CN113996484A - 一种耐溶剂性保护膜及其制备设备 - Google Patents
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Abstract
本发明提供一种应用于电池技术领域的耐溶剂性保护膜制备设备,所述的耐溶剂性保护膜制备设备的涂布部件的涂布光辊(1)和涂布胶液辊(2)之间形成一次厚度控制间隙,涂布胶液辊(2)延伸到位于涂布胶液辊(2)下方的胶液池(3)内,涂布胶液辊(2)后方设置的左厚度定型辊(4)下部和右厚度定型辊(5)下部分别设置呈C字形的清洁槽(13),左厚度定型辊(4)和右厚度定型辊(5)上部设置烘烤箱(8),本发明所述的耐溶剂性保护膜制备设备,结构简单,能够方便可靠对基材膜层经过胶液池粘附胶液后的厚度进行控制,并且通过二次厚度控制,保障胶层的厚度始终在设定范围之间,提高保护膜的整体质量。
Description
技术领域
本发明属于电池技术领域,更具体地说,是涉及一种耐溶剂性保护膜制备设备,本发明还涉及一种耐溶剂性保护膜。
背景技术
在电池技术领域,需要使用到耐溶剂性保护膜。而现有技术中的一种耐溶剂性保护膜,包括基材膜层和胶层。进行涂布制备时,是在基材层上涂胶,然后进入烘烤箱进行加热。然而,由于是通过输送基材膜层经过胶液池粘附胶液,而后形成胶层,胶层厚度控制差。而保护膜的整体厚度很薄,尺寸控制都是在相当微小的范围,精度要求高。
发明内容
本发明所要解决的技术问题是:针对现有技术的不足,提供一种结构简单,操控便捷,能够方便可靠对基材膜层经过胶液池粘附胶液后的厚度进行控制,并且通过二次厚度控制,保障胶层的厚度始终在设定范围之间,提高保护膜的整体质量的耐溶剂性保护膜制备设备。
要解决以上所述的技术问题,本发明采取的技术方案为:
本发明为一种耐溶剂性保护膜制备设备,包括基材膜层放送辊、涂布部件,涂布部件包括涂布光辊和涂布胶液辊,涂布光辊和涂布胶液辊之间形成一次厚度控制间隙,涂布胶液辊延伸到位于涂布胶液辊下方的胶液池内,涂布胶液辊后方设置位于同一水平高度的左厚度定型辊和右厚度定型辊,左厚度定型辊下部和右厚度定型辊下部分别设置呈C字形的清洁槽,每个清洁槽外侧上部分别设置毛刷,左厚度定型辊和右厚度定型辊之间形成二次厚度控制间隙,左厚度定型辊和右厚度定型辊长度相同,左厚度定型辊和右厚度定型辊上部设置烘烤箱。
所述的烘烤箱包括烘烤箱进口和烘烤箱出口,烘烤箱内靠近烘烤箱进口位置设置进口引导辊组,烘烤箱内靠近烘烤箱出口位置设置出口引导辊组。
所述的耐溶剂性保护膜制备设备的烘烤箱内设置多道中部引导辊组,烘烤箱内靠近上部位置设置多道中部引导辊组,烘烤箱内靠近下部位置设置多道中部引导辊组。
所述的烘烤箱下部设置电热丝组,电热丝组下部设置风机,风机和电热丝组分别与控制部件连接。
所述的耐溶剂性保护膜制备设备的靠近上部位置的多道中部引导辊组和靠近下部的多道中部引导辊组交错布置。
经过涂布光辊和涂布胶液辊粘附胶液的基材膜层垂直经过左厚度定型辊和右厚度定型辊,左厚度定型辊和右厚度定型辊设置为分别通过电机控制启停及旋转的结构。
所述的左厚度定型辊和右厚度定型辊接触粘附胶液的基材膜层18后设置为能够经过各自清洁槽及毛刷的结构。
本发明还涉及一种耐溶剂性保护膜制备设备,所述的锂离子电池用耐溶剂性保护膜包括基材膜层、胶层、耐刮层。
胶层一侧粘连基材膜层,胶层另一侧粘连耐刮层。
采用本发明的技术方案,能得到以下的有益效果:
本发明所述的耐溶剂性保护膜制备设备,针对现有技术中的不足,基于独特巧妙的技术构思,提出全新的技术方案。保护膜制备时,基材膜层放送辊放送基材膜层,基材膜层绕过涂布光辊和涂布胶液辊之间,而因为涂布胶液辊往复旋转,在其旋转时会经过胶液液面,粘附胶液,而后粘附在基材膜层上,实现胶液在基材膜层(基材层)上胶液的涂布,而涂布光辊和涂布胶液辊之间的一次厚度控制间隙,控制胶层的厚度,避免胶层过厚。而离开涂布光辊和涂布胶液辊的基材膜层垂直向上输送,经过左厚度定型辊和右厚度定型辊,进行二次厚度控制。在左厚度定型辊和右厚度定型辊进行厚度控制时,为防止左厚度定型辊和右厚度定型辊表面粘连胶液,左厚度定型辊和右厚度定型辊和基材膜层接触后,就会经过各自的清洁槽,清洁槽内有水进行清洗,清洗后则又各自的毛刷扫除水渍,便于转动另一圈进行胶层厚度控制。经过左厚度定型辊和右厚度定型辊的基材膜层经过烘烤箱进行烘烤,而后在基材膜层另一面粘连耐刮层,形成保护膜产品。本发明所述的耐溶剂性保护膜制备设备,结构简单,能够方便可靠对基材膜层经过胶液池粘附胶液后的厚度进行控制,并且通过二次厚度控制,保障胶层的厚度始终在设定范围之间,提高保护膜的整体质量。
附图说明
下面对本说明书各附图所表达的内容及图中的标记作出简要的说明:
图1为本发明所述的耐溶剂性保护膜制备设备的结构示意图;
附图中标记分别为:1、涂布光辊;2、涂布胶液辊;3、胶液池;4、左厚度定型辊;5、右厚度定型辊;6、基材膜层放送辊;8、烘烤箱;9、烘烤箱进口;10、烘烤箱出口;11、进口引导辊组;12、出口引导辊组;13、清洁槽;14、毛刷;15、中部引导辊组;16、风机;17、电热丝组;18、基材膜层。
具体实施方式
下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明:
如附图1所示,本发明为一种耐溶剂性保护膜制备设备,包括基材膜层放送辊6、涂布部件,涂布部件包括涂布光辊1和涂布胶液辊2,涂布光辊1和涂布胶液辊2之间形成一次厚度控制间隙,涂布胶液辊2延伸到位于涂布胶液辊2下方的胶液池3内,涂布胶液辊2后方设置位于同一水平高度的左厚度定型辊4和右厚度定型辊5,左厚度定型辊4下部和右厚度定型辊5下部分别设置呈C字形的清洁槽13,每个清洁槽13外侧上部分别设置毛刷14,左厚度定型辊4和右厚度定型辊5之间形成二次厚度控制间隙,左厚度定型辊4和右厚度定型辊5长度相同,左厚度定型辊4和右厚度定型辊5上部设置烘烤箱8。上述结构,针对现有技术中的不足,基于独特巧妙的技术构思,提出全新的技术方案。基材膜层放送辊6放送基材膜层,基材膜层绕过涂布光辊1和涂布胶液辊2之间,而因为涂布胶液辊2往复旋转,在其旋转时会经过胶液液面,粘附胶液,而后粘附在基材膜层上,实现胶液在基材膜层(基材层)上胶液的涂布,而涂布光辊1和涂布胶液辊2之间的一次厚度控制间隙,控制胶层的厚度,避免胶层过厚。而离开涂布光辊1和涂布胶液辊2的基材膜层垂直向上输送,经过左厚度定型辊4和右厚度定型辊5,进行二次厚度控制。在左厚度定型辊4和右厚度定型辊5进行厚度控制时,为防止左厚度定型辊4和右厚度定型辊5表面粘连胶液,左厚度定型辊4和右厚度定型辊5和基材膜层接触后,就会经过各自的清洁槽,清洁槽内有水进行清洗,清洗后则又各自的毛刷扫除水渍,便于转动另一圈进行胶层厚度控制。经过左厚度定型辊4和右厚度定型辊5的基材膜层经过烘烤箱进行烘烤,而后在基材膜层另一面粘连耐刮层,形成保护膜产品。本发明的耐溶剂性保护膜制备设备,结构简单,操控便捷,能够方便可靠对基材膜层经过胶液池粘附胶液后的厚度进行控制,并且通过二次厚度控制,保障胶层的厚度始终在设定范围之间,提高保护膜的整体质量。
所述的烘烤箱8包括烘烤箱进口9和烘烤箱出口10,烘烤箱8内靠近烘烤箱进口9位置设置进口引导辊组11,烘烤箱8内靠近烘烤箱出口10位置设置出口引导辊组12。上述结构,需要烘烤粘附胶层的基材膜层通过进口引导辊组11的引导进入烘烤箱进口9,进行烘烤,而后再通过出口引导辊组12的引导离开烘烤箱出口10。
所述的耐溶剂性保护膜制备设备的烘烤箱8内设置多道中部引导辊组15,烘烤箱8内靠近上部位置设置多道中部引导辊组15,烘烤箱8内靠近下部位置设置多道中部引导辊组15。上述结构,需要烘烤粘附胶层的基材膜层往复绕过多道中部引导辊组15,确保在烘烤箱内停留足够长的时间,以确保胶液的完全固化,形成可靠的胶层。
所述的烘烤箱8下部设置电热丝组17,电热丝组17下部设置风机,风机16和电热丝组17分别与控制部件连接。上述结构,电热丝足用于加热,在烘烤箱内形成可靠的温度,实现对胶层的烘烤固化。
所述的耐溶剂性保护膜制备设备的靠近上部位置的多道中部引导辊组15和靠近下部的多道中部引导辊组15交错布置。上述结构,需要烘烤粘附胶层的基材膜层在烘烤箱内绕过一个上部的中部引导辊组15后,就会向下绕过一个下部的中部引导辊组15,往复绕过多道中部引导辊组15,实现在有限的烘烤箱箱体内有足够的停留时间。
经过涂布光辊1和涂布胶液辊2粘附胶液的基材膜层18垂直经过左厚度定型辊4和右厚度定型辊5,左厚度定型辊4和右厚度定型辊5设置为分别通过电机控制启停及旋转的结构。所述的左厚度定型辊4和右厚度定型辊5接触粘附胶液的基材膜层18后设置为能够经过各自清洁槽14及毛刷15的结构。为防止左厚度定型辊4和右厚度定型辊5表面粘连胶液,左厚度定型辊4和右厚度定型辊5和基材膜层接触后,就会经过各自的清洁槽,清洁槽内有水进行清洗,清洗后则又各自的毛刷扫除水渍,便于转动另一圈进行胶层厚度控制。
本发明还涉及一种耐溶剂性保护膜制备设备,所述的锂离子电池用耐溶剂性保护膜包括基材膜层18、胶层、耐刮层。
胶层一侧粘连基材膜层18,胶层另一侧粘连耐刮层。
本发明所述的耐溶剂性保护膜制备设备,针对现有技术中的不足,基于独特巧妙的技术构思,提出全新的技术方案。保护膜制备时,基材膜层放送辊放送基材膜层,基材膜层绕过涂布光辊和涂布胶液辊之间,而因为涂布胶液辊往复旋转,在其旋转时会经过胶液液面,粘附胶液,而后粘附在基材膜层上,实现胶液在基材膜层(基材层)上胶液的涂布,而涂布光辊和涂布胶液辊之间的一次厚度控制间隙,控制胶层的厚度,避免胶层过厚。而离开涂布光辊和涂布胶液辊的基材膜层垂直向上输送,经过左厚度定型辊和右厚度定型辊,进行二次厚度控制。在左厚度定型辊和右厚度定型辊进行厚度控制时,为防止左厚度定型辊和右厚度定型辊表面粘连胶液,左厚度定型辊和右厚度定型辊和基材膜层接触后,就会经过各自的清洁槽,清洁槽内有水进行清洗,清洗后则又各自的毛刷扫除水渍,便于转动另一圈进行胶层厚度控制。经过左厚度定型辊和右厚度定型辊的基材膜层经过烘烤箱进行烘烤,而后在基材膜层另一面粘连耐刮层,形成保护膜产品。本发明所述的耐溶剂性保护膜制备设备,结构简单,能够方便可靠对基材膜层经过胶液池粘附胶液后的厚度进行控制,并且通过二次厚度控制,保障胶层的厚度始终在设定范围之间,提高保护膜的整体质量。
上面结合附图对本发明进行了示例性的描述,显然本发明具体的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围内。
Claims (9)
1.一种耐溶剂性保护膜制备设备,其特征在于:包括基材膜层放送辊(6)、涂布部件,涂布部件包括涂布光辊(1)和涂布胶液辊(2),涂布光辊(1)和涂布胶液辊(2)之间形成一次厚度控制间隙,涂布胶液辊(2)延伸到位于涂布胶液辊(2)下方的胶液池(3)内,涂布胶液辊(2)后方设置位于同一水平高度的左厚度定型辊(4)和右厚度定型辊(5),左厚度定型辊(4)下部和右厚度定型辊(5)下部分别设置呈C字形的清洁槽(13),每个清洁槽(13)外侧上部分别设置毛刷(14),左厚度定型辊(4)和右厚度定型辊(5)之间形成二次厚度控制间隙,左厚度定型辊(4)和右厚度定型辊(5)长度相同,左厚度定型辊(4)和右厚度定型辊(5)上部设置烘烤箱(8)。
2.根据权利要求1所述的耐溶剂性保护膜制备设备,其特征在于:所述的烘烤箱(8)包括烘烤箱进口(9)和烘烤箱出口(10),烘烤箱(8)内靠近烘烤箱进口(9)位置设置进口引导辊组(11),烘烤箱(8)内靠近烘烤箱出口(10)位置设置出口引导辊组(12)。
3.根据权利要求2所述的耐溶剂性保护膜制备设备,其特征在于:所述的耐溶剂性保护膜制备设备的烘烤箱(8)内设置多道中部引导辊组(15),烘烤箱(8)内靠近上部位置设置多道中部引导辊组(15),烘烤箱(8)内靠近下部位置设置多道中部引导辊组(15)。
4.根据权利要求3所述的耐溶剂性保护膜制备设备,其特征在于:所述的烘烤箱(8)下部设置电热丝组(17),电热丝组(17)下部设置风机,风机(16)和电热丝组(17)分别与控制部件连接。
5.根据权利要求3所述的耐溶剂性保护膜制备设备,其特征在于:所述的耐溶剂性保护膜制备设备的靠近上部位置的多道中部引导辊组(15)和靠近下部的多道中部引导辊组(15)交错布置。
6.根据权利要求2所述的耐溶剂性保护膜制备设备,其特征在于:经过涂布光辊(1)和涂布胶液辊(2)粘附胶液的基材膜层(18)垂直经过左厚度定型辊(4)和右厚度定型辊(5),左厚度定型辊(4)和右厚度定型辊(5)设置为分别通过电机控制启停及旋转的结构。
7.根据权利要求6所述的耐溶剂性保护膜制备设备,其特征在于:所述的左厚度定型辊(4)和右厚度定型辊(5)接触粘附胶液的基材膜层(18)后设置为能够经过各自清洁槽(14)及毛刷(15)的结构。
8.一种耐溶剂性保护膜制备设备,其特征在于:所述的锂离子电池用耐溶剂性保护膜包括基材膜层(18)、胶层、耐刮层。
9.根据权利要求7所述的耐溶剂性保护膜制备设备,其特征在于:胶层一侧粘连基材膜层(18),胶层另一侧粘连耐刮层。
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