CN213763991U

CN213763991U - Automatic casting system of pouring ladle

Info

Publication number: CN213763991U
Application number: CN202022858912.6U
Authority: CN
Inventors: 曹陈军
Original assignee: Jiangxi Chenjun Foundry Co ltd
Current assignee: Jiangxi Chenjun Foundry Co ltd
Priority date: 2020-12-01
Filing date: 2020-12-01
Publication date: 2021-07-23
Anticipated expiration: 2030-12-01

Abstract

The utility model belongs to the technical field of the industry is pour, specifically is a pouring ladle automatic casting system, including the assembly line body, install the gallows on the assembly line body, the right side of the assembly line body is equipped with first transport platform, the below of the assembly line body is equipped with the second and carries the platform. The utility model discloses a first transport platform, platform and loop wheel machine are carried to the second, make the pouring ladle can take off from first transport platform through the loop wheel machine, then remove the pouring ladle motion, the second is carried the platform area casting die utensil and is removed to the point of pouring simultaneously, utilize the riser to rise casting die utensil, take place the slope behind the pouring ladle contact location platform, make the metal liquid through flowing into the location platform, in the opening through the bottom flows into casting die utensil, the riser drives casting die utensil and falls after the casting is accomplished, follow the second and carry the platform and continue the motion, repeated operation, carry out the pipelining, automatic casting operation has been realized, and the location is accurate, the casting effect is better, convenient to popularize and use.

Description

Automatic casting system of pouring ladle

Technical Field

The utility model relates to an industry pouring technical field specifically is an automatic casting system of pouring ladle.

Background

The casting method is a method of melting metal into liquid state and casting it into a device by a master mould, which is one of the earliest metal processing methods, and the casting is to cast the mixed slurry into the engine shell and solidify it to form the engine charge meeting the design requirements.

The existing pouring ladle casting system has certain defects more or less in the practical application process, for example, a forklift needs to be manually controlled to carry out hanging, positioning and pouring, the casting efficiency is low, the required labor cost is high, certain errors exist in manual positioning, certain potential safety hazards exist, and the pouring ladle automatic casting system is not convenient to popularize and use.

SUMMERY OF THE UTILITY MODEL

Objects of the invention

For solving the technical problem who exists among the background art, the utility model provides a pouring ladle automatic casting system has full-automatic casting and the effectual characteristics of casting.

(II) technical scheme

In order to solve the technical problem, the utility model provides an automatic casting system of a casting ladle, which comprises a streamline body, wherein a hanging bracket is arranged on the streamline body, a first conveying platform is arranged on the right side of the streamline body, a second conveying platform is arranged below the streamline body, a crane is movably arranged on the hanging bracket, a bottom cable of the crane is connected with the casting ladle, an electric telescopic rod is arranged on the left side of the hanging bracket, a limiting plate is connected with the inner side end of the electric telescopic rod, a material lifting port is arranged on the left side of the streamline body, a lifter is arranged on the second conveying platform, distance measuring instruments are respectively arranged on the side surface of the streamline body and the streamline body, a bracket is connected above the lifter, a casting mold is arranged inside the bracket, the casting mold is positioned on the inner side of the material lifting port, a positioning platform positioned above the material lifting port is arranged on the left side of the streamline body, the middle part of location platform has seted up the feed opening, the pulley is installed on the right side of location platform.

Preferably, the arranged pouring ladle is placed on the first conveying platform, the outlet of the pouring ladle faces to one side of the material lifting port, and a movable joint connected with a cable on the crane is arranged on the side edge of the pouring ladle.

Preferably, the length value of the limiting plate is larger than the diameter value of the pouring ladle, and the limiting plate is arranged above the pouring ladle correspondingly.

Preferably, the lifter is installed on the second conveying table at equal intervals, and a limiting rod connected to the side edge of the bracket is arranged at the top of the lifter.

Preferably, a groove for placing a casting mold is formed in the bracket.

Preferably, the feed opening is of a funnel-shaped structure, and an opening at the bottom of the feed opening is smaller than an opening at the top of the casting mold.

Preferably, the middle part of the pulley is provided with an annular groove, and the annular groove is attached to the outline of the outer side of the pouring ladle.

The above technical scheme of the utility model has following profitable technological effect:

the utility model discloses a first transport platform, platform and loop wheel machine are carried to the second, make the pouring ladle can take off from first transport platform through the loop wheel machine, then remove the pouring ladle motion, the second is carried the platform area casting die utensil and is removed to the point of pouring simultaneously, utilize the riser to rise casting die utensil, take place the slope behind the pouring ladle contact location platform, make the metal liquid through flowing into the location platform, in the opening through the bottom flows into casting die utensil, the riser drives casting die utensil and falls after the casting is accomplished, follow the second and carry the platform and continue the motion, repeated operation, carry out the pipelining, automatic casting operation has been realized, and the location is accurate, the casting effect is better, convenient to popularize and use.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the structural pulley of the present invention.

Reference numerals:

1. a pipeline body; 2. a hanger; 3. a first conveying table; 4. a second conveying table; 5. hoisting a machine; 6. pouring a ladle; 7. an electric telescopic rod; 8. a limiting plate; 9. a material lifting port; 10. a lifter; 11. a range finder; 12. a bracket; 13. casting a mould; 14. a positioning table; 15. a feeding port; 16. a pulley.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

As shown in FIGS. 1-2, the utility model provides an automatic casting system for casting ladle, which comprises a flow line body 1, a hanger 2 is installed on the flow line body 1, a first conveying platform 3 is installed on the right side of the flow line body 1, a second conveying platform 4 is installed below the flow line body 1, a crane 5 is movably installed on the hanger 2, a bottom cable of the crane 5 is connected with a casting ladle 6, an electric telescopic rod 7 is installed on the left side of the hanger 2, a limiting plate 8 is connected to the inner side end of the electric telescopic rod 7, a material lifting port 9 is installed on the left side of the flow line body 1, a lifter 10 is installed on the second conveying platform 4, distance measuring instruments 11 are respectively installed on the side surface of the flow line body 1 and the flow line body 1, a bracket 12 is connected to the upper side of the lifter 10, a casting mold 13 is placed inside the bracket 12, the casting mold 13 is located on the inner side of the material lifting port 9, a positioning platform 14 located above the material lifting port 9 is installed on the left side of the flow line body 1, a feed opening 15 is arranged in the middle of the positioning table 14, and a pulley 16 is arranged on the right side of the positioning table 14.

In order to solve the problem that the existing device is not ideal in casting process, a casting ladle 6 can be taken down from a first conveying table 3 through a crane 5 through the first conveying table 3, the second conveying table 4 and the crane 5, then the casting ladle 6 is moved, meanwhile, a casting mold 13 is driven by the second conveying table 4 to move to a casting point, the casting mold 13 is lifted through a lifter 10, the casting ladle 6 is inclined after contacting a positioning table 14, molten metal flows into the positioning table 14 through an opening in the bottom and flows into the casting mold 13, after casting is completed, the lifter 10 drives the casting mold 13 to descend and continue to move along with the second conveying table 4, repeated operation is carried out, assembly line operation is carried out, automatic casting operation is achieved, positioning is accurate, the casting effect is good, and popularization and use are convenient.

Further, place the pouring ladle 6 of range on the first platform of carrying 3, and pouring ladle 6's delivery port department is towards the one side of liter material mouth 9, pouring ladle 6's side is equipped with the loose joint of connecting cable on loop wheel machine 5, through arranging a plurality of pouring ladles 6 on the first platform of carrying 3 and supply continuous use, the pouring ladle 6 that has used up can be put and carry back on first platform of carrying 3, and pouring ladle 6's delivery port department is directly emptyd the metal liquid in feed opening 15 when pouring ladle 6 inclines towards the one side of liter material mouth 9 of being convenient for, the loose joint is convenient for pouring ladle 6 and takes place the slope behind contact pulley 16 in addition, and then pour, the rationality and the feasibility of device have been improved.

It should be noted that the length value of limiting plate 8 is greater than the diameter value of pouring ladle 6, and limiting plate 8 corresponds the top setting of pouring ladle 6, drives limiting plate 8 through electric telescopic handle 7 and can restrict the upper portion of pouring ladle 6, prevents that crane 5 from driving pouring ladle 6 motion and inclines to turn on one's side excessively to the stability and the feasibility of device have been improved.

Further, the lift 10 equidistance is installed on second transport platform 4, and the top of lift 10 is equipped with the gag lever post of connection on bracket 12 side, carries platform 4 through the setting of lift 10 equidistance and can once pour the back and carry out continuity of operation, and the below lift 10 that reachs material lift 9 drives casting die utensil 13 and rises, need not to adjust the location, has realized quick casting production to the practicality of device has been improved.

In addition, the recess that supplies casting die utensil 13 to place is seted up to the inside of bracket 12, is convenient for get casting die utensil 13 through the recess and puts, makes things convenient for follow-up circulation production and processing to the rationality of device has been improved.

Further, feed opening 15 is hopper-shaped structure, and the opening of feed opening 15 bottom is less than the opening at casting die utensil 13 top, and the molten metal that pours into in pouring ladle 6 emptys in the inside of feed opening 15 can directly flow into casting die utensil 13 in, prevents that phenomenon such as edge leakage from appearing in the molten metal to the reliability of device has been improved.

As shown in fig. 2, the annular groove is formed in the middle of the pulley 16, and the annular groove is attached to the outline of the outer side of the pouring ladle 6, so that the pouring ladle 6 can smoothly tilt after contacting through the pulley 16, the molten metal can be controlled to flow out conveniently, and the pouring effect of the device is improved.

The utility model discloses a theory of operation and use flow: firstly, a crane 5 is moved to the upper part of a first conveying platform 3, a movable joint on the side surface of a pouring ladle 6 is connected through a cable, then the pouring ladle 6 is lifted and moved leftwards, meanwhile, a casting mould 13 is moved to the lower part of a material lifting port 9 under the positioning of a distance measuring instrument 11, a second conveying platform 4 is stopped, then a lifter 10 drives the casting mould 13 to lift, the casting mould 13 penetrates through the material lifting port 9 and is positioned at the bottom of a discharging port 15, at the moment, the crane 5 continues to move, the pouring ladle 6 is driven to be in contact with a pulley 16, the crane 5 keeps moving to enable the pouring ladle 6 to incline, molten metal in the pouring ladle 6 flows into the discharging port 15 on a positioning platform 14 and further flows into the casting mould 13, after one-time casting is finished, the crane 5 moves reversely to enable the pouring ladle 6 to be slightly reverse, liquid drainage is prevented, then the lifter 10 drives the casting mould 13 to descend, the second conveying platform 4 drives the next mould 13 to move to the lower part of the material lifting port 9, repeated operation, electric telescopic handle 7 drives the inclination that limiting plate 8 restricted pouring ladle 6 simultaneously, prevents to overturn, can.

It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.

Claims

1. An automatic pouring ladle casting system comprises a flow line body (1) and is characterized in that a hanging bracket (2) is mounted on the flow line body (1), a first conveying platform (3) is arranged on the right side of the flow line body (1), a second conveying platform (4) is arranged below the flow line body (1), a crane (5) is movably mounted on the hanging bracket (2), a cable at the bottom of the crane (5) is connected with a pouring ladle (6), an electric telescopic rod (7) is mounted on the left side of the hanging bracket (2), a limiting plate (8) is connected to the inner side end of the electric telescopic rod (7), a lifting port (9) is formed in the left side of the flow line body (1), a lifter (10) is arranged on the second conveying platform (4), and distance meters (11) are mounted on the side face of the flow line body (1) and the flow line body (1) respectively, the top of riser (10) is connected with bracket (12), casting die utensil (13) have been placed to the inside of bracket (12), casting die utensil (13) are located the inboard of liter material mouth (9), location platform (14) that are located liter material mouth (9) top are installed in the left side of assembly line body (1), feed opening (15) have been seted up at the middle part of location platform (14), pulley (16) are installed on the right side of location platform (14).

2. The automatic pouring system for pouring ladles according to claim 1, wherein the arranged pouring ladles (6) are placed on the first conveying platform (3), the outlet of each pouring ladle (6) faces to one side of the lifting port (9), and the side edges of the pouring ladles (6) are provided with movable joints for connecting cables on the cranes (5).

3. The automatic pouring system for pouring ladles according to claim 1, wherein the length value of the limiting plate (8) is greater than the diameter value of the pouring ladle (6), and the limiting plate (8) is arranged above the pouring ladle (6).

4. The automatic casting system of the ladle according to claim 1, wherein the lifters (10) are installed on the second conveying table (4) at equal intervals, and the top of the lifter (10) is provided with a stopper rod connected to the side of the bracket (12).

5. The system according to claim 1, wherein the holder (12) is provided with a recess for receiving the casting mold (13).

6. The automatic pouring system of a pouring ladle according to claim 1, characterized in that the discharge opening (15) is funnel-shaped and the opening at the bottom of the discharge opening (15) is smaller than the opening at the top of the casting mold (13).

7. The automatic casting system of the casting ladle according to claim 1, wherein the pulley (16) is provided with an annular groove in the middle, and the annular groove is fitted with the outline of the outer side of the casting ladle (6).