CN113909449A - Zinc-aluminum alloy soup preparing device - Google Patents
Zinc-aluminum alloy soup preparing device Download PDFInfo
- Publication number
- CN113909449A CN113909449A CN202111198159.5A CN202111198159A CN113909449A CN 113909449 A CN113909449 A CN 113909449A CN 202111198159 A CN202111198159 A CN 202111198159A CN 113909449 A CN113909449 A CN 113909449A
- Authority
- CN
- China
- Prior art keywords
- soup
- shaped
- telescopic
- aluminum alloy
- zinc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/28—Melting pots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The invention belongs to the technical field of zinc-aluminum alloy soup preparation production lines or molten metal transfer equipment, and particularly relates to a zinc-aluminum alloy soup preparation device which comprises a support frame, an I-shaped rail, a traveling mechanism, a lifting control mechanism, a soup ladling execution mechanism and a soup preparation bucket; the travelling mechanism can move along the I-shaped track and transfer the soup preparing hopper and the molten metal to the upper part of the alloy soup preparing furnace, so that the molten metal is convenient to transfer; the lifting control mechanism can control the soup preparation bucket to vertically move, and the vertical height of the soup preparation bucket is reduced, so that the soup is immersed into the soup preparation furnace; the soup scooping executing mechanism can control the soup preparing bucket to rotate so as to pour the metal liquid or scoop the metal liquid; so that the zinc-aluminum alloy soup preparing equipment can realize automatic control.
Description
Technical Field
The invention belongs to the technical field of zinc-aluminum alloy soup preparation production lines or molten metal transfer equipment, and particularly relates to a zinc-aluminum alloy soup preparation device.
Background
The aluminum alloy is one of light metal materials, and has the common characteristics of aluminum and the specific characteristics of some alloys due to the difference of the added alloy elements. The aluminum alloy has the characteristics of low density, good mechanical property, good processing property, no toxicity, easy recovery, good conductivity, heat transfer property, corrosion resistance and the like, and is widely used in the fields of marine industry, chemical industry, aerospace, metal packaging, transportation and the like. The aluminum alloy has the excellent characteristics of good extrusion formability, corrosion resistance, high recycling rate, high specific strength, long service life and the like, so that the aluminum alloy with better comprehensive performance replaces steel to be used as a loading and unloading transfer platform component is a trend and a necessity. Aluminum alloys have developed rapidly, with a range of applications expanding, and the output of aluminum alloys in metallic materials is the second place behind steel.
At present, the soup feeding mode of a die-casting workshop in the traditional sense in China mainly comprises three modes: 1. and (3) adopting an overhead traveling crane hoisting mode, after soup is put into the tilting casting ladle by the centralized furnace, conveying the soup to a machine table by the overhead traveling crane, and hoisting and feeding. 2. Adopt rotatory fork truck mode, concentrate the stove and put the hot water to vert and water the ladle back, fork truck transports to each board, and the operation is reinforced. 3. The original feeding mode is adopted, and a crucible furnace beside a die casting machine carries out feeding and soup taking operation or scoops soup manually. In the using process of the overhead traveling crane mode, all the sold and used equipment (including the earliest equipment used in Japan and China) on the market are simple rails matched with suspension type alloy soup wires, a three-phase motor is adopted to drive rail traveling wheels through a reduction transition gear, and the traveling mode is driven by variable frequency.
The automation degree of the zinc-aluminum alloy soup preparation production line in the three modes is not enough, and automatic charging and automatic discharging of aluminum alloy cannot be realized.
Disclosure of Invention
In order to solve prior art and join in marriage hot water equipment automation control big problem of the degree of difficulty in zinc-aluminum alloy, this scheme provides a zinc-aluminum alloy and joins in marriage hot water device.
The technical scheme adopted by the invention is as follows:
a zinc-aluminum alloy soup preparation device comprises a support frame, an I-shaped rail, a traveling mechanism, a lifting control mechanism, a soup scooping execution mechanism and a soup preparation bucket;
the two I-shaped rails are arranged in a parallel suspension manner; the I-shaped track is connected with a support frame which is a door-shaped frame and is vertically arranged on the ground;
the traveling mechanism is arranged on the I-shaped track and can travel and move along the length direction of the I-shaped track;
the lifting control mechanism is connected to the travelling mechanism, the soup preparation bucket is rotatably connected below the lifting control mechanism, and the lifting control mechanism is used for controlling the soup preparation bucket to vertically lift and move;
the soup scooping executing mechanism is connected to the lifting control mechanism and can lift synchronously with the soup preparation bucket, and the soup scooping executing mechanism is connected with and controls the soup preparation bucket to rotate so as to scoop or pour the metal liquid; the front side of the soup preparing bucket is provided with a soup preparing opening which inclines forwards.
Optionally: the travelling mechanism comprises a travelling stand, a travelling motor, a travelling wheel and a wheel carrier; the walking motor is fixed on the walking stand, and a rotating shaft of the walking motor is connected with a first gear meshed with the walking rack; the traveling frame is suspended below the I-shaped track; two opposite sides of the walking stand are respectively provided with a wheel carrier; a plurality of travelling wheels are arranged on the wheel carrier; the travelling wheels are distributed on two sides of a web plate of the I-shaped track and are supported by a flange plate of the I-shaped track; and a middle rod frame is fixedly arranged between the two I-shaped rails, and the walking rack is fixedly connected below the middle rod frame.
Optionally: the wheel carrier comprises an L-shaped seat and a wheel seat plate, the L-shaped seat is connected to the edge of the traveling rack platform, and the L-shaped seat is connected with two parallel wheel seat plates; the opposite inner sides of the two L-shaped seats are rotatably connected with walking wheels; the L-shaped seat is fixedly connected with the wheel seat plate through a plurality of rod pieces with threads.
Optionally: the lifting control mechanism comprises a lifting platform, a protective pipe sleeve, a telescopic sleeve shaft and a telescopic motor, the protective pipe sleeve is connected to the bottom of the traveling platform, the telescopic sleeve shaft is slidably arranged in the protective pipe sleeve and provides radially inward supporting force through the protective pipe sleeve, the upper part of the telescopic sleeve shaft is provided with internal threads, and the lower part of the telescopic sleeve shaft is connected with the lifting platform; a screw rod matched with the telescopic sleeve shaft is arranged in the telescopic sleeve shaft, the telescopic motor is fixed on the walking stand, and the rotating shaft of the telescopic motor is connected with and drives the screw rod; the soup preparing bucket is rotatably connected below the lifting platform.
Optionally: a rotating cross rod is arranged below the lifting platform, two ends of the rotating cross rod are respectively connected with an L-shaped arm, the upper parts of the two L-shaped arms are connected with the rotating cross rod, the lower parts of the L-shaped arms are fixedly connected with a soup preparation bucket, and an operating cross rod is connected between the two L-shaped arms; the soup scooping actuating mechanism is connected with and controls the operation cross rod to vertically lift so as to enable the soup preparing bucket to rotate.
Optionally: a channel steel-shaped inner supporting frame is fixedly connected below the traveling stand platform, sliding rails are vertically arranged on two opposite outer side walls of the inner supporting frame, and two vertical plates are fixedly connected above the lifting platform; sliding seats are arranged on the opposite inner sides of the two vertical plates and are connected to corresponding sliding rails in a sliding manner; the slide rail is used for guiding the lifting of the telescopic sleeve shaft so as to protect the telescopic sleeve shaft.
Optionally: the soup scooping executing mechanism comprises a telescopic controller, a vertical telescopic rod, a detection head, a linkage rod, an inductor and a soup scooping seat plate; the soup scooping seat plate is connected between the side edges of the two vertical plates, and the telescopic controller is fixed on the soup scooping seat plate; the vertical telescopic rod is connected with the telescopic controller and is controlled to vertically lift by the telescopic controller; the linkage rod is connected to the lower end of the vertical telescopic rod and is rotationally connected with the operation cross rod; detect the head and connect the upper end at vertical telescopic link, be provided with two inductors one on the other on ladling out the hot water bedplate, detect the head and can trigger the inductor is so that it produces inductive signal for judge the state of joining in marriage the hot water fill.
Optionally: two depth probes are arranged on the lifting platform, the lower ends of the two depth probes face downwards, and when the depth probes contact the molten metal, an electric path is formed between the two depth probes.
Optionally: a shell cover structure is arranged outside the lifting control mechanism and the soup preparing bucket; the outer shell cover structure comprises an upper shell cover and a lower shell cover; the lower part of the upper shell cover is connected with a translation seat, a slidable translation frame is arranged on the translation seat, the lower shell cover is connected below the translation frame, a motor seat is fixed at one end of the translation seat, and a translation motor is fixed on the motor seat; a translation rack is arranged on the translation frame, and a second gear meshed with the translation rack is connected to a rotating shaft of the translation motor; the translation motor can control the lower shell cover to move along the horizontal direction along with the translation frame; and a fixed side plate is arranged on one side of the lower shell cover and is fixedly connected with the translation seat.
Optionally: the fixed side plate and the lower shell cover are provided with a stopping mechanism, and the stopping mechanism comprises a handle frame, a compression spring and a position sensor; the handle frame is rotatably connected to the fixed side plate or the lower shell cover, the compression spring is abutted between the fixed side plate and the lower shell cover, and the position sensor is fixed on the fixed side plate or the lower shell cover and is triggered by the displacement of the handle frame; when the position sensor is triggered, the walking motor stops.
The invention has the beneficial effects that:
1. the travelling mechanism in the scheme can move along the I-shaped track and transfer the soup preparing hopper and the molten metal to the upper part of the alloy soup preparing furnace, so that the molten metal is convenient to transport; the lifting control mechanism can control the soup preparation bucket to vertically move, and the vertical height of the soup preparation bucket is reduced, so that the soup is immersed into the soup preparation furnace; the soup scooping executing mechanism can control the soup preparing bucket to rotate so as to pour the metal liquid or scoop the metal liquid;
2. the walking mechanism in the scheme is matched with the double-track structure, so that the stability of the soup preparation bucket in the moving process can be improved, and the walking wheels only have a supporting function and are not used for providing walking power, so that the stability of the soup preparation bucket in the moving process cannot be influenced even if the walking wheels slip in the walking process;
3. the lifting control mechanism in the scheme adopts the lead screw to carry out transmission lifting control, so that higher lifting force is obtained, and meanwhile, the stability of the soup preparation bucket in the lifting process is improved; in addition, the guide is carried out by utilizing the track, so that the stability in the lifting process can be further improved, and meanwhile, the lifting seat can be prevented from rotating along with the screw rod;
4. the soup ladling actuating mechanism can control the soup preparation bucket to rotate, is simple in structure and enables the manufacturing cost to be lower, and meanwhile can control the soup preparation bucket to rotate within the range of 0-60 degrees, so that the loading and unloading of molten metal are facilitated;
5. set up the lower clamshell that can horizontal migration in this scheme to can block the molten metal that splashes, in the transportation, can make lower clamshell cover establish outside joining in marriage the hot water fill all the time, thereby improve the security of molten metal in the transportation.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is an overall structure diagram of a zinc-aluminum alloy soup preparing device in the scheme;
FIG. 2 is a view showing a walking structure from an oblique upward view;
FIG. 3 is a view showing a structure of a walking structure from an oblique downward view;
FIG. 4 is a front side structural view of the elevation control mechanism;
FIG. 5 is a detailed structural view of the elevation control mechanism;
FIG. 6 is a connection structure of the soup scooping actuator and the elevation control mechanism;
FIG. 7 is a schematic structural view of an outer housing cover structure;
FIG. 8 is a coupling configuration of the stop mechanism to the housing cover structure.
In the figure: 1-a support frame; 2-an i-shaped track; 201-middle rod rack; 202-connecting rod holder; 3-a traveling mechanism; 301-walking stand; 302-a walking motor; 303-wheel seat plate; 304-road wheels; 305-a walking rack; 306-L-shaped seat; 4-preparing a soup bucket; 5-alloy soup preparing furnace; 6-a lifting control mechanism; 601-a lifting platform; 602-telescoping sleeve shaft; 603-an L-shaped arm; 604-rotating the cross bar; 605-a telescopic motor; 606-a riser; 607-a slide; 608-a slide rail; 609-protective sleeve; 610-inner support frame; 611-operating the crossbar; 7-depth probe; 8-soup scooping actuating mechanism; 801-telescoping controller; 802-vertical telescoping rods; 803-detection head; 804-linkage; 805-a sensor; 806-scoop soup base plate; 9-a housing cover structure; 901-upper shell cover; 902-lower shell cover; 903-a translation seat; 904-translation motor; 905-a translation frame; 906-motor base; 907-translation rack; 908-fixing the side plate; 10-a stop mechanism; 1001-handle rack; 1002-a compression spring; 1003-position sensor.
Detailed Description
The technical solutions in the embodiments will be described clearly and completely with reference to the accompanying drawings, and the described embodiments are only a part of the embodiments, but not all embodiments, and all other embodiments obtained by those skilled in the art without creative efforts will belong to the protection scope of the present solution based on the embodiments in the present solution.
Example 1
As shown in fig. 1 to 8, the present embodiment designs a zinc-aluminum alloy soup blending device, which includes a supporting frame 1, an i-shaped rail 2, a traveling mechanism 3, a lifting control mechanism 6, a soup scooping executing mechanism 8, a soup blending bucket 4, and the like.
The I-shaped rails 2 are arranged in parallel, the two I-shaped rails 2 are supported by the support frame 1, the support frame 1 is of a door-shaped frame structure, the lower end of the support frame 1 is fixedly connected to the ground, and the I-shaped rails 2 are connected to the upper portion of the support frame 1, so that the two I-shaped rails 2 are arranged in a suspended mode and are parallel to each other.
Each i-shaped rail 2 is provided with an upper flange plate and a lower flange plate, the lower flange plate is arranged below the upper flange plate in parallel, and a web plate is connected between the upper flange plate and the lower flange plate.
The running mechanism 3 is arranged on the I-shaped track 2 and can run and move along the length direction of the I-shaped track 2, and the soup preparing hopper 4 can synchronously move with the running mechanism 3 when the running mechanism 3 moves, so that molten metal is transferred to the alloy soup preparing furnace 5 to be added or taken out.
The lifting control mechanism 6 is connected to the travelling mechanism 3, the soup preparing bucket 4 is rotatably connected below the lifting control mechanism 6, and the lifting control mechanism 6 is used for controlling the soup preparing bucket 4 to vertically lift and move; when the lifting control mechanism 6 controls the soup preparing bucket 4 to descend, the soup preparing bucket 4 can be immersed into the molten metal, so that the molten metal in the alloy soup preparing furnace 5 can be conveniently scooped out. Or after the soup preparation bucket 4 is lowered to a specified height, the molten metal is poured into the soup preparation bucket 4, so that the splashing of the molten metal in the pouring process is reduced.
The soup scooping executing mechanism 8 is connected to the lifting control mechanism 6 and can lift synchronously with the soup preparing bucket 4, and the soup scooping executing mechanism 8 is connected to and controls the soup preparing bucket 4 to rotate so as to scoop or pour the metal liquid. The scooping actuator 8 can control the rotation of the soup preparing bucket 4.
The soup preparing bucket 4 is a container for holding metal liquid, and the upper part of the soup preparing bucket 4 is open; the front side of the soup preparing bucket 4 is provided with a soup preparing opening which inclines forwards, the height of the soup preparing opening is lower than that of the soup preparing bucket 4, and when metal liquid is scooped or poured, the metal liquid is poured into or poured out through the soup preparing opening.
In the structure of this embodiment, owing to join in marriage actions such as transportation, lift, dumping that hot water fill 4 can, all can be accomplished by running gear 3, lift control mechanism 6, ladling out hot water actuating mechanism 8, and electric control can be realized to these mechanisms to can realize that the zinc-aluminum alloy joins in marriage the automation of hot water in-process, then reduce staff's intensity of labour and security.
Example 2
As shown in fig. 1 to 3, the present embodiment is to improve the running stability and the load capacity of the running mechanism 3 in embodiment 1.
In this embodiment, the traveling mechanism 3 includes a traveling gantry 301, a traveling motor 302, a traveling wheel 304, a wheel carrier, a traveling rack 305, and the like.
Wherein, walking pallet 301 is square structure, and walking pallet 301 hangs in the below of I shape track 2 to join in marriage soup fill 4 of connecting, because I shape track 2's balanced supporting role can improve the stability that walking pallet 301 removed the in-process, and join in marriage soup fill 4 along with walking pallet 301 walking in-process, avoid joining in marriage soup fill 4 and remove in-process self and take place the rotation and to the influence that I shape track 2 caused.
The upper surface of the traveling frame 301 is flat, a wheel carrier is connected to each of the front side and the rear side of the traveling frame 301, a plurality of traveling wheels 304 are connected to each wheel carrier, and the traveling wheels 304 are distributed on the two sides of a web plate of the i-shaped rail 2 and supported by a lower flange plate of the i-shaped rail 2. So that the traveling gantry 301 is suspended below the i-shaped rail 2. Since the travelling wheels 304 only have a supporting function and are not used for providing travelling power, the stability of the soup making bucket 4 during moving is not affected even if the travelling wheels 304 slip during travelling.
An L-shaped motor connecting seat is arranged above the walking stand 301; the walking motor 302 is horizontally arranged above the walking stand 301 and is fixedly connected with the motor connecting seat. A gear is connected to a rotating shaft of the travel motor 302, and the gear is engaged with a rack 305 fixed to the intermediate lever bracket 201. In the embodiment, the servo motor is used as the walking motor 302 to control positioning and walking, and the accuracy of the walking distance and the stability of the walking speed can be ensured by utilizing the mutually matched gear and rack 305; acceleration change and subsequent potential safety hazards caused by slipping in the walking process are avoided.
The wheel carrier comprises an L-shaped seat 306 and a wheel seat plate 303, the L-shaped seat 306 is connected to the edge of the traveling stand 301, and the L-shaped seat 306 is connected with two wheel seat plates 303 which are parallel to each other; the opposite inner sides of the two L-shaped seats 306 are each rotatably connected with a road wheel 304. L-shaped seat 306 is fixedly connected to wheel seat plate 303 by a plurality of threaded rods.
During the use, when joining in marriage soup fill 4 and move 5 tops in the alloy with walking stand 301, can manually control and join in marriage soup fill 4 and overturn to in pouring the metal liquid in joining in marriage soup fill 4 into joining in marriage the soup stove, when joining in marriage soup fill 4 and need remove, only need control walking motor 302 and rotate, can control walking stand 301 and remove along the removal of I shape track 2, realize that the joining in marriage soup of alloy raw materials shifts.
Example 3
As shown in fig. 2 to 7, the present embodiment provides a lifting control mechanism 6 and a soup scooping actuator 8 suitable for use in embodiment 1.
The lifting control mechanism 6 includes a lifting table 601, a protective pipe cover 609, a telescopic cover shaft 602, a telescopic motor 605, and the like.
The protective sleeve 609 is connected to the bottom of the traveling stand 301, the telescopic sleeve shaft 602 is slidably arranged in the protective sleeve 609 and radially inward supporting force is provided by the protective sleeve 609, the upper part of the telescopic sleeve shaft 602 is provided with internal threads, and the lower part of the telescopic sleeve shaft 602 is connected with the lifting platform 601; a screw rod matched with the telescopic sleeve shaft 602 is arranged in the telescopic sleeve shaft 602, and the telescopic motor 605 is fixed on the traveling stand 301 and is connected with and drives the screw rod through a rotating shaft. When the screw rod rotates, the lifting platform 601 can be driven to vertically lift, and the soup preparing bucket 4 is rotatably connected below the lifting platform 601. When the lifting platform 601 is vertically lifted, the soup preparing bucket 4 is synchronously lifted or lowered in a matching way, so that the height of the soup preparing bucket 4 is conveniently controlled. In addition, the elevating platform 601 has a plate shape, which can isolate the hot air rising from the soup preparing bucket 4 to a certain extent, thereby reducing a series of problems caused by thermal deformation of the parts such as the protective sleeve 609, the telescopic sleeve shaft 602, the telescopic motor 605, and the like.
A rotating cross rod 604 is arranged below the lifting platform 601, two ends of the rotating cross rod 604 are respectively connected with an L-shaped arm 603, one end of each of the two L-shaped arms 603 is connected with the rotating cross rod 604, a corner of each of the L-shaped arms 603 is fixedly connected with the soup preparing bucket 4, the other end of each of the L-shaped arms 603 is also fixedly connected with the soup preparing bucket 4, and meanwhile, the other end of each of the L-shaped arms 603 is also connected with an operating cross rod 611; the soup scooping actuator 8 can be connected to and control the operation lever 611 to be vertically lifted to rotate the soup preparing bucket 4. When the scooping actuator 8 pulls the operation lever 611 upward, the soup preparing bucket 4 can be turned forward, so that the metal liquid can be poured or scooped.
A channel steel-shaped inner support frame 610 is fixedly connected below the traveling stand 301, slide rails 608 are vertically arranged on two opposite outer side walls of the inner support frame 610, and two vertical plates 606 are fixedly connected above the lifting platform 601; sliding seats 607 are arranged on the opposite inner sides of the two vertical plates 606, and the sliding seats 607 are connected to corresponding sliding rails 608 in a sliding manner; the slide rail 608 is used for guiding the lifting of the telescopic sleeve 602 so as to protect the telescopic sleeve 602. Meanwhile, the matching structure of the sliding base 607 and the sliding rail 608 can prevent the lifting platform 601 from twisting during the lifting process, which affects the usability and the structural stability.
The soup scooping executing mechanism 8 comprises a telescopic controller 801, a vertical telescopic rod 802, a detection head 803, a linkage 804, a sensor 805, a soup scooping seat plate 806 and the like.
The soup scooping seat plate 806 is connected between the side edges of the two vertical plates 606, and the telescopic controller 801 is fixed on the soup scooping seat plate 806; the vertical telescopic rod 802 is connected with the telescopic controller 801 and is controlled to vertically lift and fall by the telescopic controller 801; the linkage rod 804 is connected to the lower end of the vertical telescopic rod 802 and is rotatably connected with the operation cross rod 611; the detection head 803 is connected to the upper end of the vertical telescopic rod 802, an upper sensor 805 and a lower sensor 805 are arranged on the soup scooping base plate 806, and the detection head 803 can trigger the sensors 805 to generate sensing signals so as to judge the state of the soup preparing bucket 4. The installation position of the sensor 805 determines the range of vertical movement of the vertical telescopic rod 802, so that the rotation angle of the soup scooping actuator 8 can meet the actual production requirement when the soup preparing bucket 4 is operated to rotate.
Two depth probes 7 are arranged on the lifting platform 601, the lower ends of the two depth probes 7 face downwards, and when the depth probes 7 contact the molten metal, an electric path is formed between the two depth probes 7. The depth probes 7 are made of high temperature resistant metal, and when the two depth probes 7 are electrically conducted, the two depth probes can be fed back to a controller electrically connected with the depth probes 7, and the controller controls the telescopic motor 605 to stop.
Example 4
As shown in fig. 7 to 8, the present embodiment is designed to be applied to the outer housing structure 9 of embodiment 1. The outer housing cover structure 9 covers the lifting control mechanism 6, the soup scooping executing mechanism 8 and the soup preparing bucket 4, so that the safety of the soup preparing bucket 4 in the transfer process is guaranteed, and the splashing metal liquid can be prevented from scalding workers.
The outer housing structure 9 includes two parts, an upper housing 901 and a lower housing 902. The lower casing 902 is horizontally slidable with respect to the upper casing 901.
A translation seat 903 is connected to the lower part of the upper casing 901, a slidable translation frame 905 is arranged on the translation seat 903, the lower casing 902 is connected below the translation frame 905, a motor seat 906 is fixed at one end of the translation seat 903, and a translation motor 904 is fixed on the motor seat 906; a translation rack 907 is arranged on the translation rack 905, and a second gear meshed with the translation rack 907 is connected to a rotating shaft of the translation motor 904; the translation motor 904 can control the lower housing cover 902 to move along the horizontal direction along with the translation frame 905; a fixed side plate 908 is disposed on one side of the lower housing cover 902, and the fixed side plate 908 is fixedly connected to the translation seat 903.
After the lower housing cover 902 slides out laterally, the soup preparing bucket 4 can be leaked, so that the lifting and the rotation of the soup preparing bucket 4 are facilitated, and the metal liquid can be conveniently scooped in and poured out. When lower clamshell 902 level slideed in, this moment, lower clamshell 902 covers outside joining in marriage soup fill 4 to can block the molten metal that splashes, in the transportation, can make lower clamshell 902 cover all the time and establish outside joining in marriage soup fill 4, thereby improve the security of molten metal in the transportation.
A stop mechanism 10 is arranged on the fixed side plate 908 and the lower shell 902, and the stop mechanism 10 comprises a handle rack 1001, a compression spring 1002 and a position sensor 1003; the handle rack 1001 is rotatably connected to the fixed side plate 908 or the lower housing 902, the compression spring 1002 is pressed between the fixed side plate 908 and the lower housing 902, and the position sensor 1003 is fixed on the fixed side plate 908 or the lower housing 902 and is triggered by the displacement of the handle rack 1001; when the position sensor 1003 is triggered, the travel motor 302 is stopped. The handle rack 1001 is used for holding, and when the handle rack 1001 is pressed towards the lower housing cover 902, the position sensor 1003 can be triggered, so that the controller can control the walking motor 302 to stop. Thereby facilitating the alignment of the soup preparing bucket 4 and the alloy soup preparing furnace 5.
The above examples are merely for clearly illustrating the examples and are not intended to limit the embodiments; and are neither required nor exhaustive of all embodiments. And obvious variations or modifications of this technology may be resorted to while remaining within the scope of the technology.
Claims (10)
1. A zinc-aluminum alloy soup preparing device is characterized in that: comprises a supporting frame (1), an I-shaped track (2), a traveling mechanism (3), a lifting control mechanism (6), a soup scooping actuating mechanism (8) and a soup preparing bucket (4);
the number of the I-shaped rails (2) is two, and the two I-shaped rails (2) are arranged in parallel in a suspended manner; the I-shaped track (2) is connected with a support frame (1), and the support frame (1) is a door-shaped frame and is vertically arranged on the ground;
the travelling mechanism (3) is arranged on the I-shaped track (2) and can travel and move along the length direction of the I-shaped track (2);
the lifting control mechanism (6) is connected to the traveling mechanism (3), the soup blending hopper (4) is rotatably connected below the lifting control mechanism (6), and the lifting control mechanism (6) is used for controlling the soup blending hopper (4) to vertically lift and move;
the soup scooping executing mechanism (8) is connected to the lifting control mechanism (6) and can be lifted synchronously with the soup preparing bucket (4), and the soup scooping executing mechanism (8) is connected with and controls the soup preparing bucket (4) to rotate so as to scoop or pour the metal liquid; the front side of the soup preparing bucket (4) is provided with a soup preparing opening which inclines forwards.
2. The zinc-aluminum alloy soup making device according to claim 1, wherein: the travelling mechanism (3) comprises a travelling stand (301), a travelling motor (302), a travelling wheel (304) and a wheel carrier; the walking motor (302) is fixed on the walking stand (301), and a rotating shaft of the walking motor (302) is connected with a first gear meshed with the walking rack (305); the traveling stand (301) is suspended below the I-shaped rail (2); two opposite sides of the walking stand (301) are respectively provided with a wheel carrier; a plurality of travelling wheels (304) are arranged on the wheel carrier; the travelling wheels (304) are distributed on two sides of a web plate of the I-shaped track (2) and are supported by flange plates of the I-shaped track (2); an intermediate rod frame (201) is fixedly arranged between the two I-shaped rails (2), and the walking rack (305) is fixedly connected below the intermediate rod frame (201).
3. The zinc-aluminum alloy soup making device according to claim 2, wherein: the wheel carrier comprises an L-shaped seat (306) and a wheel seat plate (303), the L-shaped seat (306) is connected to the edge of the traveling stand (301), and the L-shaped seat (306) is connected with two parallel wheel seat plates (303); the opposite inner sides of the two L-shaped seats (306) are respectively and rotatably connected with a travelling wheel (304); the L-shaped seat (306) is fixedly connected with the wheel seat plate (303) through a plurality of threaded rod pieces.
4. The zinc-aluminum alloy soup making device according to claim 2, wherein: the lifting control mechanism (6) comprises a lifting platform (601), a protection pipe sleeve (609), a telescopic sleeve shaft (602) and a telescopic motor (605), wherein the protection pipe sleeve (609) is connected to the bottom of the walking stand (301), the telescopic sleeve shaft (602) is slidably arranged in the protection pipe sleeve (609) and provides a radially inward supporting force through the protection pipe sleeve (609), the upper part of the telescopic sleeve shaft (602) is provided with an internal thread, and the lower part of the telescopic sleeve shaft (602) is connected with the lifting platform (601); a screw rod matched with the telescopic sleeve shaft (602) is arranged in the telescopic sleeve shaft, the telescopic motor (605) is fixed on the walking stand (301), and the rotating shaft of the telescopic motor is connected with and drives the screw rod; the soup preparing bucket (4) is rotatably connected below the lifting platform (601).
5. The zinc-aluminum alloy soup making device according to claim 4, wherein: a rotating cross rod (604) is arranged below the lifting platform (601), two ends of the rotating cross rod (604) are respectively connected with an L-shaped arm (603), the upper parts of the two L-shaped arms (603) are connected with the rotating cross rod (604), the lower part of each L-shaped arm (603) is fixedly connected with the soup preparing bucket (4), and an operating cross rod (611) is connected between the two L-shaped arms (603); the soup scooping executing mechanism (8) is connected with and controls the operation cross rod (611) to vertically lift so as to enable the soup preparing bucket (4) to rotate.
6. The zinc-aluminum alloy soup making device according to claim 5, wherein: a channel steel-shaped inner support frame (610) is fixedly connected below the traveling stand (301), slide rails (608) are vertically arranged on two opposite outer side walls of the inner support frame (610), and two vertical plates (606) are fixedly connected above the lifting table (601); sliding seats (607) are arranged on the opposite inner sides of the two vertical plates (606), and the sliding seats (607) are connected to corresponding sliding rails (608) in a sliding manner; the sliding rail (608) is used for guiding the lifting of the telescopic sleeve shaft (602) so as to protect the telescopic sleeve shaft (602).
7. The zinc-aluminum alloy soup making device according to claim 5, wherein: the soup scooping executing mechanism (8) comprises a telescopic controller (801), a vertical telescopic rod (802), a detection head (803), a linkage rod (804), a sensor (805) and a soup scooping seat plate (806); the soup scooping seat plate (806) is connected between the side edges of the two vertical plates (606), and the telescopic controller (801) is fixed on the soup scooping seat plate (806); the vertical telescopic rod (802) is connected with the telescopic controller (801) and is controlled to vertically lift by the telescopic controller; the linkage rod (804) is connected to the lower end of the vertical telescopic rod (802) and is rotationally connected with the operation cross rod (611); the detection head (803) is connected to the upper end of the vertical telescopic rod (802), an upper sensor and a lower sensor (805) are arranged on the soup scooping seat plate (806), and the detection head (803) can trigger the sensors (805) to generate sensing signals so as to judge the state of the soup preparing bucket (4).
8. The zinc-aluminum alloy soup making device according to claim 4, wherein: two depth probes (7) are arranged on the lifting platform (601), the lower ends of the two depth probes (7) face downwards, and when the depth probes (7) contact molten metal, an electric path is formed between the two depth probes (7).
9. The zinc-aluminum alloy soup making device according to claim 2, wherein: a shell cover structure (9) is arranged outside the lifting control mechanism (6) and the soup distribution bucket (4); the outer shell structure (9) comprises an upper shell (901) and a lower shell (902); a translation seat (903) is connected to the lower portion of the upper shell cover (901), a slidable translation frame (905) is arranged on the translation seat (903), the lower shell cover (902) is connected to the lower portion of the translation frame (905), a motor base (906) is fixed to one end of the translation seat (903), and a translation motor (904) is fixed to the motor base (906); a translation rack (907) is arranged on the translation frame (905), and a second gear meshed with the translation rack (907) is connected to a rotating shaft of the translation motor (904); the translation motor (904) can control the lower shell cover (902) to move along the horizontal direction along with the translation frame (905); a fixed side plate (908) is arranged on one side of the lower shell cover (902), and the fixed side plate (908) is fixedly connected with the translation seat (903).
10. The zinc-aluminum alloy soup making device according to claim 9, wherein: a stop mechanism (10) is arranged on the fixed side plate (908) and the lower shell cover (902), and the stop mechanism (10) comprises a handle frame (1001), a compression spring (1002) and a position sensor (1003); the handle frame (1001) is rotatably connected to the fixed side plate (908) or the lower shell cover (902), the compression spring (1002) is abutted between the fixed side plate and the lower shell cover, and the position sensor (1003) is fixed on the fixed side plate (908) or the lower shell cover (902) and is triggered by the displacement of the handle frame (1001); when the position sensor (1003) is triggered, the traveling motor (302) is stopped.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111198159.5A CN113909449B (en) | 2021-10-14 | 2021-10-14 | Zinc-aluminum alloy soup preparing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111198159.5A CN113909449B (en) | 2021-10-14 | 2021-10-14 | Zinc-aluminum alloy soup preparing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113909449A true CN113909449A (en) | 2022-01-11 |
| CN113909449B CN113909449B (en) | 2023-06-02 |
Family
ID=79240582
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111198159.5A Active CN113909449B (en) | 2021-10-14 | 2021-10-14 | Zinc-aluminum alloy soup preparing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113909449B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502371A (en) * | 2022-09-27 | 2022-12-23 | 佛山市汇鑫恒泰环保科技有限公司 | Aluminum ash fusion casting production line |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0790475A1 (en) * | 1996-05-03 | 1997-08-20 | OFF. MECC. LUMPRESS FONDERIA LEGHE LEGGERE DI ZANI ACHILLE & C. S.N.C. | Process and apparatus for charging metal ingots into a melting furnace |
| JP2006130520A (en) * | 2004-11-04 | 2006-05-25 | Toyota Motor Corp | Apparatus and method for supplying molten metal |
| CN203265587U (en) * | 2013-06-18 | 2013-11-06 | 义乌市逸晨智能设备科技有限公司 | Molten metal distribution device |
| CN104354276A (en) * | 2014-11-21 | 2015-02-18 | 宁波江东国康机械科技有限公司 | Mold closing and opening device for injection mold device with heat dissipation function |
| CN105458210A (en) * | 2016-01-19 | 2016-04-06 | 东南大学 | Automatic production system for die casting and press fitting of conical rotor of motor |
| CN208631576U (en) * | 2018-07-23 | 2019-03-22 | 易平 | A kind of quantitative molten metal material fetching mechanism |
| CN110026538A (en) * | 2019-04-28 | 2019-07-19 | 易平 | A kind of accurate quantitative soup mechanism |
| CN209902230U (en) * | 2019-03-14 | 2020-01-07 | 宁波伊泽机器人有限公司 | Rail type soup preparing robot |
| CN212652671U (en) * | 2020-07-17 | 2021-03-05 | 佛山市西瓦克工业炉有限公司 | Automatic give hot water line device |
| CN214263847U (en) * | 2020-12-28 | 2021-09-24 | 浙江东星科技有限公司 | Raw materials adds device |
| CN214290769U (en) * | 2021-01-26 | 2021-09-28 | 东莞胜辉机械有限公司 | Numerical control molten metal automatic distribution equipment and metal part manufacturing device |
-
2021
- 2021-10-14 CN CN202111198159.5A patent/CN113909449B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0790475A1 (en) * | 1996-05-03 | 1997-08-20 | OFF. MECC. LUMPRESS FONDERIA LEGHE LEGGERE DI ZANI ACHILLE & C. S.N.C. | Process and apparatus for charging metal ingots into a melting furnace |
| JP2006130520A (en) * | 2004-11-04 | 2006-05-25 | Toyota Motor Corp | Apparatus and method for supplying molten metal |
| CN203265587U (en) * | 2013-06-18 | 2013-11-06 | 义乌市逸晨智能设备科技有限公司 | Molten metal distribution device |
| CN104354276A (en) * | 2014-11-21 | 2015-02-18 | 宁波江东国康机械科技有限公司 | Mold closing and opening device for injection mold device with heat dissipation function |
| CN105458210A (en) * | 2016-01-19 | 2016-04-06 | 东南大学 | Automatic production system for die casting and press fitting of conical rotor of motor |
| CN208631576U (en) * | 2018-07-23 | 2019-03-22 | 易平 | A kind of quantitative molten metal material fetching mechanism |
| CN209902230U (en) * | 2019-03-14 | 2020-01-07 | 宁波伊泽机器人有限公司 | Rail type soup preparing robot |
| CN110026538A (en) * | 2019-04-28 | 2019-07-19 | 易平 | A kind of accurate quantitative soup mechanism |
| CN212652671U (en) * | 2020-07-17 | 2021-03-05 | 佛山市西瓦克工业炉有限公司 | Automatic give hot water line device |
| CN214263847U (en) * | 2020-12-28 | 2021-09-24 | 浙江东星科技有限公司 | Raw materials adds device |
| CN214290769U (en) * | 2021-01-26 | 2021-09-28 | 东莞胜辉机械有限公司 | Numerical control molten metal automatic distribution equipment and metal part manufacturing device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115502371A (en) * | 2022-09-27 | 2022-12-23 | 佛山市汇鑫恒泰环保科技有限公司 | Aluminum ash fusion casting production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113909449B (en) | 2023-06-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201076904Y (en) | Full process automatic capping device for high-temperature flux container | |
| US4360304A (en) | Extendable crane trolley and method | |
| JP5811459B2 (en) | Pouring ladle transport device | |
| CN113909449A (en) | Zinc-aluminum alloy soup preparing device | |
| CN110923601B (en) | Zinc adding device and automatic zinc ingot adding system | |
| CN201665440U (en) | Steering device of aluminum ingot stacking machine for electrolytic aluminum | |
| CN202411392U (en) | Casting system for zinc and zinc alloy casting | |
| CN208313056U (en) | A kind of aluminium processing smelting furnace auto feed forklift for slag | |
| CN203679253U (en) | Self-adapting molten aluminum two-man-ladle tilting device | |
| CN206927468U (en) | A kind of charging device for iron-smelting furnace | |
| CN215615045U (en) | Molten iron lifting ladle-to-ladle vehicle | |
| CN213763991U (en) | Automatic casting system of pouring ladle | |
| CN105689695B (en) | A kind of steel ladle covering/uncovering device for being provided with incline track | |
| CN210707546U (en) | A transfer device for high temperature aluminium ash | |
| CN212551709U (en) | Bearing type pouring ladle and continuous pouring equipment for casting | |
| CN102407322A (en) | Casting system used for founding zinc and zinc alloy | |
| CN206643345U (en) | A kind of safe steel ladle of ground running formula | |
| CN112605378A (en) | Front and back tilting device for steel ladle or foundry ladle and production method | |
| CN206643344U (en) | A kind of automatic slag removal steel ladle | |
| CN208303841U (en) | A kind of feeding device for aluminium alloy compression casting device | |
| CN216105632U (en) | Zinc-aluminum alloy soup-mixing track walking structure | |
| CN212495369U (en) | Rotary ladle cover lifting device for aluminum melt tipping casting | |
| CN212495370U (en) | Molten aluminum ladle tipping device | |
| CN212945414U (en) | Automatic change dolly casting system | |
| CN117469965B (en) | Tilting type aluminum melting furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |