; the blanking manipulator (710) comprises a blanking sucker assembly (716), a rotary cylinder (715) and a first linear driving device (713), wherein the movable end of the first linear driving device (713) is connected with the rotary cylinder (715) to drive the rotary cylinder (715) to move up and down, and the movable end of the rotary cylinder (715) is connected with the blanking sucker assembly (716) to drive the blanking sucker assembly (716) to swing to the inlet end of the belt conveying mechanism (720).
8. Valve plate assembly machine according to claim 6 or 7, wherein the station platform (900) comprises:
The station seat is provided with a plurality of positioning columns (916) which can be inserted into positioning holes (104) of the valve plate (101), and the station seat is provided with a supporting part which can be exposed out of the bottom surface of the valve plate (101);
The translation seat (970) is positioned below the station seat, the translation seat (970) is provided with lifting assemblies, a plurality of lifting assemblies are uniformly arranged at intervals along the left-right direction, each lifting assembly comprises two lifting arms (980) for lifting the valve plate (101), and the two lifting arms (980) are respectively positioned at the front side and the rear side of the station seat;
The lifting seat (960) is in sliding connection with the bottom of the translation seat (970), the lifting seat (960) is provided with a first linear driver (940), and the moving end of the first linear driver (940) is connected with the translation seat (970) to drive the translation seat (970) to move left and right;
And the supporting seat (950) is provided with a lifter (930), and the moving end of the lifter (930) is connected with the lifting seat (960).
9. The valve plate assembling machine according to claim 1, wherein the valve plate feeding device (500) comprises a sucker manipulator, a jacking mechanism (510) and a valve plate storage seat (540), the sucker manipulator is arranged above the valve plate storage seat (540), the valve plate storage seat (540) is provided with a storage cavity with an upward opening and used for stacking the valve plates (101), the bottom of the valve plate storage seat (540) is provided with a jacking opening with a downward opening and communicated with the storage cavity, the jacking mechanism (510) is arranged below the valve plate storage seat (540), the jacking mechanism (510) comprises a jacking block (514) and a lifter, and the movable end of the lifter is connected with the jacking block (514) to drive the jacking block (514) to enter and exit the jacking opening.
CN202111225703.0A 2021-10-21 2021-10-21 Valve plate assembling machine Active CN114012423B (en)

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