CN103859577A - Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging - Google Patents
Tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging Download PDFInfo
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- CN103859577A CN103859577A CN201410074470.2A CN201410074470A CN103859577A CN 103859577 A CN103859577 A CN 103859577A CN 201410074470 A CN201410074470 A CN 201410074470A CN 103859577 A CN103859577 A CN 103859577A
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Abstract
The invention discloses tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging. A feeding belt conveyor is arranged at one end of a whole machine rack and is positioned below a lower pushing device arranged on the whole machine rack; a buffering and guiding belt conveyor is arranged at the feeding port in the front of the feeding belt conveyor; a tobacco leaf/stem opposite clamping device is arranged at the other end of the whole machine rack; a tobacco leaf/stem cutting separating device is positioned between the lower pushing device and the tobacco leaf/stem opposite clamping device and is arranged on the whole machine rack. The tobacco leaf and tobacco stem cutting separating pre-loosening equipment in whole tobacco bale charging is compact in structure, small in occupation area and low in production cost, the cutting and separating lengths of the tobacco stem can be adjusted according to process demands and different tobacco components, the quality stability of production raw materials is ensured, the stable product quality is ensured, the production process demands are met, charging efficiency is improved, the labor is reduced, the worker number can be reduced by one third, the comprehensive cost can be effectively reduced, and the production efficiency is greatly improved.
Description
Technical field
The invention belongs to beating and double roasting production equipment field, relate to a kind of beating and double roasting, under the loose leaf pattern of production line pretreatment section, the whole bag of the tobacco bale tobacco leaf petiole that feeds intake cuts off the equipment separating.
Background technology
In current beating and double roasting production technology, existing threshing and redrying production line pretreatment section, tobacco leaf has the mode that enters processing line after cigarette purchase: artificial stem-butts cutting off paving leaf is carried, artificial stem-butts cutting off mould turnover feeding, and pine is feeding and cut sharp stem-butts cutting off feeding etc.So just must configure the needs that artificial stem-butts cutting off stem-butts laying conveyer, turnover machine, pine could meet the equipment such as machine, cutter for stem butts distribution technique, simultaneously, artificial stem-butts laying needs a large amount of manpowers, and the recruitment number of existing threshing and redrying production line pretreatment section light stem-butts laying platform just reaches 60 people.Therefore, that the processing mode equipment of existing threshing and redrying production line pretreatment section forms is complicated, profile is huge, occupied ground space, civil engineering cost are high, and investment is large, production cost is higher.In addition, the quality of the petiole of tobacco leaf, middle part, blade tip is not identical yet, and purity, the scope of application of existing full leaf beating and double roasting mode to tobacco leaf all can not get improving and expanding.
Summary of the invention
The object of the present invention is to provide a kind of deficiency existing for existing threshing and redrying production line pretreatment section technique, equipment formation, recruitment number etc., provide a kind of tobacco leaf petiole to cut off the equipment separating.
Object of the present invention can be achieved through the following technical solutions:
The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and separates pre-loose equipment, comprise buffer memory, guide belt conveyor, feeding belt conveyer, lower material-pulling device, tobacco leaf petiole cuts off separator, tobacco leaf handle is to clamp device, complete machine frame, described feeding belt conveyer is arranged on complete machine frame one end, and be positioned at the below that is arranged on the lower material-pulling device in complete machine frame, described buffer memory, guide belt conveyor is located at charging aperture place, feeding belt conveyer front, tobacco leaf handle is arranged on the complete machine frame other end to clamp device, tobacco leaf petiole cuts off separator between lower material-pulling device and tobacco leaf handle are to clamp device, be arranged in complete machine frame, organic glass observation window is installed in described complete machine frame both sides, organic glass observation window top is provided with seal cover.
The fuselage of described buffer memory, guide belt conveyor is located in frame, buffer memory, guide belt conveyer head are provided with that active belt roller, afterbody are provided with passive belt roller, top is provided with the transmission device for transmitting conveyer belt, the side plate of described waist is provided with the stock guide of horn shape, and described conveyer belt is enclosed within on active belt roller and passive belt roller.
Described transmission device is that active belt roller drags conveyer belt by decelerating through motor band movable sprocket and active belt roller, send tobacco bale to feeding belt conveyer.
Described feeding belt conveyer includes a roller that is contained in discharge end and four bearings that support fuselage one, bearing is fixed on feeding belt conveyer in complete machine frame, cycloconveyor belt be enclosed within be arranged on fuselage one a roller, dancer rools, active belt roller two, hold up on roller, transition roller, tail roller, two blocks of side plates are arranged on fuselage one both sides, two side plate postmedians are equipped with respectively two groups of tobacco bale position detecting elements, motor reducer drives band roller, drags cycloconveyor belt tobacco bale to be cut is transported to detecting element assigned address.
Described lower material-pulling device includes front end panel, passive chain wheel component is equipped with at described front end panel middle part, afterbody is connected with guide assembly, front and rear baffle in order to moving-limiting frame shift position is arranged on guide assembly, guide roller component is equipped with in movable stand bottom, guide roller component matches with guide assembly gathering sill, cylinder is equipped with on movable stand top, cylinder is connected with push pedal, cylinder compression is contained in the air hose on drag chain, motor reducer drives drive sprocket assembly, dragging movable stand by chain is pushed to tobacco bale to cut position, detecting element detects the shift position of movable stand, bearing two is fixed on device in complete machine frame.
Described tobacco leaf petiole cuts off separator and comprises support, described support is equipped with incision direction guiding rail, four incision guide wheel assemblies are arranged on tangential movable stand two ends, the directive wheel of incision guide wheel assemblies inserts in the gathering sill of incision direction guiding rail, tangential movable stand middle part is provided with separate mobile frame, on four angles of separate mobile frame, be provided with four and separate guide wheel assemblies, directive wheel inserts and is contained in the gathering sill of two separation rails on the crossbeam of separate mobile frame left and right, two cutter assemblies are arranged on separate mobile frame, be connected with two separation cylinder respectively, under be stem butt cut off, separation stage, on table top, output corresponding many grooves and abdicate the position of cutting knife, promote transmission system and pass through sprocket wheel by motor reducer, the tangential movable stand frame of chain-driving moves up and down, realize the function that stem butt cuts off.
Described tobacco leaf handle comprises two bearings one to clamp device, two bearings one are arranged on fuselage two both sides, tobacco leaf handle is fixed in complete machine frame clamp device simultaneously, passive belt roller one, active belt roller one are arranged on respectively fuselage two two ends, cycloconveyor belt one is enclosed within on passive belt roller one, active belt roller one, motor reducer one drives active belt roller one, drags cycloconveyor belt one the tobacco leaf handle that cuts stem butt is transported to middle position, and two groups of cylinder assemblies are installed respectively the centre position of two bearings one.
Beneficial effect of the present invention: the present invention carries out the cut-out of tobacco leaf petiole by the tobacco bale of removing numb sheet by technological requirement, separate, and the equipment that carries out pre-loose processing to removing the tobacco leaf handle of stem butt, this compact equipment, floor space is little, automaticity is high, invest less, production cost is low, stem butt cuts off, the length separating can be adjusted according to the difference of technological requirement and tobacco leaf part, guarantee the stability of raw materials for production quality, thereby ensure the stable equipment of product quality, meet the requirements of production technology, also improve simultaneously and feed intake efficiency and reduce labor, recruitment number can reduce 2/3rds, can effectively reduce integrated cost, greatly enhance productivity, the present invention is simple in structure, be easy to manufacture.
Brief description of the drawings
For the ease of it will be appreciated by those skilled in the art that the present invention is further illustrated below in conjunction with accompanying drawing.
Fig. 1 is structural representation of the present invention.
Fig. 2 is of the present invention by buffer memory, guide belt conveyor structural representation.
Fig. 3 is feeding belt conveyor construction schematic diagram of the present invention.
Fig. 4 pushes away material-pulling device structural representation under of the present invention.
Fig. 5 is that tobacco leaf petiole of the present invention cuts off separator structural representation.
Fig. 6 is that tobacco leaf handle of the present invention is to clamp device structural representation.
Detailed description of the invention
As shown in Figure 1, the whole bag of a kind of tobacco bale feeds intake the pre-loose equipment of tobacco leaf stem butt cut-out separation by buffer memory, guide belt conveyor 1, feeding belt conveyer 2, lower material-pulling device 3, tobacco leaf petiole cuts off separator 4, tobacco leaf handle is to clamp device 5, complete machine frame 6, electrical control sequentially forms a system, complete machine frame 6 is bases of complete machine, except buffer memory, outside guide belt conveyor 1, all devices all sequentially mounted thereto form an entirety, three fan organic glass observation windows 7 are closed and be equipped with respectively in both sides by door seal, organic glass observation window 7 tops are provided with seal cover 8, form the space of a sealing, prevent security incident.This system completes that the whole bag of tobacco bale under loose leaf pattern feeds intake, tobacco leaf petiole cuts off and separates by the length of technological requirement, and tobacco leaf handle is to pressing from both sides pre-loose function.
As shown in Figure 2, buffer memory belt conveyor includes equipment is connect to all-in-one-piece fuselage 1.3, is contained in the frame 1.6 of back-up belt conveyer; On the side plate of middle part, the stock guide 1.4 with horn shape is installed; Cycloconveyor belt 1.5 is enclosed within on active belt roller 1.1, passive belt roller 1.7; Be arranged on belt conveyor top for transmitting the transmission device 1.2 of conveyer belt 1.5; Transmission device 1.2, by decelerating through motor band movable sprocket, band roller 1.1, drags conveyer belt 1.5; Buffer memory belt conveyor 1 is arranged on feeding belt conveyer 2 charging aperture places, after stock guide 1.4, makes all tobacco bales in belt conveyor center the tobacco bale of removing numb sheet, delivers on feeding belt conveyer 2; Buffer memory 4 wraps tobacco bale simultaneously, is convenient to follow-up feeding belt conveyer 2 continuous feedings, makes tobacco leaf petiole cut off, separate by tram;
As shown in Figure 3, feeding belt conveyer 2 includes a roller 2.1 that is contained in discharge end, four bearings 2.2 that support whole equipment are arranged on fuselage one 2.3 lower ends, and by them, conveyer is fixed on complete machine frame 6 feed ends, two blocks of side plates 2.5 are arranged on fuselage one 2.3 both sides, postmedian is equipped with respectively two groups of tobacco bale position detecting elements 2.6, the motor reducer 2.12 that is arranged on fuselage one 2.3 bottoms drives active belt roller 2 2.8, drag and be enclosed within a roller 2.1 that is arranged on fuselage 1, dancer rools 2.7, active belt roller 2 2.8, hold up roller 2.9, transition roller 2.10, cycloconveyor belt 2.4 on tail roller 2.11, tobacco bale to be cut is transported to successively to the pusher position of lower material-pulling device 3, be that detecting element locates,
As shown in Figure 4, material-pulling device 3 is arranged on the top of feeding belt conveyer, include front end panel 3.1, passive chain wheel component 3.2 is equipped with at its middle part, afterbody connects mutually with guide assembly 3.6, the front and rear baffle 3.3 of moving-limiting frame 3.9 positions is arranged on guide assembly 3.6, movable stand 3.9 bottoms are equipped with guide roller component 3.12 and are matched with guide assembly 3.6 gathering sills, cylinder 3.7 is connected with push pedal 3.5, cylinder 3.7 compressions are contained in the air hose 3.16 on drag chain 3.8, bearing 2 3.15 is fixed on device in complete machine frame 6, motor reducer 3.13 drives drive sprocket assembly 3.14, drag movable stand 3.9 by chain 3.11, the tobacco bale that feeding belt conveyer is delivered to be pushed to follow-up tobacco leaf petiole cut off separator cut-out separation stage cut position, detecting element 2.6 detects the shift position of movable stand 3.9,
As shown in Figure 5, tobacco leaf petiole cuts off separator 4 and includes the support 4.1 that supports whole table apparatus, on its four root post, incision direction guiding rail 4.2 is housed, four incision guide wheel assemblies 4.6 are arranged on tangential movable stand 4.5 two ends, directive wheel inserts in the gathering sill of incision direction guiding rail 4.2, separate mobile frame 4.8 is arranged on lower tangential movable stand 4.5 middle parts, on four angles, be provided with four and separate guide wheel assemblies 4.9, directive wheel inserts and is contained in the gathering sill of two separation rails 4.11 on separate mobile frame 4.8 left and right crossbeams, two cutter assemblies 4.3, be arranged on separate mobile frame 4.8, be connected with two separation cylinder 4.7 respectively, under be tobacco bale cut off, separation stage 4.12, on table top, output corresponding many grooves and abdicate the position of cutting knife, promote transmission system 4.10, pass through sprocket wheel by motor reducer, the tangential movable stand 4.5 of chain-driving, separate mobile frame 4.8 moves up and down, two cutting knifes cut off the stem butt at tobacco bale two ends simultaneously by the length of technological requirement, two separation cylinder 4.7 pull respectively a cutting knife to two side shiftings, the stem butt of cut-out is pushed away to workbench 4.12, in belt conveyor below falling, enter subsequent handling, stay on workbench, the tobacco leaf handle that removes stem butt then pushes to tobacco leaf handle on the conveyer belt of clamp device 5 by lower material-pulling device 3, realize tobacco leaf petiole and cut off the function separating,
As shown in Figure 6, tobacco leaf handle is to clamp device 5, include two groups of bearings 1 that support whole equipment, be arranged on fuselage 2 5.3 both sides, tobacco leaf handle is fixed on complete machine frame 6 discharge ends clamp device 5 simultaneously, passive belt roller 1, active belt roller 1 is arranged on respectively fuselage 2 5.3 two ends, motor reducer 1 drives active belt roller 1, drag and be enclosed within passive belt roller 1, cycloconveyor belt 1 on active belt roller 1, lower material-pulling device propelling movement is come, the tobacco leaf handle that cuts stem butt is transported to middle position, by the two groups of cylinder assemblies in centre position that are arranged on respectively two bearings, after pre-loose to the relative extruding of tobacco leaf handle enforcement, the subsequent handling of making a gift to someone.
The present invention verifies through pilot production, the tobacco leaf petiole that whole bag is fed intake cuts off and separates, pre-loose effect reaches manufacturing technique requirent, raw materials for production stay in grade, the beating and double roasting quality of tobacco of producing is stable, effect is good, also improve and feed intake efficiency and reduce labor simultaneously, effectively reduce integrated cost, greatly enhance productivity.
Above content is only to structure example of the present invention and explanation; affiliated those skilled in the art make various amendments to described specific embodiment or supplement or adopt similar mode to substitute; only otherwise depart from the structure of invention or surmount this scope as defined in the claims, all should belong to protection scope of the present invention.
Claims (7)
1. the whole bag of the tobacco bale tobacco leaf stem butt that feeds intake cuts off and separates pre-loose equipment, it is characterized in that, comprise buffer memory, guide belt conveyor (1), feeding belt conveyer (2), lower material-pulling device (3), tobacco leaf petiole cuts off separator (4), tobacco leaf handle is to clamp device (5), complete machine frame (6), described feeding belt conveyer (2) is arranged on complete machine frame (6) one end, and be positioned at the below of the lower material-pulling device (3) being arranged in complete machine frame (6), described buffer memory, guide belt conveyor (1) is located at charging aperture place, feeding belt conveyer (2) front, tobacco leaf handle is arranged on complete machine frame (6) other end to clamp device (5), tobacco leaf petiole cuts off separator (4) and is positioned at lower material-pulling device (3) and tobacco leaf handle between clamp device (5), be arranged in complete machine frame (6), organic glass observation window (7) is installed in described complete machine frame (6) both sides, organic glass observation window (7) top is provided with seal cover (8).
According to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described buffer memory, the fuselage (1.3) of guide belt conveyor (1) is located in frame (1.6), buffer memory, guide belt conveyor (1) head is provided with active belt roller (1.1), afterbody is provided with passive belt roller (1.7), top is provided with the transmission device (1.2) for transmitting conveyer belt (1.5), the side plate at described fuselage (1.3) middle part is provided with the stock guide (1.4) of horn shape, described conveyer belt (1.5) is enclosed within on active belt roller (1.1) and passive belt roller (1.7).
According to claim 2 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described transmission device (1.2) is by decelerating through motor band movable sprocket and active belt roller (1.1), active belt roller (1.1) drags conveyer belt (1.5), send tobacco bale to feeding belt conveyer (2).
According to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described feeding belt conveyer (2) includes a roller (2.1) that is contained in discharge end, and four bearings (2.2) of support fuselage one (2.3), bearing (2.2) is fixed on feeding belt conveyer (2) in complete machine frame (6), cycloconveyor belt (2.4) is enclosed within a roller (2.1) that is arranged on fuselage one (2.3), dancer rools (2.7), active belt roller two (2.8), hold up roller (2.9), transition roller (2.10), on tail roller (2.11), two blocks of side plates (2.5) are arranged on fuselage one (2.3) both sides, two blocks of side plates (2.5) postmedian is equipped with respectively two groups of tobacco bale position detecting elements (2.6), motor reducer (2.12) drives band roller (2.8), drag cycloconveyor belt (2.4) tobacco bale to be cut is transported to detecting element (2.6) assigned address.
According to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described lower material-pulling device (3) includes front end panel (3.1), passive chain wheel component (3.2) is equipped with at described front end panel (3.1) middle part, afterbody is connected with guide assembly (3.6), be arranged on guide assembly (3.6) in order to the front and rear baffle (3.3) of moving-limiting frame (3.9) shift position, guide roller component (3.12) is equipped with in movable stand (3.9) bottom, guide roller component (3.12) matches with guide assembly (3.6) gathering sill, cylinder (3.7) is equipped with on movable stand (3.9) top, cylinder (3.7) is connected with push pedal (3.5), cylinder (3.7) compression is contained in the air hose (3.16) on drag chain (3.8), motor reducer (3.13) drives drive sprocket assembly (3.14), dragging movable stand (3.9) by chain (3.11) is pushed to tobacco bale to cut position, detecting element (2.6) detects the shift position of movable stand (3.9), bearing two (3.15) is fixed on device in complete machine frame (6).
According to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described tobacco leaf petiole cuts off separator (4) and comprises support (4.1), described support (4.1) is equipped with incision direction guiding rail (4.2), four incision guide wheel assemblies (4.6) are arranged on tangential movable stand (4.5) two ends, the directive wheel of incision guide wheel assemblies (4.6) inserts in the gathering sill of incision direction guiding rail (4.2), tangential movable stand (4.5) middle part is provided with separate mobile frame (4.8), on (4.8) four angles of separate mobile frame, be provided with four and separate guide wheel assemblies (4.9), directive wheel inserts and is contained in the gathering sill of two separation rails (4.11) on the crossbeam of separate mobile frame (4.8) left and right, two cutter assemblies (4.3) are arranged on separate mobile frame (4.8), be connected with two separation cylinder (4.7) respectively, under be stem butt cut off, separation stage (4.12), on table top, output corresponding many grooves and abdicate the position of cutting knife, promote transmission system (4.10) and pass through sprocket wheel by motor reducer, the tangential movable stand of chain-driving (4.5) frame moves up and down, realize the function that stem butt cuts off.
According to claim 1 the whole bag of a kind of tobacco bale feed intake tobacco leaf stem butt cut off separate pre-loose equipment, it is characterized in that, described tobacco leaf handle comprises two bearings one (5.1) to clamp device (5), two bearings one (5.1) are arranged on fuselage two (5.3) both sides, tobacco leaf handle is fixed in complete machine frame (6) clamp device (5) simultaneously, passive belt roller one (5.2), active belt roller one (5.8) is arranged on respectively fuselage two (5.3) two ends, cycloconveyor belt one (5.4) is enclosed within passive belt roller one (5.2), on active belt roller one (5.8), motor reducer one (5.9) drives active belt roller one (5.8), drag cycloconveyor belt one (5.4) the tobacco leaf handle that cuts stem butt is transported to middle position, two groups of cylinder assemblies are installed respectively the centre position of two bearings one (5.1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410074470.2A CN103859577B (en) | 2014-02-28 | 2014-02-28 | The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410074470.2A CN103859577B (en) | 2014-02-28 | 2014-02-28 | The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment |
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| CN103859577A true CN103859577A (en) | 2014-06-18 |
| CN103859577B CN103859577B (en) | 2016-03-30 |
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| CN201410074470.2A Active CN103859577B (en) | 2014-02-28 | 2014-02-28 | The whole bag of a kind of tobacco bale tobacco leaf stem butt that feeds intake cuts off and is separated pre-loose equipment |
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| CN104013091A (en) * | 2014-06-20 | 2014-09-03 | 秦皇岛烟草机械有限责任公司 | Quick tobacco sawing equipment |
| CN104323417A (en) * | 2014-10-16 | 2015-02-04 | 云南昆船设计研究院 | Bulk tobacco leaf cutting processing system and method |
| CN104824819A (en) * | 2015-04-01 | 2015-08-12 | 安徽中烟机械有限公司 | Novel entire cigarette packet feeding and tobacco leaf tobacco petiole cutting separation pre-loosening device |
| CN114009824A (en) * | 2021-11-04 | 2022-02-08 | 云南昆船烟草设备有限公司 | Blending system for small-formula cigarettes |
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| CN114009824A (en) * | 2021-11-04 | 2022-02-08 | 云南昆船烟草设备有限公司 | Blending system for small-formula cigarettes |
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| CN103859577B (en) | 2016-03-30 |
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