CN214290769U - Numerical control molten metal automatic distribution equipment and metal part manufacturing device - Google Patents

Numerical control molten metal automatic distribution equipment and metal part manufacturing device Download PDF

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Publication number
CN214290769U
CN214290769U CN202120219426.1U CN202120219426U CN214290769U CN 214290769 U CN214290769 U CN 214290769U CN 202120219426 U CN202120219426 U CN 202120219426U CN 214290769 U CN214290769 U CN 214290769U
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transfer machine
machine
frame
servo motor
molten metal
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CN202120219426.1U
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张道辉
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Dongguan Shenghui Machinery Co ltd
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Dongguan Shenghui Machinery Co ltd
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Abstract

The application discloses automatic numerical control molten metal distribution equipment and a metal part manufacturing device, wherein the automatic molten metal distribution equipment comprises a support, a transfer machine and a servo motor, the support comprises a vertically arranged vertical frame and a transversely arranged strip-shaped transverse frame, two ends of the transverse frame in the length direction are respectively fixed with the vertical frame, and a rack rail is arranged on the transverse frame along the length direction; the transfer machine is connected with the cross frame in a sliding way; servo motor fixed mounting is on transporting the machine, and is located between crossbearer and the transport machine, and the last gear that is equipped with of servo motor, gear and rack rail meshing are through the motion of drive servo motor control transport machine along rack rail. This application adopts servo motor drive to transport the machine and can reach accurate control, and then is favorable to improving production efficiency.

Description

Numerical control molten metal automatic distribution equipment and metal part manufacturing device
Technical Field
The application relates to the technical field of molten metal distribution equipment, in particular to numerical control molten metal automatic distribution equipment and a metal part manufacturing device.
Background
The cash belongs to the goods and all makes through the die-casting machine die-casting basically, and the raw materials of die-casting machine are the smelt liquid that corresponds metal, have very high temperature, near the die-casting machine is generally placed to the molten metal, then pour into the die-casting machine with the molten metal through automatic allocation equipment, and in the transportation process, the temperature of molten metal can reduce, the molten metal after pouring into the die-casting machine all generally will be controlled at certain temperature range, if exceed this scope, various quality problems can appear in that very probably the die casting that makes, so the transportation of molten metal also is an important link.
The existing transfer machine of the automatic molten metal distribution equipment adopts limit switch positioning, so that the controlled distribution equipment is unstable in speed, positioning and control signals, the error failure rate is high, and the production efficiency is reduced.
SUMMERY OF THE UTILITY MODEL
The application aims to provide a numerical control molten metal automatic distribution device and a metal part manufacturing device so as to improve production efficiency.
The application discloses automatic rationing equipment for numerical control molten metal, which comprises a support, a transfer machine and a servo motor, wherein the support comprises a vertically arranged vertical frame and a transversely arranged strip-shaped transverse frame, two ends of the transverse frame in the length direction are respectively fixed with the vertical frame, and a rack rail is arranged on the transverse frame along the length direction; the transfer machine is connected with the cross frame in a sliding way; servo motor fixed mounting in transport on the machine, and be located the crossbearer with transport between the machine, the last gear that is equipped with of servo motor, the gear with rack rail meshes, through the drive servo motor control transport the machine along rack rail motion.
Optionally, the cross-section of crossbearer is "worker" word shape, be equipped with a plurality of rotatable gyro wheels on the transfer machine, the gyro wheel is along "worker" word shape the crossbearer can roll.
Optionally, the transfer machine is provided with at least one connecting plate, the connecting plate is arranged corresponding to the center of gravity of the transfer machine, the roller is rotatably arranged on the connecting plate, and the transfer machine is slidably connected with the cross frame through the roller arranged on the connecting plate.
Optionally, the number of the connecting plates is four, the four connecting plates form a rectangular vertex arrangement, the length direction of the formed rectangle is the same as that of the cross frame, the connecting plates are symmetrically distributed on two sides of the cross frame, and the servo motors are arranged at the positions of the formed rectangle with symmetrical length.
Optionally, the I-shaped cross frame is an integrated structure formed by an upper plate, a middle plate and a lower plate, the middle plate is located between the upper plate and the lower plate and perpendicular to the upper plate and the lower plate respectively, the transfer machine is located below the lower plate, and the connecting plate is connected with the upper surface of the lower plate and two side surfaces of the middle plate through the rollers respectively.
Optionally, the numerical control automatic metal liquid distribution equipment further includes a power transmission rail arranged in parallel with the cross frame, and a conductive member connecting the power transmission rail and the transfer machine, the conductive member is fixedly connected to the transfer machine, the conductive member is slidably connected to the power transmission rail, and the conductive member slides along the power transmission rail synchronously as the servo motor controls the transfer machine to move along the rack rail.
Optionally, the automatic numerical control molten metal distribution equipment further includes a Programmable Logic Controller (PLC), and the programmable logic controller is connected to the transfer machine through an ethernet and controls the transfer machine to operate.
The application also discloses metalwork manufacturing installation, including stock solution stove, drainage slide, manufacturing machine and as above arbitrary a numerical control metal liquid automatic allocation equipment, there is the metal liquid in the stock solution stove, numerical control metal liquid automatic allocation equipment is followed take out a certain amount of metal liquid in the stock solution stove and transport extremely in the drainage slide is poured into to the drainage slide, this metal liquid along the drainage slide flows in manufacturing in the machine.
For the technical scheme who adopts limit switch positioning control's automatic ration equipment's of molten metal transfer machine, the removal of the transfer machine of this application is through servo motor control, it is equipped with the rack track on the crossbearer of support to correspond the transfer machine suspension that will install servo motor, servo motor is last to install the gear with rack track meshing, because servo motor's operating speed controllability is accurate, the operation location is also very accurate, and convenient control, so this application adopts servo motor drive transfer machine can reach accurate control, and then be favorable to improving production efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the application, are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the principles of the application. It is obvious that the drawings in the following description are only some embodiments of the application, and that for a person skilled in the art, other drawings can be derived from them without inventive effort. In the drawings:
FIG. 1 is a schematic view of a metal part manufacturing apparatus according to an embodiment of the present application;
FIG. 2 is a schematic view of a numerically controlled molten metal automatic dispensing device according to an embodiment of the present application;
FIG. 3 is an enlarged schematic view of detail A of FIG. 2;
FIG. 4 is a schematic view of another perspective of a digitally controlled molten metal automatic dispensing device according to an embodiment of the present application;
fig. 5 is an enlarged schematic view of a part B in fig. 4.
100, a metal part manufacturing device; 101. a liquid storage furnace; 102. a drainage chute; 103. a manufacturing machine; 104. numerical control automatic metal liquid distribution equipment; 105. a support; 106. a transfer machine; 107. a servo motor; 108. erecting a frame; 109. a cross frame; 110. a rack rail; 111. a gear; 112. a programmable logic controller; 113. a power transmission track; 114. a conductive member; 115. an upper plate; 116. a middle plate; 117. a lower plate; 118. a connecting plate; 119. and a roller.
Detailed Description
It is to be understood that the terminology, the specific structural and functional details disclosed herein are for the purpose of describing particular embodiments only, and are representative, but that the present application may be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein.
In the description of the present application, the term "plurality" means two or more. The terms "comprises" and "comprising," and any variations thereof, are intended to cover a non-exclusive inclusion, such that one or more other features, integers, steps, operations, elements, components, and/or combinations thereof may be present or added.
Further, terms of orientation or positional relationship indicated by "center", "lateral", "upper", "lower", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, are described based on the orientation or relative positional relationship shown in the drawings, are simply for convenience of description of the present application, and do not indicate that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application.
Furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly and may include, for example, fixed connections, removable connections, and integral connections; can be mechanically or electrically connected; either directly or indirectly through intervening media, or through both elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The present application is described in detail below with reference to the figures and alternative embodiments.
As shown in fig. 1 to 5, as an embodiment of the present application, a metal piece manufacturing apparatus 100 is disclosed, which includes a liquid storage furnace 101, a drainage chute 102, a manufacturing machine 103, and a numerical control automatic metal liquid distribution device 104, where the liquid storage furnace 101 stores metal liquid, the numerical control automatic metal liquid distribution device 104 takes out a certain amount of metal liquid from the liquid storage furnace 101, transports the metal liquid to the drainage chute 102, and pours the metal liquid into the drainage chute 102, and the metal liquid flows into the manufacturing machine 103 along the drainage chute 102. The metal part manufacturing device 100 in the scheme is generally manufactured by die casting, wherein the metal liquid transferring equipment adopts numerical control metal liquid automatic distribution equipment 104, numerical control can be operated by personnel conveniently, the automation degree is high, manpower can be saved, and the production efficiency is improved.
The numerical control molten metal automatic distribution equipment 104 comprises a support 105, a transfer machine 106 and a servo motor 107, wherein the support 105 comprises a vertically arranged stand 108 and a transversely arranged strip-shaped cross frame 109, two ends of the cross frame 109 in the length direction are respectively fixed with the stand 108, and a rack rail 110 is arranged on the cross frame 109 along the length direction; the transfer machine 106 is slidably connected along the cross-frame 109; the servo motor 107 is fixedly installed on the transfer machine 106 and located between the cross frame 109 and the transfer machine 106, a gear 111 is installed on the servo motor 107, the gear 111 is engaged with the rack rail 110, and the servo motor 107 is driven to control the transfer machine 106 to move along the rack rail 110.
For the technical scheme of the transfer machine 106 of the automatic allocation equipment of molten metal for adopting limit switch positioning control, the removal of the transfer machine 106 of this scheme is through servo motor 107 control, it is equipped with rack rail 110 on the crossbearer 109 to correspond the transfer machine 106 suspension that will install servo motor 107 in the crossbearer 109 of support 105, install the gear 111 with rack rail 110 meshing on the servo motor 107, because servo motor 107's the controllable degree of operating speed is accurate, the operation location is also very accurate, and convenient control, so this scheme adopts servo motor 107 drive transfer machine 106 can reach accurate control, and then be favorable to improving production efficiency.
The automatic distribution equipment 104 of the numerical control molten metal comprises a programmable logic controller 112(PLC), and the programmable logic controller 112 is connected with the transfer machine 106 through an ethernet and controls the operation of the transfer machine. In the traditional transfer machine 106 of the automatic metal liquid distribution equipment adopting the position control of the limit switch, a plurality of lines are connected with corresponding control systems on the transfer machine 106, in practical use, when a fault occurs, more difficulty is brought to fault elimination through complex wiring, therefore, the programmable logic controller 112(PLC) is adopted to be connected with the transfer machine 106 through the Ethernet in the scheme, the use is convenient and efficient, and the programmable logic controller 112(PLC) has the characteristics of strong universality, convenience in use, wide application range, high reliability, strong anti-interference capability, simple programming and the like, wherein the programmable logic controller 112(PLC) in the scheme is connected with a 380-volt power supply.
Further, the automatic dispensing device 104 for metal liquid in numerical control further includes a power transmission track 113 disposed parallel to the cross frame 109, and a conductive member 114 connecting the power transmission track 113 and the transfer machine 106, wherein the conductive member 114 is fixedly connected to the transfer machine 106, the conductive member 114 is slidably connected to the power transmission track 113, and the conductive member 114 slides along the power transmission track 113 synchronously as the servo motor 107 controls the transfer machine 106 to move along the rack track 110. Considering that the transfer machine 106 repeatedly moves along the length direction of the cross frame 109 and the power of the transfer machine 106 is electric, for convenience, the present embodiment refers to the power connection mode of moving the electric rail, so that the conductive member 114 is fixedly connected to the transfer machine 106, and the transmission rail 113 is correspondingly arranged parallel to the cross frame 109, so that the conductive member 114 is slidably connected with the transmission rail 113, so that the conductive member 114 can simultaneously slide on the transmission rail 113 to always provide electric energy for the transfer machine 106 when the transfer machine 106 moves along the cross frame 109, and in combination with the real use, because the numerical control molten metal automatic distribution equipment 104 in the present application has fewer frequently moving parts, the support 105 is fixed and fixed when basically finding a proper position, and therefore, the external power supply may need to directly connect the electric wire with the moving part, and if the electric wire is connected beside the transfer machine 106 when moving, there is the risk of winding and tearing apart, has the potential safety hazard, so this scheme sets up the fixed setting of transmission of electricity guide rail, can not appear the electric wire near transporting machine 106, improves factor of safety.
Specifically, the cross-section of the cross-frame 109 is in an "i" shape, that is, the cross-frame 109 is an integrated structure composed of an upper plate 115, an intermediate plate 116 and a lower plate 117, the intermediate plate 116 is located between the upper plate 115 and the lower plate 117 and is perpendicular to the upper plate 115 and the lower plate 117, the transfer machine 106 is located below the lower plate 117, the transfer machine 106 is provided with a plurality of rotatable rollers 119, the transfer machine 106 includes at least one connecting plate 118, the connecting plate 118 is correspondingly disposed according to the center of gravity of the transfer machine 106, the rollers 119 are rotatably disposed on the connecting plate 118, the connecting plate 118 is connected to the upper surface of the lower plate 117 and two side surfaces of the intermediate plate 116 through the rollers 119, and the transfer machine 106 is slidably connected to the cross-frame 109 through the rollers 119 disposed on the connecting plate 118. Considering that the transfer machine 106 is disposed on the cross frame 109, the cross frame 109 needs to bear the weight of the transfer machine 106, and the transfer machine 106 can slide along the cross frame 109, if it is common to slide through direct contact friction, the weight of the transfer machine 106 is matched, which is not beneficial for long-term use, so a sliding fit mode with small abrasion is considered, and combining the above conditions, the cross frame 109 of the present embodiment has an i-shaped cross section, which can be an i-shaped steel, and then an upper plate 115, a middle plate 116 and a lower plate 117 are sequentially arranged from top to bottom, the middle plate 116 is an i-shaped standing plate, which is perpendicular to the upper plate 115 and the lower plate 117, so that when bearing the weight of the transfer machine 106, the middle plate 116 has a good tensile deformation performance, the transfer machine 106 includes at least one connecting plate 118, then rotatable rollers 119 are mounted on the connecting plate 118, and the rollers 119 on the connecting plate 118 are respectively in rolling contact with the middle plate 116 and the lower plate 117, the rollers 119 in contact with the lower plate 117 can roll in a bearing manner, friction loss is low, the rollers 119 in contact with the middle plate 116 can play an auxiliary role, and the design has small resistance when the servo motor 107 drives the transfer machine 106 to move along the cross frame 109, so that accurate control is facilitated.
Further, the number of the connecting plates 118 is four, the four connecting plates 118 form a rectangular vertex arrangement, the length direction of the formed rectangle is the same as the length direction of the cross frame 109, the connecting plates 118 are symmetrically distributed on two sides of the cross frame 109, and the servo motor 107 is arranged at the position where the length of the formed rectangle is symmetrical. The approximate cuboid structure of transfer machine 106 appearance in this application, so this scheme correspondence sets up four connecting plates 118, and the range on rectangle summit is constituteed to four connecting plates 118, four connecting plates 118 simultaneously equal apart from transfer machine 106's focus, can make transfer machine 106's operation process more stable like this, further set up connecting plate 118 in the both sides of crossbearer 109, crossbearer 109 atress is also more even relatively like this, set up servo motor 107 between four connecting plates 118, specifically set up the center of symmetry region between four connecting plates 118, servo motor 107 is on a vertical line with transfer machine 106's focus like this, when servo motor 107 drives, each side's resistance, weight is the same, so more convenient control, the precision of realization is also higher. Of course, the present embodiment may have other numbers of tie plates 118, as long as the weight of the transfer machine 106 is evenly distributed and symmetrical forces are applied to both sides of the cross-frame 109.
The foregoing is a more detailed description of the present application in connection with specific alternative embodiments, and the specific implementations of the present application are not to be considered limited to these descriptions. For those skilled in the art to which the present application pertains, several simple deductions or substitutions may be made without departing from the concept of the present application, and all should be considered as belonging to the protection scope of the present application.

Claims (8)

1. A numerically controlled automatic molten metal dispensing apparatus, comprising:
the rack comprises a bracket, a rack rail and a rack rail, wherein the bracket comprises a vertical frame and a strip transverse frame which is transversely arranged, two ends of the transverse frame in the length direction are respectively fixed with the vertical frame, and the transverse frame is provided with the rack rail along the length direction;
a transfer machine slidably connected along the cross frame; and
servo motor, fixed mounting in transport on the machine, and be located the crossbearer with transport between the machine, the last gear that is equipped with of servo motor, the gear with rack rail meshes, through the drive servo motor control transport the machine along rack rail motion.
2. A numerically controlled automatic molten metal dispensing apparatus as recited in claim 1, wherein said cross-frame is "i" shaped in cross-section, and said transfer machine is provided with a plurality of rotatable rollers, said rollers being rollable along said "i" shaped cross-frame.
3. The automatic numerically controlled molten metal dispensing device according to claim 2, wherein the transfer machine includes at least one connecting plate corresponding to the center of gravity of the transfer machine, the roller is rotatably disposed on the connecting plate, and the transfer machine is slidably connected to the cross frame via the roller disposed on the connecting plate.
4. The automatic numerically controlled molten metal dispensing apparatus according to claim 3, wherein said four connecting plates are arranged to form a rectangle having vertices arranged in the same longitudinal direction as the transverse frame, said connecting plates are symmetrically disposed on both sides of the transverse frame, and said servo motors are disposed at positions where the rectangular shape is symmetrical in length.
5. A numerically controlled automatic molten metal dispensing apparatus according to claim 3, wherein said cross frame in the shape of "i" is an integral structure formed by an upper plate, a middle plate and a lower plate, said middle plate being positioned between said upper plate and said lower plate and perpendicular to said upper plate and said lower plate, respectively, said transfer machine being positioned below said lower plate, said connecting plates being connected to the upper surface of said lower plate and to both side surfaces of said middle plate, respectively, by said rollers.
6. A numerically controlled automatic dosing device for molten metal according to claim 1, further comprising a power transmission rail disposed parallel to said cross-frame, and a conductive member connecting said power transmission rail and said transfer machine, said conductive member being fixedly connected to said transfer machine, said conductive member being slidably connected to said power transmission rail, said conductive member sliding along said power transmission rail synchronously with the movement of said transfer machine along said rack rail controlled by said servo motor.
7. The apparatus of claim 1, further comprising a Programmable Logic Controller (PLC) connected via ethernet and controlling the operation of the transfer machine.
8. A metal part manufacturing device is characterized by comprising a liquid storage furnace, a drainage slideway, a manufacturing machine and a numerical control automatic metal liquid distribution device according to any one of claims 1 to 7, wherein metal liquid is stored in the liquid storage furnace, the numerical control automatic metal liquid distribution device takes a certain amount of metal liquid out of the liquid storage furnace, transports the metal liquid to the drainage slideway and pours the metal liquid into the drainage slideway, and the metal liquid flows into the manufacturing machine along the drainage slideway.
CN202120219426.1U 2021-01-26 2021-01-26 Numerical control molten metal automatic distribution equipment and metal part manufacturing device Active CN214290769U (en)

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CN202120219426.1U CN214290769U (en) 2021-01-26 2021-01-26 Numerical control molten metal automatic distribution equipment and metal part manufacturing device

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CN202120219426.1U CN214290769U (en) 2021-01-26 2021-01-26 Numerical control molten metal automatic distribution equipment and metal part manufacturing device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113909449A (en) * 2021-10-14 2022-01-11 东莞胜辉机械有限公司 Zinc-aluminum alloy soup preparing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113909449A (en) * 2021-10-14 2022-01-11 东莞胜辉机械有限公司 Zinc-aluminum alloy soup preparing device

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