CN114009824A - Blending system for small-formula cigarettes - Google Patents
Blending system for small-formula cigarettes Download PDFInfo
- Publication number
- CN114009824A CN114009824A CN202111302294.XA CN202111302294A CN114009824A CN 114009824 A CN114009824 A CN 114009824A CN 202111302294 A CN202111302294 A CN 202111302294A CN 114009824 A CN114009824 A CN 114009824A
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- Prior art keywords
- loosening
- blending
- unit
- formula
- tobacco
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/18—Other treatment of leaves, e.g. puffing, crimpling, cleaning
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/08—Blending tobacco
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Abstract
The invention provides a small formula cigarette blending system which is connected with other blending routes in a branch way and is connected with an unpacking system of the other blending routes, and the formula cigarette blending system comprises: the tobacco blank processing unit and the storage blending unit are connected in a one-to-one or one-to-many mode, a branch mode is adopted, equipment cost is reduced, online and uniform blending of small formula materials is achieved, full-automatic operation is adopted, the small formula tobacco blanks are directly loosened and stored, and flow control is carried out by the flow control device, so that the moisture and the temperature of the small formula tobacco materials are basically consistent with those of other formula materials, the consistency of processing of the small formula tobacco and the other formula materials in the subsequent processing process is kept, long-time storage in the storage device is facilitated, and mildew is avoided.
Description
Technical Field
The invention relates to the technical field of formula cigarette blending, in particular to a small formula cigarette blending system.
Background
The tobacco formula materials are composed of tobacco leaf raw materials of different grades, different parts and different production places, dozens of formula components are often contained in one formula, and a certain amount of small formula components (the small formula components refer to materials with the material quantity less than the blank quantity of a whole wrapped tobacco) exist in the formula components. At present, two methods are mainly adopted for blending, one method is to increase the whole formula amount and ensure that the minimum formula is not less than the amount of a complete tobacco packet, the method increases the whole formula amount, the reserves of links such as a storage cabinet and the like are increased in the subsequent treatment process, the equipment investment and the occupied area are increased, the formula amount is increased, the batch production time is long, the dispatching is inflexible, and for some trace components, the whole packet feeding cannot be met by increasing the formula amount. Even if the whole package of materials is fed by increasing the formula, the problem of how to uniformly blend the components of the small formula in the components of the whole formula also exists. The other method is to adopt a full-manual treatment mode to manually treat the small-formula tobacco blanks into a bulk material state and then carry out online treatment, and the mode has the problems of large manual demand, high manual labor intensity, disordered environment, easy material pollution, easy biological material feeding error and the like.
Disclosure of Invention
Aiming at the problems, the inventor provides a small formula tobacco blending system, and solves the problems of online and uniform blending of small formula materials which are less than a whole pack of tobacco blanks in a tobacco batch formula.
Specifically, the present invention is realized by:
a small formula cigarette blending system which is connected with other blending routes in a branch manner and is connected with unpacking systems of other blending routes (a separate unpacking system can also be provided and can be shared with unpacking systems of other blending routes in consideration of the overall economy), the system comprising: the conveying device is connected with the other blending routes, and the tobacco blank processing unit and the storage blending unit are sequentially connected along the conveying direction and are connected in a one-to-one or one-to-many mode;
after the small formula cigarette packet is unpacked into a cigarette blank by the unpacking system, the cigarette blank is conveyed to the cigarette blank processing unit by the conveying device to be subjected to loosening processing to form loose materials, and the loose materials are conveyed to the storage blending unit to be stored, and when blending is needed, the storage blending unit is uniformly blended into other materials in the batch formula at a process set flow rate.
Further, the tobacco blank processing unit comprises: a pre-loosening device and a loosening device;
the pre-loosening apparatus comprises: the cigarette blank clamping and extruding device comprises a rack, a movable unit arranged on the rack and a clamping and holding mechanism connected with the movable unit, wherein the movable unit is used for driving the clamping and holding mechanism to move, and the clamping and holding mechanism is used for clamping and extruding a cigarette blank;
the loosening apparatus comprises: the device comprises a storage bin, a loosening unit and a discharging conveying belt, wherein the loosening unit and the discharging conveying belt are arranged in the storage bin, the discharging conveying belt is located below the loosening unit, and the discharging conveying belt is connected with a storage blending unit.
Further, the active unit includes: and the lifting mechanism is connected with the clamping and holding mechanism and is used for driving the clamping and holding mechanism to ascend or descend.
Further, the movable unit further includes: the connecting rod is positioned at the top of the rack and is in sliding connection with the rack, the connecting rod slides on the rack along the conveying direction or the direction opposite to the conveying direction, and the lifting mechanism is arranged on the connecting rod.
Further, the loosening unit includes: the horizontal loosening roller and the vertical loosening roller are matched in speed, the horizontal loosening roller is arranged obliquely upwards, and the discharging conveying belt is located below the horizontal loosening roller.
Furthermore, the horizontal loosening roller and the vertical loosening roller are both provided with loosening braks.
Further, the stock blending unit comprises: the storage device and the flow control device connected with the storage device, wherein the outlet of the flow control device is connected with the other blending lines.
The working principle of the invention is as follows:
the small formula cigarette and other material processing lines of the batch formula share the same unpacking system (or an unpacking system can be independently arranged), and after being unpacked into cigarette blanks by the unpacking system, the small formula cigarette packets are conveyed to a pre-loosening device by a conveying device for preliminary loosening, and then are conveyed to a storage device for storage after being loosened by a loosening device. When the materials need to be blended, the material storage device stores the materials, and the materials with uniform flow are blended into other materials in the batch formula by the stored materials with the process set flow under the flow control of the flow control device.
Compared with the prior art, the invention has the beneficial effects that:
(1) the formula cigarette blending system provided by the invention adopts a branch form, so that the equipment cost is reduced, and the small formula materials are uniformly blended in an online manner.
(2) The tobacco blank processing unit and the storage blending unit adopt a one-to-one or one-to-many or many-to-one mode, and can simultaneously meet the requirements of a plurality of small formula materials.
(3) By adopting full-automatic operation, the production efficiency is improved, the labor intensity of workers is reduced, errors caused by artificial factors are avoided, and negative effects of material breakage, pollution, mixed and disorderly links and the like caused by manual operation are avoided.
(4) The tobacco blanks of the small formula raw materials are directly loosened without being subjected to moisture regain treatment, so that the moisture and the temperature of the small formula tobacco materials are basically consistent with those of other formula materials, the processing consistency of the small formula tobacco and other formula materials in the subsequent processing process is kept, and in addition, the moisture and the temperature of the small formula tobacco materials are not changed, so that the small formula tobacco blanks are favorably stored in a storage device for a long time, and the occurrence of mildew is avoided.
Drawings
FIG. 1 is a schematic plan view of a formulated smoke blending system provided by the present invention;
FIG. 2 is a schematic plan view of a formulated smoke blending system of example 1;
FIG. 3 is a schematic view showing the structure of a pre-loosening apparatus according to example 1;
FIG. 4 is a top view of the pre-loosening apparatus according to example 1;
FIG. 5 is a schematic view showing the structure of a loosening apparatus in example 1;
figure 6 is a schematic plan view of the formulated smoke dispensing system of example 2.
Reference numerals:
1-other blending routes; 11-unpacking system; 2-a conveying device; 3-a pre-loosening device; 31-a frame; 32-a clamping mechanism; 33-a connecting rod; 34-a lifting mechanism; 4-a loosening device; 41-a storage bin; 42-horizontal loosening roller; 43-vertical loosening roller; 44-a discharge conveyor belt; 45-loosening the harrow nails; 5-a material storage device; 6-flow control device.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings.
The invention aims to provide a small formula cigarette blending system, which is connected with other blending lines in a branch way as shown in figure 1, and solves the on-line problem of small formula materials which are less than a whole pack of tobacco blanks in a tobacco batch formula, the problem of uniformly blending the small formula materials into the whole formula materials and the problem of processing consistency of the batch materials by loosening, storing and controlling the flow of the small formula materials.
Example 1
As shown in fig. 2 to 5, the present invention provides a formula admixture system, which is connected to other admixture routes 1 in a branch manner and is connected to an unpacking system 11 of other admixture routes 1, the system comprising: the conveying device 2 connected with other blending lines 1, the tobacco blank processing unit and the storage blending unit are sequentially connected along the conveying direction, and in the embodiment, the tobacco blank processing unit and the storage blending unit are connected in a one-to-one mode. Specifically, the tobacco base processing unit comprises: a pre-loosening device 3 and a loosening device 4, the pre-loosening device 3 comprising: the cigarette blank clamping and holding device comprises a frame 31, a movable unit arranged on the frame 31 and a clamping and holding mechanism 32 connected with the movable unit, wherein the movable unit is used for driving the clamping and holding mechanism 32 to move, and the clamping and holding mechanism 32 is a clamping and holding claw driven by a motor or an air cylinder and used for clamping and extruding a cigarette blank. Specifically, the movable unit includes: the output end of the lifting mechanism 34 is connected with the clamping mechanism 34, and is used for driving the clamping mechanism 34 to ascend or descend. The small formula cigarette packet is unpacked into a cigarette blank through the unpacking system 11, the cigarette blank is conveyed to the pre-loosening device 3, the lifting mechanism 34 drives the clamping mechanism 32 to descend, then the clamping mechanism 32 clamps and embraces the small formula cigarette blank, then the lifting mechanism 34 drives the clamping mechanism 32 to ascend, so that the small formula cigarette blank is separated from the belt surface of the conveying device 2, then the clamping mechanism 32 extrudes the small formula cigarette blank, and the cigarette blank is separated to a certain degree in the vertical direction, so that the pre-loosening purpose is achieved.
Further, the movable unit further includes: a link 33 slidably connected to the frame 31, the link 33 being slidable on the frame 31 in the conveying direction or in the direction opposite to the conveying direction, and an elevating mechanism 34 being provided on the link 33. The clamping mechanism 32 can move in the conveying direction through the connecting rod 33, so that multiple clamping extrusion on the tobacco blanks can be realized. Specifically, when the pre-loosening operation is performed, a part of the tobacco blanks may be clamped, so that the clamped part of the tobacco blanks is pre-loosened, then the clamping mechanism 32 is driven by the connecting rod 33 to move, the position of the original tobacco blank is dislocated, then the clamping mechanism 32 puts the loosened part of the tobacco blanks back to the conveying device 2, and then the clamping mechanism 32 is reset, and the above actions are repeated on the remaining tobacco blanks which are not pre-loosened until the tobacco blanks are pre-loosened. With the same clamping mechanism 32, the pre-loosening function can be better achieved.
As shown in fig. 5, the loosening apparatus 4 includes: a storage bin 41, a loosening unit arranged in the storage bin 41 and a discharging conveying belt 44 connected with the storage blending unit. The loosening unit includes: horizontal loosening roller 42 and vertical loosening roller 43 with matched speeds, the horizontal loosening roller 42 is arranged obliquely upwards, and the discharging conveying belt 44 is positioned below the horizontal loosening roller 42. The horizontal loosening roller 42 and the vertical loosening roller 43 are both provided with loosening braks 45. The pre-loosening treatment of the small-formula tobacco blanks is carried out, the small-formula tobacco blanks enter a storage bin 41 and are conveyed by a horizontal loosening roller 42, the small-formula tobacco blanks are rolled and beaten backwards under the combined action of the horizontal loosening roller 42 and a vertical loosening roller 43 after reaching the position of the vertical loosening roller 43, the outer-layer materials of the pre-loosened tobacco blanks are grabbed and stripped by a loosening roller nail 45 to form bulk materials, and the bulk materials fall onto a discharging conveyer belt 44 through a gap between the horizontal loosening roller 42 and the vertical loosening roller 43 and are conveyed out.
Further, the stock blending unit comprises: the storage device 5 is connected with a flow control device 6, and the outlet of the flow control device 6 is connected with other blending lines 1. The loosened small formula materials are conveyed into a storage device 5 for temporary storage, when the small formula cigarettes need to be blended, the storage device 5 discharges materials, and the small formula cigarettes can be uniformly blended into the whole batch of formula according to the process set flow through a flow control device 6. The residual small formula materials are stored in the storage device for waiting for the next use, so that the phenomenon that the residual materials are stored for a long time and go bad is avoided. Specifically, storage device 5 is conventional storage silo or storage cabinet, and flow control device 6 is conventional material flow control device, mainly comprises metering tube, electronic belt weigher, can carry out flow control to the transported substance material. The detailed structure is not described herein.
Example 2
As shown in fig. 6, in this embodiment, the cigarette blank processing unit and the stock blending unit are connected in a one-to-many manner, and the number of the stock blending units is set according to the type number of the small formula materials, so as to meet the requirement that a plurality of small formula materials are contained in one formula, thereby improving the applicability.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. For a person skilled in the art to which the invention pertains, several simple deductions, modifications or substitutions may be made according to the idea of the invention.
Claims (7)
1. A minicigarette dispensing system that is branched to connect with other dispensing lines and to connect with an unpacking system for the other dispensing lines, the system comprising: the conveying device is connected with the other blending routes, and the tobacco blank processing unit and the storage blending unit are sequentially connected along the conveying direction and are connected in a one-to-one or one-to-many mode;
after the small formula cigarette packet is unpacked into a cigarette blank by the unpacking system, the cigarette blank is conveyed to the cigarette blank processing unit by the conveying device to be subjected to loosening processing, and then the cigarette blank is conveyed to the storage blending unit to be stored, and when blending is needed, the storage blending unit is uniformly blended into other materials in the batch formula at a process set flow rate.
2. The small formula tobacco blending system of claim 1, wherein the tobacco blank handling unit comprises: a pre-loosening device and a loosening device;
the pre-loosening apparatus comprises: the cigarette blank clamping and extruding device comprises a rack, a movable unit arranged on the rack and a clamping and holding mechanism connected with the movable unit, wherein the movable unit is used for driving the clamping and holding mechanism to move, and the clamping and holding mechanism is used for clamping and extruding a cigarette blank;
the loosening apparatus comprises: the device comprises a storage bin, a loosening unit and a discharging conveying belt, wherein the loosening unit and the discharging conveying belt are arranged in the storage bin, the discharging conveying belt is located below the loosening unit, and the discharging conveying belt is connected with a storage blending unit.
3. The small formula smoke dispensing system of claim 2 wherein said mobile unit comprises: and the lifting mechanism is connected with the clamping and holding mechanism and is used for driving the clamping and holding mechanism to ascend or descend.
4. The small formula smoke dispensing system of claim 3 wherein said mobile unit further comprises: the connecting rod is positioned at the top of the rack and is in sliding connection with the rack, the connecting rod slides on the rack along the conveying direction or the direction opposite to the conveying direction, and the lifting mechanism is arranged on the connecting rod.
5. The small formula smoke dispensing system of claim 2 wherein said bulk unit comprises: the horizontal loosening roller and the vertical loosening roller are matched in speed, the horizontal loosening roller is arranged obliquely upwards, and the discharging conveying belt is located below the horizontal loosening roller.
6. The small formula tobacco blending system of claim 5, wherein the horizontal loosening roller and the vertical loosening roller each have loosening spikes thereon.
7. The small formula fume dosing system of claim 1 wherein the stock dosing unit comprises: the storage device and the flow control device connected with the storage device, wherein the outlet of the flow control device is connected with the other blending lines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111302294.XA CN114009824A (en) | 2021-11-04 | 2021-11-04 | Blending system for small-formula cigarettes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111302294.XA CN114009824A (en) | 2021-11-04 | 2021-11-04 | Blending system for small-formula cigarettes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114009824A true CN114009824A (en) | 2022-02-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111302294.XA Pending CN114009824A (en) | 2021-11-04 | 2021-11-04 | Blending system for small-formula cigarettes |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114009824A (en) |
Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3419015A (en) * | 1966-01-14 | 1968-12-31 | Hauni Werke Koerber & Co Kg | Method and apparatus for mixing additives with tobacco |
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| CN1994158A (en) * | 2006-01-05 | 2007-07-11 | 许敬敏 | A tobacco stalk pretreatment equipment |
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| CN201801196U (en) * | 2010-09-04 | 2011-04-20 | 深圳市今天物流技术有限公司 | Tobacco bale clamping machine |
| CN102754903A (en) * | 2012-07-30 | 2012-10-31 | 昆明船舶设备集团有限公司 | Method for flexibly and uniformly blending materials in storage cabinet |
| CN102920017A (en) * | 2012-10-26 | 2013-02-13 | 云南昆船设计研究院 | Device and technology for loosening treatment on tobacco sheet bag |
| CN203505547U (en) * | 2013-10-25 | 2014-04-02 | 云南昆船设计研究院 | Tobacco stack layering and shake scattering machine |
| CN103859577A (en) * | 2014-02-28 | 2014-06-18 | 安徽中烟机械有限公司 | Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging |
| CN204888707U (en) * | 2015-09-02 | 2015-12-23 | 重庆烟草工业有限责任公司涪陵卷烟厂 | A mix and join in marriage device for straightening silk is mixed with leaf silk and is joined in marriage |
| CN107581653A (en) * | 2017-08-18 | 2018-01-16 | 红塔烟草(集团)有限责任公司 | A kind of tobacco bale loosening method and apparatus of reconstituted tobacco |
| US20190168972A1 (en) * | 2017-12-04 | 2019-06-06 | Ferag Ag | Device for loading and unloading rail-guided suspended conveyor systems |
| CN111301764A (en) * | 2020-01-16 | 2020-06-19 | 四川中烟工业有限责任公司 | Method for uniformly blending components of formula cigarette |
| CN213949967U (en) * | 2020-12-07 | 2021-08-13 | 济南澳海炭素有限公司 | Automatic blending system for carbon calcination raw materials |
-
2021
- 2021-11-04 CN CN202111302294.XA patent/CN114009824A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3419015A (en) * | 1966-01-14 | 1968-12-31 | Hauni Werke Koerber & Co Kg | Method and apparatus for mixing additives with tobacco |
| CN1835863A (en) * | 2003-08-11 | 2006-09-20 | 本田技研工业株式会社 | Vehicle body transfer apparatus |
| CN1994158A (en) * | 2006-01-05 | 2007-07-11 | 许敬敏 | A tobacco stalk pretreatment equipment |
| CN101697837A (en) * | 2009-11-25 | 2010-04-28 | 中国烟草总公司郑州烟草研究院 | Smoked sheet low intensity loosing conditioning process technology and equipment |
| CN201801196U (en) * | 2010-09-04 | 2011-04-20 | 深圳市今天物流技术有限公司 | Tobacco bale clamping machine |
| CN102754903A (en) * | 2012-07-30 | 2012-10-31 | 昆明船舶设备集团有限公司 | Method for flexibly and uniformly blending materials in storage cabinet |
| CN102920017A (en) * | 2012-10-26 | 2013-02-13 | 云南昆船设计研究院 | Device and technology for loosening treatment on tobacco sheet bag |
| CN203505547U (en) * | 2013-10-25 | 2014-04-02 | 云南昆船设计研究院 | Tobacco stack layering and shake scattering machine |
| CN103859577A (en) * | 2014-02-28 | 2014-06-18 | 安徽中烟机械有限公司 | Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging |
| CN204888707U (en) * | 2015-09-02 | 2015-12-23 | 重庆烟草工业有限责任公司涪陵卷烟厂 | A mix and join in marriage device for straightening silk is mixed with leaf silk and is joined in marriage |
| CN107581653A (en) * | 2017-08-18 | 2018-01-16 | 红塔烟草(集团)有限责任公司 | A kind of tobacco bale loosening method and apparatus of reconstituted tobacco |
| US20190168972A1 (en) * | 2017-12-04 | 2019-06-06 | Ferag Ag | Device for loading and unloading rail-guided suspended conveyor systems |
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| CN213949967U (en) * | 2020-12-07 | 2021-08-13 | 济南澳海炭素有限公司 | Automatic blending system for carbon calcination raw materials |
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